INDUSTRIAL SUPPLIES AND TM SOLUTIONS COMPANY

www.industrialsuppliesandsolutions.com

INDUSTRIAL SUPPLIES AND SOLUTIONS COMPANYAn ISO 9001:2015 Certified Company

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http://www.industrialsuppliesandsolutions.com

Industrial Supplies and Solutions Company is an

integrative company providing complete end to end

solutions and supply for Steel industry by offering a

comprehensive range of Scrap Processing

equipment and several consumables that are

manufactured in compliance with industrial

standards and norms.

Scrap Recycling Solutions (Shredding /

Shearing / Scrap Handling):

With more than three decades of hands-on industry

expertise, ISSC is well capable of providing

complete scrap processing solutions to its clients

based on the requirements such as type of scrap

available, production output required, space

available and many more factors.

Steel is one of the most recycled materials in the

world. Steel plants can optimize loading intervals

and reduce tap-to-tap times by using shredded

scrap which results in a better production

performance while reducing specific energy

consumption.


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Industrial Supplies and Solutions Company


Benefits of Scrap Processingu The most important benefit of processing scrap is to eliminate contamination in the metal. Thus this process

increases the value of the metal and its quality.

u Melting times are reduced, increasing furnace efficiency and therefore electrode and refractory lifespans. Processed

steel scrap is more cost effective to use in steel furnaces because of consistency from melt.

u Decreased consumption of “consumables” such as electrodes, refractory material and calcium oxide

u Shredded scrap commonly has a high density above 0.9 tonnes/m3; the unwanted materials (soil, plastics and non-

ferrous metals) are kept below 2% and may be as low as 0.75%.

u Slag production is much reduced and may be more than halved which means savings on additions of slag formers such

a lime, leading to a higher productivity.

u For reducing the volume of scrap metal, processing scrap metal is very much necessary. Only when the scrap is

shredded and the volume gets reduced, it will be easy for handling.

u Transportation problem will be made easier and due to their small size the cost of transportation also will become less.

u Savings in time and in resource and energy use, and through a reduction in CO2 emissions.

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Gantry Shear Baler / Bundling Machines

Container / Continuous Shear Baler Shear

Double Shaft Shredder Heavy Duty Scrap Yard Cranes

Hammer Mill Shredder / Crusher Platform Cranes for Feeding

Complete Shredding Line Hot Metal Slag Remover

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Copper Mould Tube

Ferro Alloys

Refractories

Graphite Electrodes

Rolling Mill Rolls

Equipment Range Consumables Range

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GANTRY SHEARGantry scrap metal shears is used in steel plants, recycling companies, automobile dismantling plants, smelting &

casting industry for cold-cutting all kinds of metal scrap (section steel, round steel, square steel, scrap car, metallic

structural parts etc. ) into acceptable furnace charges. Gantry shear machine is especially designed for heavy metal

scraps (common metal, structure steel, round steel, rebar) / HMS scrap / automobile scrap car etc. It adopts hydraulic

drive, simple operation & easy maintenance.

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Original Hardox anti-wear plates

Huge feeding box to accommodate large scrap and increase production output

High quality heavy duty cylinders (Hardened and chrome-coated piston rots , special honed pipes)

Options of Hydraulic drive, manual valve operation, or automatic running by remote control induction

No-contact sensors to avoid re-calibration

Hydraulic Systems

This equipment adopts the new fast environmental protection hydraulic station, which is an integrated design of the

pump power source, fuel tank, cooling system and control valve set, occupying a small area and low noise.

Advantages: Environmental Protection, Low Noise, Small Area, No Oil Pollution, Easy Installation, Easy Switching.

Industrial Supplies and Solutions Company4


Parameters Customizable

as per client requirement

All Included

315 Tons to 2000 Tons

5000 mm to 10000 mm

2 tons per hour to 40 tons per hour

1400 mm to 2500 mm

2 to 3 times per minute

60 KW to 300 KW

Max Shearing / Cutting Force

Press Box / Feeding Box Length

Output Capacity

Blade Length (mm)

Cutting Frequency

Power Requirement

Chain Pusher

LID

Automatic Lubrication

PLC and Remote Control

Cooling Tower

Heat Exchanger



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DOUBLE SHAFT – For Scrap Thickness upto 10mm, For Converting to Excellent Quality Charging Scrap

DOUBLE SHAFT SHREDDERThe main function of the metal shredder is to scrape large pieces of scrap metal and inconveniently transported scrap

metal materials through the shearing phase and extrusion of the metal shredder into shredded materials. Double

shaft shredder machine also called coarse crusher. All kinds of scrap metal materials are fed through the hopper,

rotating blades are used to cut, tear, crushing the scrap in the chamber, and give the desired output

Power Requirement 30 KW to 400 KW

Parameters customizable


Feeding

Hopper Size

Capacity

1m X 1m to 3m X 3m

Metal conveyor

2 tons per hour to 25 tons per hour

Discharge

Input Scrap Thickness

Metal conveyor

Maximum 10 mm

Nonmetallic Discharge

Output Scrap Thickness

Rubber conveyor

100 – 150 mm

Magnetic Separator Included

Control

Blade

Blade Hardness

PLC

SKD11/H13 high alloy steal

≥ 62 - 65 HR

1. Feeding Metal Conveyor:

2. Shredder Machine:

3. Discharge Rubber Belt Conveyor:

4. Independent Magnetic Separation:

5. Rubber Belt Conveyor:

6. Rubber Belt Conveyor:

To send rew-material to shredder machine

To cut and shear rew-materials to 10-15cm chips

To send the 10-15cm chips to magnetic separation

To separate steels and non-magnetic materials

To send non-magnetic materials to collect place

To send steel materials to collect place

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21200mm

32

90

mm

10

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0m

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CONFIGURATION

HAMMER MILL SHREDDER (Complete Scrap Recycling Plant)Scrap metal recycling plant is the ideal solution for a wide range of ferrous and non ferrous metal applications in scrap

yards and steel works. It is equipped with Hammermill, a powful motor, fully automatic electric control, hydraulic

drive, sorting line, monitoring system, etc. ISSC scrap metal shredding line, shred large scrap metals to get 99.5%

pure steel/iron with higher efficiency and big productivity

Hammer mill shredders' feed chutes are designed with replaceable chute liners and feature state of the art, heavy

duty, driven double feed roller assemblies. Hammer mill shredder rotors is specially designed with less maintenance,

it does not have to be replaced, just hard faced every couple of years. The rotor powered by Siemens motor giving

plenty of power for shredding process. Heavy-duty wear-resisting hammer and gear design extremely lengthen the

life time and decrease the operation cost.

We are dedicated to provide reliable and effective solutions to our customers who are in persuit of scrap metal recycling industry. u u

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Waste car (remove engine, gearbox, rear) Construction and demolition materials

Sorted domestic light scrap (except non- Bicycle, track's guard railing & other similar daily metal waste3shredding materials) Baled metal scraps (density not thick than 0.65ton/m )

Household appliance Steel plate, sheets and profiles

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Pre-shredder with twin-shaft shredders (Optional Chain conveyor & Belt conveyor (For

configuration, mainly shred large scraps into small scraps for feeding & discharging)

increasing production capacity) Dust collector (Prevent pollution)

Hammer mill shredder with pre-press machine (Shred scraps High pressure control systeminto small size 140-160mm granularity) Electric control system (Fully automatic)Vibrating feeder (Make discharging products evenly for Monitoring system (Better checking the better sorting) entire line run well)Magnetic separator (For sorting ferrous and non-ferrous Sprinkler System (Reduce dust pollution)metal)

Hydraulic system

Hammer Mill Shredder



Output Capacity 8 tons per hour to 160 tons per hour

Required Power 280 KW to 4500 KW

Output Size 20 mm to 160mm granules

Feeding Size 1000mm to 2200 mm

AFTER

BEFORE



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Control

Output Size

Frequency

Feeding

Rated Power

Cutting Speed

Pressing Force

Shearing Force

Output Capacity 4 tons to 30 tons per hour

400 tons to 1250 Tons

125 tons to 370 tons

2 – 3 times / minute

35 KW to 225 KW

Hopper

3 times / minute

400mm to 500mm

PLC Automatic + Touch Screen + Panel + Remoter




CONTAINER / CONTINUOUS SHEAR



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BALERS – FOR EVERY TYPE OF SCRAP

Bale Size In mm 250 X 250 onwards



Rated Power In KW 45 KW onwards

Bale Weight 50 kgs to 1800 Kgs

Main Cylinder Force 200 KN onwards

Operation

Control

Continuous or Batch

Manual or PLC with remote

Feeding

Frequency

Manual or Hopper

3 times / minute


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Discharge Force 80 tons to 150 tons


as per client requirement Bale Size

Output Capacity

As per Client Requirement

4 tons to 30 tons per hour

Rated Power

Shearing Force

90 KW to 360 KW

400 tons to 1250 Tons

Frequency

Pressing Force

3 times / minute

100 tons to 200 tons

Output Size 800mm to 900mm

Control PLC Automatic + Touch Screen +

Panel + Remoter

BALER SHEAR – FOR EVERY TYPE OF SCRAP



HEAVY DUTY SCRAP YARD CRANESSteel scrap handlers are purpose-built for the recycling industry to perform effective, high-volume material handling

duties. Steel scrap handling models that can be operated in either open terrain or indoor settings. The undercarriage

of each waste handler is manufactured from a rugged design for maximum loading capacities. Depending upon

which model that is used, a reach of up to 16 meters can be reached for large material loads. The automatic central

lubrication system on the upper carriage ensures that the loading equipment and slewing ring are evenly supplied

with a predefined quantity of lubricant at precisely determined intervals. This improves the productivity of the

machines, reduces repair and replacement part costs as a result of lubrication related bearing failure, and most of all,

reduce costly service downtime

Arm Length 5m to 16m



Effective Working Radius8m to 16m

Working Pressure

Lifting Capacity

21.5 Mpa

500 Kgs to 2500 Kgs

Power Requirement

Grab Volume

35KW to 90KW

Rotating Speed 4 to 6 times per minute

0.25 Cu.M onwards

Grab Fins As per Client Requirement

All Valves, Motors, Cylinders, etc.. Reputed International Brands with

easy availability in local market

Operation Cabin Included

Remote Control Included

HEAVY DUTY SCRAP YARD CRANES



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PLATFORM / FEEDING CRANES:

8m to 14m

Knuckle or Telescope as per Client Requirement

Included

Included

500 Kgs to 1000 Kgs as per Client Requirement

360 deg / -45 deg to +75 deg

8 m to 14 m as per Client Requirement

2.5 m

30KW – 45 KW

60 Seconds

Boom Length

Type of Boom

Operation Cabin (without AC)

Remote Control Operation

Scrap Capacity

Slewing / Luffing Angle

Maximum Working Radius

Minimum Working Radius

Power

Working Cycle

TECHNICAL PARAMETERS



GRAPHITE ELECTRODESWe supply graphite electrodes for both LADLE

REFINING FURNACE and ARC FURNACE. ISSC has tied

up with globally leading graphite electrode

manufacturers with state of the art manufacturing

process, quality control, testing facilities and raw

material stocking to ensure the most reliable and

stable product deliveries. We can customize products

as per the customer's actual operational parameters.

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Nominal diameter: 100mm to 700mm

Electrode length: 1500mm to 2700mm

Current: 5,000 amps to 1,00,000 amps

Ash content: </= 0.2%

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Normal Power Graphite Electrodes (NP)

Impregnation Power Graphite Electrodes (IP)

High Power Graphite Electrodes (HP)

Special Power Graphite Electrodes (SHP)

Ultra High Power Graphite Electrodes (UHP)

High Density Graphite Electrodes (HD)

Basic supply parameter range:

Different range of electrodes supplied by us include:

SLAG REMOVERUsed for the slag cleaning operation in the high temperature area of intermediate frequency electric furnace. It is

firmly installed on the electric furnace platform and the operator can clean the scum (desulfurization scum, floating

and condensing on the surface of molten iron) in the furnace through remote control operation on the spot.

Stage - 4

Stage - 1

Stage - 5

Stage - 2

Stage - 6

Stage - 3



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COPPER MOULD TUBES (For any caster including high speed casters)

General Specifications

Quality process control:

We supply all kinds of Copper Mould Tubes & Plates of all sizes and dimensions, produced exactly as per the required

drawing. Copper Moulds of best suitable tapers and stronger anti-wear plating including Parabolic & diamond Taper

Mould Tube for High Speed Casting. Each mould taper is tested by the computer operated taper monitor. We supply

high quality and durable copper mould tube meeting standards of high precision and hardness requirement, perfect

taper, and coated layer.

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Material : Cu DHP, Cu Ag, Cu Cr Zr, CuNiBe, CuCoNiBe alloy, etc

Coating : Chrome, Ni-Cr, Ni-Fe, Ni, NiCo, Ceramic coating etc with various shapes

Length : 700mm – 1000 mm

Billet mould tube : 60 mm x 60 mm to 700 mm x 700 mm

Bloom mould tube : 135 mm x 430 mm to 550 mm x 720 mm

Round mould tube : 80 mm to 1000 mm

Plates : 120 mm X 850 mm to 3600 mm X 1000 mm

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Physical and chemical index of raw material

Dimensional and physical check via PLC based monitoring system



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Silico Manganese (any grade as per client requirement) Ferro Titanium

Ferro Chrome (High, medium, low carbon) Ferro Tungsten

Ferro Manganese (High, medium, low carbon) Ferro Vanadium

Ferro Molybdenum Manganese metal flakes

Ferro Boron

4Ferro Alloys:

Refractories:

FERRO ALLOYS & REFRACTORY BRICKS:We supply various type of Ferro alloys and refractories for several applications in Laddle refining furnace, Electric ARC

furnace and other applications. Collaborated with manufacturers who are capable of producing tailor-made material

with international standards to suit specific applications.

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Fireclay Magnesia Chromite

Insulation Carbon Silica

High Alumina Magnesite alumina carbon Silicon Carbide

Andalusite bricks Magnesite Monolithics

Alumina-SiC Magnesite chrome Castables

Corundum Chrome-Mag Ramming, Felting, Gunning

& Spraying mixes

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www.industrialsuppliesandsolutions.com

F-6, No.52/17, Rajabathar Street, Pondy Bazar,

T. Nagar, Chennai-600017, Tamil Nadu, INDIA.

[email protected]

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+91 91766 75573 / +91 98408 65811 / +91 99620 65659Scan the QR code

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