Industrial Robotic Solutions Provider for Plastic and ...
Transcript of Industrial Robotic Solutions Provider for Plastic and ...
2018EDITION
QINFENGRobot for metal stamping industry
Industrial Robotic Solutions Providerfor Plastic and Metal Stamping Industries
OS PRECISION EQUIPMENT SDN. BHD.
To improve productivity To stabilize productivityTo reduce labor cost To improve business competitivenessTo reduce human errors and injuries
QINFENG
ABOUT QINFENG
FOUNDER
MR. FU GUORONG
QINFENG Robot Group is a combination of stamping manipulator independent research and development, production, sales and service, morden technology organization. The Group's general manager and core inventor Mr. Fu Guorong has been focusing on the research and development of blank-arm punching robots in the industry since 2006. It took eight years to successfully invent �rst, second, and third-generation smart stamping robots. QINGENG robots also are patented product that consist of "invention, innovation, outlook design, software design, and PCT". The series products have the characteristics of practicality, user friendly, safety, high efficiency, energy saving and stability. They are simply desinged for replacing manual stamping. Moreover, the products have been highly standardized and require only a customized gripper.
From spare parts to assembly and commissioning, the group and its subordinate manufacturing units committed to a scienti�c and rigorous inspection process and strictly follow the ISO9001 quality system requirements to standardize production and quality management so as to ensure the robot' s high-precision production process. And each robot needs to carry out 100,000 cycles life test before delivery. QINFENG robot always believes that "clients’ success is our success, clients’ satisfaction is our satisfaction." We are known to be an accountable supplier and highly commited to excellent product quality. Our group has gained wide recognition from many other business sectors. QINFENG robot also has established strategic partnership with some giant companies. Examples: Midea, Donlim, TCL, Pioneer Electric, Lenovo, Foday Automotive and Dongguan Hong Quan and more well-known companies to come.
POSSESSION OF PATENTS
BUILDING & CERTIFICATIONS
FACILITIES AND PRODUCTION
PATENT NAME PATENT TYPE APPLICATION SITUATION PATENT NO/APPLICATION NO
Punch Smart Manipulator
Punch Smart Manipulator
A Workpiece Stamping IntelligentControl Process And Intelligent Control Manipulator
A Intelligent Control Manipulator
Punch Automatic Robot Arm
A Dual Arm Intelligent Control Manipulator
Arms Intelligent Control Manipulator
Pct
Patent For Invention
Utility Model
Patent For Invention
Utility Model
Appearance Design
Utility Model
Appearance Design
International Application
Commercialized ZL 2010 1 0259992.1
ZL 2010 2 0501241.1
ZL 2013 1 0129699.7
ZL 2013 2 0188735.2
ZL 2013 3 0114138.0
ZL 2013 2 0216523.0
ZL 2013 3 0137976.X
PCT/CN2013/075888
Commercialized
Commercialized
Commercialized
Commercialized
Commercialized
Commercialized
Commercialized
ABOUT OS Precision Equipment Sdn. Bhd.
OS Precision Equipment Sdn. Bhd. was founded in the year of 2013. Our core business is to supply and support robotic solutions to metal stamping and plastic industries. Besides, we are also involved in robotic supply and support in STEM education related �eld.
We have more than 10 years hands on experience in this profession. We are working closely with local business partners to carry out our core activities in order to assist our clients to acheive a more intelligent, effective and efficient production goals.
Our tag “YOUR CONCERNS ARE OURS” is to remind us to ensure clients’ satisfaction at all time and it is set to be the �rst priority of our company objectives.
Our mission is to provide solutions in all aspects that related to robotic arm applications. Utilizing our man-power, product knowledge, time and profession to asist clients to improve their products’ quality as well as quantity. We commit to accomplish this mission in a responsive, effective and efficient way.
QINFENG ROBOT CAPABILITIES:
Pick up at any angleOur robots able to handle any shape and any structure of workpiece within the maximum weight of 20kg. And the robot able to pick up the workpiece almost at any angle.
Flexibility to connect withother equipmentsOur robots can adapt to many types of stamping equipments. Examples: gear punch, pneumatic puncher, hydraulic press. It can be freely connect with any size/tonnage or height of machine. It is designed for multi combination connection purposes. The robot intelligent motion controller able to pre-store process parameters, which canbe loaded anytime to �t different applications. Flexible customization
Our robots also able to handle automatic re�lling, feeding, drilling, tapping, spraying, positioning. It is also designed to operate on a continuous steps stamping process and 1 machine with multi moulds process. We are ready to develope any non-standard automation equipment to �t your production applications. In fact, we have been doing it to assist our existing clients to materialised unmanned operation evirontment and acheiving intelligent manufacturing goals.
Flexible releaseOur robots can release parts at any angle precisely. Examples: Fliping before loading, 2 steps releasing, side hanging releasing, oblique angle loading.
OUR PRODUCTS:
QINFENG servo driven robotic arms (metal stamping industry)
YANGSEN servo driven robotic arms (plastic industry)
DOBOT servo driven robotic arms and equipments
New and used machinery trading for plastic and metal stamping
INDUSTRIES
End tool accessories for various robotic arm applications
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
Mateial Feeder Machine
Technical Parameters
PRODUCT:
Round six station feeder
Six material loading stations using high-precision rotary gear indexing. Automatic station switching when it is empty. It is a non-stop material refilling machine that could ensure a continuous production environment will not be interupted.
Hydraulic lifting system, can carry heavier materials, stable and reliable.
Servo motor with precision planetary reduction gear box,feeding efficient, stable and accurate positioning.
With automatic separation stack, double layer material detection alarm and automatic calibration function.
Optional oil spraying system. Through the PLC automatic controller, it can effectivelycontrol the volume of oil, which can effectively save costs and evironmental friendly.
MODEL
PARAMETER UNIT INDEX
Voltage V
Hz
KW
A
˚C
%
pcs/H
mm
mm
mm
˚
ml/cm2˚
Kg
Power frequency
Rated power
Rated Current
Working temperature
Working environment relative humidity
Production efficiency (depending on product size)
Working accuracy
Minimum separation height
Maximum height of material pile
Correction arm swing angle
Fuel injection quantity
Body Weight
220 ± 10%
50/60
2
6
10 - 40
0 - 95
600 - 800 (about 12 cycles/min)
±0.2
0.5
300
N/A
5-15
≈500
QF-YLJ6HZ 50x50/ 300x300
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
Mateial Feeder Machine
Technical Parameters
PRODUCT:
Straight double station feeder:
Double bin, reciprocating exchange, automatic station switching when it is empty. When the station material pile ran out, it swithes station automatically. It is a non-stop material refilling machine that could ensure a continuous production environment will not be interupted.Hydraulic lifting system, can carry heavier materials, stable and reliable.
Hydraulic lifting system can carry heavier materials, stable and reliable.
Servo motor with precision planetary reduction gear box,feeding efficient, stable and accurate positioning.
With automatic stack separation, double layer material detection alarm and automaticcalibration function.
Optional oil spraying system. Through the PLC automatic controller it can effectively control the volume of oil, which can effectively save costs for clients while environmental friendly.
MODEL
PARAMETER UNIT INDEX
Voltage V
Hz
KW
A
˚C
%
pcs/H
mm
mm
mm
˚
ml/cm2˚
Kg
Power frequency
Rated power
Rated Current
Working temperature
Working environment relative humidity
Production efficiency (depending on product size)
Working accuracy
Minimum separation height
Maximum height of material pile
Correction arm swing angle
Fuel injection quantity
Body Weight
220 ± 10%
50/60
2
6
10 - 40
40 - 95
600 - 800 (about 12 cycles/min)
±0.2
0.5
500
10 - 15
5 -15
≈500
QF-LJZ400x400/ 600x600/ 1000x600/ 1200x800
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
3 & 5kg Intelligent Swing ArmStamping Manipulator
PRODUCT:
All axes adopting high-performance absolute servo system, the circuit optimization, the overall performance is excellent, at the same time with power-off position memory function, to avoid the origin positioning reset trouble.
Using open programmable technology to support the trajectory editing, simple operation, flexible control, can store a variety of product information, interchangeability, a set can be long-term use.
Suitable for all types of stamping equipment on the market: gear punch press, pneumatic punch press and hydraulic press, and the machine can be freely connected regardless of the size of the tonnage and the height of the machine.
3 or 5kg payload. The use of indepenent research and development of robot control algorithms to achieve linkage control of the shaft, stamping industry for feeding characteristics, automatically generate the optimaltrajectory, smooth and efficient movements, the efficiencyof 15 times / minute.
Four-axis / five-axis servo optional, high flexibility, 350 degree radius, multi-angle to achieve a variety of stamping actions: overturn, scrapping waste (before discharge), side hanging, oblique or stacking, Stand-alone multi-modemold technology.
Standard Speci�cations:
QF-5045-S6-5
3/5kg
Technical Parameters
MODEL
PARAMETER UNIT INDEX INDEX
Voltage V
Hz
KW
KW
˚C
%
˚
mm
mm
˚
˚
mm
pcs/H
mm
mm
Kg
mm
Kg
Power frequency
Installed power
Average power consumption
Working temperature
Working environment relative humidity
Arm swing angle
Arm up and down telescopic stroke
Arm forward and b.ward telescopic stroke
Arm flip angle
Axial movementstroke
Suction cup rotation angle
Rail travel (left and right or front and rear)
Production efficiency (depending on product size)
Feeding accuracy
The maximum working radius
Catch the weight
Dimension (L x W x H)
Body Weight
220 ± 10%
50/60
3.5
0.5
0 - 35
55 - 95
270°
900 - 1100 (about 17 cycles/min)
0 - 340
1160 - 1720
±180 (4 axis models N/A )
±180
customizable
±0.2
1720
≤3
1100 x 600 x 1750
≈350
220 ± 10%
50/60
3.5
0.5
0 - 35
55 - 95
270°
900 - 1100 (about 17 cycles/min)
0 - 340
1160 - 1720
±180 (4 axis models N/A )
±180
customizable
±0.2
1720
≤5
1100 x 600 x 1750
≈400
QF-5045-S3-3 QF-5045-S6-5
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
All axes adopting high-performance absolute servo system, the circuit optimization, the overall performance is excellent, at the same time with power-off position memory function, to avoid the origin positioning reset trouble;
Using domestic and international famous brands and high-precision core components, stable and reliable quality, positioning error control ± 0.2mm, the failure rate of less than 1 %, life expectancy of 8 to 10 years (depending on the production environment and maintenance may be);
Products have been highly standardized, only custom grip (sucker, pneumatic, magnetic, etc.), easy installation.
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
10kg Intelligent Swing ArmStamping Manipulator
PRODUCT:
All axes adopt high-performance absolute servo system, the circuit optimization, the overall performance is excellent, at the same time with power-off position memory function, to avoid the origin reset trouble.
Using open programmable technology to support the trajectory editing, simple operation, flexible control, can store a variety of product information, interchangeability, a set can be long-term use.
Suitable for all types of stamping equipment on the market: gear punch press, pneumatic punch press and hydraulic press, and the machine can be freely connected regardless of the size of the tonnage and the height of the machine.
Standard Speci�cations:
QF-12030 0-S6-10
10kg
Unique "a major piece of stamping manipulator" invention patent and "a major piece for stamping manipulator arm structure" utility model patents, effectively solve the 10kglarge pieces of efficient and smooth grasping.
Independent research and development of robot control algorithm to achieve linkage control of each axis, for feeding characteristics of stamping industry, automatic generation of optimal trajectory, smooth and efficient movements, the efficiency of 10 times / min technology.
Technical Parameters
MODEL
PARAMETER UNIT INDEX
Voltage V
Hz
KW
KW
˚C
%
˚
mm
mm
˚
˚
mm
pcs/H
mm
mm
Kg
mm
Kg
Power frequency
Installed power
Average power consumption
Working temperature
Working environment relative humidity
Arm swing angle
Arm up and down telescopic stroke
Arm forward and b.ward telescopic stroke
Arm flip angle
Axial movementstroke
Suction cup rotation angle
Rail travel (left and right or front and rear)
Production efficiency (depending on product size)
Feeding accuracy
The maximum working radius
Catch the weight
Dimension (L x W x H)
Body Weight
220 ± 10%
50/60
5
0.7
0 - 35
55 - 95
270°
300 - 600 (about 10 cycles/min)
0 - 370
1100 - 2400
±180 (4 axis models N/A )
±180
customizable
±0.2
2400
≤10
1100 x 750 x 2200
≈900
QF-120300-S6-10
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
Using domestic and international famous brands and high-precision core components, stable and reliable quality, positioning error control ± 0.2mm, the failure rate of less than 1 %, life expectancy of 8 to 10 years (depending on the production environment and maintenance may be)
Products have been highly standardized, only custom grip (sucker, pneumatic, magnetic, etc.), easy installation, delivery three days to mass production.
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
20kg Intelligent Swing ArmStamping Manipulator
PRODUCT:
All axes adopt high-performance absolute servo system, the circuit optimization, the overall performance is excellent, at the same time with power-off position memory function, to avoid the origin reset trouble;
Using open programmable technology to support the trajectory editing, simple operation, flexible control, can store a variety of product information, interchangeability, a set can be long-term use;
Suitable for all types of stamping equipment on the market: gear punch press, pneumatic punch press and hydraulic press, and the machine can be freely connected regardless of the size of the tonnage and the height of the machine.
Standard Speci�cations:
QF-12030 0-S5-20
20kg
Unique "a major piece of stamping manipulator" invention patent and "a major piece for stamping manipulator arm structure" utility model patents, effectively solve the 20kg large pieces of efficient and smooth grasping.
Independent research and development of robot control algorithm to achieve linkage control of each axis, for feeding characteristics of stamping industry, automatic generation of optimal trajectory, smooth and efficient movements, the efficiency of 10 times / min.
Technical Parameters
MODEL
PARAMETER UNIT INDEX (4m arm)
Voltage V
Hz
KW
KW
˚C
%
˚
mm
mm
˚
˚
mm
pcs/H
mm
mm
Kg
mm
Kg
Power frequency
Installed power
Average power consumption
Working temperature
Working environment relative humidity
Arm swing angle
Arm up and down telescopic stroke
Arm forward and b.ward telescopic stroke
Arm flip angle
Axial movementstroke
Suction cup rotation angle
Rail travel (left and right or front and rear)
Production efficiency (depending on product size)
Feeding accuracy
The maximum working radius
Catch the weight
Dimension (L x W x H)
Body Weight
220 ± 10%
50/60
5
0.8
0 - 35
55 - 95
270°
300 - 600 (about 10 cycles/min)
0 - 420
1750 - 40000
±180 (4 axis models N/A )
±180
customizable
±0.2
4000
≤20
1280 x 1280 x 2500
≈2400
QF-120300-S5-20
QINFENG
OS PRECISION EQUIPMENT SDN. BHD.151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
Email: [email protected] | Website: osprecision.com.my | Tel: +603 8945 6735
Using domestic and international famous brands and high-precision core components, stable and reliable quality, positioning error control ± 0.2mm, the failure rate of less than 1 %, life expectancy of 8 to 10 years (depending on the production environment and maintenance may be)
Products have been highly standardized, only custom grip (sucker, pneumatic, magnetic, etc.), easy installation, delivery three days to mass production.
OS PRECISION EQUIPMENT SDN . BHD.Address
Email Website TelFax
:151-1 Jalan PUJ 3/3, Taman Puncak Jalil, Bandar Putra Permai, 43300 Sri Kembangan, Selangor, Malaysia.
: [email protected] : osprecision.com.my : +603 8945 6735: +603 9544 6912
DONGGUAN QIN FENG ROBOT CORPORATION LIMITEDAddress
Email Website TelFax
: No. 4, Hongye Middle Road, Chongtou Community, Changan Town, Dongguan City, Guangdong Province, China
: [email protected] : chinaqinfeng.com : 0769 8176 0528: 0769 8176 0516