Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that...

14
Printed in Japan ’ 18-07(D) CAT.NO.KVE300A All rights reserved *RBT is a registered trademark of Hitachi Metals, Ltd. in Japan, in Korea. *Products listed in this catalog are subject to change for improvement without prior notice. *The unauthorized reproduction of any descriptions in this catalog is prohibited. http://www.hitachi-metals.co.jp/e/ Cable Materials Company Shinagawa Season Terrace,2-70,Konan 1-chome,Minato-ku, Tokyo 108-8224, JAPAN Tel: +81-3-6774-3587 Hitachi Metals Singapore Pte. Ltd. Head Office 12 Gul Avenue, Singapore 629656 Tel: +65-6861-7711 Malaysia Office Vietnam Office Philippines Office No. 2F-7, 2 nd Floor, Tower 1@PFCC, Jalan Puteri 1/2, Bandar Puteri, 47100 Puchong, Selangor, Malaysia. Tel: +603-8066-2549 Room 2303, 23 rd Floor, West tower, Lotte Center Hanoi Building, 54 Lieu Giai, Cong Vi, Ba Dinh, Hanoi, Vietnam. Tel: +84-24-3933-3123 Unit 1006 Prime Land, Market St. Madrigal Business Park Ayala Alabang, Muntinlupa City Philippines Tel: +632-808-8083 Hitachi Metals (Thailand) Ltd. 1/60, Moo 5 Rojana Industrial Park, Tambol Khanharm, Amphur Uthai, Ayutthaya 13210, Thailand Tel. +66-35-330-588 Bangkok Sales Office Zone A1, 13 th Floor, Ploenchit Tower, 898, Ploenchit Road, Lumpini, Pathumwan, Bangkok 10330, Thailand Tel. +66-2-263-0889~90 Hitachi Metals Korea Co., Ltd. Hitachi Metals Europe GmbH Immermannstrasse 14-16, 40210 Dusseldorf, Germany Tel. +49-211-16009-0 Hitachi Cable America Inc. 2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A. Tel. +1-914-694-9200 11F, Chong Hing Finance Center, NO.288, Nan Jing Road (West), Shanghai, 200003, China Tel. +86-21-3366-3000 Seoul Sales Division Rm. 1606, City Air Tower Bldg., 36, Teheran-ro 87-gil, Gangnam-gu, Seoul 06164, Korea Tel. +82-2-551-4422 Dalian Branch Office Room 1103, Jinma International Building, NO.1 Yongde Street Jinma Road, Dalian Development Area, Liaoning China 116600 Tel. +86-411-8733-2112 Hitachi Metals Hong Kong Ltd. 8/F., Building 20E, Phase 3, Hong Kong Science Park, Pak Shek Kok, N.T., Hong Kong. Tel. +852-2724-4183 Hitachi Metals Taiwan, Ltd. Taipei Branch 11F, No.9, Xiangyang Road, Zhongzheng District, Taipei City 10046, Taiwan Tel. +886-2-2311-2777 Hitachi Metals (China), Ltd. Hitachi Metals (India) Private Limited Plot No 94 & 95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana, India Tel. +91-124-4124812 Industrial Robot Cable

Transcript of Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that...

Page 1: Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design

Industrial Robot Cable

Printed in Japan ’18-07(D)CAT.NO.KVE300AAll rights reserved

*RBT is a registered trademark of Hitachi Metals, Ltd. in Japan, in Korea.*Products listed in this catalog are subject to change for improvement without prior notice. *The unauthorized reproduction of any descriptions in this catalog is prohibited.

h t t p : / / w w w . h i t a c h i - m e t a l s . c o . j p / e /

Cable Materials CompanyShinagawa Season Terrace,2-70,Konan 1-chome,Minato-ku,Tokyo 108-8224, JAPANTel: +81-3-6774-3587

Hitachi Metals Singapore Pte. Ltd.Head Off ice12 Gul Avenue, Singapore 629656Tel: +65-6861-7711Malaysia Off ice

Vietnam Office

Phil ippines Off ice

No. 2F-7, 2nd Floor, Tower 1@PFCC, Jalan Puteri 1/2, Bandar Puteri,47100 Puchong, Selangor, Malaysia.Tel: +603-8066-2549

Room 2303, 23rd Floor, West tower, Lotte Center Hanoi Building, 54 Lieu Giai, Cong Vi, Ba Dinh, Hanoi, Vietnam.Tel: +84-24-3933-3123

Unit 1006 Prime Land, Market St. Madrigal Business Park Ayala Alabang, Muntinlupa City Philippines Tel: +632-808-8083

Hitachi Metals (Thailand) Ltd.1/60, Moo 5 Rojana Industrial Park, Tambol Khanharm,Amphur Uthai, Ayutthaya 13210, ThailandTel. +66-35-330-588Bangkok Sales Off iceZone A1, 13th Floor, Ploenchit Tower, 898, Ploenchit Road,Lumpini, Pathumwan, Bangkok 10330, ThailandTel. +66-2-263-0889~90

Hitachi Metals Korea Co., Ltd.

Hitachi Metals Europe GmbHImmermannstrasse 14-16, 40210 Dusseldorf, GermanyTel. +49-211-16009-0

Hitachi Cable America Inc.2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A.Tel. +1-914-694-9200

11F, Chong Hing Finance Center, NO.288, Nan Jing Road(West), Shanghai, 200003, ChinaTel. +86-21-3366-3000

Seoul Sales DivisionRm. 1606, City Air Tower Bldg., 36, Teheran-ro 87-gil, Gangnam-gu,Seoul 06164, KoreaTel. +82-2-551-4422

Dalian Branch Off iceRoom 1103, Jinma International Building, NO.1 Yongde StreetJinma Road, Dalian Development Area, Liaoning China 116600Tel. +86-411-8733-2112

Hitachi Metals Hong Kong Ltd.8/F., Building 20E, Phase 3, Hong Kong Science Park,Pak Shek Kok, N.T., Hong Kong.Tel. +852-2724-4183

Hitachi Metals Taiwan, Ltd. Taipei Branch11F, No.9, Xiangyang Road, Zhongzheng District, Taipei City 10046, TaiwanTel. +886-2-2311-2777

Hitachi Metals (China), Ltd.

Hitachi Metals (India) Private LimitedPlot No 94 & 95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana, IndiaTel. +91-124-4124812

Industrial Robot Cable

Printed in Japan ’18-07(D)CAT.NO.KVE300AAll rights reserved

*RBT is a registered trademark of Hitachi Metals, Ltd. in Japan, in Korea.*Products listed in this catalog are subject to change for improvement without prior notice. *The unauthorized reproduction of any descriptions in this catalog is prohibited.

h t t p : / / w w w . h i t a c h i - m e t a l s . c o . j p / e /

Cable Materials CompanyShinagawa Season Terrace,2-70,Konan 1-chome,Minato-ku,Tokyo 108-8224, JAPANTel: +81-3-6774-3587

Hitachi Metals Singapore Pte. Ltd.Head Off ice12 Gul Avenue, Singapore 629656Tel: +65-6861-7711Malaysia Off ice

Vietnam Office

Phil ippines Off ice

No. 2F-7, 2nd Floor, Tower 1@PFCC, Jalan Puteri 1/2, Bandar Puteri,47100 Puchong, Selangor, Malaysia.Tel: +603-8066-2549

Room 2303, 23rd Floor, West tower, Lotte Center Hanoi Building, 54 Lieu Giai, Cong Vi, Ba Dinh, Hanoi, Vietnam.Tel: +84-24-3933-3123

Unit 1006 Prime Land, Market St. Madrigal Business Park Ayala Alabang, Muntinlupa City Philippines Tel: +632-808-8083

Hitachi Metals (Thailand) Ltd.1/60, Moo 5 Rojana Industrial Park, Tambol Khanharm,Amphur Uthai, Ayutthaya 13210, ThailandTel. +66-35-330-588Bangkok Sales Off iceZone A1, 13th Floor, Ploenchit Tower, 898, Ploenchit Road,Lumpini, Pathumwan, Bangkok 10330, ThailandTel. +66-2-263-0889~90

Hitachi Metals Korea Co., Ltd.

Hitachi Metals Europe GmbHImmermannstrasse 14-16, 40210 Dusseldorf, GermanyTel. +49-211-16009-0

Hitachi Cable America Inc.2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A.Tel. +1-914-694-9200

11F, Chong Hing Finance Center, NO.288, Nan Jing Road(West), Shanghai, 200003, ChinaTel. +86-21-3366-3000

Seoul Sales DivisionRm. 1606, City Air Tower Bldg., 36, Teheran-ro 87-gil, Gangnam-gu,Seoul 06164, KoreaTel. +82-2-551-4422

Dalian Branch Off iceRoom 1103, Jinma International Building, NO.1 Yongde StreetJinma Road, Dalian Development Area, Liaoning China 116600Tel. +86-411-8733-2112

Hitachi Metals Hong Kong Ltd.8/F., Building 20E, Phase 3, Hong Kong Science Park,Pak Shek Kok, N.T., Hong Kong.Tel. +852-2724-4183

Hitachi Metals Taiwan, Ltd. Taipei Branch11F, No.9, Xiangyang Road, Zhongzheng District, Taipei City 10046, TaiwanTel. +886-2-2311-2777

Hitachi Metals (China), Ltd.

Hitachi Metals (India) Private LimitedPlot No 94 & 95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana, IndiaTel. +91-124-4124812

Page 2: Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design

Contribution to long life and high performance through materials and technologies

Hitachi Metals, Ltd. has developed various materials and technologies for cables in response to the needs of our customers in such fields of industry as electronics, medical treatment, and others. We have designed resins offering superior heat resistance and low dusting characteristics, metals providing superior durability and transmission characteristics from the materials selection stage, and thus have accumulated many technologies pertaining to cables. We will utilize our long-term accumulation of technologies and experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design as per your specific requests.

Cable selection table

FA Series for high bending

FLEX Series for small space

TWT Series enhanced with twisting resistance

RBT® Series for low dusting and high bending

LG Series with low outgas characteristic

FHF Series with heat and abration resistance

Coaxial cable for camera with bending and twisting resistance

LAN cable for movable sections

Composite cable for combining multiple wires

Thermally fused flat cable

Wires for fixed wiring

Cables for fixed wiring

Bending test data

INDEX4

6

10

12

14

16

18

20

21

22

23

24

25

26

Contribution to long life and high performance through materials and technologies

Hitachi Metals, Ltd. has developed various materials and technologies for cables in response to the needs of our customers in such fields of industry as electronics, medical treatment, and others. We have designed resins offering superior heat resistance and low dusting characteristics, metals providing superior durability and transmission characteristics from the materials selection stage, and thus have accumulated many technologies pertaining to cables. We will utilize our long-term accumulation of technologies and experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design as per your specific requests.

Cable selection table

FA Series for high bending

FLEX Series for small space

TWT Series enhanced with twisting resistance

RBT® Series for low dusting and high bending

LG Series with low outgas characteristic

FHF Series with heat and abration resistance

Coaxial cable for camera with bending and twisting resistance

LAN cable for movable sections

Composite cable for combining multiple wires

Thermally fused flat cable

Wires for fixed wiring

Cables for fixed wiring

Bending test data

INDEX4

6

10

12

14

16

18

20

21

22

23

24

25

26

2 3

Page 3: Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design

*1 RoHS2 Directives will be covered from January 2018.

*2 We can design the cables with impedance accommodating your need.

*3 We can design the cables for movable sections.

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Cable selection table

Category Product name Rating voltageRating

temperature

Characteristics Standards

Pages listedU-shapebending

±90° bending

TwistingSmall

diameterLow

outgasLow

dustingHeat

resistanceCharacteristic

impedanceFixed wiring

UL conformity

RoHS conformity*1

FA Series for high bending

UL2464-SX(FA) 300V 80℃ ◎ ◎ ○ ○ ○ P.6

UL2464 (FA) 300V 80℃ ◎ ◎ ○ ○ ○ P.6

UL2570-SX (FA) 600V 80℃ ◎ ◎ ○ ○ ○ P.8

UL2570 (FA) 600V 80℃ ◎ ◎ ○ ○ ○ P.8

FLEX Series for small spaceUL2464 (FLEX) 300V 80℃ ◎ ◎ ○ ◎ ○ ○ P.10

UL2464-SB (FLEX) 300V 80℃ ◎ ◎ ○ ◎ ○ ○ P.10

TWT Series enhanced with twisting resistanceUL2464-SX (FA-TWT) 300V 80℃ ○ ○ ◎ ○ ○ P.12

UL2570-SX (FA-TWT) 600V 80℃ ○ ○ ◎ ○ ○ P.12

RBT Series for low dusting and high bending UL2464-SB (RBT) 300V 80℃ ◎ ○ ◎ ○ P.14

LG Series with low outgas characteristicUL2464-SX (LG) 300V 80℃ ◎ ◎ ○ ◎ ○ ○ P.16

UL2570-SX (LG) 600V 80℃ ◎ ◎ ○ ◎ ○ ○ P.16

FHF Series with heat and abration resistance CO-FHF (FLEX) 300V 150℃ ○ ○ ◎ ◎ ◎ ○ P.18

Coaxial cable for camera with bending and twisting resistance CO-PPFV-SX 30V 80℃ ○ ○ ○ ◎ 75Ω ○ P.20

LAN cable for movable sections UL20276-SB (FLEX-C5E) 30V 80℃ ○ ○ ○ 100Ω ○ ○ P.21

Composite cable for combining multiple wires F-CO-FHV 300V 80℃ ○ ○ ◎ *2 ○*3 ○ ○ P.22

Thermally fusible flat cable RA-CO-FHV 300V 80℃ ○ ○ ○ ○ P.23

Wire for fixed wiring UL10584 600V 150℃ ○ ○ ◎ ○ ○ ○ P.24

UL1283 TEW/UL1284 TEW 600V 105℃ ○ ○ ○ P.24

Cable for fixed wiring

UL2464-SB TR-64 LF 300V 80℃ ○ ○ ○ P.25

UL2464-SB TEW LF 300V 80℃ ○ ○ ○ P.25

UL2586-SB TEW 600V 105℃ ○ ○ ○ P.25

UL2586 TEW 600V 105℃ ○ ○ ○ P.25

Description of icons

U-shape bending

Superior U-shape bending

±90° bending

Superior ±90° bending

Twisting

Superior twisting resistance

Heat resistance

Superior heat resistance

For fixed wiring

For use of fixed wiring

Characteristicimpedance

Resistance value for alternating current indicated by an entire circuit

Small diameter

Suitable for space-saving wiring

Low dusting

Suitable for environments requiring a low dust characteristic, such as clean rooms

Low outgas

Suitable for environments requiring a low outgas characteristic, such as for using precision equipment

UL conformity

Product conforming to UL standards

RoHS conformity

Product conforming to RoHS

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FA Series for high bending

UL2464-SX (FA), UL2464 (FA)Conformitystandard UL 758

Feature

Characteristics

Wire core identification

Use

■Realizes superior flexibility and high bending characteristics by adopting a fluororesin insulator and our original braid shield of tinsel wire.

■Power supply and signal transmission for semiconductor devices, small machining tools, and other equipment

■Rating temperature: 80°C

■Rating voltage: 300 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

Tin-plated annealed copper wire

Non-lead heat and oil resistant PVC

Fluoro resin insulator

Braid shield of tinsel wire

Drain wire

Example of cable structure Wire disconnection life in right-left 90° bending

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of pairs

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

28 (0.09mm2) 19/0.08 0.4

0.2

0.8 220

2 5.7 40 3.5 353 5.9 45 3.0 364 6.3 50 2.6 385 6.7 58 2.4 416 7.1 64 2.3 437 7.5 70 2.2 458 8.0 77 2.1 4810 8.8 90 1.9 5312 9.9 110 1.8 6015 9.7 115 1.6 5920 10.6 140 1.5 64

26 (0.15mm2) 30/0.08 0.51 0.91 139

2 6.1 40 4.6 373 6.4 45 3.8 394 6.8 51 3.4 415 7.3 59 3.2 446 7.7 67 3.0 477 8.1 75 2.8 498 8.7 85 2.7 5310 9.7 105 2.5 5912 10.7 125 2.4 6515 10.6 130 2.1 6420 11.7 160 1.9 71

25 (0.2mm2) 40/0.08 0.58 0.98 105

2 6.3 44 5.4 383 6.6 50 4.5 404 7.1 60 4.0 435 7.6 70 3.7 466 8.0 75 3.5 487 8.6 85 3.3 528 9.1 100 3.2 5510 10.2 120 3.0 6212 11.3 140 2.8 6815 11.2 155 2.5 6820 12.4 190 2.3 75

23 (0.3mm2) 60/0.08 0.72 1.12 69.5

2 6.9 51 6.9 423 7.2 60 5.8 444 7.7 71 5.2 475 8.3 85 4.7 506 8.8 95 4.5 537 9.4 110 4.2 578 10.1 125 4.1 6110 11.3 150 3.8 6812 13.0 190 3.7 7815 12.8 205 3.2 7720 14.1 255 2.9 85

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

25 (0.2mm2) 40/0.08 0.58

0.2

0.98 105

2 4.7 26 5.4 293 4.9 30 4.5 304 5.1 35 4.0 316 5.7 45 3.5 358 6.3 55 3.2 3810 6.9 65 3.0 4212 7.3 81 2.8 44

23 (0.3mm2) 60/0.08 0.72 1.12 69.5

2 5.0 30 6.9 303 5.2 35 5.8 324 5.5 40 5.2 336 6.1 53 4.5 378 6.8 66 4.1 4110 7.5 80 3.8 4512 8.2 95 3.7 50

Multiple pair type of UL2464-SX (FA)

Multiple core type of UL2464-SX (FA)

UL2464-SX (FA) 4P X 23AWG (60/0.08)■No. of pairs

■Additional designation for the case with a shield

■Conductor size and configuration

*The finished outer diameter without a shield is 0.6 mm smaller than the above-mentioned value. For approximate mass, contact our salesperson in charge. *The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge. *The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

①6X20AWG②3PX26AWG

100001 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5

100000

1000000

10000000

Ben

din

g tim

es (c

ount

s)

Bending radius/sheath outer diameter (R/D)

U-shape bending ±90° bending Twisting UL conformity RoHS conformity

Bending resistance of about 10 million times (bending radius R = 6D)

Wire core No.

Insulator color

Wire core No.

Insulator color

1 Black 11 Black

2 White 12 White

3 Red 13 Red

4 Green 14 Green

5 Yellow 15 Yellow

6 Brown 16 Brown

7 Blue 17 Blue

8 Orange 18 Orange

9 Gray 19 Gray

10 Purple 20 Purple

Pair No.

Insulator color

Pair No.

Insulator color

Wire core No. 1

Wire core No. 2

Wire core No. 1

Wire core No. 2

1 Black Brown 11 Brown Orange

2 Black Red 12 Brown Yellow

3 Black Orange 13 Brown Green

4 Black Yellow 14 Brown Blue

5 Black Green 15 Brown Purple

6 Black Blue 16 Brown Gray

7 Black Purple 17 Brown White

8 Black Gray 18 Red Orange

9 Black White 19 Red Yellow

10 Brown Red 20 Red Green

8 91011121314

1 276 3

451516

171819201 2

345

6789101112

1

3

4 2

1

2

2 pairs or 2 cores 4 pairs or 4 cores

12 pairs or 12 cores 20 pairs or 20 cores

■Multiple pair type ■Multiple core type

Page 5: Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design

8 9

FA Series for high bending

UL2570-SX (FA), UL2570 (FA)UL 758

Feature

Characteristics

Wire core identification

Use

Wire core No. Insulator color Wire core No. Insulator color

1 Black 11 Black

2 White 12 White

3 Red 13 Red

4 Green 14 Green

5 Yellow 15 Yellow

6 Brown 16 Brown

7 Blue 17 Blue

8 Orange 18 Orange

9 Gray 19 Gray

10 Purple 20 Purple

Non-lead heat and oil resistant PVC

Fluoro resin insulator

Tin-plated annealed copper wire

Braid shield of tinsel wire

8 91011121314

1 276 3

451516

171819201 2

345

6789101112

1

3

4 2

1

2

Example of cable structure

2 cores

12 cores 20 cores

4 cores

*Photo of UL2464-SX (FA)

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

20 (0.5mm2) 104/0.08 0.94 0.25 1.44 40.1

2 5.0 33 9.6 303 5.3 41 8.1 324 5.6 50 7.3 345 6.0 58 6.7 366 6.5 67 6.4 39

18 (0.75mm2) 7/24/0.08 1.25 0.28 1.81 25.0

2 5.8 45 13.0 353 6.1 57 11.0 374 6.5 70 9.9 395 7.0 85 9.1 426 7.6 100 8.6 46

16 (1.25mm2) 7/38/0.08 1.71 0.28 2.27 16.1

2 6.7 62 17.4 413 7.0 80 14.7 424 7.6 100 13.2 465 8.3 120 12.3 506 9.0 140 11.3 54

14 (2mm2) 7/60/0.08 2.15 0.36 2.87 10.2

2 7.9 89 23.4 483 8.3 115 19.8 504 9.1 145 17.9 555 9.9 180 16.6 606 10.8 210 15.8 65

UL2570-SX (FA) 4 X 16AWG (7/38/0.08)■No. of wire cores

■Additional designation for the case with a shield

■Conductor size and configuration

*The finished outer diameter without a shield is 0.6 mm smaller than the above-mentioned value. For approximate mass, contact our salesperson in charge. *The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge. *The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

■What is a braid shield of tinsel wire?Tinsel wire is a material made of polyester yarn wound with copper foil.A braid shield using tinsel wire offers superior flexibility and bending characteristics, and the rate of change in itsresistance due to repetitive bending is more stable than that of a braid shield using annealed copper wire.

Copper foil

Polyester yarn

0

0

10

20

200 400 600 800 1000

Bending times (10k times)

Res

ista

nce

chan

ging

rat

e (%

)

Case of annealed copper wire shield(For comparative reference)

Our tinsel wire shield

U-shape bending ±90° bending Twisting UL conformity RoHS conformity

Conformitystandard

■Rating temperature: 80°C

■Rating voltage: 600 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

■Realizes superior flexibility and high bending characteristics byadopting a fluororesin insulator and our original braid shield of tinselwire.

■Power supply and signal transmission for semiconductor devices, smallmachining tools, and other equipment

Multiple core type of UL2570-SX (FA)

Page 6: Industrial Robot Cable - Hitachi Metals · experience for robot cables in proposing products that solve specific issues facing customers. In addition, we can deal with custom design

10 11

■Rating temperature: 80°C

■Rating voltage: 300 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

FLEX Series for small space

UL2464 (FLEX), UL2464-SB (FLEX)UL 758

Features

Characteristics

Wire core identification

Use

■Achieves a diameter 10% to 15% smaller than our standard product (FASeries) by applying an extrusion technique for thin wall thickness.

■Realizes a minimized bending radius by means of our original braidshield using copper alloy and tinsel wire.

■Enables customization for your desired UL style and outer diameter.

■Power supply and signal transmission for robots and machine toolswhere wiring in a small space is required

Non-lead heat and oil resistant PVC(Thinly walled)

Fluoro resin insulator(Thinly walled)

Braid shield of copper alloy shield(or tinsel wire shield)

Tin-plated annealed copper wire

Example of cable structure

UL2464-SB(FLEX)6×23AWG(60/0.08)UL2464(FLEX)12×23AWG(60/0.08)

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter (mm)

Approx. mass (kg/km)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

23 (0.09mm2) 60/0.08 0.72 0.15 1.02 69.5 12 6.0 65 36

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter (mm)

Approx. mass (kg/km)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

23 (0.09mm2) 60/0.08 0.72 0.15 1.02 69.5 6 5.2 48 32

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter (mm)

Approx. mass (kg/km)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

23 (0.3mm2) 60/0.08 0.72 0.2 1.12 69.5 12 7.6 83 46

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter (mm)

Approx. mass (kg/km)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

23 (0.09mm2) 60/0.08 0.72 0.2 1.12 69.5 6 6.1 53 37

〈Case of 12 × 23 AWG〉UL2464 (FLEX)12×23AWG (60/0.08)

〈Case of 6 × 23 AWG〉UL2464-SB (FLEX)6×23AWG (60/0.08)

UL2464 (FA)12×23AWG (60/0.08)

UL2464-SX (FA)6×23AWG (60/0.08)

UL2464-SB(FLEX) 4P X 16AWG(7/38/0.08)

■No. of pairs or wire cores

*The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge.

■Correspondent UL style of FLEX Series

The FLEX Series can be customized to meet your desired UL style and outer diameter. We can also handle composite types that combine different AWG sizes.

FLEXFA

100001 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5

100000

1000000

10000000

Ben

din

g tim

es (c

ount

s)

Bending radius/sheath outer diameter (R/D)

U-shape bending ±90° bending Twisting Small diameter UL conformity RoHS conformity

Finished outer diameter being 14% smaller

Finished outer diameter being 15% smaller

Sheath materialRating

Temperature (°C) Voltage (V)

UL20276

80

30

UL2464 300

UL2570 600

UL2517 105 300

UL2586 105 600

Bending resistance of about 10 million times equivalent to FA Series (bending radius R = 6D)

Wire disconnection life in right-left 90° bending (FLEX and FA Series)

Black

White

Red

Green

Blue

Yellow

GreenYellow

Brown

Blue

OrangeGray

Purple

Black

White

Black

Red White

■Comparison with standard product (FA Series)

*The values shown above are not guaranteed values, but actual measurements.

Conformitystandard

■Additional designation for the case with a shield

■Conductor size and configuration

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12 13

Wire core No.

Insulator color

Wire core No.

Insulator color

1 Black 11 Black

2 White 12 White

3 Red 13 Red

4 Green 14 Green

5 Yellow 15 Yellow

6 Brown 16 Brown

7 Blue 17 Blue

8 Orange 18 Orange

9 Gray 19 Gray

10 Purple 20 Purple

Pair No.

Insulator color

Pair No.

Insulator color

Wire core No. 1

Wire core No. 2

Wire core No. 1

Wire core No. 2

1 Black Brown 11 Brown Orange

2 Black Red 12 Brown Yellow

3 Black Orange 13 Brown Green

4 Black Yellow 14 Brown Blue

5 Black Green 15 Brown Purple

6 Black Blue 16 Brown Gray

7 Black Purple 17 Brown White

8 Black Gray 18 Red Orange

9 Black White 19 Red Yellow

10 Brown Red 20 Red Green

■Multiple pair type ■Multiple core type

■Rating temperature: 80°C

■Rating voltage: 300 V (UL2464)

600 V (UL2570)

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

TWT Series enhanced with twisting resistance

UL2464-SX (FA-TWT), UL2570-SX (FA-TWT)UL 758

Features

Characteristics

Wire core identification

Use

■Enhanced twisting resistance by devising the proper cable strandingpitch.

■Can handle specified heat resistance up to 105°C.

■Power supply and signal transmission for robots and machine toolswhere twisting resistance is specifically required

Non-lead heat and oil resistant PVC

Fluoro resin insulator

Tin-plated annealed copper wire

Braid shield of tinsel wire

8 91011121314

1 276 3

451516

171819201 2

345

6789101112

1

3

4 2

1

2

Example of cable structure Twisting test data

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of pairs Finished outer diameter (mm)

Approx. mass (kg/km)

Allowable current (A)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

25 (0.2mm2) 40/0.08 0.58

0.2

0.98 105

2 6.6 44 5.43 6.9 50 4.54 7.4 60 4.05 7.9 70 3.76 8.3 75 3.57 8.9 85 3.38 9.4 100 3.210 10.5 120 3.012 12.0 145 2.815 11.9 160 2.520 13.1 195 2.3

23 (0.3mm2) 60/0.08 0.72 1.12 69.5

2 7.2 51 6.93 7.5 60 5.84 8.0 71 5.25 8.6 85 4.76 9.1 95 4.57 9.7 110 4.28 10.4 125 4.110 12.0 155 3.812 13.7 195 3.715 13.5 210 3.220 14.8 260 2.9

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter (mm)

Approx. mass (kg/km)

Allowable current (A)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

20 (0.5mm2) 104/0.08 0.94 0.25 1.44 40.1

2 5.9 33 9.63 6.2 41 8.14 6.5 50 7.35 6.9 58 6.76 7.4 67 6.4

18 (0.75mm2) 7/24/0.08 1.25 0.28 1.81 25.0

2 6.7 45 13.03 7.0 57 11.04 7.4 70 9.95 7.9 85 9.16 8.5 100 8.6

16 (1.25mm2) 7/38/0.08 1.71 0.28 2.27 16.1

2 7.0 62 17.43 7.3 80 14.74 7.9 100 13.25 8.6 120 12.36 9.3 140 11.3

14 (2mm2) 7/60/0.08 2.15 0.36 2.87 10.2

2 8.2 89 23.43 8.6 115 19.84 9.4 145 17.95 10.2 180 16.66 11.1 210 15.8

Multiple pair type of UL2464-SX (FA-TWT)

Multiple core type of UL2570-SX (FA-TWT)

UL2464-SX (FA-TWT) 4P X 23AWG (60/0.08)■No. of pairs or wire cores

■Additional designation for the case with a shield

*The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge. *The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

■Relation between bending life and twisting life

Bending and twisting characteristics are in a contradictory relationship. The TWT Series is designed with reference to the intersection of bending and twisting curves.

Higher

LargerStranding pitch

Wire

dis

conn

ectio

n lif

e

Fig.: Relation between stranding pitch and wire disconnection life

Twisting

Bending

Bending life is improved with a narrower stranding pitch.

Twisting life is improved with a wider stranding pitch.

U-shape bending ±90° bending Twisting UL conformity RoHS conformity

Twisting timesUL2464-SX(FA-TWT)12PX25AWG

Conductor resistance (Ω)

Comparison with initial value (%)

Initial value 8.012 ─

1000k 7.998 −0.2

2000k 8.159 1.8

3000k 8.144 1.6

4000k 8.159 1.8

5000k 8.121 1.4

6560k 8.154 1.8

Result No damage

*Test conditions①Twisting angle: ±180°②Twisting speed: 30 times/min③ Twisting interval: 245 mm

About 6.56 million times of twisting

resistance

*The values shown above are not guaranteed values, but actual measurements.

Conformitystandard

2 pairs or 2 cores 4 pairs or 4 cores

12 pairs or 12 cores 20 pairs or 20 cores

■Conductor size and configuration

*Photo of UL2464-SX (FA)

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14 15

Black

Red

Blue Black

Red Brown

OrangeYellow

Gray

Gray

GrayBlack

BrownGray

Gray

Gray

Black

Brown

Red

BlueOrange

Yellow

Purple

Gray

BlackBrown

RedBlue

Orange

Yellow

Black

Brown

RedBlue

Orange

Black

BrownRed

1

2

4 1

3 2

3 4

5

6

1012

87

9

12

345

6

78

12

34

5

6

1

23

RBT Series for low dusting and high bending

UL2464-SB (RBT)UL 758

Features

Wire core identification

Uses

Characteristics

■Realizes superior abration and bending resistance by collaboration afluororesin insulator and an combining braid.

■Product awarded with IPA Clean Class accreditation (Class 1).

■Power supply and signal transmission for robots, machine tools, andother equipment

■Power supply and signal transmission in clean environments such assemiconductor manufacturing facilities

■Rating temperature: 80°C

■Rating voltage: 300 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

7 to 10 pairs

Pair No.Wire core

No. 1Wire core

No. 2Pair No.

Wire core No. 1

Wire core No. 2

1 Black Brown 6 Brown Orange

2 Black Red 7 Brown Yellow

3 Black Orange 8 Red Orange

4 Black Yellow 9 Red Yellow

5 Brown Red 10 Orange Yellow

2 to 3 pairs

Pair No.Wire core

No. 1Wire core

No. 2

1 Black Brown

2 Black Red

3 Brown Red

4 to 6 pairs

Pair No.Wire core

No. 1Wire core

No. 2Pair No.

Wire core No. 1

Wire core No. 2

1 Black Brown 4 Brown Red

2 Black Red 5 Brown Orange

3 Black Orange 6 Red Orange

Non-lead heat and oil resistant PVC

Fluoro resin insulator

Combining braid

Tin-plated annealed copper wire

Example of cable structure

2 pairs2 cores

5 cores

8 cores 10 cores

6 cores

3 cores 4 cores

4 pairs

8 pairs

3 pairs

6 pairs

10 pairs

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of pairs

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

25 (0.2mm2) 40/0.08 0.6

0.15

0.9 104

2 5.9 40 4.0 403 6.1 46 3.5 404 6.5 55 3.2 405 7.0 65 2.7 506 7.4 75 2.5 508 8.6 95 2.3 6010 9.2 110 2.2 6012 9.4 120 2.0 60

23 (0.3mm2) 60/0.08 0.7 1.0 69.5

2 6.3 47 5.1 403 6.6 60 4.4 404 7.0 70 4.1 505 7.5 80 3.4 506 8.0 90 3.3 508 9.3 120 3.0 6010 10.0 135 2.7 6012 10.5 150 2.5 70

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

20 (0.5mm2) 7/14/0.08 1.0

0.4

1.8 42.3

2 6.5 50 10.0 403 6.8 60 8.4 504 7.3 75 7.5 505 7.8 85 7.0 506 8.6 100 6.6 60

19 (0.75mm2) 7/21/0.08 1.3 2.1 28.2

2 6.9 60 12.7 503 7.3 75 10.7 504 7.9 90 9.6 505 8.7 110 8.9 606 9.3 125 8.5 60

17 (1.25mm2) 7/36/0.08 1.7 2.5 16.4

2 7.7 80 17.5 503 8.2 100 14.7 504 9.0 125 13.1 605 9.8 145 12.4 606 10.5 170 11.7 70

15 (2mm2) 7/57/0.08 2.1 2.9 10.4

2 8.8 105 23.4 603 9.3 135 19.8 604 10.5 165 17.0 705 11.0 195 16.5 706 12.0 235 15.7 80

Multiple pair type of UL2464-SB (RBT)

Multiple core type of UL2464-SB (RBT)

■Multiple pair type ■Multiple core type

UL2464-SB(RBT) 12P X 25AWG(40/0.08)

■No. of pairs or wire cores

■Additional designation for the case with a shield

■Conductor size and configuration

*The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge. *The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

■What is the combining braid?

The combining braid is constructed by combining annealed copper wire and cotton yarn to prevent the abrasion of shield element wires. The RBT Series adopted the combining braid, and thus realized the higher abrasion resistance and bending resistance.

U-shape bending ±90° bending Low dusting UL conformity

Cotton yarn Annealed copper wire

Conformitystandard

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16 17

2 pairs or 2 cores 4 pairs or 4 cores

12 pairs or 12 cores 20 pairs or 20 cores

■Rating temperature: 80°C

■Rating voltage: 300 V (UL2464)

600 V (UL2570)

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

LG Series with low outgas characteristic

UL2464-SX (LG), UL2570-SX (LG)UL 758

Features

Use

■Reduces the dispersion of volatile gas components generated from electric wire coating material by using our original mixing technique.

■Can handle specified heat resistance up to 105°C.

■Power supply and signal transmission in clean environments such as semiconductor manufacturing facilities

Non-lead low outgas PVC

Fluoro resin insulator

Braid shield of tinsel wire

Drain wire

Tin-plated annealed copper wire

Example of cable structure

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of pairs

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

28 (0.09mm2) 19/0.08 0.4

0.2

0.8 220

2 5.7 40 3.5 353 5.9 45 3.0 364 6.3 50 2.6 385 6.7 58 2.4 416 7.1 64 2.3 437 7.5 70 2.2 458 8.0 77 2.1 4810 8.8 90 1.9 5312 9.9 110 1.8 6015 9.7 115 1.6 5920 10.6 140 1.5 64

26 (0.15mm2) 30/0.08 0.51 0.91 139

2 6.1 40 4.6 373 6.4 45 3.8 394 6.8 51 3.4 415 7.3 59 3.2 446 7.7 67 3.0 477 8.1 75 2.8 498 8.7 85 2.7 5310 9.7 105 2.5 5912 10.7 125 2.4 6515 10.6 130 2.1 6420 11.7 160 1.9 71

25 (0.2mm2) 40/0.08 0.58 0.98 105

2 6.3 44 5.4 383 6.6 50 4.5 404 7.1 60 4.0 435 7.6 70 3.7 466 8.0 75 3.5 487 8.6 85 3.3 528 9.1 100 3.2 5510 10.2 120 3.0 6212 11.3 140 2.8 6815 11.2 155 2.5 6820 12.4 190 2.3 75

23 (0.3mm2) 60/0.08 0.72 1.12 69.5

2 6.9 51 6.9 423 7.2 60 5.8 444 7.7 71 5.2 475 8.3 85 4.7 506 8.8 95 4.5 537 9.4 110 4.2 578 10.1 125 4.1 6110 11.3 150 3.8 6812 13.0 190 3.7 7815 12.8 205 3.2 7720 14.1 255 2.9 85

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

25 (0.2mm2) 40/0.08 0.58

0.2

0.98 105

2 4.7 26 5.4 293 4.9 30 4.5 304 5.1 35 4.0 316 5.7 45 3.5 358 6.3 55 3.2 3810 6.9 65 3.0 4212 7.3 81 2.8 44

23 (0.3mm2) 60/0.08 0.72 1.12 69.5

2 5.0 30 6.9 303 5.2 35 5.8 324 5.5 40 5.2 336 6.1 53 4.5 378 6.8 66 4.1 4110 7.5 80 3.8 4512 8.2 95 3.7 50

Multiple pair type of UL2464-SX (LG)

Multiple core type of UL2570-SX (LG)

UL2464-SX (LG) 4P X 23AWG (60/0.08)■No. of pairs or wire cores

■Additional designation for the case with a shield

■Conductor size and configuration

*The finished outer diameter without a shield is 0.6 mm smaller than the above-mentioned value. For approximate mass, contact our salesperson in charge. *The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge. *The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

100

80

60

40

20

0General PVC LG-PVC

Tota

l out

gas

amou

nt Reduced by 80% or more

Characteristics

Wire core identification

8 91011121314

1 276 3

451516

171819201 2

345

6789101112

1

3

4 2

1

2

U-shape bending ±90° bending Twisting Low outgas UL conformity RoHS conformity

At least 80% of the amount of outgas is reduced as compared with a general PVC sheath.

*Photo of UL2464-SX (FA) *Assuming the outgas amount of general PVC to be 100

Conformitystandard

Wire core No.

Insulator color

Wire core No.

Insulator color

1 Black 11 Black

2 White 12 White

3 Red 13 Red

4 Green 14 Green

5 Yellow 15 Yellow

6 Brown 16 Brown

7 Blue 17 Blue

8 Orange 18 Orange

9 Gray 19 Gray

10 Purple 20 Purple

Pair No.

Insulator color

Pair No.

Insulator color

Wire core No. 1

Wire core No. 2

Wire core No. 1

Wire core No. 2

1 Black Brown 11 Brown Orange

2 Black Red 12 Brown Yellow

3 Black Orange 13 Brown Green

4 Black Yellow 14 Brown Blue

5 Black Green 15 Brown Purple

6 Black Blue 16 Brown Gray

7 Black Purple 17 Brown White

8 Black Gray 18 Red Orange

9 Black White 19 Red Yellow

10 Brown Red 20 Red Green

■Multiple pair type ■Multiple core type

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18 19

■Rating temperature: 150°C

■Rating voltage: 300 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

1

2

3

4

5

61

2

34

5

1

23

■Fluoro rubber sheath material for the FHF SeriesThe fluoro rubber sheath material of the FHF Series offers superior abration resistance and heat resistance.

FHF Series with heat and abration resistance

CO-FHF (FLEX)

Features

Characteristics

Wire core identification

Use

■Utilizes fluoro rubber with superior abration resistance for coating the outermost layer.

■Offers superior heat resistance (withstand temperature of 150°C). ■Also offers superior oil resistance.

■Power supply and signal transmission in clean environments such as semiconductor manufacturing facilities

Wire core No. Insulator color

1 Black

2 White

3 Red

4 Green

5 Yellow

6 Brown

Fluoro resin insulator

Fluoro rubber

Tin-plated annealed copper wire

Example of cable structure

3 cores 5 cores 6 cores

Cable structure and performance

Example of product designation

Conductor InsulatorMax. conductor

resistance (at 20 °C) (Ω/km)

No. of wire cores

Finished outer diameter

(mm)

Approx. mass (kg/km)

Allowable current (A)

Bending radius (mm)AWG size Configuration

(No./No./mm)

Outer diameter

(mm)

Standard thickness

(mm)

Outer diameter

(mm)

20 (0.5mm2) 104/0.08 0.94 0.25 1.44 40.1 6 5.6 61 6.4 56

20 (0.5mm2) 104/0.08 0.94 0.25 1.44 40.1 3 4.4 35 8.1 44

16 (1.25mm2) 7/38/0.08 1.71 0.28 2.27 16.1 5 7.4 110 12.3 74

Multiple core type of CO-FHF (FLEX)

CO-FHF(FLEX) 6 X 20AWG(104/0.08)

■No. of wire cores■Conductor size and configuration

*The above-mentioned structure is a representative example. For other sizes and combinations, contact our salesperson in charge. *The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

±90° bending Twisting Low outgas Low dusting Heat resistance RoHS conformity

①Evaluation of abration resistance

②Material characteristics

After 300 cycles After 500 cycles

Edge: 3-blade used

Test speed: 30 times/min

Load: 1 kg

PVC sheathed product*A large amount of shavings is generated and dust is scattered.

Fluoro rubber sheathed product*Shavings are not generated so much and almost no dust is scattered.

Item Unit Fluoro rubber Oil and heat resistant PVC

Hardness Shore-A 90 70Tensile strength MPa 17 18

Cold-resistant temperature ℃ −50 −20Heat-resistant temperature ℃ 150 80〜105

Oil resistance ─ ◎ ○

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20 21

Coaxial cable for camera with bending and twisting resistance LAN cable for movable sections

CO-PPFV-SX UL20276-SB (FLEX-C5E)

Features Features

Characteristics Characteristics

UseUse

■Realizes a high bending characteristic by using our original copper alloy.

■Realizes a low attenuation characteristic by adopting our original three-layered insulating structure.

■Adapts Cat.5e-compatible 4-pair LAN cable to realize superior bending resistance and flexibility.

■Enables the mounting of a modular connector with a general shield. ■Enables use of a length up to 40 m. (A length longer than 40 m can also be customized.)

■For connection to a camera sensor

■Wiring of robots and machine tools where U-shape bending is applied

■Rating temperature: 80°C

■Rating voltage: 30 V

■Rating temperature: 80°C

■Rating voltage: 30 V

Fluoro resin insulator

Braid shield

Non-lead PVC

Tin-plated annealed copper wire

Example of cable structure Example of cable structure

Cable structure and performance Cable structure and performance

Item UnitStandard values of various coaxial cables

①1X24AWG ②1X30AWG

ConductorConfiguration No./mm 50/0.08 19/0.06

Outer diameter mm 0.65 0.30

Finished outer diameter mm 6.5 2.9

Approx. mass kg/km 50 11

Transmission

characteristics

Characteristic impedance (10 MHz) Ω 75±4

Attenuation (625 MHz) ─ 21.2dB/30m or less 21.2dB/3m or less

Allowable bending radius mm 39 18

Item Unit Standard value

Conductor

AWG size ─ 26

Configuration No./mm 30/0.08

Outer diameter mm 0.51

InsulatorStandard thickness mm 0.24

Outer diameter mm 1.0

Finished outer diameter mm 6.6

Approx. mass kg/km 63

Characteristic impedance (1~100 MHz) Ω 100±15

Bending radius mm 40

U-shape bending ±90° bending Twisting Small diameter Characteristicimpedance RoHS conformity U-shape bending ±90° bending Twisting Characteristic

impedance UL conformity RoHS conformity

75(Ω) 100(Ω)

Featured three-layer structure!

Three layers are combined so that low attenuation and a crack-prevented insulator can coexist, thereby enabling use in a small area.

50/0.08 alloy conductor

1st layer (thin wall thickness layer)

2nd layer (foam layer)

3rd layer (reinforcing layer)

Insulator

Braid shield

Non-lead PVC

Tin-plated annealed copper wire

Stroke

Bending radius: r

●Test conditions- Bending radius: r = 35 mm- Stroke: Approx. 300 mm- Speed: 90 times/min

Increase by 2.6%

Cable length: 40 m

0-10

-5

0

5

10

0

10

20

30

500 1000 1500 2000 Bending times (10k times)

Att

enua

tion

(dB

)

Con

duc

tor

resi

stan

ce in

crea

se (%

)

0 500 1000 1500 2000 Bending times (10k times)

AttenuationConductor resistance●Test result

Standard amount

■Example of U-shape bending test

UL 758Conformitystandard

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22 23

■Rating temperature: 80°C

■Rating voltage: 300 V

Composite cable for combining multiple wires Thermally fused flat cable

F-CO-FHV RA-CO-FHV

Features Features

Characteristics Characteristics

Use Use

■Composites multiple power supply wires, signal wires, and an air tube into one cable.

■Applicable for both movable and fixed sections.■Can also be adapted UL standards.

■Multiple cables or air tubes having different ratings are fused to become flat.

■Adaptable for UL standards and specifications of low dust and abration resistance.

Case of combining power supply wires (2 of 16 AWG), signal wires (6 of 25 AWG) and an air tube Case of fusing power supply cables (2 of 3-core 16 AWG), signal transmission cables (2 of 5-pair 25 AWG), and an air tube

■Power supply and signal transmission for robots, machine tools, and other equipment

■Wiring of robots and machine tools where U-shape bending is applied

■Rating temperature: 80°C

■Rating voltage: 300 V

Example of cable structure

Example of cable structure

Cable structure and performance Cable structure and performance

Item Unit Standard valueRating − 300V,80℃ -

Wire type − Signal wire Power supply wire Tube

No. of wire cores − 6 2 1

Conductor

AWG size − 25 16 -

Configuration No./mm 40/0.08 7/38/0.08 -

Outer diameter (approx.) mm 0.58 1.71 -

InsulatorStandard thickness mm 0.2 -

Stranded outer diameter (approx.) mm 0.98 2.27 -

Tube Stranded outer diameter (approx.) mm - - 4.0

Stranded outer diameter (approx.) mm 8.6

Finished outer diameter (max.) mm 10.7

Allowable bending radius mm 65

Max. conductor resistance (at 20°C) Ω/km 105 16.1 -

Withstand voltage − To withstand 2,000 VAC for 1 min -

±90° bending Twisting Small diameter Characteristicimpedance For fixed wiring UL conformity RoHS conformity U-shape bending Low dusting UL conformity RoHS conformity

Compatible

Advantages of composite cable

① Connectors can be integrated into a single piece!

② Space for wiring can be saved!

③ Total cable weight can be reduced!

④Entanglement of cables during operation is avoided!

■Example of structural specifications■Manufacturing conditions ① Max. number of fusible pieces (total number of pieces including cables and tubes): 20 pcs. (as a guide)  ② Max. fusible width: Approx. 120 mm ③ Max. outer diameter of each cable to be fused: 14 mm ④ Air tube material: Soft nylon that we designate (as certain polymers like polyurethane are not fusible)

■Bending characteristics of thermally fused flat cable

Cleared 10 million times

No fault with conductor and shield

No fault such as peeling off in between respective units

〈U-shape bending test data〉

T: Air tubeP: Power supply cable(Example: UL2570-SX (FA) 3 × 16 AWG)S: Signal transmission cable(Example: UL2464-SX(FA) 5P × 25 AWG)

*Test conditions ① Bending radius R = 50 mm ② Movement stroke L = Approx. 300 mm

Tube

Signal wire (25 AWG)

Power supply wire (16 AWG)

Interposition

Tape

SheathT SP SP

Approx. 7.6 mm

Approx. 37 mm

L

R

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Wires and cables for fixed wiring

Wire rated for 600 V UL10584 Cable rated for 300 V UL2464-SB TR-64 LF, UL2464-SB TEW LF

Cable rated for 600 V UL2586-SB TEW, UL2586 TEW

Wire rated for 600 V UL1283 TEW, UL1284 TEW

UL 758 UL 758

UL 758

UL 758

Characteristics

Characteristics

Characteristics

Conductor Insulator Max. conductor resistance

(at 200°C) (Ω/km)

Approx. mass (kg/km)

Allowable current (A)AWG size Configuration

(No./No./mm)Outer diameter

(mm)Standard thickness

(mm)Finished outer diameter

(mm)28 (0.09mm2) 19/0.08 0.4

0.2

0.8 206 1.5 4.126 (0.15mm2) 30/0.08 0.51 0.91 130 2.5 5.425 (0.2mm2) 40/0.08 0.58 0.98 97.8 3 6.523 (0.3mm2) 60/0.08 0.72 1.12 65.2 4 8.520 (0.5mm2) 104/0.08 0.94 0.25 1.44 37.6 6.5 12.618 (0.75mm2) 7/24/0.08 1.25 0.28 1.81 23.4 10 17.816 (1.25mm2) 7/38/0.08 1.71 2.27 15.1 15 24.8

14 (2mm2) 7/60/0.08 2.15 0.36 2.87 9.5 25 34.6

Conductor Insulator Max. conductor resistance

(at 200°C) (Ω/km)

Approx. mass (kg/km)

Allowable current (A)AWG size Configuration

(No./No./mm)Outer diameter

(mm)Standard thickness

(mm)Finished outer diameter

(mm)8 7/24/0.26 4.3

1.62

7.54 2.37 124 836 7/38/0.26 5.3 8.54 1.49 178 1114 7/60/0.26 6.8 10.04 0.948 268 1502 19/35/0.26 8.7 11.94 0.6 397 203

Conductor Insulator Max. conductor resistance

(at 200°C) (Ω/km)

Approx. mass (kg/km)

Allowable current (A)AWG size Configuration

(No./No./mm)Outer diameter

(mm)Standard thickness

(mm)Finished outer diameter

(mm)1 19/44/0.26 9.74

2.15

14.04 0.475 520 2381/0 19/55/0.26 10.9 15.2 0.38 632 2762/0 19/70/0.26 12.27 16.57 0.299 785 3223/0 19/88/0.26 13.75 18.05 0.238 965 3744/0 37/57/0.26 15.44 19.74 0.188 1200 436

UL10584 UL2464-SB TEW LF

UL2586-SB TEW

UL1283 TEW

UL1284 TEW

*The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

*The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.*Cables without a shield are 0.6 mm smaller in finished diameter than the above-mentioned values. For approximate mass, contact our salesperson in charge.

*The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

*The allowable current in the table above is of a value at ambient temperature of 40°C for single line wiring in air.

Conductor InsulatorMax. conductor resistance

(at 200°C) (Ω/km)No. of wire cores Finished outer diameter

(mm)Approx. mass

(kg/km)Allowable current

(A)AWG size Configuration (No./No./mm)

Outer diameter (mm)

Standard thickness (mm)

Outer diameter(mm)

24 (0.2mm2) 11/0.16 0.61

0.41

1.43 91.62 5.3 40 6.33 5.5 45 5.34 5.9 50 4.8

22 (0.3mm2) 17/0.16 0.76 1.58 59.32 5.6 45 8.03 5.9 50 6.94 6.3 60 6.2

20 (0.5mm2) 26/0.16 0.94 1.76 38.42 6.0 55 10.43 6.2 60 8.84 6.7 70 7.9

18 (0.75mm2) 43/0.16 1.21 2.03 23.82 6.5 65 13.73 6.8 75 11.74 7.3 95 10.5

16 (1.25mm2) 26/0.26 1.53 2.35 14.92 7.1 80 18.13 7.5 95 15.54 8.1 120 14.0

14 (2mm2) 41/0.26 1.92

0.81

3.54 9.522 9.5 130 24.73 10.1 165 21.44 11.0 205 19.3

12 (3.5mm2) 65/0.26 2.42 4.04 6.152 10.5 170 32.33 11.1 215 27.84 12.2 265 25.2

10 (5.5mm2) 104/0.26 3.07 4.69 3.802 11.8 225 43.13 12.5 295 37.34 13.7 370 33.7

Conductor InsulatorMax. conductor resistance

(at 200°C) (Ω/km)No. of wire cores Finished outer diameter

(mm)Approx. mass

(kg/km)Allowable current

(A)AWG size Configuration (No./No./mm)

Outer diameter (mm)

Standard thickness (mm)

Outer diameter(mm)

22 (0.3mm2) 17/0.16 0.76

0.81

2.38 59.32 7.2 65 10.53 7.6 75 9.14 8.2 90 8.2

20 (0.5mm2) 26/0.16 0.94 2.56 38.42 7.6 70 13.43 8.0 85 11.74 8.6 100 10.5

18 (0.75mm2) 43/0.16 1.21 2.83 23.82 8.1 85 17.73 8.6 100 15.44 9.3 125 13.8

16 (1.25mm2) 54/0.18 1.53 3.15 14.92 8.7 100 23.23 9.2 125 20.14 10.1 155 18.2

14 (2mm2) 41/0.26 1.92 3.54 9.522 9.5 135 30.33 10.1 160 26.24 11.0 200 23.7

12 (3.5mm2) 65/0.26 2.42 4.04 6.152 10.5 165 39.53 11.2 210 34.24 12.2 260 30.9

10 (5.5mm2) 104/0.26 3.07 4.69 3.802 11.8 220 52.93 12.6 290 45.84 13.8 350 41.4

±90° bending Twisting Heat resistance For fixed wiring UL conformity RoHS conformity

For fixed wiring UL conformity RoHS conformity

For fixed wiring UL conformity RoHS conformity

For fixed wiring UL conformity RoHS conformity

Conductor (tin-plated annealed copper wire)

Insulator (fluoro resin)

Conductor (tin-plated annealed copper wire)

Insulator (non-lead heat resistant PVC)

Tin-plated annealed copper wire

PVC insulator

Braid shield for tin-plated annealed copper wire

PVC sheath (black)

Tin-plated annealed copper wire

PVC insulator

Braid shield for tin-plated annealed copper wire

PVC sheath (black)

Conformitystandard

Conformitystandard

Conformitystandard

■Rating temperature: 150°C

■Rating voltage: 600 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 1,000 MΩ-km

Conformitystandard

Characteristics

■Rating temperature: 105°C

■Rating voltage: 600 V

■Withstand voltage: 2,000 VAC/5 min (UL1283)

2,500 VAC/5 min (UL1284)

■Min. insulating resistance (at 20°C): 15 MΩ-km

■Rating temperature: 80°C

■Rating voltage: 300 V

■Rating temperature: 105°C

■Rating voltage: 600 V

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 40 MΩ-km

■Withstand voltage: 2,000 VAC/5 min

■Min. insulating resistance (at 20°C): 10 MΩ-km

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26 27

Bending life test of cables

Test name Schematic equipment diagram Specified condition

Right-left bending test

(conformant to MIL-C-13777)

Load

Bending radius

U-shape bending test Bending radius

Twisting test

Twisting angle

Twisting distance

Load

Series Product name Bending radius Bending times Test result

FA Series UL2464-SX (FA)6 times the cable outer

diameter10 million times No disconnected wire

FLEX Series UL2464-SX (FLEX)6 times the cable outer

diameter10 million times No disconnected wire

RBT Series UL2464-SB (RBT)6 times the cable outer

diameter5 million times No disconnected wire

LG Series UL2464-SX (LG)6 times the cable outer

diameter10 million times No disconnected wire

FHF Series CO-FHF (FLEX)10 times the cable outer

diameter5 million times No disconnected wire

LAN cable for movable sections

UL20276-SB (FLEX-C5E)6 times the cable outer

diameter5 million times No disconnected wire

Coaxial cable for camera CO-PPFV-SX (11/8)6 times the cable outer

diameter1 million times No disconnected wire

Series Product name Twisting distance Twisting times Test result

FA Series UL2464-SX (FA) 500mm 5 million times No disconnected wire

FLEX Series UL2464-SX (FLEX) 500mm 5 million times No disconnected wire

TWT Series UL2464-SX (FA-TWT) 500mm 10 million times No disconnected wire

LG Series UL2464-SX (LG) 500mm 5 million times No disconnected wire

FHF Series CO-FHF (FLEX) 500mm 5 million times No disconnected wire

LAN cable for movable sections

UL20276-SB (FLEX-C5E) 500mm 1 million times No disconnected wire

Coaxial cable for camera CO-PPFV-SX (11/8) 500mm 1 million times No disconnected wire

Series Product name Bending radius Bending times Test result

FA Series UL2464-SX (FA)6 times the cable outer

diameter30 million times No disconnected wire

FLEX Series UL2464-SX (FLEX)6 times the cable outer

diameter30 million times No disconnected wire

RBT Series UL2464-SB (RBT)6 times the cable outer

diameter30 million times No disconnected wire

LG Series UL2464-SX (LG)6 times the cable outer

diameter30 million times No disconnected wire

LAN cable for movable sections

UL20276-SB (FLEX-C5E)6 times the cable outer

diameter10 million times No disconnected wire

Thermally fused flat cable RA-CO-FHV-SX6 times the cable outer

diameter10 million times No disconnected wire

Evaluation conditions- Bending angle: ±90°- Bending speed: 30 times/min

a

b c

Bending radius

LoadW

1 cyclea→b→a→c→a

Evaluation condition- Stroke speed: 30 times/min

Cable presser Bending radius

Stroke: 300mm

Evaluation conditions- Twisting angle: ±180°- Twisting distance: Max. 500 mm- Twisting speed: 30 times/min

1 cycle① → ② → ③ → ④

Turning end

Fixed end

Load

Twisting distance

②③

A bending life acceleration test is conducted on a bending testing machine as indicated in the following table. ■Right-left 90° bending test

■±180° twisting test

■U-shape bending test

*The values of the bending times shown above include those assumed from previous test data and are not guaranteed values. *We will handle any custom design which meets your needs.