Industrial Products - Flowserve, Flowline & CORKEN , Oil ... · PDF fileHistory of Corken,...

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Industrial Products

Transcript of Industrial Products - Flowserve, Flowline & CORKEN , Oil ... · PDF fileHistory of Corken,...

Industrial Products

History of Corken,

Since 1924 • 1924 – Otto K. and Charles Corken

founded Corken Pump and Machinery

• 1945 – Entered LPG market

• 1947 – First LPG compressor

• 1952 – First turbine regenerative truck

pump

• 1959 – Export market development begins

• 1961 – First export to Japan

• 1963 – First “D” style compressor

introduced

• 1967 – Southwest factories formed

• 1969 – First CNG research and

development project

• 1978 – First “T” style 391/491

• 1980 – Horizontal gas compressor line

introduced

• 1982 – Hinderliter Industries buys

Southwest factories

• 1987 – “T” 591/691 compressor

introduced

• 1990 – Corken goes public

• 1991 – IDEX buys Corken. Coro-Fuel CNG

compression module introduced

• 1995 – Achieved ISO 9001 registration. New

series of 40 to 75 HP water-cooled

horizontal compressors introduced

• 1996 – Implemented of AS400 / JD Edwards

business system. Introduction of Z4200 4”

transport pump and the SC series Side

Channel Pump

• 1997 – Introduction of Z3200 3” and Z2000

2” truck pumps and oil-free dry cylinder

chlorine compressor series

• 1998 – Introduced FD compressor, Coro-

Vac, and SSV1500 and SSV2000 S.S.

pumps

• 1999 – Achieved ISO 14001 certification

• 2000 – Introduced FF150 and DLF150

Autogas pumps

• 2001 – Merged with Liquid Controls

Corken Product Groups

• LPG and/or Agricultural Ammonia

• Industrial Pump

• Industrial Compressor

Corken Products Lines

Pumps

Regenerative Turbine

Ductile Iron

Side Channel (Multistage)

Cast Iron

Ductile Iron

316 Stainless Steel

Rotary Vane

Cast Iron

Ductile Iron

316 Stainless Steel

Compressors

Vertical Compressor

Ductile Iron

Horizontal Compressor

Cast Iron

Ductile Iron

Accessories Bypass Valves

Flow-Check Valves

Strainers

Low-Pressure Switches

Others

Industrial Compressors

Corken Industrial Compressor History • 1946…Began manufacturing LPG compressors

• 1963…Developed D style compressor (Corken’s first true industrial compressor)

• 1969…Developed double distance piece compressors (for toxic services)

• 1970’s…Further expanded industrial compressor line with two stage units and water cooled units

• 1971…Dedicated Industrial Product Manager for Industrial market

• 1980…Developed HG600 horizontal gas compressors for the oilfield market

• 1984…Introduced the D781 & D891 vertical double acting compressors

• 1990…Introduced a four stage compressor for the CNG market

• 1990’s…Expanded the HG600 line to include additional cylinder sizes and water jacketed cylinders

• 1996…Introduced the CFT compressor for chlorine transfer

• 1999 - 2000…Introduced three new vertical high pressure two stage compressors for OEM’s handling CO2

• Present…Intensify Industrial Compressor Marketing efforts with new distribution and product training – also continue to seek OEM business

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What Makes Corken Compressors Unique?

• Oil-free applications

• Corrosive applications

• Toxic applications

• Flammable applications

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Why Is Corken In The Industrial

Compressor Business?

• EPA mandates maximum gas leakages of many products

which drives many compressor sales

• Minimal competition in target markets

• Corken’s established leadership position results in many

repeat customers & replacement compressor business

• Profitable product line

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Corken’s Industrial Compressor

Product Offering

• Vertical reciprocating piston compressors

• Horizontally opposed reciprocating piston

compressors

Product Specifications for

Vertical Compressors

• Five Frame sizes - 3 to 45 HP

• Piston displacement 4 to 113 CFM

• 1 and 2 stage units

• Air and water cooled options

• Oil-free and lubricated models

• Up to 1200 psig working pressure

• Seven single stage models

• Six two stage models

Product Specifications for

Horizontal Compressors

• 1 frame size (75 HP)

• Piston displacement 8 to 414 CFM

• 1 and 2 stage units (6 cylinder sizes – up to 1650 psig)

• 4 stage CNG unit (4500 psig)

• Air and water cooled cylinders available

• Non-lube and lubricated models

Industrial Compressor

Features and Benefits

• Vertical compressors

• Horizontal compressors

Product Features Overview

for Industrial Compressors

• Reciprocating compressor

• Air & water cooled

• Vertical & horizontal designs

• Single acting & double acting

• Single & two stages

• Oil-free & lubricated cylinder

• Single & double distance

piece

• Self-lubricated piston rings

• Ductile iron construction

• Positively locked piston

• Step-cut piston rings for maximum efficiency

• V-rings packing with adjustment

• O-ring leak tight seals

• Pressure lubricated crankcase with external filter

• NPT, ANSI, & DIN flange connections

• Nitride coated piston rods

• Cast iron crosshead

• High efficiency valves

Product Benefits Overview

for Industrial Compressors

• The reciprocating design is decades old but still one of the most efficient designs to date.

• High inlet pressures (Beneficial for high pressure gas boosting or liquefied gas transfer of gases with high vapor pressures)

• High discharge pressures

• Maintenance friendly

• Lubricated power-end (crankcase)

• Oil-Free, Non-lube or lube compressor (cylinder)

Product Benefits Overview

for Industrial Compressors - continue

• Double and triple seals (D and T styles)

– Allow for near oil-free and leak-free compression

– Distance pieces can be purge or padded with an inert gas in

order to maintain near zero product leakage and crankcase

oil carry over

– MC1002 corrosion resistant coated wetted parts

• Side effect of coating is drastically improved piston ring

and packing life

• Most models available in both threaded and ANSI

flanged connections

• Some models are available with water-cooled heads

and cylinders for higher compression ratios

Industrial Horizontal Compressor

Features and Benefits

• Double acting pistons for increased flow

• Capacity control flexibility – Remove valves to convert to single acting cylinders (Blank

valves available)

– Remove cylinders (Blank cylinders available)

– Variable clearance heads available

– Segmented packing for higher speeds and improved life

Common Gases for

Corken Industrial Compressors

• Air

• Ammonia

• Biogas

• Butadiene

• N-butane

• Carbon dioxide

• Carbon monoxide

• Chlorine

• Dimethylether

• Ethane

• Ethylene

• Helium

• Hydrogen

• Isobutane

• Isobutene

• Methane

• Methyl chloride

• Natural gas

• Nitrogen

• Oxygen

• Propane

• Propylene

• Refrigerants & Freons

• Sulfur dioxide

• Sulfur hexafluoride

• Vinyl chloride

Most Commonly Quoted Gasses

QUOTE ACTIVITY

0

10

20

30

40

50

60

70

NG

/ M

ETHAN

EAIR

AMM

ONIA

HC /

MIX

TURE

NIT

ROG

EN

PROPAN

E

VINYL

CHLO

RID

E

REFR

IGER

ANTS

CO

2

HELI

UM

BUTADIENE

OXYG

EN

SULFUR

DIO

XIDE

CHLO

RIN

E

HYD

ROG

EN

DIG

ESTER G

ASSF6

ARGO

N

PROCESS GAS

QU

AN

TIT

Y O

F Q

UO

TE

S

Typical Applications for

Corken Industrial Compressors

• Vapor recovery

• Liquid transfer

• Pressure boosting

• Gas blanketing

• Evacuation

• Gas gathering

• Instrumentation

• Tank car unloading

• PSA gas generation

• Refrigerant reclaiming

What Makes Corken Compressors Unique?

• Oil-free applications

• Corrosive applications

• Toxic applications

• Flammable applications

• Liquefied Gas

• Small horsepower

20 product PORTFOLIO

Markets Served by

Corken Industrial Compressors

• Petrochemical

• Pharmaceutical manufacturing

• Pulp & paper

• Energy

• Transportation

• Compressed natural gas

• Marine

• Nitrogen Generators

• Defense/aerospace

• Plastics manufacturing

• Electronics

• Autoclave systems

• Aerosol

• Refrigerant reclaim

• Food processing

• Selective catalytic

reduction

• Medical air

Corken Industrial Compressor

Users Reference

• Phillips Petroleum

• Florida Power & Light

• BOC Gases

• Formosa Plastics

• Unocal

• Union Carbide

• Bayer

• S.C. Johnson

• Allied Signal

• Ato-Fina

• CTCI

• Caltex

• York Refrigeration

• Exxon/Mobil

• ICI Americas

• General Electric

• IBM

• B. F. Goodrich

• Hitachi

• Dow Chemical

• Hughes Aircraft

• Monsanto

• Georgia Pacific

• Carrier Corporation

• E. I. Du Pont

• Eastman Chemicals

• Total

• Louisville Gas & Electric

• Southern Company

• SHV

• Shell

• Oxychem

• PTT (Thailand)

• Sunoco

• BASF

• 3M

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The Value Of Packaging

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D891-107B

Special package D491-107

Standard package D291

Bare compressor

The Value Of Packaging

24 WFD591-103 package

High Pressure Air Booster

Model FD351 120 psig –1200 psig

Duplex WG601 Package

FT491 Railcar Unloading Package

D291 Portable Gas Transfer Unit

Thank You !