Industrial Products - Flowserve, Flowline & CORKEN , Oil ... · PDF fileHistory of Corken,...
Transcript of Industrial Products - Flowserve, Flowline & CORKEN , Oil ... · PDF fileHistory of Corken,...
History of Corken,
Since 1924 • 1924 – Otto K. and Charles Corken
founded Corken Pump and Machinery
• 1945 – Entered LPG market
• 1947 – First LPG compressor
• 1952 – First turbine regenerative truck
pump
• 1959 – Export market development begins
• 1961 – First export to Japan
• 1963 – First “D” style compressor
introduced
• 1967 – Southwest factories formed
• 1969 – First CNG research and
development project
• 1978 – First “T” style 391/491
• 1980 – Horizontal gas compressor line
introduced
• 1982 – Hinderliter Industries buys
Southwest factories
• 1987 – “T” 591/691 compressor
introduced
• 1990 – Corken goes public
• 1991 – IDEX buys Corken. Coro-Fuel CNG
compression module introduced
• 1995 – Achieved ISO 9001 registration. New
series of 40 to 75 HP water-cooled
horizontal compressors introduced
• 1996 – Implemented of AS400 / JD Edwards
business system. Introduction of Z4200 4”
transport pump and the SC series Side
Channel Pump
• 1997 – Introduction of Z3200 3” and Z2000
2” truck pumps and oil-free dry cylinder
chlorine compressor series
• 1998 – Introduced FD compressor, Coro-
Vac, and SSV1500 and SSV2000 S.S.
pumps
• 1999 – Achieved ISO 14001 certification
• 2000 – Introduced FF150 and DLF150
Autogas pumps
• 2001 – Merged with Liquid Controls
Corken Products Lines
Pumps
Regenerative Turbine
Ductile Iron
Side Channel (Multistage)
Cast Iron
Ductile Iron
316 Stainless Steel
Rotary Vane
Cast Iron
Ductile Iron
316 Stainless Steel
Compressors
Vertical Compressor
Ductile Iron
Horizontal Compressor
Cast Iron
Ductile Iron
Accessories Bypass Valves
Flow-Check Valves
Strainers
Low-Pressure Switches
Others
Corken Industrial Compressor History • 1946…Began manufacturing LPG compressors
• 1963…Developed D style compressor (Corken’s first true industrial compressor)
• 1969…Developed double distance piece compressors (for toxic services)
• 1970’s…Further expanded industrial compressor line with two stage units and water cooled units
• 1971…Dedicated Industrial Product Manager for Industrial market
• 1980…Developed HG600 horizontal gas compressors for the oilfield market
• 1984…Introduced the D781 & D891 vertical double acting compressors
• 1990…Introduced a four stage compressor for the CNG market
• 1990’s…Expanded the HG600 line to include additional cylinder sizes and water jacketed cylinders
• 1996…Introduced the CFT compressor for chlorine transfer
• 1999 - 2000…Introduced three new vertical high pressure two stage compressors for OEM’s handling CO2
• Present…Intensify Industrial Compressor Marketing efforts with new distribution and product training – also continue to seek OEM business
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What Makes Corken Compressors Unique?
• Oil-free applications
• Corrosive applications
• Toxic applications
• Flammable applications
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Why Is Corken In The Industrial
Compressor Business?
• EPA mandates maximum gas leakages of many products
which drives many compressor sales
• Minimal competition in target markets
• Corken’s established leadership position results in many
repeat customers & replacement compressor business
• Profitable product line
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Corken’s Industrial Compressor
Product Offering
• Vertical reciprocating piston compressors
• Horizontally opposed reciprocating piston
compressors
Product Specifications for
Vertical Compressors
• Five Frame sizes - 3 to 45 HP
• Piston displacement 4 to 113 CFM
• 1 and 2 stage units
• Air and water cooled options
• Oil-free and lubricated models
• Up to 1200 psig working pressure
• Seven single stage models
• Six two stage models
Product Specifications for
Horizontal Compressors
• 1 frame size (75 HP)
• Piston displacement 8 to 414 CFM
• 1 and 2 stage units (6 cylinder sizes – up to 1650 psig)
• 4 stage CNG unit (4500 psig)
• Air and water cooled cylinders available
• Non-lube and lubricated models
Product Features Overview
for Industrial Compressors
• Reciprocating compressor
• Air & water cooled
• Vertical & horizontal designs
• Single acting & double acting
• Single & two stages
• Oil-free & lubricated cylinder
• Single & double distance
piece
• Self-lubricated piston rings
• Ductile iron construction
• Positively locked piston
• Step-cut piston rings for maximum efficiency
• V-rings packing with adjustment
• O-ring leak tight seals
• Pressure lubricated crankcase with external filter
• NPT, ANSI, & DIN flange connections
• Nitride coated piston rods
• Cast iron crosshead
• High efficiency valves
Product Benefits Overview
for Industrial Compressors
• The reciprocating design is decades old but still one of the most efficient designs to date.
• High inlet pressures (Beneficial for high pressure gas boosting or liquefied gas transfer of gases with high vapor pressures)
• High discharge pressures
• Maintenance friendly
• Lubricated power-end (crankcase)
• Oil-Free, Non-lube or lube compressor (cylinder)
Product Benefits Overview
for Industrial Compressors - continue
• Double and triple seals (D and T styles)
– Allow for near oil-free and leak-free compression
– Distance pieces can be purge or padded with an inert gas in
order to maintain near zero product leakage and crankcase
oil carry over
– MC1002 corrosion resistant coated wetted parts
• Side effect of coating is drastically improved piston ring
and packing life
• Most models available in both threaded and ANSI
flanged connections
• Some models are available with water-cooled heads
and cylinders for higher compression ratios
Industrial Horizontal Compressor
Features and Benefits
• Double acting pistons for increased flow
• Capacity control flexibility – Remove valves to convert to single acting cylinders (Blank
valves available)
– Remove cylinders (Blank cylinders available)
– Variable clearance heads available
– Segmented packing for higher speeds and improved life
Common Gases for
Corken Industrial Compressors
• Air
• Ammonia
• Biogas
• Butadiene
• N-butane
• Carbon dioxide
• Carbon monoxide
• Chlorine
• Dimethylether
• Ethane
• Ethylene
• Helium
• Hydrogen
• Isobutane
• Isobutene
• Methane
• Methyl chloride
• Natural gas
• Nitrogen
• Oxygen
• Propane
• Propylene
• Refrigerants & Freons
• Sulfur dioxide
• Sulfur hexafluoride
• Vinyl chloride
Most Commonly Quoted Gasses
QUOTE ACTIVITY
0
10
20
30
40
50
60
70
NG
/ M
ETHAN
EAIR
AMM
ONIA
HC /
MIX
TURE
NIT
ROG
EN
PROPAN
E
VINYL
CHLO
RID
E
REFR
IGER
ANTS
CO
2
HELI
UM
BUTADIENE
OXYG
EN
SULFUR
DIO
XIDE
CHLO
RIN
E
HYD
ROG
EN
DIG
ESTER G
ASSF6
ARGO
N
PROCESS GAS
QU
AN
TIT
Y O
F Q
UO
TE
S
Typical Applications for
Corken Industrial Compressors
• Vapor recovery
• Liquid transfer
• Pressure boosting
• Gas blanketing
• Evacuation
• Gas gathering
• Instrumentation
• Tank car unloading
• PSA gas generation
• Refrigerant reclaiming
What Makes Corken Compressors Unique?
• Oil-free applications
• Corrosive applications
• Toxic applications
• Flammable applications
• Liquefied Gas
• Small horsepower
20 product PORTFOLIO
Markets Served by
Corken Industrial Compressors
• Petrochemical
• Pharmaceutical manufacturing
• Pulp & paper
• Energy
• Transportation
• Compressed natural gas
• Marine
• Nitrogen Generators
• Defense/aerospace
• Plastics manufacturing
• Electronics
• Autoclave systems
• Aerosol
• Refrigerant reclaim
• Food processing
• Selective catalytic
reduction
• Medical air
Corken Industrial Compressor
Users Reference
• Phillips Petroleum
• Florida Power & Light
• BOC Gases
• Formosa Plastics
• Unocal
• Union Carbide
• Bayer
• S.C. Johnson
• Allied Signal
• Ato-Fina
• CTCI
• Caltex
• York Refrigeration
• Exxon/Mobil
• ICI Americas
• General Electric
• IBM
• B. F. Goodrich
• Hitachi
• Dow Chemical
• Hughes Aircraft
• Monsanto
• Georgia Pacific
• Carrier Corporation
• E. I. Du Pont
• Eastman Chemicals
• Total
• Louisville Gas & Electric
• Southern Company
• SHV
• Shell
• Oxychem
• PTT (Thailand)
• Sunoco
• BASF
• 3M
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