Industrial Automation Capability Overview

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THE FUTURE OF MANUFACTURING

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Automa6on ·∙ Robo6cs ·∙ Web Handling

Complete Manufacturing Solu6ons

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About Us

Midwest Engineering Systems Inc. has been providing custom machines, integrated systems, and automa6on/robo6c solu6ons to manufactures globally. Our engineering staff has technical exper6se, a diverse knowledge base, and has built thousands of integrated automa6on systems since 1991

4 Company Profile

•  Pewaukee, WI •  100,000 sq. W. •  110 Employees

New Corporate Headquarters

Office Loca6ons

Welding & Service Division •  Longmont, CO •  30,000 sq. W. •  25 Employees

Engineering Division •  Beloit, WI •  5,000 sq. W. •  15 Employees

5 Our Mission

Customer Loyalty Technical ExperDse Cost EffecDve SoluDons

Midwest Engineering Systems Inc. is dedicated to providing high performing, safe, & state-‐of-‐the-‐art automa6on and robo6c systems to manufacturing companies. U6lizing our team’s technical exper6se to design innova6ve integrated systems cost-‐effec6vely to increase our customer’s opera6onal efficiency.

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ApplicaDon/Sales Engineers

Electrical & Mechanical Project Engineers

Computer/SoJware Engineers

Controls Engineers

Mechanical & Electrical Assembly Technicians

Robot/AutomaDon Technicians

24/7 Field Service & Support

Meet Our Technical Team

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Industries Served

ü  Engine & Transmission ü  Heavy Equipment ü  Agriculture ü  Automo6ve ü  Aerospace & Defense ü  Medical & Healthcare ü  Industrial Products ü  Consumer Products ü  Food & Beverage ü  Tire & Rubber ü  Plas6cs

8 Capability Overview

Robo6c Based Automa6on Solu6ons

Robo6c Based Packaging, Palle6zing & Depalle6zing

Automated Assembly Solu6ons

Custom Automa6on Machinery

Process Development & Implementa6on

MIG, TIG, Laser, & Spot Welding Systems

Custom Robo6c Welding Posi6oners

Web Handling & Conver6ng Systems

Machine Control Systems, HMI, & Vision System Integra6on

On Site Customer Service & Support

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AutomaDon Systems

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10 Automa6on

AUTOMATED SYSTEMS FOR COMPLEX PROCESSES

ü  Fully automated / integrated packaging solu6ons ü  High speed assembly & complete automated assembly ü  Complete concept to implementa6on solu6ons

Leading supplier of fully automated systems

ü  Material handling systems ü  Custom machines ü  Purchased component integra6on ü  Robo6c integra6on ü  PLC/Mo6on control systems ü  Servo motors & custom drives

Typical ApplicaDons Include

11 Assembly Lines Custom Automated Assembly Line SoluDons

ü  Integra6on for fast & efficient automated output ü  Flexible systems custom engineered ü  Systems include user friendly features: graphic touch

screen interface, maintenance diagnos6cs, quality repor6ng, & management control repor6ng

Complete component manufacturing

ü  Robo6c part handling ü  Integrated vision ID & inspec6on ü  Material handling ü  Custom assembly & test equipment ü  Standard integrated components ü  Custom parts feeding systems

Typical Systems oJen include

12 Material Handling Automated Material Technology

ü  Simple pick and place solu6ons ü  Fully automated lines ü  Conveyance solu6ons for case and pallet

transporta6on

Custom Conveyor Design

ü  Custom manipulators & liW assists ü  Integrated sorta6on systems ü  Unique material handling solu6ons ü  Conveyor integra6on ü  Conveyor control systems ü  System retrofits / upgrades

Material Handling IntegraDon

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Full Factory Automa6on

Comprehensive factory automa6on solu6ons from product assembly and tes6ng to custom machinery

ü  Streamline automa6on projects ü  State-‐of-‐the-‐art technology integra6on ü  Reduces opera6ng costs ü  Improve business opera6ons ü  Increases customer sa6sfac6on ü  Creates a safe working environment ü  Revolu6onize the way you do business

14 Full Produc6on Lines

Automated production lines including a series of workstations to produce parts requiring multiple operations

Variety of operations such as assembly and processing applications. i.e. component assembly, sheet metal forming, welding, & finishing operations

A raw work part enters at one end of the line, proceeds through each workstation, and emerges at the other end as a completed product

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InnovaDve RoboDcs

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16 Robo6cs

Custom robotic integration & non-robot vendor specific

Small stand alone systems to large integrated processes

Utilize the most current sensors, vision integration, controls and software to stay ahead of the rapidly changing robot market

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17 Material Removal Systems Economical Machining

ü  Specialize in robo6c deburring & material removal ü  Solu6ons for large projects ü  Custom engineered to make automated machining

safe and consistent

Automated Machining

ü  Maneuver into small cavi6es ü  Improves product quality ü  Improves part-‐finishing consistency ü  Eliminates manual opera6ons

Benefits of Automated Material Removal

18 Press Brake Automa6on Increasing ProducDvity for Fabricators

ü  Programmed for proper placement and holding power ü  Engineered to work with your brake press throughout

the metal bending process ü  Increases the quality of each part

Robo<c Metal Bending

ü  High-‐volume applica6ons that dominate one press and one operator

ü  Repe66ve applica6ons that require fast turn-‐around 6mes

ü  Large parts that are difficult to handle or may require more than one operator

Press Brake Jobs that Benefit from AutomaDon

19 Palle6zing & Depalle6zing

Robotic palletizing and depalletizing solutions for your product configurations and unique plant layout

Utilize highly efficient multi-zoned vacuum grippers or advanced servo-mechanical grippers

Handles a wide range of products and capacities

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20 Picking & Packaging Flexible Automated Packaging SoluDons

ü  Pack or de-‐case a variety of products and packaging formats

ü  Tooling and conveying for product handling and high-‐speed case control

ü  Engineered and designed for your specific requirements

Product Packing

ü  Compact ü  Increased quality ü  Rapid change overs ü  Op6mum product handling ü  Intui6ve Interface

Picking & Packing Benefits

21 Machine Tending Compressive Line of Machine Tending Systems

ü  Enhances opera6ons quality, produc6vity, safety, & efficiency

Innova<ve machine tending solu<ons

ü  Robo6c compliance features ü  Quick change tooling ü  Collision detec6on ü  Servo control end of arm tooling ü  Standard machine tool interface ü  Path genera6on soWware

RoboDc Loading & Unloading Features for Machine Tending ApplicaDons

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RoboDc Welding

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23 Integrated Welding MeeDng the Most Challenging Welding Requirements

ü  Variety of capability ranges depending on your metalworking needs

ü  Simple to complex geometries ü  Heavy deposi6on welding ü  Cer6fied Robo6c Arc Welding Technicians on Staff

(AWS Cer6fica6ons)

Robust Welding Systems designed for quality

ü  GMAW & GTAW robo6c welding ü  Seam welding ü  Resistance arc / spot welding ü  Heavy & light gauges ü  Laser welding

Common RoboDc Welding ApplicaDons

24 Welding Posi6oners PosiDoners for Precision Welding

ü  Allows robo6c manipulators to move weldments in one or more axes

ü  Op6mal welding for any type of component ü  Headstock-‐tailstock, skyhook, and drop center

posi6oners in a variety of capaci6es

Skyhook Posi<oner with 11,000 lb capacity

ü  Ver6cal liW capacity ü  360˚ rota6on ü  Op6mum weld seam quality ü  Solu6ons for every size work piece ü  Controlled and posi6oned as an external axis in the

robot controller system ü  Used for both robo6c and manual welding

PosiDoner Benefits

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Web Handling

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26 Web Handling & Conver6ng Systems for the paper, film, & foils industry

ü  Conver6ng and drive manufacturing systems ü  World-‐class coa6ng and lamina6ng technology ü  Process development, new designs, & modifica6on/

upgrades

Custom Conver<ng Equipment

ü  Coa6ng, lamina6ng & extrusion lines ü  Slikng & conver6ng equipment ü  Automated roll handling systems ü  Flexo & gravure prin6ng ü  Automa6c splicing equipment ü  Flat bed culers ü  Rotary culers

Web Handling Equipment Offerings

Member of

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Technical Services

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28 Retrofits System Upgrades, Replacements, & AddiDons

ü  Enhance performance, improve maintainability, and operate beler overall

ü  Retains or increases the value of exis6ng system without significant investment

UL Cer<fied Control Panel Builder

ü  Drive and control systems ü  Servo control systems ü  Robo6c programming and cell modifica6on ü  SoWware/programming ü  Obsolete systems ü  Equipment reloca6on ü  Factory automa6on systems

Retrofit Equipment Examples

29 3D Laser Tracking Services High Precision Tracking

ü  Check Machines within 0.001” or greater accuracy ü  Large scale manufacturing projects ü  Extreme precision over long distances ü  Accuracy measure according to: level, flatness,

parallel or square, and placement of part verifica6on

Leica 3D Tracking System

ü  Measurement ü  Alignment ü  Evalua6on & analysis ü  Repor6ng ü  Capture 3D loca6on & feature data

Fully Guided Measuring Process

30 Technical Training AutomaDon, Robot, & Web Handling Training

ü  In-‐person & in-‐depth training of your staff ü  Custom robo6c and automa6on training sessions

offered to fit the needs of your company

Training sessions at your facility

ü  Electrical & mechanical maintenance ü  Robot Programming ü  Advanced operator programming ü  Off line robot programming ü  Many other topics

On Site Training

31 Service & Support

Customer Support

Product Integra6on Process Programming Field Service

Tech Support Preventa6ve Maintenance

Repair / Rebuild

24/7 Support

Produc6vity Improvements

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32 Contact Us

Corporate Headquarters W238N1800 Rockwood Drive Pewaukee, WI 53188

Phone Numbers 414-‐327-‐0000 Toll Free: 866-‐880-‐MWES 24/7 Service Hotline: 877-‐219-‐7320

WEB [email protected] www.MWES.com

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Thank You

Industrial Automation Capability Overview

Technology

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