INDUSTRIAL AIR TOOL MAINTENANCE GUIDE

Reorder No. D03.10

INDUSTRIAL AIR TOOLMAINTENANCE GUIDE

www.dynabrade.com

Safety................................................................................................................................................................pg. 3

Statement/Legend.......................................................................................................................................pg. 3

Preventative Maintenance .............................................................................................................................pg. 4

Compressed Air Supply System....................................................................................................................pg. 5

Air System Diagram....................................................................................................................................pg. 5

Selecting A Compressor .............................................................................................................................pg. 6

Maintaining Adequate Air Flow......................................................................................................................pg. 7

Proper Air Flow/Accessories & Tool Lubrication.........................................................................................pg. 7-8

Air Motor Oil................................................................................................................................................pg. 9

Gear Lubricant ............................................................................................................................................pg. 9

Filter-Regulator-Lubricator ..........................................................................................................................pg. 9

Repair Tools .....................................................................................................................................................pg. 10-13

Special Repair Tools ...................................................................................................................................pg. 10-11

General Repair Tools ..................................................................................................................................pg. 12-13

Complete Repair Station ................................................................................................................................pg. 14

Repair Training Program; Videos/CDs ...........................................................................................................pg. 14

Repair Solutions..............................................................................................................................................pg. 14-18

Motor Tune-Up Kit .......................................................................................................................................pg. 15-17

Drop-In Motors............................................................................................................................................pg. 18

Glossary ...........................................................................................................................................................pg. 19

Measurement Conversion TableReference/Contact Information ......................................................................................................................pg. 20

Carefully Read all Instructions Before Operating,Maintaining or Servicing any Power Tool

Contact your Dynabrade representative for pricing of products shown in this guide

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TABLE OF CONTENTS

INDUSTRIAL AIR TOOLMAINTENANCE GUIDEDYNABRADE

®

www.dynabrade.com

All Dynabrade® products are built with the highest level of quality and performance in mind. Understanding theproper use and safe procedures involved with using power tools is our primary concern. Accidental injury or deathcan be prevented and/or reduced by reading and understanding the following:

• Safety Code for Portable Air Tools – (B186.1)American National Safety Institute (ANSI)

• Safety Requirements for Use, Care and Protection of Abrasive Wheels – (B7.1)American National Safety Institute (ANSI)

• Hand Held Non-Electric Power Tools – (EN 792)European Committee for Standards (EN)

• General Industry Safety & Health Regulations – (CFR 29 Part 1910)Occupational Safety and Health Administration (OSHA)

• Applicable State and Local Regulations – (Regulations may vary)

USERS ARE RESPONSIBLE FOR FOLLOWING ALL ESTABLISHED SAFETY CODES AND REGULATIONS.

Practice safety requirements. Workalert, have proper attire and do notoperate tools under the influence of

alcohol or drugs.

WARNINGRead and understand tool manual

before work starts to reduce risk ofinjury to operator, visitors and tool.

WARNING

Eye protection must be worn at alltimes, eye protection to conform to

ANSI Z87.1.

WARNING

Respiratory protection to be usedwhen exposed to contaminants thatexceed the applicable threshold limit

values required by law.

WARNING

Ear protection to be worn whenexposure to sound exceeds the

limits of applicable federal, state orlocal statutes, ordinances

and/or regulations.

WARNING

Air line hazard, pressurized supplylines and flexible hoses can cause

serious injury. Do not use damaged,frayed or deteriorated air hoses

and fittings.

WARNING

SAFETY STATEMENT

SAFETY LEGEND

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Carefully read, understand and follow tool manuals before operating or servicing Dynabrade® Power Tools. Alwaysoperate, inspect and maintain tools in accordance with all safety codes and regulations for the protection ofoperating personnel as well as adjacent areas. All products offered by Dynabrade® are not to be modified, convertedor otherwise altered from the original design without the expressed written consent from Dynabrade, Inc. Use onlygenuine Dynabrade® replacement parts and accessories made especially for the tool in use. The use of any othermanufacturer’s replacement parts and/or accessories could create a hazard.

www.dynabrade.com

PREVENTATIVE MAINTENANCE

Carefully read and follow all instructions before operating or servicing any Dynabrade tool.

PROVIDE A GOOD AIR SUPPLY:

1. REDUCE OR ELIMINATE CONDENSATION (MOISTURE) FROM THE AIR SUPPLY

• Water traps and drains

• After-coolers

• Refrigerated air dryer

2. PREVENT DEBRIS FROM ENTERING THE AIR MOTOR

• Filter the air.

• Keep the air inlet connections, plugs and couplers clean, free of dust and debris.

• Keep exhaust mufflers and elements in place. Muffler elements provide a barrier that will prevent dustfrom being pulled into the air motor.

• Do not use compressed air to blow-off the tool, this could force debris into bearings.

3. LUBRICATE THE AIR MOTOR

• Use an automatic lubricator to supply the correct weight and amount of air motor oil.

• Supply the air motor oil manually, directly into the air inlet. Apply 2-3 drops throughout the day.

i.e., start-up

mid-morning

lunch

mid-afternoon

end of the day

ELIMINATE ANY BLOCKAGE OF AIRFLOW, IN OR OUT:

1. KEEP THE TOOL’S AIR INLET CLEAR OF ANY DEBRIS

2. CLEAN OR REPLACE EXHAUST MUFFLER ELEMENTS AS NEEDED

LUBRICATE GEARS, SLEEVES, BEARINGS AND SLIDERS

1. USE THE MANUFACTURER’S SPECIFIED LUBRICANT

• Apply the suggested amount at the recommended interval.Note: This is usually found in technical support literature, i.e., tool manuals, parts pages, etc.

USE THE TOOL, ACCESSORY OR RELATED PRODUCTAS SPECIFIED BY DYNABRADE, INC.

1. ADHERE TO THE SPECIFIED MAXIMUM OPERATING AIR PRESSURE

2. ADHERE TO THE SPECIFIED MAXIMUM OPERATING RPM FOR ALL TOOLS AND ACCESSORIES

i.e., grinding wheels

mounted points

cut-off wheels

sanding discs

burrs

back-up pads, etc.

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www.dynabrade.com

TO TOOL STATION

CLOSED LOOP PIPE SYSTEM (SLOPED IN THE DIRECTION OF AIR FLOW)

BALLVALVE

BALLVALVE

FILTER

COUPLER

REGULATOR

LUBRICATOR

AIR FLOW

DRAINVALVEDRAIN

VALVE

AIR TOOLAIR COMPRESSOR

and RECEIVER

DRAINVALVE

AIR HOSE

AIR FLOW

REFRIGERATEDAIR DRYER

FILTER

REGULATOR

LUBRICATOR

1 DROP/MIN.

20 SCFM(566 LPM)

LUBRICATOR SETTING

COMPRESSED AIR SUPPLY SYSTEM

90 PSIG MAX (6.2 Bar)

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (566 LPM)

Example: If the tool specifications state 40 SCFM (1,133 LPM), set the drip rate ofyour lubricator at 2 drops per min.

90 PSIG(6.2 Bar)

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www.dynabrade.com

A) COMPRESSOR TYPE – Base on your PSIG (Bar) needs0 to 80 PSIG (5.5 Bar)– You may only need a single stage compressor80 to 250 PSIG (17.2 Bar)– You will need a two-stage compressor

Note: Dynabrade air tools require air pressure of 90 PSIG (6.2 Bar)

B) AIR CONSUMPTION – Determine the total demand SCFM (LPM). List the requirements for all equipment,tools and other air consumption variables (both continuous and intermittent air usage demands).

C) COMPRESSOR HORSEPOWER (Hp) – Use the determined total demand SCFM (LPM) and addapproximately 20% for system variables. Add ______% for (your) future growth.If the above total equals less than 100 SCFM(2,832 LPM) divide this total by 4 to find the compressor Hp.If the total is over 100 SCFM(2,832 LPM) divide by 5 to find the compressor Hp.

Example: System requirements = 165 SCFM (4,673 LPM) @ 100 PSIG (6.9 Bar)165 ÷ 5 = 33 HpResulting in a suggested compressor size:30 Hp to 40 Hp compressor

D) TANK SIZE – As a general rule, the more receiver the better the system. Use a larger tank forinstallations where large flows of short duration are needed.

Example: For a 5 Hp compressor use a 60 Gal. (227 L), 80 Gal. (303 L) or 120 Gal. (454 L) storage tank.

E) CONTROLS

Stop-Start – The motor stops when the compressor unloads and starts again when the pressure inthe receiver drops. Use a stop-start pressure switch control for a small system. (Compressors up to 15 Hp.)

Continuous Run – Equipped with constant pressure control, loading and unloading as the supply ofcompressed air in the receiver drops or reaches a maximum.

SELECTING A COMPRESSOR

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CHOOSE THE CORRECT INSIDE DIAMETER(I.D.) AND LENGTH OF AIR SUPPLY HOSENOTE: To increase the length of air supply hose it will be necessary to increase the inside diameter of the hose.

FLEXIBLE AIR SUPPLY HOSES (AVAILABLE FROM DYNABRADE)

3/8" I.D. with two male 1/4" NPT fittings. PART NUMBER 11292 - 8 feet (2.44 m) long

1/2" I.D. with one male and one female 1/2" NPT fitting. PART NUMBER 95870 - 5 feet (1.53 m) long

AIR SUPPLY CONNECTORS/ACCESSORIES

• Compare airflow SCFM(LPM)

COMMON Plug Connector Dynabrade Plug Connector

25 SCFM (708 LPM) 76 SCFM (2,152 LPM).2010 in. (5.11 mm) I.D. .3070 in. (7.80 mm) I.D.

NOTE: All information is based on the size of theINSIDE DIAMETER @ 90 PSIG (6.2 Bar) in conjunctionwith the mating coupler.

Please reference our catalog or www.dynabrade.com fora complete line of air line accessories

MAINTAINING ADEQUATE AIR FLOW

PREVENT AND ELIMINATE AIR SUPPLY RESTRICTIONS

Common causes of restriction:

• The air supply hose is too long.

• The inside diameter (i.d.) of the hose is too small.

• The air connections or fittings have an inside diameter that is too small.

• There are too many air connections or fittings being used.

• If an inline filter is being used, the unit may be too small or the filter element may be plugged.

• If an inline regulator is being used, the unit may be to small, not adjusted properly or defective.

• The air supply hose, air fitting, air tool inlet or air tool exhaust may be plugged.

• If the air tool has a speed regulator it may be closed.

AIR SUPPLY HOSE

• Use the air supply hose with the correct inside diameter as is recommended by the air tool manufacturer.

• Use the shortest air supply hose possible for the task being performed.

• Longer air supply hoses require larger inside diameters.

• Coiled air supply hoses appear much shorter than they actually are. When using a coiled hose, make sure that the inside diameter is large enough to compensate for the length (see chart below).

AIR SUPPLY HOSE RECOMMENDED CHART

Air Motor SCFM Hose & Fitting I.D. Required Recommended Length(Standard Cubic Feet per Minute) Air Supply Hose

22 SCFM (623 LPM) 1/4" (8 mm) 1' - 8' (0.3048 m – 2.44 m)

28 SCFM (793 LPM) 3/8" (10 mm) 1' - 25' (0.3048 m – 8.7 m)

35 SCFM (991 LPM) 3/8" (10 mm) 1' - 20' (0.3048 m – 6.10 m)

45 SCFM (1,274 LPM) 3/8" (10 mm) 1' - 10' (0.3048 m – 3.042 m)

73 SCFM (2,067 LPM) 1/2" (15 mm) 1' - 20' (0.3048 m – 6.10 m)

7

NPT(National Pipe Thread)

is the thread size.

(i.e. 1/4" NPT)

InsideDia.

ThreadSize

How to measure a typical plug

www.dynabrade.com

MAINTENANCE ACCESSORIES(CONT.)

8

FemalePlug

MalePlug

FemaleCoupler

MaleCoupler

FemaleCoupler

MaleCoupler

FemaleCoupler

MaleCoupler

Never Fight an Air Hose Again!• The Dynaswivel® is a “universal-joint” that connects

portable air tools to an air line.

• It improves tool maneuverability, minimizes operatorfatigue and extends hose life.

• Patented; works great on air tools.

• SWIVELS 360° AT TWO LOCATIONS whichallows air hose to drop straight to the floor,no matter how the tool is held.

94300• Air flow: up to 33 SCFM

(935 LPM) MAXIMUM.

• Non-marring, lightweight,composite construction.

For a complete offering, reference theDynabrade Industrial Power Tools,

Accessories and Abrasives Catalog (D04.01)

For a complete offering, reference theDynabrade Industrial Power Tools,

Accessories and Abrasives Catalog (D04.01)

Flexible Air Line Assemblies

TheProblem

TheSolution

Safety Couplers Composite-Style Couplers

Steel and Brass CouplersPlugs

Plugs and Couplers

• Provide maximum air flow to tools

• Plugs are available in the following sizes: 1/4", 3/8"and 1/2" NPT.

• Plugs and Couplers are sold separately as wellas in matched assemblies.

• Dynabrade couplers come in different styles tosatisfy every request.

• For a complete offering, referenceDynabrade Industrial Power Tools,Accessories and Abrasives Catalog (D04.01).

www.dynabrade.com9

MAINTENANCE ACCESSORIES

Dynabrade Air Lube (10W/NR)

• Formulated for pneumatic equipment.• Absorbs up to 10% of its weight in water.• Prevents rust and formation of

gum/sludge for longer tool operationwith greater power and less downtime.

958214 oz. (118 ml)

958421 pt. (473 ml)

958431 gal. (3.8 l)

Grease

• Multi-purpose grease for all typesof bearings, cams and gears.

• High film strength; excellent resistanceto water, steam, etc.

• Workable range: 0°F (-17˚C) to 300°F (148˚C).

95542

10 oz. (283.5 g) tube

95541 Push-Type Grease Gun• One-hand operation

Filter-Regulator-Lubricator

• Provides accurate air pressureregulation, two stage filtration ofwater/contaminants and lubricationof pneumatic components.

11405 – Small FRL

• 40 SCFM @ 100 PSIG, 3/8" NPT female ports.

11411 – Large FRL

• Up to 55 SCFM @ 100 PSIG, 1/2" NPT female ports.

(See below for FRL options)

95848 Gear Oil2.5 oz. (74 ml) tube

• Formulated for geared toolsutilizing a wick-typelubrication system.

• Failure to lubricate will causepremature gear failure.

• Easy to apply with DynabradeP/N 95541 Push-Type Grease Gun(sold separately).

SPECIFICATIONS FOR ALL MODELS

Line Size Max. Air Flow Pressure Max. Air Temperature

3/8" (10 mm) 140 PSIG / 9.7 Bar 140° F / 60° C

1/2" (15 mm) 140 PSIG / 9.7 Bar 140° F / 60° C

Filter Only11400

• Small Filter40 SCFM (1,133 LPM) @ 100 PSIG (6.9 Bar)3/8" female inlet thread

11406• Large Filter

55 SCFM (1,558 LPM) @ 100 PSIG (6.9 Bar)1/2" female inlet thread

Regulator Only11401

• Small Regulator40 SCFM (1,133 LPM) @ 100 PSIG (6.9 Bar)3/8" female inlet thread

11407• Large Regulator


Lubricator Only11403

• Small Lubricator40 SCFM (1,133 LPM) @ 100 PSIG (6.9 Bar)3/8" female inlet thread

11409• Large Lubricator


Filter-Regulator11402

• Small Filter-Regulator40 SCFM (1,133 LPM) @ 100 PSIG (6.9 Bar)3/8" female inlet thread

11408• Large Filter-Regulator


Regulator-Lubricator11404

• Small Lubricator-Regulator40 SCFM (1,133 LPM) @ 100 PSIG (6.9 Bar)3/8" female inlet thread

11410• Large Lubricator-Regulator


AIR TOOL LUBRICANTS AND GREASE

(1,133 LPM)

(1,558 LPM) (6.9 Bar)

(6.9 Bar)

www.dynabrade.com

REPAIR TOOL REFERENCE

10

SPECIAL REPAIR TOOLSRepair Collars: Designed to protect the tool during servicing

Item# Part Number Description/Where Used

1. 52296 .4Hp Motor/Valve Housing

2. 57092 Palm & Two-Hand, Dynorbital®/Gear-Driven/DynalockeTM

3. 51989 1Hp Motor/Valve Housing, 1.3Hp Valve Housing

Lock Ring Tools: For the removal and installation of air motors


4. 50971 .4Hp, .5Hp, .7Hp & 1Hp Motors as Specified

5. 56058 Palm & Two-Hand, Dynorbital®/DynalockeTM

6. 56599 (Formerly 96337) 5", 6" & 8" Two-Hand Gear-Driven/Use with Composite Housing

7. 97782 1Hp Right Angle, Mini-Angle Head

8. 96165 Mini-Angle Head

9. 96479 Retainer Wrench/Pencil Grinder (Use for all Models)

Gear/Plate Disassembly & Assembly Wrenches


10. 96181 Pinion Wrench for 8" (203 mm) Two-Hand Gear-Driven Sander

11. 96182 Front Plate Tool for 8" (203 mm) Two-Hand Gear-Driven Sander

12. 53698 Carrier Tool 1Hp

Bearing Removal Tools: Use to Remove Bearings


13. 96210 02650, 02696 Bearings

14. 96211 01015, 02648 Bearings

15. 96212 11016 Bearing

16. 96213 02649 Bearing

17. 96214 01007 Bearing

Bearing Press Tools: Use to Install Bearings


18. 96216 02650, 02696 Bearings

19. 96239 02651, 56052, 11831, 54520 Bearings

20. 96240 02649, 12153 Bearings

21. 96241 01015, 12152 Bearings

22. 96242 12151, 12058, 12078 Bearings

23. 96243 11016, 02648 Bearings

24. 96244 01007, 01206 Bearings

25. 96418 Use with 96406 Punch. 51651, 51686 Bearings (Pencil Grinder)

26. 96419 Use with 96406 Punch. 51544, 51685 Bearings (Pencil Grinder)

27. 57091 5", 6", 8" All Dynorbital® and Two-Hand Gear-Driven Sanders

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REPAIR TOOL REFERENCE(CONT.)

11

Bearing and Gear Pullers: Use to Remove Bearings and Gears


28. 56056 Bearing Puller/56052 Bearing

29. 57099 Bearing Puller/56052 Bearing; Use if the Bearing Remains in the Motor Shaft Balancer

Collars and Fixtures: Use for Holding Motor and Gear Assemblies During Disassembly or Assembly


30. 96245 Machined Size .992 I.D./Dynadie III

31. 96246 Machined Size 1.028 I.D./.4Hp

32. 96247 Mini-Angle Head

33. 96248 Machined Size 1.390 I.D./Ring Gear .7Hp Dynastraight

34. 96249 Machined Size 1.980 I.D./Dynorbital® Supreme Sander

35. 96250 Machined Size 2.290 I.D./2Hp Right-Angle Tools

36. 96209 Motor Clamp; 1Hp

37. 96231 Tool Plate/Use with the 96232 Arbor Press

Assorted Special Pencil Grinder Repair Tools:


38. 51694 Shaft Lock Pin

39. 94999 Air Bushing Removal Tool

40. 96408 Motor Top Plate Wrench

41. 96483 Bullet (Used for Installing the Grip onto a Pencil Grinder)

42. 96486 Collet Insert, Removal Tool

Arbor Press: Use for Disassembly/Assembly


43. 96232 Arbor Press (#2)

44. 96230 Press Ram (General no-mar Ram)

Special Repair Tool Kits:


45. 11270 Dynafile® with Screw-In Motor/Use to replace Contact and Idler Wheel Components.

46. 11288 Dynafile® with Cam-Lock Motor/Use to replace Contact and Idler Wheel Components.

47. 57098 Dynorbital® Supreme and Dynorbital-SpiritTM Sander Repair KitUse with Composite Housing Models.

48. 57260 5", 6" Two-Hand Dynorbital® and DynalockeTM/Use with Composite Housing Models.

49. 57325 8" Two-Hand Dynorbital®/Use with Composite and Aluminum Housing Models.

50. 57525 Mini-Dynorbital®/Use with Composite Housing Models: 57500,57501, 57502 & 57503)

51. 96283 5", 6", 8" Two-Hand Gear-Driven/Use with Composite Hosing Models.

52. 96405 Finesse-It, Two-Step Tools/Models: 57240(45), 57125, 57126, 57500,57502 & Dynorbital® Supreme/Dynorbital-SpiritTM

53. 56077 Lightweight Palm Style Dynorbital®/Use with Aluminum Housing Models.

54. 56577 Mini-Lightweight Palm-Style Dynorbital®/Use with Aluminum Housing Models.

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GENERAL REPAIR TOOLSWrenches: Open-End


55. 96314 4 mm/Dynadie III

56. 95731 8 mm/Pencil Grinder

57. 96076 12 mm

58. 95262 14 mm

59. 95263 17 mm

60. 95281 19 mm

61. 95823 23 mm

62. 95304 24 mm

63. 50679 26 mm

64. 96079 32 mm

65. 95987 5/16"

66. 96031 7/16"

67. 96032 11/16"

68. 95176 3/4"

69. 11278 1-1/2"/ Dynafile® with screw-in motor

Hex Key Wrenches:


70. 95251 1.5 mm

71. 96401 2 mm

72. 95252 2.5 mm

73. 95266 3 mm

74. 95331 4 mm

75. 96034 12 mm

76. 96215 15 mm

77. 95050 5/64"

78. 95052 3/32"

79. 95048 1/8"

80. 95135 5/32"

81. 95048 1/8"

82. 95135 5/32"

83. 95049 3/16"

84. 95134 9/64"

85. 95303 1/4"

86. 95521 5/16"

87. 95051 3/8"


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Pin Style Spanner Wrenches:

Item# Part Number Description/Where Used Cntr/Cntr Pin Dia.

88. 96347 Adjustable-Face 10 to 100 mm 2.9 mm

89. 96148 Fixed-Face/Model: 50370 24 mm 3 mm

90. 96348 Adjustable-Face 10 to 100 mm 5.8 mm

91. 96507 Fixed-Face/Model: 52515 1-1/16" 1/8"

92. 95267 Fixed-Face/Model: 50343 5/8" 1/8"

93. 95270 Fixed-Face/Model: 52700 1" 1/8" Sq.

94. 96318 Adjustable-Face/Model: 50273 5/8" to 2" 5/32"

95. 96038 Fixed-Face 1-9/32" 1/4"

Generic Hand Tools:


96. 96341 English Folding Hex Key Set (5/64" to 1/4")

97. 96342 Metric Folding Hex Key Set (1.5mm to 8mm)

98. 96343 Internal/External retaining Ring Pliers

99. 96344 3/32" Dia. Pilot Punch (Use to remove roll pins.)

100. 96345 15/16" Bearing Separator

101. 96346 2" Bearing Separator

102. 96349 Small Torque Wrench (30 - 150 in.-lbs.)

103. 96350 Large Torque Wrench (100 - 1000 in.-lbs.)

104. 96351 Bench Vise (4" Jaw)

105. 96352 4" (102mm) Soft Jaw Caps (Bronze)

106. 96353 (8 piece) Drive Pin Punch Set; 1/16" (1.5mm) to 5/16" (7.9mm)

107. 96354 Feeler Gages (.0015 to .025)

108. 96355 Small Phillips Screwdriver

109. 96356 Large Phillips Screwdriver

110. 96357 Groove Pliers (Channel Lock Style)

111. 96358 Standard Pliers (slip-joint style)

112. 96359 Needle Nose Pliers

113. 96360 10" Adjustable Wrench (Crescent Style)

114. 96361 3/8" (10mm) Drive, Ratchet (includes metric and english socket set)

115. 96362 3/8" (10mm) Drive, Breaker Bar; 10" (254mm) long flex handle

116. 96363 Small Slotted Screwdriver

117. 96364 Large Slotted Screwdriver

118. 96365 3/8" (10mm) to 1/4" (6mm) Drive, Socket Adapter

119. 96366 12 oz. Soft Hammer

120. 96367 8 oz. Ball Peen Hammer

121. 96368 Electronic Tachometer

122. 96373 11/16" Deep Socket

Parts Pages, Forms, Adhesive:


123. 96369 Liquid Thread Locker (50 ml bottle)

124. 96370 Parts Page Manual

125. 96371 Repair estimate Forms (qty. 100)

www.dynabrade.com14

MAINTENANCE/REPAIR TRAINING PROGRAMS

SERVICE

Dynabrade Customer Service is committed to giving outstanding service. The customer service staff will assist withanswering questions, supplying tool manuals and providing other necessary product support. If it becomesnecessary to have your Dynabrade tool or accessory repaired, our fully trained factory experts can meetall your service needs.

TRAINING

Dynabrade Product Training Programs cover safe operation, maintenance and repair of Dynabrade tools and accessories.To request training, visit our website: www.dynabrade.com

INSTRUCTIONAL VIDEOS AND CDS

Provide an introduction to Dynabrade products, general service and repair instruction.Make requests through Dynabrade Customer Service.

Email: [email protected] (Europe): [email protected] (US): 1-888-396-2272Fax: (716) 631-2073

FULL SERVICE REPAIR STATION

Full Service Repair Station:

Part Number 91000 includes most of the Special and General Repair Tools listed on pages 10 - 13.

Contact Dynabrade Customer Service:

Email: [email protected] (Europe): [email protected] (US): 1-888-396-2272Fax: (716) 631-2073

INTRODUCTION TO THE

DYNABRADE DYNAFILE

INTRODUCTION TO THE

DYNABRADE DYNAFILE

DYNABRADE, INC.

8989 Sheridan Drive

Clarence, NY 14031-1490

Phone: (716) 631-0100

FAX: (716) 631-2073

DYNABRADE®

DYNABRADE®

www.dynabrade.com

52263 9604452264 9652952265 9652952266 9652952267 9604452268 9604452269 9604452270 9604452272 9604452273 9604452274 9604452275 9604452276 9652952277 9652952278 9652952279 9604552280 9652252281 9652952282 9652952283 9652952284 9604552285 9604552286 9604552287 9604552288 9604552289 9604552290 9604552291 9604552292 9604552293 9604552294 9604552295 9604552297 9604552298 9604552299 9604552315 9617952316 9617952317 9617952318 9617952319 9617952320 9617952325 9604952326 9604952327 9604952328 9604952331 9604952333 9604952335 9604952337 9604952345 9604952373 9653252374 9653252375 9653252376 9653252377 9653252378 9653252379 9653252380 96532

51937 9653252050 9617352051 9617352052 9617352053 9617352060 9617352061 9617352062 9617352100 9626052101 9626052102 9626052103 9626052104 9626052105 9626052196 9650552200 9604852201 9604952202 9604852203 9604952204 9604852205 9604952206 9604852207 9604952210 9604452211 9604452212 9604452213 9604452216 9604452217 9604452218 9604452219 9604452220 9604452221 9604452222 9604452223 9604452224 9604552225 9604552226 9604552227 9604552230 9604852231 9604952232 9604852233 9604952240 9604552241 9604552242 9604552243 9604552244 9604552245 9604552246 9604552247 9604552248 9604552249 9604552250 9604852251 9604952252 9604852253 9604952254 9604552256 9652952257 9652952258 9652952260 9604452261 9604452262 96044

50350 9604250360 9604250370 9618450371 9618450372 9618450374 9618450375 9618450727 9617950728 9617950729 9617950730 9601150760 9601151130 9560051134 9600751200 9617351201 9617351202 9617351203 9617351204 9617351205 9617351210 9617451211 9617451212 9617451213 9617451214 9617451215 9617451240 9604951241 9604951242 9604951243 9604951244 9604451245 9604451246 9604451247 9604451248 9604951249 9604951250 9604951251 9604951300 9560051301 9560051302 9560051303 9560051304 9653051305 9653051306 9653051307 9653051310 9560051311 9560051312 9560051313 9560051314 9653051315 9653051316 9653051317 9653051330 9652951331 9652951350 9653151351 9653151370 9650451371 9650451390 9653251391 9653251392 9653251393 96532

13521 9653213531 9653214000 9560014010 9560014200 9604514201 9604514300 9601114302 9601114303 9601114306 9601114308 9626014309 9626014310 9626014311 9626014312 9626014313 9626015002 9607415003 9607415006 9607415300 9623315301 9623315302 9623330200 9626030303 104830304 9626030336 9626030337 9626031600 104940320 9604440321 9604440324 9604440326 9604440330 9604440335 9604440338 9604440381 9617440500 4273540501 4273540587 4273540588 4273540597 4273550000 9617950001 9617950002 9617950003 9617950004 9617950005 9617950302 9653250303 9601150304 9601150306 9653250307 9601150308 9653250320 9604750321 9604750324 9604750325 9604750340 9604750343 9604950345 9604250346 9604250347 9604350348 9604350349 96042

TUNE-UP KITS

Model Tune-UpNo. Kit






51394 9653251395 9653251396 9653251397 9653251400 9617451401 9617451405 9617451410 9617451411 9617451412 9617451415 9617451420 9617451425 9617451430 9617451450 9623451451 9623451454 9623451455 9623451460 9617451461 9617451470 9617851472 9617851474 9617851476 9617851479 9617851482 9617851600 9617851601 9617851602 9617851603 9617851604 9617851605 9617851735 9652251800 9617951801 9617951802 9617951803 9617951804 9617951805 9617951820 9617951821 9617951822 9617951823 9617951824 9617951825 9617951827 9617951828 9617951829 9617951830 9617951831 9617951832 9617951833 9617951834 9617951835 9617951846 9617951847 9617951848 9617951930 9653251931 9653251932 9653251933 9653251934 9653251935 9653251936 96532

11000 9560011001 9560011003 9560011450 9625911462 9604511475 9604511476 9601111477 9625911480 9604511481 9601111486 9601111489 9601112200 9626112201 9626112202 9626112203 9626112204 9626112205 9626112206 9626112207 9626112250 9653312252 9653312254 9653313100 9617313101 9617313102 9617313120 9617313121 9617313200 9626013201 9626013202 9626013203 9626013204 9626013205 9626013206 9626013207 9626013220 9626013300 9617413301 9617413310 9617413400 9623413401 9623413410 9623413411 9623413450 9653213460 9653213500 9653213501 9653213502 9653213503 9653213504 9653213505 9653213506 9653213507 9653213508 9653213509 9653213511 9653213512 9653213515 9653213516 9653213517 9653213518 9653213519 9653213520 96532

Include assorted parts to help maintain and repair motor.

15

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TUNE-UP KITS(CONT.)







52558 9652252560 9653252561 9653252562 9653252563 9653252564 9653252565 9653252566 9653252570 9651952571 9651952573 9653252574 9653252575 9653252576 9653252577 9653252578 9653252579 9653252580 9653252581 9653252590 9650552600 9604452601 9604452602 9604452603 9604452604 9604452605 9604452610 9604552611 9604552612 9604552613 9604552614 9604552615 9604552620 9650452625 9650452660 9653252661 9653252662 9653252663 9653252664 9653252665 9653252666 9653252667 9653252668 9653252669 9653252672 9653252673 9653252674 9653252675 9653252676 9653252677 9653252678 9653252679 9653252680 9653252681 9653252682 9653252683 9653252684 9653252685 9653252686 9653252687 9653252688 9653252689 9653252692 9653252693 9653252694 9653252695 9653252696 96532

52697 9653252698 9653252699 9653252700 9604552710 9617952711 9617952712 9617952715 9653252716 9653252717 9653252718 9653252719 9653252720 9653252721 9653252722 9653252725 9653252730 9653252731 9653252732 9653253001 9626053004 9626053037 9560053043 9617953044 9617953045 9617953046 9617953047 9617953048 9617953060 9604753070 9617453071 9617453072 9617453073 9617453074 9617453075 9617353076 9617353077 9617353078 9617353079 9617353080 9623453081 9623453090 9604753091 9604753095 9604753096 9604753120 9653253121 9653253122 9653253123 9653253124 9653253125 9653253126 9653253127 9653253128 9653253129 9653253130 9653253200 9617453210 9617453400 9633353401 9633353402 9633353403 9633353410 9633353415 9617953417 9617953420 9633353425 96179

53430 9633353435 9617953440 9633353460 9617953465 9617953501 9600753502 9600753506 9600753507 9600753510 9600753511 9600753512 9600753513 9600753514 9600754481 9653154482 9653154483 9653154484 9653156800 9602456801 9602456802 9602456803 9602456804 9602456815 9602456816 9602456817 9602456818 9602456819 9602456821 9602456822 9602456823 9602456824 9602456826 9602456827 9602456828 9602456829 9602456830 9602456832 9602456833 9602456834 9602456835 9602456840 9602456841 9602456842 9602456843 9602456844 9602456850 9602456851 9602456852 9602456853 9602456854 9602456855 9602456856 9602456857 9602456858 9602456859 9602456860 9602456861 9602456862 9602456863 9602456864 9602456865 9602456866 9602456867 9602456900 9602456901 9602456902 96024

56903 9602456904 9602456915 9602456916 9602456917 9602456918 9602456919 9602456921 9602456922 9602456923 9602456924 9602456926 9602456927 9602456928 9602456929 9602456930 9602456932 9602456933 9602456934 9602456935 9602456950 9602456951 9602456952 9602456953 9602456954 9602456955 9602456956 9602456957 9602456958 9602456959 9602456960 9602456961 9602456962 9602456963 9602456964 9602456965 9602456966 9602456967 9602456968 9602456969 9602456970 9602456971 9602456972 9602457000 9602457001 9602457002 9602457003 9602457004 9602457010 9612257015 9602457016 9602457017 9602457018 9602457019 9602457021 9602457022 9602457023 9602457024 9602457026 9602457027 9602457028 9602457029 9602457030 9602457032 9602457033 9602457034 9602457035 96024

57125 9643757126 9653757127 9652257130 9602457131 9602457132 9602457133 9602457134 9602457135 9602457136 9602457137 9602457138 9602457139 9602457140 9602457141 9602457142 9602457143 9602457144 9602457145 9602457146 9602457147 9602457148 9602457149 9602457150 9602457151 9602457152 9602457153 9602457154 9602457155 9602457156 9602457157 9602457200 9612257201 9612257202 9612257203 9612257204 9612257210 9612257211 9612257212 9612257213 9612257214 9612257220 9612257221 9612257222 9612257223 9612257224 9612257225 9612257226 9612257227 9612257228 9612257229 9612257240 9612257245 9612257300 9619557301 9619557302 9619557303 9619557304 9619557306 9619557310 9619557314 9619557315 96195

52381 9653252390 9604452391 9604452392 9604452400 9604452401 9604452402 9604452403 9604452404 9604452405 9604452410 9604552411 9604552412 9604552413 9604552414 9604552415 9604552420 9604452421 9604452424 9604552425 9604552426 9604552430 9604552431 9604552432 9604552433 9604552434 9560052435 9653052436 9604552450 9625952451 9625952452 9625952453 9625952454 9625952455 9625952500 9604952502 9604952503 9604952510 9604952512 9604952515 9652252516 9652252518 9652252520 9617952521 9617952522 9617952523 9617952524 9617952525 9617952530 9617952531 9617952532 9617952533 9617952534 9617952535 9617952540 9617952541 9617952542 9617952543 9617952544 9617952545 9617952550 9617952551 9617952552 9617952553 9617952554 9617952555 9617952557 96522

16

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TUNE-UP KITS(CONT.) DROP-IN MOTORS

17


57400 9610757401 9610757402 9610757403 9610757404 9610757405 9610757407 9610757500 9610957501 9610957502 9610957503 9610957530 9602457550 9610757551 9610757552 9610757553 9610757555 9610757570 9601857571 9601857572 9601857573 9601857574 9601857575 9601857582 9601857583 9601857584 9601857585 9601857600 9612257601 9612257602 9612257603 9612257604 9612257610 9612257611 9612257620 9610857621 9602457622 9602457623 9602457624 9602457625 9602457626 9602457627 9602457628 9602457629 9602457630 9602457631 9602457632 9602457633 9602457634 9602457635 9602457636 9602457637 9602457638 9602457639 9602457640 9602457641 9602457642 9602457643 9602457655 9602457656 9602457657 9602457658 9602457659 9602457660 9602457661 9602457662 9602457663 96024


57664 9602457665 9602457666 9602457667 9602457668 9602457669 9602457670 9602457671 9602457672 9602457673 9602457674 9602457675 9602457676 9602457677 9602457700 9619557704 9619557810 9602457811 9602457812 9602457813 9602457814 9602457860 9602457900 9623657902 9623657908 9616957909 9616957910 9623657920 9616957922 9616957923 9616957924 9616957925 9616957926 9616957927 9616957928 9616957929 9616957930 9623657935 9623658000 9623658010 9623658050 9617358100-58330 9648058400 9822058401 9822058404 9822058405 9822058406 9822058409 9822058410 9822158411 9822158414 9822158415 9822058416 9822058417 9822058418 9822058419 9822058420 9822058430 9822058431 9822058434 9822058435 9822058436 9822058439 9822058441 9822158442 9822158443 98221


58445 9822158446 9822158455 9822059000-59114 9651059302 4273559303 4273559304 4273559305 42735

Model Drop-InNo. Motor

11000 0119811450 CALL11462 0171111475 0171111477 CALL11480 0171112200 5340612201 5340612202 5340612203 5340612204 5340612205 5340612206 5340612207 5340612250 0250112252 0250112254 0205113100 5340713101 5340613102 5340713120 5340613121 5340713200 5317013201 5316913202 5316913203 5316913204 5316913205 5316913206 5317013207 5317013220 5316913300 5340813301 5340913310 5340813400 0113613401 0113613410 0113613411 0113613450 0190413460 0190413500 0190413501 0188813502 01888


13503 0188813504 0188813505 0188813506 0188813507 0188713508 0188713511 0190513512 0190513515 0190513516 0190513517 0190413518 0190413519 0190313520 0190413521 0188813531 0190514000 0119814010 0119814200 0171114201 0171115002 0139315003 0139315006 0139315300 0171115302 0171130200 5316930304 5316930336 5316930337 5316940320 0103040321 0103040324 0103040326 0103040330 0103040335 0103040338 0103040381 5340940500 CALL40501 CALL40587 CALL40588 CALL50000 0203050001 0205050002 0205150003 0203050004 0205050005 0205150302 0190250306 0190250308 0190250320 5505550321 5505550324 5505650325 5505650340 5505550343 5341150370 0114450371 0114450372 0114450374 0114450375 0114450727 0203050728 0205050729 0205151130 0119851134 0112751200 53407


51201 5340651202 5340751203 5340751204 5340651205 5340751210 5340951211 5340651212 5340951213 5340951214 5340851215 5340951240 0139151241 0139151243 0139151244 0129651245 0129651247 0129651248 0139051250 0139051300 0119851301 0119851302 0119851303 0119851304 0129651305 0129651306 0129651307 0129651310 0119851311 0119851312 0119851313 0119851314 0129651315 0129651316 0129651317 0129651330 0171251331 0171251370 5496351371 5496251390 0190551391 0190551392 0190451393 0190251394 0190551395 0190551396 0190451397 0190251400 5340851401 5340951405 5340851410 5340851411 5340851412 5340951415 5340851420 5340851425 5340951430 5340851450 0113651451 0118451454 0113651455 0118451460 5340851461 5340851470 5316951472 5316951474 5316951476 53169


51479 5316951482 5316951600 5316951601 5316951602 5316951603 5316951604 5316951605 5316951800 0203051801 0205051802 0205151803 0203051804 0205051805 0205151820 0203051821 0205051822 0205151823 0203051824 0205051825 0205151827 0203051828 0205051829 0205151830 0203051831 0205051832 0205151833 0203051834 0205051835 0205151846 0203051847 0205051848 0205152050 5340652051 5340652052 5340652053 5340652060 5340752061 5340752062 5340752100 5317052101 5316952102 5317052103 5317052104 5316952105 5317052196 5480752200 0139052201 0139152202 0139052203 0139152204 0139052205 0139052206 0139052207 0139052210 0104452211 0104452212 0104452213 0104452216 0103052217 0103052218 0103052219 0103052220 0104452221 0104452222 01044

The following is a listof tool model numberswith correspondingdrop-in motor partnumbers. Models notlisted do not have anavailable drop-in motor.

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52223 0104452224 0171752225 0171752226 0171752227 0171752230 0139052231 0139152232 0139052233 0139152240 0171152241 0171152242 0171152243 0171152244 0171152245 0171152246 0171752247 0171152248 0171152249 0171152250 0139052251 0139052252 0139052253 0139052254 0171152256 0171252257 0171252258 0171252260 0104452261 0104452262 0104452263 0104452264 0171252265 0171252266 0171252267 0101352268 0103052269 0103052270 0103052272 0103052273 0103052274 0103052275 0103052276 0171352277 0171352278 0171352279 0171752280 0209352281 0171352282 0171352283 0171352284 0171152285 0171152286 0171152287 0171152288 0171752289 0171752290 0171752291 0171752292 0171752293 0171752294 0171752295 0171752296 0171752297 01717

53210 5340953400 5340653401 5340653402 5340653403 5340653410 5340653415 5340753417 5340753420 5340653425 5340753430 5340653435 5340753440 5340653460 5340753501 0112753502 0112753506 0112753507 0112753510 0112753511 0112753512 0112753513 0112753514 0112758400 5648158401 5648158404 5648158405 5648258406 5648258409 5648258410 5648358411 5648358414 5648358415 5648758416 5648758417 5648758418 5648858419 5648858420 5648858430 5648558431 5648558434 5648558435 5648658436 5648658439 5648658441 5648458442 5648458443 5648458444 5648458445 5648458446 5648458450 5648058455 5648057126 5316557127 0209357135 0209357201 0413557202 0413557203 0413557204 0413557210 0413457211 0413457212 0413457213 0413457214 04134

DROP-IN MOTORS


52298 0171752299 0171752315 0203052316 0205052317 0205152318 0203052319 0205052320 0205152325 0139152326 0139152327 0139152328 0139152331 0139052333 0139052335 0139052337 0139052341 0139152345 0139152351 0171252373 0189452374 0189452376 0190252377 0190252378 0190252379 0190252380 0190252390 0113252391 0113252392 0113252400 0113252401 0113252402 0113252403 0113252404 0113252405 0113252410 0171152411 0171152412 0171152413 0171152414 0171152415 0171152420 0221852421 0221852424 0171152425 0171152426 0171152430 0221652431 0221652432 0221652433 0221652434 0184352435 0221952436 0171152450 5244052451 5244052452 5244052453 5244052454 5244052500 0139252502 0139352503 0139252510 0139352512 0139352515 02087


52516 0208752518 0208952520 0203052521 0205052522 0205152523 0203052524 0205052525 0205152530 0203052531 0205052532 0205152533 0203052534 0205052535 0205152540 0203052541 0205052542 0205152543 0203052544 0205052545 0205152550 0203052551 0205052552 0205152553 0203052554 0205052555 0205152557 0209352558 0209352560 0190252561 0190252562 0190252563 0190252564 0190252565 0190252566 0190252567 0190252573 0189352574 0189352575 0189352576 0190252577 0190252578 0190252579 0190252580 0190252581 0190252590 5480752600 0103052601 0103052602 0103052604 0103052605 0103052610 0171152611 0171152612 0171152620 5495952625 5495752660 0190452661 0188852662 0188852663 0188752665 0190852666 0190852667 0190852668 01908


52669 0190852672 0190552673 0190452674 0190352675 0190252676 0190252677 0190252678 0190252679 0190252680 0190452681 0188852682 0188852683 0118752684 0188652685 0190852686 0190852687 0190852688 0190852689 0190852700 0171152702 0171152710 0203052711 0205052712 0205152715 0188952716 0188952717 0188952718 0188952719 0190252720 0190252721 0190252722 0190252725 0190452726 0190452730 0190252731 0190252732 0190252733 0190252734 0190252735 0190253037 0119853046 0203053047 0205053048 0205153060 5505753070 5340853071 5340953072 5340953073 5340853074 5340953075 5340653076 5340753077 5340753078 5340653079 5340753080 0113653081 0118453090 5505953091 5505953095 5505953096 5505653110 5316953111 5316953200 53408



57306 5774757310 5774757314 5774757315 5774757600 0413357601 0413357602 0413357603 0413357604 0413357700 5774757704 5774757900 5341257902 5341257910 5341257930 5341257935 5341258000 5341258010 5341258050 5340859000 5945059003 5945059004 5945059005 5945359008 5945359009 5945359010 5945659013 5945359014 5945659015 5945159018 5945159019 5945159020 5945459023 5945459024 5945459025 5945759028 5945759029 5945759030 5945259033 5945259034 5945259035 5945559038 5945559039 5945559040 5945859043 5945859044 5945859100 5945059103 5945059104 5945059105 5945359108 5945359109 5945359110 5945659113 5945659114 5945666402 66441

Allows quick and easy replacement. No motor adjustment needed.

18

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GLOSSARYCUBIC FEET per MINUTE (CFM)

• CFM is measured in more than one way to apply to specific situations.

CFM variations:

ACTUAL CUBIC FEET per MINUTE (ACFM)

• ACFM, when applied to compressor capacity, is the amount of air delivered, measured at prevailingambient inlet conditions.

INLET CUBIC FEET per MINUTE (ICFM)

• ICFM is the same as ACFM for displacement type compressors but may be higher for multi-stage centrifugalcompressors, where clearance type seals may allow leakage between stages, so that the inlet CFM maybe greater than the delivered CFM.

STANDARD CUBIC FEET per MINUTE (SCFM)

• SCFM is measured at “Standard” conditions. Standard conditions refer here to the ISO Standard whichgenerates its measurements at these following conditions: 68˚ F, 0% relative humidity, and 14.5 psia.

• SCFM is the standard measure used for flow meters.

CAPACITY, ACTUAL

• The quantity of gas actually compressed and delivered to the discharge of a compressor running at full-ratedspeed and rated pressure conditions. Actual capacity is expressed in cubic feet per minute (CFM) at theconditions prevailing at the inlet to the first stage.

FREE AIR

• Air at atmospheric conditions at any specific location. Because the altitude, barometer, and temperature mayvary at different localities and at different times, it follows that this term does not mean air under identicalor standard conditions.

DISPLACEMENT

• Displacement of a compressor is the piston volume swept out per unit time; it is usually expressed incubic feet per minute.

PISTON DISPLACEMENT

• Net volume actually displaced by the compressor piston at rated machine speed is generally expressed in cubicfeet per minute (usually CFM). For multi-stage compressors, the piston displacement of the first stage onlyis commonly stated as that of the entire machine.

RECEIVERS

• Tanks used for storage of air discharged from compressors. They also serve to damp discharge line pulsation.

The Rule of “7”

• Some air tool manufacturers use CFM to rate their tools. This must be converted to SCFM for the purpose ofproperly choosing the horsepower of a compressor.

• Use 7 as an estimated (not exact) conversion factor when converting SCFM to CFM and vice versa.

• CFM to SCFM: CFM x 7 = SCFM

• SCFM to CFM: SCFM / 7 = CFM

Use These Standards to Determine your Need

• Determine the total demand SCFM for all tools, equipment and other air consumption variables. Using thisinformation, select a compressor according to its capacity ACFM or delivered CFM at 125 PSIG (8.6 Bar) rating.

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©DYNABRADE, INC., 2003 PRINTED IN USA PD03.10_Rev.1_11/03

REFERENCE CONTACT INFORMATION

DYNABRADE CONTACT INFORMATION

1. American National Safety Institute – ANSI25 West 43rd StreetForth FloorNew York, NY 10036Tel: 1 (212) 642-4900Fax: 1 (212) 398-0023

4. Thomas AssociatesCompressed Air & Gas Institute1300 Sumner Ave.Cleveland, Ohio 44115Email: www.cagi.org

3. European Committee forStandardizationRue de Stassart 36B - 1050 Brussels, Belgium

2. Government Printing Office – GPOSuperintendent of DocumentsAttn. New OrdersP.O. Box 371954Pittsburgh, PA 15250-7954Tel: 1 (202) 512-1803

5. Sullair Corporation3700 E. Michigan Blvd.Michigan City, Indiana 46360Email: www.sullair.com

DYNABRADE, INC. DYNABRADE INTERNATIONAL DYNABRADE EUROPE S.àr.l.8989 Sheridan Drive 8989 Sheridan Drive Zone ArtisanaleClarence, New York 14031-1490 Clarence, New York 14031-1490 L-5485 Wormeldange–Haut

LuxembourgDYNABRADE DO BRAZILRua Mário Fongaro421 – Vila MarleneSão Bernardo do Campo – SP – CEP 09732-530

MEASUREMENT CONVERSION

U.S. Unit of Measure Conversion Formula InternationalUnit of Measure

Inch x 25.4 Millimeter (mm)

Pound x .454 Kilogram (kg)

PSIG ÷ 14.5 Bar

SFPM x .3048 SMPM

SCFM x 28.32 LPM

Hp x 745.7 W

DYNABRADE®

Email: www.dynabrade.comUS Customer Service Email: [email protected] Customer Service Email: [email protected]

Call: US Toll Free: 1-888-396-2272Canada Toll Free: 1-800-344-1488US: (716) 631-0100Eur.: 352 76 84 94 1

Fax: US: (716) 631-2073Int.: (716) 631-2524Eur.: 352 76 84 95 1Bra.: (11) 4124-6040

INDUSTRIAL AIR TOOL MAINTENANCE GUIDE

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