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INDIAN INSTITUTE OF TECHNOLOGY ROORKEE

NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-351 Course Title: Macromolecular Chemistry

2. Contact Hours: L: 2 T: 0 P: 3/2

3. Examination Duration (Hrs.): Theory Practical

4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC

8. Pre-requisite: PP-251 9. Objective: To impart knowledge of chemistry of polymers and copolymers.

10. Details of Course: S. No. Contents Contact Hours

1. Copolymerization: Chemistry and mechanism of free radical copolymerization, ionic copolymerization, and copolycondensation.

7

2. Polyolefins : Polyethylene, Polypropylene, Polyisobutylene, Poly(1-butylene) and their copolymers.

4

3. Vinyl Polymers : Polystyrene, Styrene Copolymers, ABS, SAN, Poly (vinyl chloride), Fluoropolymers, Polyacrylics, Polymethyl Methacrylate, Poly Vinyl Acetate and their copolymers.

4

4. Natural Polymers: Cellulose type and modified cellulose based polymers and their copolymers.

2

5. High Performance Polymers: Epoxy, Polyesters, Polyurethanes, Phenolic resins, Polyimide, Polyamide-esters and Polyamide-imide and their copolymers.

5

6. Polymers for Engineering Applications: Surface coatings, adhesives and sealants, foundary polymers, foams, laminates, ion exchangers.

3

7. Analytical and Characterization Techniques: Principles and Applications of CHN Analyser, GPC, IR, UV, NMR and other techniques.

3

Total 28

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2 3

List of Practicals 1. Determination of solution viscosity of a polymer 2. Molecular weight and molecular weight distribution of polymers by GPC 3. Synthesis of polymethyl methacrylate and polyvinylacetate 4. Synthesis of phenolic and epoxy resins 5. End group analysis of polymers 6. Molecular structure of a polymer by CHN analyser 7. Molecular structure of a polymer by IR spectrophotometer 8. Molecular structure of a polymer by UV spectrophotometer 9. Optical studies of polymers by Hot Stage Polarizing Microscope and Refractometer

11. Suggested Books: S. No. Name of Authors /Books /Publishers Year of

Publication 1. Billmeyer F.W., “Text Book of Polymer Science”, John Wiley &

Sons. 2004

2. Cowie J.M.G., “Polymers: Chemistry and Physics of Modern Materials”, (2nd Ed.) Nelson Thornes.

2004

3. Gowarikar V.R., Vswanathan N.V. and Sreedhar J., “Polymer Science”, New Age International.

1999

4. Seymour R.B., “Introduction to Polymer Chemistry”, Wiley and Sons. 2000


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-211 Course Title: Material and Energy Balance

2. Contact Hours: L: 3 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge on the application of the laws of mass and energy conservation in various process industries.

10. Details of Course: S. No.

Contents Contact Hours

1. Stoichiometric and Composition Relations: Units and dimensions; Concept of mole; Chemical equations and stoichiometry.

4

2. Behavior of Gases: Gas laws; Ideal gases, non-ideal gases; Compressibility factor; Concepts of partial pressure and partial volume; Dalton’s law of partial pressures; Amagat’s law.

4

3. Vapor Pressure: Effect of temperature; Equations and plots; Miscible and immiscible liquids; Ideal and non-ideal solutions; Raoult’s law; Henry’s law; Solubility of solids and gases in liquids.

3

4. Humidity and Saturation: Humidity, saturation and partial saturation, dew point, wet and dry bulb thermometry, humidity chart; Adiabatic vaporization.

4

5. Material Balance: Selection of a basis; Conservation of mass in chemical systems; Material balance for systems with and without chemical reactions; Analysis of systems with bypass, recycles and purge.

10

6. Energy Balance: Principles of thermophysics and thermochemistry; Specific heat of gases, solids, liquids, and solutions; Estimation of

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specific heats; Heat of vaporization; Trouton’s rule; Heats of formation, reaction, combustion, and dilution; Steady state energy balance for systems with and without chemical reactions; Determination of temperatures for adiabatic and non-adiabatic reactions; Enthalpy of humid air, enthalpy-concentration diagrams.

7. Fuels and Combustion: Types of fuels; Proximate and ultimate analyses, heating values; Adiabatic flame temperature; Material and energy balance in combustion processes; Thermal efficiency.

3

8. Unsteady State Processes: Examples of material and energy balance calculations for unsteady state systems.

4

Total 42 11. Suggested Books: S. No. Name of Authors / Books / Publisher Year of

Publication 1. Bhatt B.I. and Vora S.M., “Stoichiometry”, 4th Ed., Tata McGraw

Hill. 2008

2. Himmelblau D.M., “Basic Principles and Calculations in Chemical Engineering” 6th Ed., Prentice Hall.

2008

3. Hougen D.A., Watson K.M. and Ragatz R.A., “Chemical Process Priniciples”, Vol. 1, CBS Publishers.

2001

4. Narayanan K.V. and Lakshmikutty B., “Stoichiometry and Process Calculations”, Prentice Hall of India.

2006


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-213 Course Title: Fluid Mechanics


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To impart comprehensive knowledge of fluids, their properties and transport characteristics through closed conduits.



1. Units and Dimensions: Systems of units, conversion of units; Dimensional analysis; Buckingham’s π theorem.

4

2. Fluid Statics: Nature of fluid; Hydrostatic equilibrium; Manometers. 4 3. Fluid Flow Phenomena: Fluid kinematics; Laminar flow; Shear rate

and shear stress; Rheological properties of fluids; Newtonian and non-Newtonian fluids; Turbulence.

4

4. Basic Equations of Fluid Flow: Continuity; Energy and momentum relationships; Mechanical energy equation.

5

5. Incompressible Flow in Pipes and Channels: Shear stress and skin friction in pipes, friction factor; Laminar and turbulent flow in pipes and channels; Friction from changes in velocity and direction; Pressure drop through fitting and valves, concepts of equivalent length; Boundary layer separation.

5

6. Flow of Compressible Fluids: Mass and energy balance equation; Acoustic velocity and Mach number, stagnation temperature, nozzles.

3

7. Flow Measurement: Pitot tube, orifice meter, venturi meter, rotameter, notches, weirs, and other methods.

2

8. Boundary Layer and Turbulence: Concept of boundary layer, the momentum equation, laminar and turbulent boundary layer, boundary layer theory applied to pipe flow; Eddy transfer, mixing length and eddy kinematic viscosity.

5

9. Pumping of Fluids: Types of pumps; Reciprocating, diaphragm, rotary, and centrifugal pumps; Virtual head, specific speed, criteria of

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similarity, operating characteristics, NPSH, cavitation; Fans and compressors, water ring compressors, centrifugal compressors, multi stage compressors; Vacuum pumps.

10. Agitation and Mixing of Fluids: Mixing mechanism, laminar and turbulent mixing; Scale up of stirred vessels; Power consumption in stirred vessels; Mixing equipment.

3

Total 42 List of Experiments:

1. To verify the Bernoulli’s equation. 2. To determine the variation of discharge coefficient of an orifice with Reynolds number. 3. To calibrate the venturi meter and to determine the variation of discharge coefficient with

Reynolds number. 4. To determine the friction losses in pipes and fittings. 5. To draw operating characteristics of a centrifugal pump and to find out the optimum

operating conditions. 6. To calibrate a V-notch and a rectangular notch for flow through open channels.

11. Suggested Books: S. No. Name of Authors / Books / Publisher Year of

Publication 1. Biswas G. and Eswaran V., “Turbulent Flows: Fundamentals,

Experiments and Modeling”, Narosa Publishing House. 2002

2. Coulson J.M. and Richardson J.F. with Backhurst J.R. and Harker J.H., “Coulson & Richardson’s Chemical Engineering, Volume 1: Fluid Flow, Heat Transfer and Mass Transfer”, 6th Ed., Butterworth Heinemann.

2006

3. Darby R., “Chemical Engineering Fluid Mechanics”, 2nd Ed., Marcel Dekker.

2001

4. McCabe W.L., Smith J.C. and Harriott P., “Unit Operations of Chemical Engineering”, 7th Ed., McGraw Hill.

2007

5. Nevers N.D., “Fluid Mechanics for Chemical Engineers”, 3rd Ed., McGraw Hill.

2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-353 Course Title: Polymer Blends



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC

8. Pre-requisite: PP-252 9 Objective: To impart knowledge of principles, properties, and applications of polymer blends 10. Details of Course:

S. No. Contents Contact

Hours 1 Introduction: Introduction to polymer solutions, polymer blends, rubber

toughened plastics, interpenetrating networks, molecular composites. 2

2 Miscibility and Phase Separation: Polymer-polymer miscibility, thermodynamic theories, factors governing miscibility, prediction and enhancement of miscibility; Immiscible systems and phase separation, binodal and spinodal decomposition.

6

3 Compatibility and Compatibilization: Immiscible and compatible systems, compatibility, compatibilizers and compatibilization.

5

4 Systems of Amorphous & Semi-Crystalline Polymers: Amorphous / semi-crystalline polymer blends from solution and melt, systems and blends based on two amorphous polymers, an amorphous polymer with a semi-crystalline polymer, crystallization in poly blends.

6

5 Rubber Toughened Polymers: Toughening mechanism, rubber toughening, processing, structure, properties and morphology of rubber toughened polymers.

5

6 Molecularly Reinforced Polymer Blends: Molecular composites, self reinforced LCP blends, macromolecular nano composites, rigid polymer, flexible polymer solvent ternary systems, solution processing, melt processing, properties, applications.

7

7 Properties: Physical and thermal properties, mechanical properties, statistical mechanics, semi-empirical equations for modulus of polymer blends and molecular composites.

7

8 Interpenetrating Networks: Introduction, processing, properties, and applications.

4

Total 42

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11. Suggested Books S. No. Name of Authors / Books / Publisher Year of

Publication 1. Hope P. and Folkes B.M., “Polymer Blends and Alloys”, Blackie. 1993 2. Paul D.R. and Sperling H.S., “Multicomponent Polymer Materials”,

ACS. 2000

3. Paul D. R. and Newman S., “Polymer Blends”, Vol-1&2 Academic Press.

2000

4. Utracki L. A., “Polymer Alloys and Blends”, Hanser. 2000


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-355 Course Title: Polymer Characterization



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-252 9. Objective: To impart knowledge of properties of polymers, their testing and characterization

10. Details of Course: S. No. Contents Contact

Hours 1. Characterization: Characterization of polymers, copolymers,

and blends. 4

2 Viscoelasticity: Theories of visco-elasticity, visco-elastic behaviour and its models, time-temperature superposition, characterization of viscoelastic nature of polymer.

4

3. Dynamic Mechanical Thermal Properties: Damping , storage and loss modulus, dissipation factor, loss tangent, loss factor, retardation times, thermal, frequency and force amplitude effects on dynamic properties, characterization of dynamic mechanical properties of polymer.

4

4. Tensile, Compressive and Flexural Mechanical Response: Stress-strain behaviour, models, cold drawing, strain hardening, effect of temperature, plasticizer and additives on mechanical properties, characterization of tensile, compressive & flexural mechanical nature of polymers.

4

5. Creep and Stress Relaxation: Models, effects of cross-linking, temperature and other parameters.

3

6. Fracture and Strength of Polymers: Tensile compressive and impact strength and tests.

4

7. Polymer Surface and Interface: Characterization by OM, SEM, TEM, ESCA, and XPS.

3

8. Polymer Liquid Crystals: Characterization of lyotropic and thermotropic liquid crystals.

2

Total 28

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List of Practicals 1 Determination of loss modulus, storage modulus and tan-δ of a polymer by dynamic

mechanical analyser. 2 Determination of loss modulus, storage modulus and tan-δ of a co-polymer by dynamic mechanical analyser. 3 Study of mechanical stress-strain behavior of a polymer. 4 Determination of impact strength of a polymer by Izod method. 5 Determination of impact strength of a polymer by Charpy method. 6 Study of dynamic mechanical behavior of a commercial polymer blend. 7 Study of morphology of liquid crystal polymer. 11. Suggested Books S. No. Name of Authors / Books / Publisher Year of

Publication 1. Craver C.D. “Polymer Characterization”, ACS. 1983 2. Korschwitz J., “Polymer Characterization and Analysis”, John

Wiley & Sons. 1990

3. Shiers J., “Practical Polymer Analysis”, John Wiley & Sons. 2000


NAME OF DEPTT./CENTRE: Department of Paper Technology

1. Subject Code: PP-352 Course Title: Polymer Product Technology



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC

8. Pre-requisite: PP-355 9. Objective : To impart knowledge of design, manufacturing and applications of polymer products 10. Details of Course: S. No. Contents Contact

Hours 1. Material Selection: Principles governing selection of a

polymer for an engineering product, mechanical, thermal, and environmental properties influencing polymer product.

2

2. Additives: Fillers, plasticizers, softeners, lubricants, antioxidents, stabilizers, flame retardants, colorants, processing agents.

5

3. Product Design: Concept, analysis, loads, performance influencing factors and features, examples of engineered products, versatility.

5

4. Product Manufacturing: Selecting manufacturing process with reference to end use application.

4

5. Product Defects: Adverse effects of additives and contaminants, voids, blisters, surface defects.

3

6. Environmental Effects: Weathering, ageing, radiation influences, stress cracking, discoloration.

3

7. Limitations and Degradation: Chemical, hydrolytic, thermal, oxidative, environmental, and other degradations, ageing, adverse effects of additives, odor, tainting, out gassing.

3

8. Testing and Applications: Testing, quality, applications, uses, performance and failure of polymer products.

3

Total 28

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Publication 1. Cherminisoff N., “Product Design and Testing of Polymeric

Materials”, Marcel Dekker. 1990

2. Gordon Jr J., “Industrial Design of Plastic Products”, John Wiley and Sons.

2003

3. Schiers J., “Compositional and Failure Analysis of Polymers”. 2000


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-354 Course Title: Polymer Composites



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: PP-355 9. Objective: To impart knowledge of structure, properties and applications of polymeric composites. 10. Details of the Course: S. No. Contents Contact

Hours 1. Introduction: Need to reinforce polymers, particulate, short and continuous

fiber reinforced composites based on thermoplastic and thermoset matrices. 1

2. Particulate Filled Polymeric Composites: Various types of particulate fillers, nature and properties of fillers, filler-polymer interaction, structure and properties of particulate composites, processing of particulate Composites.

7

3. Short Fiber Reinforced Polymeric Composites: Various types of reinforcing fibers, nature and properties of fibers, fiber-polymer interaction, processing of short fiber composites, structure of short fiber reinforced composites, properties of short fiber reinforced composites, applications in automobiles, building materials, and other engineering sectors.

9

4. Continuous Fiber Reinforced Thermoset Composites: Types and properties of continuous fibers used as reinforcers, processing, structure, interfacial adhesion, properties, testing and applications.

9

5. Continuous Fiber Reinforced Thermoplastic Composites: Types and properties of continuous fibers used as reinforcers, processing, structure, interfacial adhesion, properties, testing and applications.

7

6. Properties and Testing of Composites: Statistical Mechanics, Stress-Strain Behavior, Young’s modulus, Semi-empirical equations for modulus, anisotropy, longitudinal and transverse properties, mechanical properties, testing of composites.

6

7. Applications : Structural, engineering and other applications. 3 Total 42

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List of Practicals 1. Processing of a short-fiber thermoplastic polymer composite by Mini Mixer Rheocord. 2. Processing of a continuous-fiber thermosetting polymer composite by compression

molding. 3. Study of mechanical properties of short-fiber thermoplastic polymer composite. 4. Study of mechanical properties of short-fiber thermosetting polymer composite. 5. Study of thermal properties of short-fiber thermoplastic polymer composite. 6. Study of thermal properties of short-fiber thermosetting polymer composite. 7. Study of thermal properties of continuous-fiber thermosetting polymer composite.

12. Suggested Books S. No.

Name of Authors / Books / Publisher Year of Publication

1. Agarwal L. and Bourtman D.J., “Analysis and Performance of Fiber Composites”, Wiley.

2000

2 Chung C., “Introduction to Composites”, Technomic, Lancaster, PA. 1998 3. White J. and De S., “Short Fiber Composites”, Technomic, Lancaster. 1996 4. Summerscales J. and Short D., “Fiber Reinforced Polymers”, Technomic. 1988


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-214 Course Title: Heat Transfer


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide basic knowledge of heat transfer operations and their applications in the design of equipments used in process industries.



1. Modes of Heat Transfer: Conduction, convection, and radiation. 2 2. Conduction: Steady state conduction, one-dimensional and

multidimensional conduction; Thermal insulation. 6

3. Convection: Forced and natural convection, application of dimensional analysis; Typical heat exchange equipment, energy balances, heat flux and heat transfer coefficient, convective heat transfer in and outside tubes; Empirical and practical relations for forced and natural convection.

7

4. Radiation: Laws of radiation, view factor; Calculation of radiating flux for different geometries; Radiation in gases and flames; Radiative heat exchange in furnaces, principles of design.

5

5. Heat Exchangers: Importance of heat exchangers in process industries; Types of heat exchangers and their selection; Double-pipe and shell & tube heat exchangers; Baffles, finned surfaces.

6

6. Condensation: Mechanism and types of condensation, condensers; Heat transfer correlations.

3

7. Boiling: Boiling characteristics and mechanisms, boiling curve, nucleate pool boiling, forced convection boiling; Heat transfer correlations.

3

8. Evaporator: Classification and use of evaporators in process industries; Effect of boiling point elevation and hydrostatic head on evaporator performance; Estimation of surface area in single and multiple effect evaporators; Fouling in evaporators.

5

9. Crystallization: Crystallization mechanism, enthalpy-concentration 5

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diagram, crystallizer material and energy balance; Crystallization from mixed solute; Crystallizer seed and particle size distribution; Classification of crystallizers.


1. To study a boiler. 2. To study a fixed head 1-2 shell and tube heat exchanger and to determine the overall heat

transfer coefficient. To calculate shell-side heat transfer coefficients and to compare them with values obtained from standard equations.

3. To study a double pipe heat exchanger and to determine the overall heat transfer coefficient. To calculate steam-side and liquid-side heat transfer coefficients and to compare them with values obtained from standard equations.

4. To study the batch heating, cooling, and evaporation in an open pan evaporator. 5. To study heat transfer in a double-pipe heat exchanger for parallel and countercurrent

flows. 6. To determine thermal conductivity of particulate solids.


Publication 1. Geankoplis C.J., “Transport Processes and Unit Operations”, 4th Ed.,

Prentice Hall of India. 2008

2. Holman J.P., “Heat Transfer”, 9th Ed., McGraw Hill. 2008 3. Incropera F.P. and Dewitt D.P., “Fundamentals of Heat and Mass

Transfer”, 5th Ed., John Wiley. 2002

4. Kreith F. and Bohm, M., “Principles of Heat Transfer”, 6th Ed., Brooks Cole.

2008

5. McCabe W. L., Smith, J. C., and Harriott, P., “Unit Operations of Chemical Engineering”, 7th Ed., McGraw Hill.

2007



1. Subject Code: PP-356 Course Title: Polymer Materials



4. Relative Weightage: CWS 1 PRS MTE ETE PRE

5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-351 and PP-355

9. Objective: To impart knowledge of structure, properties processing and manufacturing of polymer materials. 10 Details of Course: S. No. Contents Contact

Hours Structure, Properties, , Unit Operations, Industrial Process for Production and Applications of :

1. Polyolefins: Polyethylene, polypropylene 5 2. Vinyl Polymers: Poly (vinyl chloride) 3 3. Styrene Polymers: Polystyrene, ABS, SAN, polyacrylics 3 4. Thermosets : Epoxy, polyesters, polyurethanes, phenolic 5 5. Thermoplastics : Polyamides, polyesters, polycarbonates, polyethers, poly-

ether-ether-ketone, polyphenylene sulphide, polysulphones, polyphenylene-oxides

5

6. Polyimides: Polyesterimides, polyetherimides, polybismelimides, PMDA-ODA, poly-amide-imide

5

7. Liquid Crystal Polymers : Aramid and polyester 2 Total 28

11. Suggested Books S. No.


1. Brydson JA, “Plastic Materials”, Newnes Butterworth. 1989 2. Campbell IM, “Introduction to Synthetic Polymers”, Oxford University

Press. 2000

3. Erhstein G, “Polymeric Materials”, Hanser-Gardner, Cincinnati. 2001

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NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-411 Course Title: Process System Analysis and

Control


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge about process control systems and its analysis. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Overview of control system; Classification of process control strategies; Process stability; Transient regulation; Review of Laplace transform methods.

5

2. Modes of Control Action: P, PI, PD and PID controllers; Feed-forward, feedback, cascade and ratio control systems.

5

3. Control Systems: Response of first order, first-order system in series and second order systems; Interacting and non-interacting systems; Closed-loop transfer functions; Transient response of control systems.

5

4. Stability Analysis: Routh Hurwitz stability criterion; Root locus technique.

5

5. Frequency Response Analysis: Frequency response, control system design by frequency response, Bode plot, gain and phase margin.

6

6. Controller Tuning: Controller tuning relations, tuning relations based on integral error criteria, comparison of controller design and tuning relations, Ziegler-Nichols and Cohen-Coon methods.

8

7. Computer Based Control Systems: Block diagram and architecture of pneumatic, electronic, microprocessor, programmable and distributed control systems, PLC and DCS based systems and their advantages and limitations; Performance analysis of PLC, MP’s and DCS based systems; Introduction to advanced control systems.

8

Total 42

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11. Suggested Books: S. No. Name of Books / Authors Year of

Publication 1. Bequette B. W., “Process Control – Modeling, Design and

Simulation”, Prentice Hall of India. 2003

2. Coughanour D.R., 2nd Ed., “Process System Analysis and Control”, McGraw Hill.

1991

3. Johnson C.D., “Process Control Instrumentation Technology”, 7th Ed., Prentice Hall of India.

2005

4. Kant K., “Computer Based Industrial Control”, Prentice Hall of India. 2005 5. Seborg D.E., Edgar T.F. and Mellichamp D.A., “Process Dynamics

Control”, 2nd Ed., John Wiley & Sons. 2008

6. Stephanopoulos G., “Chemical Process Control- An Introduction to Theory and Practice”, Prentice Hall of India.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-313 Course Title: Chemical Reaction Engineering 2. Contact Hours: L: 3 T: 1 P: 0 3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge on the kinetics, design and operation of chemical reactors. 10. Details of Course:

S. No. Contents Contact Hours 1. Introduction: Reaction rate, rate expression, reaction mechanism,

temperature dependence of reaction rate, interpretation of kinetic data from batch reactors.

5

2. Reactor Design: Ideal reactor models, mixed flow reactors, plug flow reactors, multiple reactor systems, recycle reactor, autocatalytic reaction, parallel and series reactions, reversible and irreversible reactions, temperature and pressure effects.

12

3. Non-ideal Flow: Non-ideal flow patterns, E-, F-, and C-curves, mean residence time, models for non-ideal flow, tanks in series model, conversion in a reactor using residence time distribution (RTD) data; Mixing of two fluids.

7

4. Heterogeneous Process: Global rates of reaction, types of heterogeneous reactions; Catalysis, the nature of catalytic reactions, mechanisms of catalytic reactions, classification of catalysts, catalysts’ deactivation, fluid-solid catalytic reactions, rates of adsorption, surface reaction, and desorption, rate limiting step, power law, Langmuir-Hinshelwood mechanism, Eley-Rideal mechanism.

12

5. Reactors: Packed bed reactors, fluidized bed reactors, slurry reactors, trickle–bed reactors, three-phase fluidized beds, single and multi-bed adiabatic reactors; Non-isothermal operation and stability of reactors.

6

Total 42

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Publication 1. Carberry J. J., “Chemical and Catalytic Reaction Engineering”,

Courier Dover. 2001

2. Davis M. E. and Davis, R. J., “Fundamentals of Chemical Reaction Engineering”, McGraw Hill.

2002

3. Fogler H. S., “Elements of Chemical Reaction Engineering”, 4th Ed., Prentice Hall of India.

2008

4. Hayes R. E., “Chemical Reactor Analysis”, Taylor and Francis. 2001 5. Holland C. D. and Anthony R. G., “Fundamentals of Chemical

Reaction Engineering”, Prentice-Hall. 1989

6. Levenspiel O., “Chemical Reaction Engineering”, 3rd Ed., John Wiley.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-451 Course Title: Polymer Processing I



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-355

9. Objective : To impart knowledge of polymer processing technology and equipment.

10. Details of the Course: S. No. Contents Contact

Hours 1. Rheology: Introduction, definitions, continuity & constitutive

equations, deformation tensor, flow behavior, newtonian, non-newtonian, and viscoelastic fluids, rheology and structure of polymers, rheology of multiphase systems, rheometry.

3

2. Handling, Transportation Melting & Pumping: Agglomeration, bins, hoppers, compaction, flow, melting, heat source, sintering, effects of drag, pressure and deformation, pumps and their types.

3

3. Mixing & Devolatalization: Mixing equipment, characterization and distribution, devolatalization equipment, mechanism and principles.

3

4. Compounding & Mixing: Introduction, methods of compounding, intensive dry mixers, batch & internal mixers, methods of mixing, mechanism of mixing, mixing variables, blade mixers, high-speed mixer.

3

5. Single Screw Extruder: General features of single screw extruders, constructional features of dies, mechanism of screw extrusion, effects of screw and die design, breaker and screeches and quality of extrudates.

3

6. Kneaders: Operating principles, modern machines and applications.

3

7. Twin Screw Extruder: Features, principle and operation of co-rotating and counter rotating twin screw extruder.

4

8. Mixers: Continuous mixer, two roll mill & palletizers, underwater pelletizer, screw mixers, kneading and granulating equipment.

3

9. Extrusion and Reactive Processing: Principles of reactive extrusion, reactor classification, mixing of multicomponent miscible, immiscible and compatible systems.

3

Total 28

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List of Practicals 1. Processing of polymer by mini mixer rheocord. 2. Handling, transportation, mixing and pumping in a single screw extruder. 3. Compounding a polymer in a single screw extruder. 4. Processing a polymer in a batch mixer. 5. Processing a polymer in an internal mixer. 6. Compounding a polymer in a twin screw extruder. 7. Processing a polymer in a twin screw extruder. 8. Processing a polymer in a continuous mixer. 9. Processing a polymer in a two roll mill.


Publication 1. Chan R., Hassen P. and Kramer E., “Processing of Polymers”,

Wiley-VCH 1996

2. Griskey R., “Polymer Process Engineering”, Chapman & Hall 1992 3. Grulke E., “Introduction to Polymer Process Engineering”,

Printice Hall. 1993

4. McCrum N.G., “Principles of Polymer Engineering”, Oxford University Press

1988

5. Osswald T., “Polymer Processing Fundamentals”, Hanser-Gardner

1998

6. Tadmor Z. and Gogos C.G., “Principles of Polymer Processing”, Wiley.

2000


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-311 Course Title: Mass Transfer


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide basic knowledge of mass transfer operations and their application in process industries.



1. Diffusion: Molecular and eddy diffusivity, diffusion through stagnant gas film, equimolal and countercurrent diffusion, diffusion through solids.

4

2. Interphase Mass Transfer: Theory of interphase mass transfer, overall and individual mass transfer coefficients.

5

3. Distillation: Principles of distillation; Continuous distillation with reflux; Conditions of feed; Number of stages, stage efficiency.

6

4. Solid-Liquid Extraction: Single and multiple-stage countercurrent extraction; Calculation of number of stages by graphical and analytical procedures.

5

5. Liquid-Liquid Extraction: Triangular diagrams; Number of stages. 5 6. Absorption: Absorption from gas mixture; Selection of solvent;

Number of stages, concepts of NTU and HTU. 5

7. Adsorption: Principles and applications of adsorption. 2 8. Humidification and Dehumidification: Humidification and

dehumidification operation; Cooling towers. 4

9. Drying: Mechanism and rate of drying, calculations for batch and continuous drying; Industrial applications.

4

10. Membrane Separation: Introduction, principles, and applications. 2 Total 42

15 15 15 15 40

4

3 3

List of Experiments: 1. To study binary distillation in a sieve plate column. 2. To carry out steam distillation of a given mixture and to calculate vaporization and

thermal efficiencies. 3. To verify Rayleigh’s equation by carrying out differential distillation of binary liquid

mixture. 4. To study absorption of CO2 in aqueous NaOH solution in a wetted-wall column 5. (a) To study the demineralization of water using two bed ion-exchange system.

(b) To study extraction of sodium carbonate from a solid mixture of sand and sodium carbonate.

6. To determine the diffusion coefficient of an organic vapour in air. 7. To study the batch drying of a solid material. 8. To study liquid-liquid equilibria for a system of three liquids.


Publication 1. Brown G.G., “Unit Operations”, CBS publishers. 1995 2. Coulson J.M. and Richardson J.F. with Backhurst J.R. and Harker

J.H., “Coulson & Richardson’s Chemical Engineering, Volume 1: Fluid Flow, Heat Transfer and Mass Transfer”, 6th Ed., Butterworth Heinemann.

2006

3. McCabe W.L., Smith J.C., and Harriot P., “Unit Operations of Chemical Engineering”, 7th Ed., McGraw Hill.

2007

4. Treybal R.E., “Mass Transfer Operations”, 3rd Ed., McGraw Hill. 1985

INDIAN INSTITUTE OF TECHNOLOGY ROORKEE NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP- 453 Course Title: Elastomer Science and

Rubber Technology



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-355

9. Objective: To impart knowledge of structure, properties, processing and applications of elastomers and rubbers. 10. Details of the Course: S. No. Contents Contact Hours

1. Natural Rubber: Rubber separation process, structure and properties, theory of mastication and mechanochemistry, modification by epoxidation, diene-based rubbers monomers.

3

2 Homopolymer and Copolymer Rubbers: Isomerism, methods of synthesis, structure and properties. cross-linking mechanism, chloroprene and butyl rubber polymerization.

5

3 Other Elastomers: Ethylene-propylene rubbers, chlorinated and fluorinated rubbers, acrylic rubbers, polyesters, silicones, polyurethanes, thermoplastics elastomers.

5

4 Compounding of Rubber and Elastomers: Process and principles, reinforcing and nonblack (loading type) fillers, other compounding ingredients.

6

5. Vulcanization & Mastication: Principles and theory; Sulphur and its role in vulcanization, technology of vulcanization.

6

6. Applications: Latex, tyre and other applications. 3

Total 28

List of Practicals

1. Processing of rubber in a two roll mill. 2. Processing of rubber with a carbon black filler. 3. Processing of rubber with a non black loading type filler. 4. Compounding of rubber with ingredients. 5. Vulcanization of rubber. 6. Mastication of rubber. 7. Mechanical properties of vulcanized rubber.

15 15 15 15 40

3

2 3

11. Suggested Books S.No. Name of Authors /Books/Publishers Year of

Publication 1. Johnson P., “Rubber Processing: An Introduction”, Hanser-

Gardner. 2001

2. Mark J.E., Erman B. and Eirich F.R., “Science & Technology of Rubber”, Elsevier.

2003

3. Morton M., “Rubber Technology”, Van Norstrand-Reinhold. 1987


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP- 452 Course Title: Polymer Processing II



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: PP-451

9. Objective: To impart knowledge of polymer product processing technology and equipment.

10. Details of the Course: S. No. Contents Contact

Hours 1. Extrusion: Basic features of dies, centre fed, bottom fed & cross head

dies, film and sheet processing co-extrusion. 4

2. Injection Molding: Working principles of injection molding machine, temperature control, injection systems, starting and shut down procedures, process variables reaction injection molding.

5

3. Blow Molding: Process, principles, and types product processing technology.

3

4. Compression Molding: Machine descriptions, principles of operations, molding parameters; Optimization of processing parameters and troubleshooting; Common molding faults and their correction.

3

5. Transfer Molding Processes: Machine operations, principles, applications for product processing , vacuum resin transfer molding.

3

6. Miscellaneous Processing Technologies : Principles and operations of casting, thermoforming, rotational molding and foam processing machines and processing of plastic products by these processes.

3

7. Calendering: Introduction, calendering, calender roll temperature control, calendar configuration and operations, roll deflection and methods of correction.

2

8. Tooling & Molds Tool making processes, die and die forming, equipment and methods materials for mold making, designing and drafting practice, design details for compression molds, transfer molds, blow and extrusion dies, typical exercises in mold design and production, two plate mold, three plate mold, hot runner mold, insulated runner mold, runners, gates, mold making, mold cooling.

5

Total 28

15 15 15 15 40

3

2 3

List of Practicals

1. Extrusion of polymer into a product. 2. Processing of a polymer film. 3. Processing of polymer by injection molding machine. 4. Processing of polymer by blow molding machine. 5. Processing of polymer by compression molding machine. 6. Processing of polymer by transfer molding machine. 7. Processing of polymer by vacuum resin transfer molding machine. 8. Processing of polymer by casting. 9. Processing of polymer by thermoforming. 10. Processing of polymer by calendaring. 11. Processing of polymer by rotational molding. 12. Study of two plate mold, three plate mold. 13. Study of runners, gates. 14. Study of hot runner mold, insulated runner mold.


Publication 1. Belofsky H., “Plastics: Product, Design and Process

Engineering”, Hanser-Gardner. 1995

2. Griskey R., “Polymer Process Engineering”, Chapman and Hall.

1988

3. Lee N.C., “Understanding Blow Molding”, Hanser Gardner. 2000 4. Linder E. and Unger P., “Injection Molds’, Hanser Gardner. 2002


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-320 Course Title: Environmental Management


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: CE-102, PP-211 9. Objective: To make the students conversant about various environmental issues and management aspects related to Process Industries.



1. Introduction: Environmental issues for process industries; Emissions and effluents; Environmental policy of India, environmental laws and standards, corporate responsibility for environmental protection.

7

2. Pollution Prevention: Process modification; Recovery of by- products from industrial emissions and effluents, principles of 3 R, reduction, recycle and reuse of wastes; Energy and fresh water minimization, energy recovery; Preventive maintenance and housekeeping for limiting fugitive emission and leakages; Pollution dispersion and diffusion.

11

3. Pre and Primary Treatment: Dilution, neutralization, sedimentation, coagulation and flocculation.

4

4. Biological Treatment: Anaerobic and aerobic treatment of carbonaceous matter; Various treatment systems such as trickling filters, lagoons, UASB reactors and activated sludge processes; Sludge disposal and management; Tertiary treatment methods.

10

5. Air Pollution Control: Particulate emission control by mechanical separation and electrostatic precipitation, wet gas scrubbing, gaseous emission control by adsorption and adsorption.

4

6. Solids Wastes: Solids disposal; Decontamination and sterilization; Compositing, landfill and briquetting; Pyrolysis, gasification and incineration.

6

Total 42

15 15 30 0 40

4

3 0

List of Experiments:

1. Determination of water quality. 2. Determination of COD. 3. Determination of Dissolved Oxygen and BOD. 4. Measurement of Color. 5. Measurement of TDS, SS, volatile and non volatile fraction. 6. Determination of inorganic chlorine in wastewater. 7. Study of high volume sampler and determination of suspended particulate matter. 8. Demonstration for measurement of AOX.


Publication 1. Eckenfelder W.W. and Ford D., “Water Pollution Control” 3rd Ed.,

Jonkins Publishing Company. 2000

2. Pollution Control Acts, Rules and Notifications, Central Pollution Control Board, New Delhi.

2003

3. Pichtel J, “Waste Management Practices: Municipal, Hazardous and Industrial”, CRC Press.

2005

4. Tchobanoglous G., Burton B.L., Metcalf L., and Stensel H.D., “Waste Water Engineering” 4th Ed., McGraw Hill.

2008

5. Vallero D, “Fundamentals of Air Pollution”, 4th Ed., Academic Press. 2007



1. Subject Code: PP-454 Course Title: Polymerization Reaction Engineering



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC

8. Pre-requisite: PP-313 9. Objective: To impart knowledge of application of reaction engineering for polymer

production. 10. Details of Course:

S. No.


1. Batch, Semi-batch, and Continuous Reactors: Mass balance and reactor feeding policies, heat balance and reactor cooling, semi-batch control over polymer composition.

2

2. Kinetics, Mechanism and Modeling of Polymerization: Condensation polymerization : ARB and AA + BB systems; Free radical: Standard free radical polymerization; Ionic; Ziggler Natta : Polypropylene (multi-grain models); and copolymerization: Smith-Ewart and other models.

5

3. Bulk, Solution and Precipitation Polymerizations: Bulk Polymerization: Viscosity control, reactors, engineering, industrial examples and simulation; Solution polymerization: Polymer solubility, reactors, engineering, industrial examples and simulation; Precipitation Polymerization: Principles, reactors, engineering, industrial examples and simulation.

8

4. Suspension Polymerization: Suspension Polymerization : principles, reactors, engineering, industrial examples & simulation.

4

5. Emulsion Polymerization: Reactors, engineering, limiting cases, industrial examples and simulation.

4

6. Influence of Reactor Type on Polymer Properties: Reactor residence time distribution, Denbigh rules, effect of RTD on MW and composition, reactor dynamics and stability.

5

Total 28

25 0 25 0 50

3

2 0


Publication 1. Beisenberger J. A. and Sebastian D.H.; “Principles of Polymerization

Engineering”, John Wiley & Sons. 1983

2. Odian G., “Principles of Polymerization”, John Wiley & Sons. 2002 3. Gupta S.K. and Kumar A., “Reaction Engineering of Step Growth

Polymerization”, Plennum. 1987


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP - 362 Course Title: Bio, Biodegradable and Biomedical Polymers


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-351 9. Objective: The course is intended to provide understanding about biopolymer, biomedical and biodegradable polymers. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Classification and typical macromolecular structures of biopolymers and biodegradable polymers.

4

2. Primary, Secondary, Tertiary Structure of Bio-Macromolecules: Chitosan, lipids, sugars and polysaccharides hybrid bio-chemicals.

7

3. Biodegradable Polymers: Natural and synthetic biodegradable polymers, catalytic biodegradation, chitosan and polylactic acid based copolymers, structure-property relationships; Applications.

8

4. Biomedical Polymers: Distribution of plastic implants in the body, general implant requirements, bio-mechanical basis for soft-tissue implants, plastic materials used in medicine and surgery, textile based biomaterials for surgical applications, polymers for tissue engineering, scaffolds.

9

5. Biomembranes: Structure and functions of biomembranes and osmo regulations interacting toxins.

5

6. Drug Delivery and Systems: Kinetics and rate of polymer encapsulated drug delivery kinetic equations, polymeric micro and nanoparticles as drug carriers, bioartificial pancreas, drug delivery to nervous system, glucose mediated insulin delivery from implantable polymers.

9

Total 42

25 0 25 0 50

4

3 0


Publication 1. Dumitriu S., “Polymeric Biomaterials”, Marcel Dekker. 2002 2. Hyon S. H., “Polymeric Biomaterials”, Plennum Press. 1984 3. Mark H. F., (Ed.) “Encyclopaedia of Polymer Science and

Engineering”, John Wiley & Sons. 1989

4. Shuiz S. and Bhirmer K., “Principles of Protein Structure”, Academic Press.

2003


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-364 Course Title: Polymers for Paper


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-251 9. Objective: The course is intended to provide understanding of use of polymers in paper

making process.



1. Polymers in Paper Industry: Synthetic latexes, chitosan, carboxymethylcellulose, ureaformaldehyde, melamine formaldehyde, polyamide-epichlorohydrin and polyacrylamide-glyoxal.

9

2. Natural Polymers, Polymeric Additives in Paper Manufacturing: Natural gums, starch derivatives.

3

3. Polymers as Retention & Formation Aids in Paper Manufacture: Wet strength resins: acid and alkaline curing resins, mechanism of wet strength resin and general applications; Dry strength additives: natural gums, starch derivatives, effect and contribution to dry strength, synthetic dry strength additives, anionic and actionic polymer systems; Retention aids: filler, inorganic salts, amylopectin, natural polymers, polyelectrolytes.

12

4. Polymers for Paper Coating and Surface Finish: Different polymers for coating and finish and their characterization by conventional and modern techniques.

6

5. Chemistry of Polymers in Paper Manufacture: General type of polymers used for paper manufacture.

6

6. Applications: Coated and specialty paper applications; Smart paper, nano thin polymer layer coated paper and other type of papers.

6

Total 42

25 0 25 0 50

4

3 0


Publication 1. Bierman C.J., “Handbook of Pulping and Papermaking”, Academic

Press. 2005

2. Hagemeyer, R.W., “Pulp and Paper Manufacture” Vol. 6, 3rd Ed., Stock Preparation, TAPPI.

1992

3. Lehtinen E., “Papermaking Science & Technology, Book 11 : Pigment Coating and Surface Sizing of Paper”, TAPPI.

2000

4. Scott W.E., “Principles of Wet End Chemistry”, TAPPI. 1996


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-561 Course Title: Polymeric Fiber Technology



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-351, PP-355 9. Objective: The course is intended to provide understanding about technology of polymeric fibers. 10. Details of Course: S. No. Contents Contact Hours

1. Structure, properties and morphology of fiber forming natural and synthetic polymers.

4

2. Melt and solution spinning operation, general principles of fluid flow, spinning and extrusions, dry and wet spinning of fibers, spinneret size, rate of extrusion, effect of spinning on filament structure and properties.

8

3. Post spinning, finishing, drawing and seat setting operations, effect on orientation and crystallization, heat setting and texturing, principles of setting of fibers and fabrics.

8

4. Characterization, testing and properties of fibers: Density, birefringence, tensile, moisture regain, dyeing mechanism, color fastness.

8

5. Production of staple yarns of natural and synthetic fibers. 4 6. Manufacturing methods, characterization and applications of fibers

based on: Polyethylene, polyamide, polypropylene, polyacrilonitrile, polyester, polylactic acid.

10

Total 42 11. Suggested Books: S. No. Name of Authors /Books /Publishers Year of

Publication 1. Gupta V.B. and Kothari V.K. , “Manufactures Fiber Technology”,

Chapman and Hall. 2003

2. Mark H.F., Atlas S.M. and Cernia E., “Man Made Fibres Science and Technology”, Wiley Interscience.

1968

3. Moncrieff R.W., “ Man Made Fibres” , Haywood Books. 1975 4. Vaidya A. A. “Production of Synthetic Fibers”, Prentice Hall. 2001

25 00 25 00 50

4

3 0


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-462 Course Title: Polymers and Environment


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-351 9. Objective : To impart knowledge of adverse effects of polymers on the environment and the degradation of polymers in the environment.



1. Environment: Disposed Plastics, Pollution, Environmental issues related to plastic industry, Plastic waste recycle.

4

2. Plastic Waste: Reasons and sources of plastic waste, plastics in municipal, industrial, agricultural and medical, waste, separation and segregation, plastic waste accumulation, commodity plastics disposed as waste, like, polyethylene, polypropylene, polyvinylchloride, polystyrene, polyester, polyurethane, thermosets and thermoplastics.

7

3. Environmental Effects on Waste Plastics: Stability and degradation of polymers in environment, Weather parameters influencing lifetime of waste plastics, plastics waste in sea and marine environment, and on hills and mountains.

6

4. Polymer Degradation Degradation of waste plastics in environment, photo and bio degradation of plastics waste, effect of plastic degradation on environment.

5

5. Waste Plastics Recycling: Collection of plastics waste for recycling, reuse of plastics, processes for recycling of thermoplastics and thermosets, recycling of plastic waste based on an individual plastic, recycling of mixed thermoplastics and thermosets, recycling of mixtures of both thermoplastics and thermosets.

7

6. Destruction of Plastics Waste: Methods and processes, thermal destruction and incineration, thermal destruction of commodity plastics, energy requirements for plastic waste destruction, energy recovery from thermal destruction and incineration of plastics waste.

8

7 Sustainability: Life cycle of plastics, sustainability, economy, legislation and regulations, future of plastics.

5

Total 42

25 0 25 0 50

4

3 0


Publication 1. Andrady A. L., “Plastics and The Environment”, Wiley Interscience. 2003 2. Bisio A. L. and Xanthos M., (Eds.), “How to Manage Plastics Waste:

Technology and Market Opportunities”, Carl Hanser Verlag. 1994

3. Brandrup J., “Recycling and Recovery of Plastics”, Hanser Gardner. 1996 4. Scheirs J., “Polymer Recycling, Science, Technology and

Applications”, John Wiley & Sons. 1998


NAME OF DEPTT./CENTRE: Paper Technology Department 1. Subject Code: PP-463 Course Title: Electronic and Conducting Polymers


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-351 9. Objective: The course will impart knowledge of electronic and conducting polymers. 10. Details of Course: S. No.


1. Introduction: Conducting polymers, structurally different conducting polymers and their general applications.

2

2. Conducting Polymers : Structure, Mechanism of Conduction, preparation of conducting polymers e.g. Polyacetylene, Polydiacetylene, Polyphenylene, Polypyrrole, Polythiphene, Polyaniline, Poly(phenylene sulphide) and Poly (1,6-heptadiyne), Properties and applications.

10

3. Photoconducting Polymers: Molecularly designed synthesis and characterization of photo conducting polymers and their application Photoresist Polymers: Positive and negative polymer resists for lithographic process, Semiconductor fabrication by LB films and spin coatings techniques.

10

4. Polymers for Optoelectronics : Synthesis of Guest-Host type and side chain liquid crystalline polymers and NLO chromophore-functionalized polymers, Laser light sensitive polymers exhibiting second harmonic and third harmonic generation , Poling of Guest Host polymers, Genral optical characterization and their application.

8

5. Piezoelectric, Pyroelectric and Ferroelectric Polymers: Synthesis, characterization and typical application of these polymers.

6

6. Applications: Polymers in telecommunications, Microelectronics, Insulations, Submarine cable insulation, Polymers in optical fiber cables

6

Total 42 11. Suggested Books:

25 0 25 0 50

4

3 0

S. No. Name of Authors /Books /Publishers Year of

Publication 1. Goosey, M.T., “Plastic for Electronics”, Elsevier, Applied Science

Publishers. 1985

2. Licari, J.J., “Hand book for Polymer Coatings for Electronics Chemistry, Technology and Applications”, Noyes Publications.

1985

3. Mark, H.F., “Encyclopedia of Polymer Science and Engineering,” John Wiley and Sons.

1989

4. Nalwa, H.S. Miyata, S., “Nonlinear Optics of Organic Molecules and Polymers, CRC Press, Inc.

1997


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-466 Course Title: Advanced Polymeric Composites



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-354

9. Objective: The course will impart knowledge of advanced composites for high-tech applications.


Hours 1. Introduction: High tech polymeric composites in modern engineering. 1 2. Particulate Filled Polymeric Composites: Principles of filler

selection, incorporation and packing rheology, melt flow and processing, Properties, statistical mechanics and semi-empirical equations for mechanical properties; Applications.

7

3.

Short Fiber Reinforced Polymeric Composites: Fiber selection, orientation and reinforcement efficiency, rheology melt flow and processing of composites, interface, compatibilizer, matrix modification, fiber treatment, statistical mechanics and semi-empirical equations for mechanical properties; Applications.

9

4. Continuous Fiber Reinforced Polymeric Composites: Thermosetting and thermoplastic matrix resins, Reinforcing Fibers : Carbon, glass, kevlar, silica, boron fibers, fiber forms, orientation, aspect ratio, mats, fiber-matrix interphase, adhesion, interface improvement, interfacial agents, fiber surface treatment, matrix modification compatibilizer, Fabrication techniques processes and equipment, Properties and Statistical mechanics, semi empirical equations for mechanical properties; Applications.

13

5. Nano Composites: Fillers: Plate, equi-axed, inorganic fillers, carbon and other nano tubes.Matrices: Engineering, high tech and liquid crystal polymer matrices. Processing: Direct and solution mixing, in-situ polymerization.

8

6. Applications: Fire resistant, high temperature, automobile, and aerospace applications.

4

Total 42

25 0 25 0 50

4

3 0

11. Suggested Books S. No. Name of Books / Authors / Publisher Year of

Publication1. Ajayan P. M., Schadler L. S., Braun P. V., “Nanocomposite Science &

Technology”, Wiley-VCH. 2003

2. De S and White J, “Short Fiber Composites”, Technomic. 1996 3. Palsule S., “Polymer Composites”, New Age International. 2008 4 Summerscales J and Short D, “Fiber Reinforced Polymers”, Technomic. 1988


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP- 464 Course Title: Polymeric Film and Packaging Technology



4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-451 9. Objective: The course will impart knowledge of polymeric films and packaging materials

and their processing. 10. Details of Course: S. No. Contents Contact

Hours

11. Suggested Books S. No. Name of Books / Authors / Publisher Year of

Publication 1. Bryston J. H., “Plastic Films”, Longman. 2003 2. Osswald J., “Polymer Processing Fundamentals”, Hanser

Gardner. 2004

3. Brooks D. and Giles G., (Eds), “PET Packaging Technology”, Sheffield Academic Press.

2002

1 Polymers for Films and Sheets: Structure, properties and morphology of film and sheet forming polymers.

6

2. Film Blower: Principle, technology and operation of equipment for processing of blown film, structure and properties of blown films.

8

3. Melt Processed Film: Materials, processes, equipment and machinery for melt processing of film, effect of processing parameters on structure and properties of melt processed film applications.

8

4. Multi Layered Films: Materials and equipment for multi layered films, structure, properties and applications of films multi layered films.

8

5. Packaging Materials: Types of packaging, film, sheet, and boxes, laminated packaging, packaging for electronic goods, commodity materials, medicines and food products.

6

6. Processing: Equipment and machinery for processing of packaging materials, principle, technology and operation of equipment, economics of packaging.

6

Total 42

25 0 25 0 50

4

3 0

INDIAN INSTITUTE OF TECHNOLOGY ROORKEE NAME OF DEPTT/CENTRE: Department of Paper Technology

1. Subject Code: PP-362 Course Title: High Performance Polymeric Materials



4. Relative Weightage: CWS 1 PRS MTE ETE PRE

5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-351 and PP-355

9. Objective: To impart knowledge of structure, properties, processing and manufacturing of the polymeric materials. 10 Details of Course:

S. No.


1. High Performance Thermoplastics: Study of semi rigid and rigid molecular structure of polyamides, polyesters, polycarbonates, polyethers, poly-ether-ether-ketone, polyphenylene sulphide, polysulphones, polyphenylene-oxides and their properties governing their high technology applications.

12

2. Thermally Stable Polymers: Structure of polyimides, including polyesterimides, polyetherimides, polybismelimides, PMDA-ODA, poly-amide-imide, and their properties determining their high temperature applications.

9

3. Thermotropic and Lyotropic Liquid Crystalline Polymers: Influence of semi rigid molecular structure of polymers on liquid crystalline nature structure-property co-relations on their fibers.

9

4. Matrix Resins for Composites: Molecular structure, physical, thermal, mechanical properties of thermosetting and thermoplastic polymers forming matrix resins for composites, applications of high tech composites.

8

5. Fiber and Film Forming Polymers: Molecular structure, structure-property co-relations, parameters governing solution and melt processing.

4

Total 42 11. Suggested Books S. No.


1. Brydson J. A., “Plastic Materials”, Newnes Butterworth 1989 2. Campbell I.M. , “Introduction to Synthetic Polymers”, Oxford University

Press 2000

3. Erhstein G., “Polymeric Materials”, Hanser Gardner. 2001 4. Palsule S. , “Thermopalstics and Thermosets”, New Age International 2008 5. Palsule S. , “High Performance Polymers”, New Age International 2008

25 00 25 00 50

4

03 0







4


4


3


4


10

6. Energy Balance: Principles of thermophysics and thermochemistry; Specific heat of gases, solids, liquids, and solutions; Estimation of specific heats; Heat of vaporization; Trouton’s rule; Heats of formation, reaction, combustion, and dilution; Steady state energy

10

25 0 25 0 50

4

3 0

balance for systems with and without chemical reactions; Determination of temperatures for adiabatic and non-adiabatic reactions; Enthalpy of humid air, enthalpy-concentration diagrams.


3


4

Total 42 11. Suggested Books: S. No. Name of Book / Authors Year of


Hill. 2008


2008


2001


2006







4



4


5


5


3


2

8. Boundary Layer and Turbulence: Concept of boundary layer, the 5

15 15 15 15 40

4

3 3

momentum equation, laminar and turbulent boundary layer, boundary layer theory applied to pipe flow; Eddy transfer, mixing length and eddy kinematic viscosity.

9. Pumping of Fluids: Types of pumps; Reciprocating, diaphragm, rotary, and centrifugal pumps; Virtual head, specific speed, criteria of similarity, operating characteristics, NPSH, cavitation; Fans and compressors, water ring compressors, centrifugal compressors, multi stage compressors; Vacuum pumps.

7


3





11. Suggested Books: S. No. Name of Book / Authors Year of




2006


2001


2007


2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-215 Course Title: Fluid Particle Mechanics


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge of characteristics of particulate solids and various unit operations involving fluids and solid particles. 10. Details of Course: S. No. Contents Contact Hours

1. Particle Size Analysis: Sieve analysis, size distribution, size averaging and equivalence; Size estimation in sub-sieve range.

4

2. Size Reduction: Theory of crushing and grinding; Crushing and grinding equipment and their selection.

2

3. Storage and Handling of Solids: Bins, silos, hoppers, belt conveyers, bucket elevators and others.

3

4. Motion of Particles in Fluids: Drag coefficient; Terminal settling velocity for spherical and non-spherical particles; Free and hindered settling; Motion of bubbles and drops; Regime concept; Motion of particles in a centrifugal field; Classification.

7

5. Sedimentation: Batch and continuous sedimentation; Theories of sedimentation; Calculation of dimensions of thickeners; Sedimentation of two-component systems; Centrifugal sedimentation processes, cyclones, hydrocyclones, decanters.

6

6. Flow of Fluid through Packed Beds: Flow of a single fluid through a packed bed; Darcy’s law, permeability, specific surface and voidage; Kozeny-Carman equation; Ergun’s equation; Characteristics of packings; Problems of channeling and wetting; Counter-current gas liquid flow through packed beds, loading and flooding.

5

15 15 15 15 40

4

3 3

7. Filtration: Flow through filter cakes and medium, constant rate and constant pressure filtration, batch and continuous filtration, washing and drying of cake; Filter aids; Industrial filtration equipment.

6

8. Fluidization: Fluidization characteristics, aggregative and particulate fluidization, minimum fluidization velocity; Application of fluidized bed systems.

4

9. Fluid-Solid Conveying: Pneumatic and hydraulic transport of solids, general characteristics and flow relations; Mixing and agitation.

5


1. To pulverize a solid material, to find out particle size distribution of the crushed material by sieve analysis, and to calculate the average particle size.

2. To study the batch sedimentation for lime stone water slurry and to calculate area of continuous thickener of a given capacity from the batch experiment data.

3. To study flow through a fixed bed and to verify empirical equations. 4. To study the behavior of a gas-fluidized bed and to determine the minimum fluidization

velocity. To verify the Ergun’s equation. 5. To carry out classification of a mixture of particulate solids by elutriation and to

determine the separation efficiency. 6. To study a cyclone separator.


Publication 1. Foust A.S., Wenzel L.A., Clump C.W., Maus L. and Andersen L.B.,

“Principles of Unit Operations”, 2nd Ed., John Wiley. 2008


2007

3. Richardson J.F. and Harker J.H. with Backhurst J.R, “Coulson & Richardson’s Chemical Engineering, Volume 2: Particle Technology and Separation Processes”, 5th Ed., Butterworth Heinemann.

2006









7


5


6


3


3

15 15 15 15 40

4

3 3


5

9. Crystallization: Crystallization mechanism, enthalpy-concentration diagram, crystallizer material and energy balance; Crystallization from mixed solute; Crystallizer seed and particle size distribution; Classification of crystallizers.

5













2008


2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-216 Course Title: Chemical Engineering

Thermodynamics


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: MI-101 9. Objective: To impart knowledge on the concepts and application of thermodynamics to various chemical engineering systems and processes.


1 Thermodynamic Properties of Fluids: Virial and cubic equations of state, theorem of corresponding states, acentric factor, generalized correlations for gases and liquids; Property relations for homogeneous phases; Concept of residual properties, residual properties by equations of state; Property relations for two-phase systems; Thermodynamic diagrams.

6

2 Phase Equilibria: Nature of equilibrium, the phase rule, Duhem’s theorem, qualitative behavior of vapour liquid equilibria (VLE), Raoult’s law, Henry’s law, VLE by modified Raoult’s law and from K-value correlations.

4

3 Solution Thermodynamics: The chemical potential and phase equilibria, partial properties, ideal-gas mixtures, fugacity coefficients for pure species and species in solution, generalized correlations for the fugacity coefficients; The ideal solution, excess properties, activity coefficients; Models for the excess Gibbs energy: Margules, van Laar, Wilson, UNIQUAC, and UNIFAC equations, Property changes of mixing, heat effects; VLE for miscible, partially miscible and immiscible systems, VLE calculations at low and high pressures.

9

4 Chemical-Reaction Equilibria: Application of equilibrium criteria to 5

25 0 25 0 50

3

2 0

chemical reactions, the standard Gibbs-energy change and the equilibrium constant, effect of temperature on the equilibrium constant, evaluation of equilibrium constants; Equilibrium conversions for single reactions.

5 Introduction to Molecular Thermodynamics: Molecular theory of fluids, second virial coefficients from potential functions, molecular basis for mixture behavior.

4

Total 28 11. Suggested Books: S. No. Name of Books / Authors Year of

Publication 1 Kyle B. G., “Chemical and Process Thermodynamics”, 3rd Ed., Prentice

Hall of India. 2008

2 Rao Y. V. C., “Chemical Engineering Thermodynamics”, Sangam Books. 2007 3 Sandler S.I. “Chemical, Biochemical, and Engineering Thermodynamics”,

4th Ed., John Wiley. 2008

4 Smith J. M., Van Ness H. C. and Abbott M. M., “Introduction to Chemical Engineering Thermodynamics”, 6th Ed., Tata McGraw Hill.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-218 Course Title: Process Technology 2. Contact Hours: L: 3 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide an overview of the chemical processing of raw materials to manufacture various chemicals and intermediates and the processing techniques.


1. Introduction: Process technology, raw materials, flow sheet, engineering problems related to materials of construction, environmental and energy aspects, overview of process industries.

6

2. Inorganic Chemical Industries: Sulphur and sulphuric acid, fuel and industrial gases, fertilizers, phosphorus, nitrogen, chlor-alkali industries, cement and lime, nuclear materials, explosives and propellants, ceramics, glass and refractory.

13

3. Natural Product Industries: Edible and essential oils, Soaps and detergents, Pulp and paper, Paints and varnishes, Coal and coal chemicals, Carbohydrates and fermentation, Food industry.

12

4. Organic Chemical Industries: Petrochemicals, insecticides and pesticides, pharmaceuticals, polymers.

6

5. Metallurgical Industries: Iron and steel, aluminum, copper, lead, zinc.

5


Publication 1. Basta N., “Shreve’s Chemical Process Industries Handbook”, 5th Ed.,

McGraw Hill. 1998

15 0 35 0 50

3

3 0

2. Mall I.D., "Petrochemical Process Technology”, McMillan India. 2007 3. Rao G.M. and Sittig M., “Dryden’s, Outlines of Chemical Technology

for the 21st Century”, 3rd Ed., East-West Press. 2005




3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide basic knowledge of mass transfer operations and their applications in process industries.



4


5


6


5






4


15 15 15 15 40

4

3 3


1. To study binary distillation in a sieve plate column. 2. To carry out steam distillation of a given mixture and to calculate vaporization and








2006


2007



NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-313 Course Title: Chemical Reaction Engineering 2. Contact Hours: L: 3 T: 1 P: 0 3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge on the kinetics, design and operation of chemical reactors. 10. Details of Course:

S. No. Contents Contact Hours 1. Introduction: Reaction rate, rate expression, reaction mechanism,

temperature dependence of reaction rate, interpretation of kinetic data from batch reactors.

5

2. Reactor Design: Ideal reactor models, mixed flow reactors, plug flow reactors, multiple reactor systems, recycle reactor, autocatalytic reaction, parallel and series reactions, reversible and irreversible reactions, temperature and pressure effects.

12

3. Non-ideal Flow: Non-ideal flow patterns, E-, F-, and C-curves, mean residence time, models for non-ideal flow, tanks in series model, conversion in a reactor using residence time distribution (RTD) data; Mixing of two fluids.

7

4. Heterogeneous Process: Global rates of reaction, types of heterogeneous reactions; Catalysis, the nature of catalytic reactions, mechanisms of catalytic reactions, classification of catalysts, catalysts’ deactivation, fluid-solid catalytic reactions, rates of adsorption, surface reaction, and desorption, rate limiting step, power law, Langmuir-Hinshelwood mechanism, Eley-Rideal mechanism.

12

5. Reactors: Packed bed reactors, fluidized bed reactors, slurry reactors, trickle–bed reactors, three-phase fluidized beds, single and multi-bed adiabatic reactors; Non-isothermal operation and stability of reactors.

6

25 0 25 0 50

4

3 0


S. No. Name of Books / Authors Year of Publication

1. Carberry J. J., “Chemical and Catalytic Reaction Engineering”, Courier Dover.

2001

2. Davis M. E. and Davis, R. J., “Fundamentals of Chemical Reaction Engineering”, McGraw Hill.

2002

3. Fogler H. S., “Elements of Chemical Reaction Engineering”, 4th Ed., Prentice Hall of India.

2008

4. Hayes R. E., “Chemical Reactor Analysis”, Taylor and Francis. 2001 5. Holland C. D. and Anthony R. G., “Fundamentals of Chemical

Reaction Engineering”, Prentice-Hall. 1989

6. Levenspiel O., “Chemical Reaction Engineering”, 3rd Ed., John Wiley.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-315 Course Title: Process Optimization 2. Contact Hours: L: 2 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge on the principles of optimizing the processes and operations in chemical process plants.


1. Introduction: Basic concepts of process optimization and application to various process industries.

3

2. Problem Formulation: Nature and organization of nonlinear optimization problems, development of models for optimization.

2

3. Optimization of Unconstrained Functions: One-dimensional search, unconstrained multivariable optimization; Geometric, quadratic and integer programming.

7

4. Nonlinear Programming: Nonlinear programming with constraints; Mixed-integer programming; Global optimization for problems with continuous and discrete variables; Introduction to dynamic programming.

8

5. Applications: Heat transfer and energy conservation, separation processes, fluid flow systems; Optimization in large-scale plant design and operations.

8

Total 28

25 0 25 0 50

3

2 0

11. Suggested Books: S. No. Name of Authors /Book/ Publisher Year of

Publication 1. Edger T. F. and Himmelblau D. M., “Optimization of Chemical

Processes”, 2nd Ed., McGraw Hill. 2001

2. Liptak B. G. and Black J. H., “Optimization of Industrial Unit Processes”, 2nd Ed., John Wiley.

2004

3. Nicholson T. A. J., “Optimization in Industry: Optimization Techniques”, Aldine Transaction.

2007

4. Rao S. S., “Engineering Optimization: Theory and Practice”, 3rd Ed., New Age Publishers.

2000


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-317 Course Title: Bioprocess Technology 2. Contact Hours: L: 3 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: BT-101 9. Objective: To impart knowledge on concepts of enzymatic and microbial processing of raw materials to produce various products. 10. Details of Course: S. No. Contents Contact Hours

1. Overview of Microbiology: Microorganisms and their classification; Basic aspects of microbiology; Chemical composition of cells; Classification and nomenclature of enzymes, comparison of enzymes with catalysts, chemical energetics of enzymes; Metabolism of microbial cells, assimilatory and dissimilatory processes.

5

2. Industrial Microbiology: Isolation and screening of microorganisms, maintenance of isolates, inoculum development, sterilization, strain improvement.

3

3. Overview of Biochemistry: Properties and functions of various biomolecules such as lipids, proteins, carbohydrates, nucleic acids, and vitamins.

4

4. Microbial Processes: Production of solvents and chemicals, organic acids, antibiotics, enzymes, polysaccharides, lipids, pigments, and aroma; Equipment and accessories for industrial microbial processes.

8

5. Biotechnology in Foods and Beverages: Fermentation; Organisms and their use in pickling and preservation; Cheese production; Use of enzymes in food and dairy industries; Enzymes in fruit juice and brewing industries; Mushrooms; Single cell proteins; Food yeasts; Algal proteins.

8

6. Biofuels: Desirable and undesirable features of biofuels; Energy crops 7

15 0 35 0 50

3

3 0

such as wood, sugar and starch, and hydrocarbon producing crops; Biogas, bioethanol, biobutanol, biodiesel, biohydrogen.

7. Environmental Biotechnology: Aerobic and anaerobic treatment processes for waste water, microorganisms and reactors for aerobic and anaerobic processes; Biodegradation of xenobiotic compounds; Bioremediation.

4

8. Biosafety: Assessment of risks, risk containment, biosafety guidelines and regulations.

3


S. No. Name of Books / Authors Year of Publication

1. Casida L. E., “Industrial Microbiology”, New Age International. 2008 2. Das H. K., “Text book of Biotechnology”, 3rd Ed., Wiley Dreamtech

India. 2008

3. Prescott S. C. and Dunn C. G, “Industrial Microbiology”, 2nd Ed., Agrobios.

2006

4. Singh B. D., “Biotechnology”, Kalyani Publishers. 1998


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-319 Course Title: Managerial Economics


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: MCC 8. Pre-requisite: HS-201 9. Objective: To provide basic knowledge of the economic theory and analytical tools that can be used in decision making. 10. Details of Course: S. No. Contents Contact Hours

1. Managerial Economics: Definition and scope; Circular flow of economic activities; Nature and objective of the firm; Constrained decision making; Concept of economic profit; Concept of invisible hand; Application of calculus in managerial economics.

3

2 Theory of Demand: Cardinal and ordinal utility approaches; Indifference curve analysis; Income and substitution effect; Revealed preference approach; Demand function and determinants, application of elasticity of demand in decision making, techniques of demand forecasting.

6

3. Production and Cost: Input/output relations; Short-run and long-run production functions; Economics of scale and scope; Marginal, incremental and sunk costs, production costs and marketing costs, out of pocket costs and inputted costs; Profit contribution analysis; Operating leverage.

5

4. Market Structure: Competitive structures, competition, monopoly, oligopoly, non-price competition; Types of business organization; Features of propriety; Partnership and joint stock companies.

6

15 0 35 0 50

3

3 0

5. Pricing Techniques: Pricing of multiple products, price discrimination, product bundling, peak-load pricing, and cost-plus pricing.

2

6. Market for Factor Inputs: Competitive factor market, monopsony in the factor market.

3

7. Capital Budgeting: Its significance, estimation of fixed and working capital requirements; Methods of raising capital; Introduction to capital budgeting, payback methods and discounted cash flow methods with problems; Investment criteria; Indivisibility and interdependence of projects.

5

8. Macro Economics: National income determination; Consumption and investment functions; Multiplier theory; Business cycles; Inflation and unemployment; Taxes and their implications for business decision-making.

9

9. Indian Economy in the Post-economic Reform Period: Trends, pattern and composition; Liberalization, privatization and globalization (LPG) policies and their implications.

3

Total 42


Publication 1. Allen W. B., Doherty N. A., Keith W., and Masfield E., “Managerial

Economics: Theory, Applications, and Cases”, 6th Ed., W.W. Norton & Co.

2005

2. Glenn H. R., “Money, the Financial System and the Economy”, 5th Ed., Addison-Wesley

2005

3. Michael B.R., “Managerial Economics and Business Strategy”, 5th Ed., McGraw-Hill.

2005

4. Samuelson W. F. and Stephen G. M. “Managerial Economics”, 5th Ed., John Wiley & Sons.

2006

5. Stephen G. C., “Money, Banking, and Financial Markets”, McGraw Hill.

2006

6. Varshney R.L., and Maheswari K.L., “Managerial Economics”, Sultan Chand.

2003


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-312 Course Title: Modeling and Simulation 2. Contact Hours: L: 2 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisites: PP-213, PP-214, and PP-311 9. Objective: To provide comprehensive view of modeling and simulation of chemical process systems. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction to process modeling and simulation. . 3 2. Models and their classification; Transport phenomena; Population

balance, stochastic, and empirical models. 6

3. Development of mathematical models of chemical process equipments such as heat exchangers, evaporators, distillation columns, absorption towers and reactors.

9

4. Simulation of process equipment and systems; Program development and numerical solution.

7

5. Introduction to chemical process flowsheeting and industrial simulators.

3


Publication 1. Denn M. M., “Process Modeling”, Longman Press. 1986 2. Gordon G., “System Simulation”, 2nd Ed., Prentice Hall of India. 2008

25 0 25 0 50

3

2 0

3. Law A. M. and Kelton W. D., 4th Ed., “Simulation Modeling and Analysis”, Tata McGraw Hill.

2008

4. Luyben W. L., “Process Modeling Simulation and Control for Chemical Engineers”, 2nd Ed., McGraw Hill.

1990


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-314 Course Title: Operations Research 2. Contact Hours: L: 2 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: This course is aimed at providing basic knowledge of optimization technique applicable to Process Plants. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Definition and scope of operation research; Different type of models, their construction and general methods of solving.

2

2. Linear Programming : Formulation of the problem and applications; Simplex method, dual simplex method, sensitivity analysis; Parametric programming; Transportation, transshipment and assignment models and their application to capacity planning and process control in process plants.

12

3. Job Sequencing Models: Optimum sequence algorithm, problems with n jobs and two machines, problems with n jobs and m machines, graphical solution.

2

4. Replacement Analysis: Replacement and maintenance problems with and without time value of money; Replacement at failure

2

5. Inventory Models: No shortage purchasing models; No shortage manufacturing models; EOQ system of ordering.

2

6. Dynamic Programming: Introduction to dynamic programming, recursive nature of computations, forward and backward recursion; Selected applications; Bellman principle; Calculus method of solution.

4

7. Queuing Models: Exponential distribution; Pure birth and death 4

25 0 25 0 50

3

2 0

models; Analysis of simple and tandem queues with Poisson arrival and exponential service time.

Total 28 11. Suggested Books: S. No. Name of Authors/ Book/ Publisher Year of

Publication 1. Bellman R. and Bellman R. E., “Dynamic Programming”, Courier

Dover. 2003

2. Hiller F. S. and Liberman G. J., “Introduction to Operations Research”, 8th Ed., McGraw Hill.

2008

3. Sharma S. D., “Operations Research”, Kedarnath Ramnath and Co. 2007 4. Swarup K., Gupta P. K. and Mohan M., “Operations Research”,

Sultan Chand & Sons. 2008

5. Wagner H. M., “Principles of Operations Research with Application to Managerial Decision”, 2nd Ed., Prentice Hall.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-316 Course Title: Biochemical Engineering 2. Contact Hours: L: 2 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: BT-101 and PP-313 9. Objective: To impart knowledge of engineering principles of bioprocesses and bioreactors. 10. Details of Course: S. No. Contents Contact Hours

1. Kinetics of Microbial Growth: Phases of cell growth, kinetic models of cell growth, monod model and its modifications, substrate and product inhibition on cell growth, kinetics of substrate utilization; Unstructured and structured models; Design equations; Reaction mechanisms, batch reactor data analysis.

6

2. Enzyme Kinetics: Kinetics of enzyme catalyzed reactions in free and immobilized states; Enzyme kinetic constants from batch reaction data; Temperature dependency; Modulation and regulation of enzymatic activity.

4

3. Unit Operations in Biochemical Processes: Mixing, agitation, aeration, gas-liquid mass transfer, heat transfer, sterilization, immobilization of cells and enzymes.

6

4. Bioreactors: Classification and characterization of bioreactors; Batch and continuous reactors; Fed-batch systems; Aerobic and anaerobic fermentation processes; Use of immobilized cells and enzymes for industrial processes.

6

5. Downstream Processing: Filtration, membrane separation, extraction and adsorption, precipitation, column chromatography.

6

Total 28

25 0 25 0 50

3

2 0


Publication 1. Bailey J. E., and Ollis D. F. “Biochemical Engineering

Fundamentals”, 2nd Ed., McGraw Hill. 1986

2. Blanch H. W. and Clark D. S., “Biochemical Engineering”, CRC Press.

1996

3. Doble M., “Biochemical Engineering”, Prentice Hall of India. 2007 4. Lee J. M., “Biochemical Engineering”, 2nd Ed., Prentice Hall of India. 2006 5. Najafpour G. D., “Biochemical Engineering and Technology”,

Elsevier. 2006

6. Shuler M. L. and Kargi F., “Bioprocess Engineering: Basic Concepts”, 2nd Ed., Prentice Hall.

2002


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-318 Course Title: Process Instrumentation


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge about measurement of various parameters and instrumentation for chemical processes. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Importance of instrumentation in process industries; Block diagram; Transducers, their classification and selection criteria; On and offline measurements.

4

2. Static Characteristics of Instruments: Accuracy, precision, sensitivity, reproducibility, drift, threshold, hysteresis, resolution, repeatability, stability, linearity, span and range, live zero, and errors.

3

3 Process Parameters and Measurement: Working principles for the measurement of flow, level, pressure, temperature, viscosity and conductivity; Advantages and disadvantages of these instruments; Comparison between pneumatic, electronic and digital instruments; Preparation of instrumentation diagrams.

10

4. Signal Conditioning: Analog and digital signal conditioning units used in measurements; Signal isolation and signal transmitter.

4

5. Output Devices: Graphical recorders, display devices, electro-pneumatic converters and pneumatic valves.

4

6. Applications: Instrumentation of important equipment like distillation column, heat exchanger, and reactor.

3

Total 28

15 0 35 0 50

2

2 0


Publication 1. Andrew W.G., “Applied Instrumentation in the Process Industries”,

Vol. I, 3rd Ed., Gulf Publishing Company. 1993

2. Andrew W.G., “Applied Instrumentation in the Process Industries”, Vol. II, 3rd Ed., Gulf Publishing Company.

1993

3. Andrew W.G., “Applied Instrumentation in the Process Industries”, Vol. III, 3rd Ed., Gulf Publishing Company.

1993

4. Eckman D.P., “Industrial Instrumentation”, John Wiley. 2006 5. Ghosh A.K., “Introduction to Instrumentation and Control”, 4th Ed.,








7


11


4


10

5. Air Pollution Control: Particulate emission control by mechanical separation and electrostatic precipitation, wet gas scrubbing, gaseous

4

15 15 30 0 40

4

3 0

emission control by adsorption and adsorption. 6. Solids Wastes: Solids disposal; Decontamination and sterilization;

Compositing, landfill and briquetting; Pyrolysis, gasification and incineration.

6







2003


2005


2008



NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-411 Course Title: Process System Analysis and

Control


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge about process control systems and its analysis. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Overview of control system; Classification of process control strategies; Process stability; Transient regulation; Review of Laplace transform methods.

5

2. Modes of Control Action: P, PI, PD and PID controllers; Feed-forward, feedback, cascade and ratio control systems.

5

3. Control Systems: Response of first order, first-order system in series and second order systems; Interacting and non-interacting systems; Closed-loop transfer functions; Transient response of control systems.

5

4. Stability Analysis: Routh Hurwitz stability criterion; Root locus technique.

5

5. Frequency Response Analysis: Frequency response, control system design by frequency response, Bode plot, gain and phase margin.

6

6. Controller Tuning: Controller tuning relations, tuning relations based on integral error criteria, comparison of controller design and tuning relations, Ziegler-Nichols and Cohen-Coon methods.

8

7. Computer Based Control Systems: Block diagram and architecture of pneumatic, electronic, microprocessor, programmable and distributed control systems, PLC and DCS based systems and their

8

15 15 15 15 40

4

3 3

advantages and limitations; Performance analysis of PLC, MP’s and DCS based systems; Introduction to advanced control systems.





1991

3. Johnson C.D., “Process Control Instrumentation Technology”, 7th Ed., Prentice Hall of India.

2005

4. Kant K., “Computer Based Industrial Control”, Prentice Hall of India. 2005 5. Seborg D.E., Edgar T.F. and Mellichamp D.A., “Process Dynamics

Control”, 2nd Ed., John Wiley & Sons. 2008

6. Stephanopoulos G., “Chemical Process Control- An Introduction to Theory and Practice”, Prentice Hall of India.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-413 Course Title: Process and Plant Design


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-211 9. Objective: To impart knowledge on design and operation of various chemical processes.


1. Introduction: Concept of process design; Project documentation; Codes and standards; Design factors.

3

2. Process Flowsheeting: Process flowsheet preparation, flowsheet calculations, computer aided flowsheet design, piping and instrumentation diagram.

10

3. Process Intensification: Significance, Industrial examples. 3 4. Cost Engineering: Fixed and working capital; Cost estimation of

chemical plants, manufacturing cost; Break-even point, cut-over point; Methods for profitability evaluation, cash flow, rate of return on investment, discounted cash-flow, capitalized cost; Economic balance in process plants, economic optimum conditions for equipments.

10

5. Process Integration: Pinch technology, heat exchanger network, multiple pinches and multiple utilities, targeting and super-targeting, threshold problems.

10

6. Plant Layout: Plant location and site selection, site layout, plant layout; Materials of construction and selection of materials for process equipments.

6

Total 42

25 0 25 0 50

4

3 0


Publication 1. Kemp I.C., “Pinch Analysis and Process Integration: A user Guide on

Process Integration for the Efficient Use of Energy”, 2nd Ed., Butterworth Heinemann.

2007

2. Peters M. S., and Timmerhaus K. D., “Plant Design and Economics for Chemical Engineers”, 5th Ed., McGraw Hill.

2003

3. Sinnot R. K., “Coulson & Richardson’s Chemical Engineering, Volume 6: Chemical Engineering Design”, 6th Ed., Butterworth Heinemann.

2002

4. Smith R., “Chemical Process Design and Integration”, John Wiley. 2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-415 Course Title: Business Environment


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: MCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge on methodologies for analysis of business environment including economic, technological, socio-cultural and political environment. 10. Details of Course: S. No. Contents Contact Hours

1. An overview of economic planning in India. 2 2. Macroeconomic concepts; Consumption, savings and investment;

Objectives of economic policy from business view point, nature of economic policies.

3

3. Chronological survey of industrial policy pronouncements and five year plans and their impact on business; MRTP; FEMA; Industrial policy resolutions.

4

4. Monetary, credit, and fiscal policy; Impact of tax and inflation on corporate policy planning.

4

5. Liberalization, industrial policy and trade policy, analysis of industry structure, coping strategies by Indian business.

3

6. Social, political, cultural and technological environment in India. 4 7. Changing pattern of global business environment, implications for

India. 3

8. Impact of global integration on Indian economy. 2 9. Overview of trade and business institutions; Overview of international 3

15 0 35 0 50

2

2 0

market. Total 28 11. Suggested Books: S. No. Name of Books / Authors Year of

Publication 1. Kozami A., “Business Policy and Strategic Management”, Tata

McGraw Hill. 2005

2. Johnson G. and Scholes, K., “Exploring Corporate Strategy Text and Cases”, 6th Ed., Prentice Hall of India.

2002

3. Joshi V. and Little I.M.D., India’s Economic Reforms: 1991-2001, Oxford University Press.

1996

4. Ramaswamy V. S. and Namakumari S., “Strategic Planning for Corporate Success”, 3rd Ed., Macmillan India.

2002

5. Worthington I., and Britton C., “Business Environment”, Pearson Education.

2000


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-419 Course Title: Industrial Hazards Management 2. Contact Hours: L: 2 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge regarding safety, hazards and risk aspects for chemical process industry.


1. Industrial processes and hazards potential; Mechanical, electrical, thermal and process hazards; Safety and hazards regulations.

6

2. Industrial hygiene and the factories act-1948; Hazards identification; Hazards indices, HAZOP and HAZAN.

6

3. Hazards assessment; Fire and explosion; Relief systems and their design; Case studies; Mechanical and chemical explosion; Process safety; Inherently safer design and other priorities; Process safety analysis; Hazardous materials and conditions.

10

4. Accident management in chemical process industry; Industrial safety and occupational health management.

6


Publication 1. Ashfal C. R., “Industrial Safety and Health Management”, Prentice

Hall. 2003

2. Crowl D.A. and Louvar J.F., “Chemical Process Safety-Fundamentals with Applications”, 2nd Ed., Prentice Hall.

2001

25 0 25 0 50

3

2 0

3. Flynn A.M and Theodore L., “Health, Safety, and Accident Management in the Chemical Process Industries”, Marcel Dekker.

2002

4. Teerton R., Bailie R.C., Whiting W.B. and Shaeiwitz J.A, “Analysis, Synthesis, and Design of Chemical Process”, Prentice Hall.

1998


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-412 Course Title: Financial and Management

Accounting 2. Contact Hours: L: 3 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: MCC 8. Pre-requisite: Nil 9. Objective: To familiarize the students with the systems of book keeping, accounting and financial reporting of a business enterprise, and basics of cost accounting information for managerial decision making. 10. Details of Course: S. No. Contents Contact Hours Financial Accounting:

1. Introduction to financial accounting; Generally accepted accounting principles, accounting convention and concepts; Revenue recognition and measurement, matching of revenues and expenses.

3

2. Inventory valuation; Fixed assets and depreciation accounting; Intangible assets.

2

3. Balance sheet and related concepts; Profit and loss account and related concepts.

4

4. Accounting mechanics, basic records, preparation of financial statements.

5

5. Analysis of financial statements, financial ratio analysis, analysis related to movement of funds.

8

6. Legal requirements relating to accounting and auditing. 2 Management Accounting:

7. Structure and analysis of cost; Cost-volume-profit analysis. 2 8. Budgets and budgetary control, framework for budgeting, types of 2

25 0 25 0 50

4

3 0

budgets. 9. Standard costing and variance analysis, product costing, marginal

costing, process costing. 8

10. Accounting for pricing decisions; Uniform costing, differential costing, decision making costs.

4

11. Inventory valuation; Profit planning. 2 Total 42


Publication 1. Bhattacharya H., “How to Read Balance Sheet: An ILO Programme

Book”, Oxford & IBH Publication. 2007

2. Bhattacharya S.K. and Deardon J., “Accounting for Management: Text and Cases”, Vikas Publishing House.

2005

3. Grewal T.S., “Introduction to Accounting” Sultan Chand. 2005 4. Horngreen C.T. and Surdern G.L., “Introduction to Financial

Accounting”, 13th Ed., Prentice Hall. 2007

Sundem H., “Introduction to Management Accounting”, 13th Ed., PHI 2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-414 Course Title: Strategy of Process Engineering


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge about the basics of the design processes under uncertainties and various strategies on the optimization of the processes.


1. Introduction: Creation and assessment of alternatives; Degrees of freedom in a system, design variables; Economic design criteria.

5

2. Statistical Analysis in Design: Probability distributions; Estimation theory; Testing and statistical inference, regression; Statistical design of experiments, Box-Behnken and Taguchi’s methodology, analysis of variance.

7

3. Accommodating to Future Developments: Anticipating the future, accommodating to a linear demand forecast, nonzero initial demand; Parametric sensitivity.

4

4. Accounting for Uncertainty in Data: Propagation of uncertainty through design; Expected value criterion; Overdesign criterion by Ygal Volkman model; Analysis of risk.

6

5. Failure Tolerance: Theory of reliability, reliability through redundancy, optimum allocation of redundancies; Disaster propagation.

7

6. Engineering around Variations: Queuing theory; Parametric pumping of processes; Smoothing of variations.

7

25 0 25 0 50

4

3 0

7. Simulation: Monte Carlo simulation, industrial simulations, application of simulation in decision-making.

6


Publication 1. Antony J,” Design of Experiments for Engineers and Scientists”,

Butterworth Heinemann. 2004

2. Calafiore G. and Dabbene, F., “Probabilistic and Randomized Methods for Design under Uncertainty”, Springer.

2006

3. Dimian A.C., “Integrated Design and Simulation of Chemical Processes”, Elsevier.

2003

4. Edgar T.F., Himmelblau D.M. and Lasdon L.S., “Optimization of Chemical Processes”, 2nd Ed., McGraw Hill.

2001

5. Jones D.R.H, “Failure Analysis Case Studies II”, Elsevier. 2001 6. Jones D.R.H, “Failure Analysis Case Studies III”, Elsevier. 2004


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-416 Course Title: Business Statistics 2. Contact Hours: L: 2 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: MCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge in basic tools and techniques of statistics used in managerial decision making. 10. Details of Course: S. No. Contents Contact Hours

1 Introduction to statistics and elements of sampling. 1 2. Sampling: Sampling methodology, sampling distribution, random

simple numbers, sampling from continuous probability distribution. 3

3. Estimation: Introduction, properties of estimators, maximum likelihood estimators, interval estimation and examples.

4

4. Hypothesis Testing of Large Samples: Conceptual frame work of hypothesis testing problems; Hypothesis testing of binomial proportion; Hypothesis testing about mean of a population.

5

5. Inference from Small Samples: Hypothesis testing for mean of a normal distribution and for equality of two normal means; Two sample test with paired observations; Small sample test for the variance of a normal distribution, small sample test for equality of variances in two normal distributions; Confidence interval for the mean and variance of a normal distribution in small sample .

7

6. Testing: Chi-square test; Goodness of fit test. 2 7. Regression: Simple regression, analysis of residues, practical

application; Multiple regressions and its practical application. 3

8. Decision Theory: Introduction, principles, and applications . 3 Total 28

15 0 35 0 50

2

2 0


Publication 1. Groebner D.F., Patrick W. S., Phillip C. F. and Kent D. S., “Business

Statistics: A Decision-Making Approach”, Prentice Hall. 2004

2. Gupta S. P. and Gupta M. P., “Business Statistics”, Sultan Chand. 1997 3. Levin R. I. and Rubin D., “Statistics for Management”, Prentice Hall

of India. 1997

4. Mustafi C. K., “Statistical Methods in Managerial Decision Making”, Macmillan India.

1995


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-511 Course Title: Human Resource Management and

Organizational Behavior 2. Contact Hours: L: 3 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: MCC 8. Pre-requisite: HS-102, BM-201 9. Objective: To familiarize the students with the various facets of management of human resource and organizational behavior. 10. Details of Course: S. No. Contents Contact Hours

1 Concepts and perspective on human resource management; Role of HRM in a competitive business environment; Environment affecting HRM at the enterprise level.

3

2. HR planning and job analysis; Recruitment, selection, placement, induction and socialization of the employee.

5

3. Manpower training and development. 3 4. Appraising employee performance and potential evaluation. 3 5. HR accounting, inventory and information system. 2 6. Compensation and reward administration; Dispute resolution and

grievance management. 6

7. Trade unions and their role in collective bargaining; Industrial relation and labour laws.

4

8. External environment of organizations, organizational design and structure, departmentalization.

4

9. Organizational culture; Individuals in organizations; Values and attitudes learning in organizations.

4

10 Interpersonal processes; Group formation and dynamics; Leadership processes and styles; Managing organizational change and development.

6

11. Organizational conflict; Stress and coping strategies. 2 Total 42

15 0 35 0 50

3

3 0


Publication 1. Dessler G., “Framework for Human Resource Management”, 11th Ed.,


2. De Cenzo D. A., and Robbins S. P., “Human Resource Management”, 8th Ed., John Wiley.

2008

3. Newstrom J.W. and Davis K., “Organizational Behavior: Human Behavior at Work”, Tata McGraw Hill.

2008

4. Robbins S.P., “Organizational Behavior Concepts, Controversies, Applications”, 12th Ed., Prentice Hall of India.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-513 Course Title: Operations Management 2. Contact Hours: L: 3 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: MCC 8. Pre-requisite: PP-314, PP-416 9. Objective: To provide knowledge of Operations Management and its role in the total enterprise management. 10. Details of Course: S. No. Contents Contact Hours

1. System concept; Role of operations management in enterprise management; Concept of product life cycle; Manufacturing strategy and competitive advantage.

4

2. Forecasting techniques; Facility location and layout. 8 3. Method study and work measurement; Concepts and principles of

value engineering. 6

4. Production scheduling and control; Aggregate production planning and just in time; Materials requirements planning.

9

5. Project management, CPM, PERT, GERT, line of balance. 5 6. Quality management, SPC, TQM, benchmarking; Six sigma; QFD;

Quality circles and introduction to ISO 9000. 6

7. Advanced manufacturing technologies, JIT/TQC; Synchronous production.

4


Publication 1. Adams E. and Ebert R, “Production and Operations Management”, 5th

Ed., Prentice Hall of India. 2008

15 0 35 0 50

3

3 0

2. Buffa E.S. and Sarain R K, “Modern Production/Operations Management”, 8th Ed., Wiley and Sons.

2008

3. Gaither N. and Frazier G., “Operations Management”, 9th Ed., Thompson Publishing.

2007

4. Heizer J. and Render B., “Operations Management”, 8th Ed., Prentice Hall.

2006

5 Stevenson W.J and Hojati M., “Production Operations Management”, 9th Ed., McGraw Hill.

2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-515 Course Title: Financial Management 2. Contact Hours: L: 3 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: MCC 8. Pre-requisite: PP-412 9. Objective: To acquaint the students with the planning and controlling of the firm’s resources with a view to maximize the firm’s wealth through the process of increased value of the shares. 10. Details of Course: S. No. Contents Contact Hours

1. Aims and objectives of financial management. 2 2. Concept of business and financial risk; Operating and financial

leverage. 3

3. Investment and capital budgeting decisions. 9 4. Cost of different sources of raising capital, weighted average cost of

capital; Concept of optimum capital structure. 9

5. Management of working capital. 4 6. Management of cash accounts receivable; Inventories accounts

payable. 6

7. Long term financing; Internal financing and dividend policy. 7 8. An Introduction to recent trends in Indian money and capital markets. 2


Publication 1. Mcmenamin J., “Financial Management: An Introduction”, Prentice

Hall of India. 1999

2. Reddy R.J., and Reddy R.J.P., “Advanced cost and Management Accounting”, APH Publishers.

2004

15 0 35 0 50

3

3 0

3. Van Home, J.C., “Financial Management and Policy”, 12th Ed., Prentice Hall of India.

2008

4. Van Home, J.C and Wachowicz J M, “Fundamentals of Financial Management”, 11th Ed., Prentice Hall of India.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-517 Course Title: Marketing Management 2. Contact Hours: L: 3 T: 1 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: MCC 8. Pre-requisite: Nil 9. Objective: To develop basic analytical skills, conceptual abilities and substantive knowledge in the field of marketing. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Critical role of marketing in organization/society; Marketing planning & research.

3

2. Analyzing Marketing Opportunities: Analyzing marketing environment; Consumer behavior; Industries and competitors.

5

3. Developing Marking Strategies: Segmentation and targeting; Differentiation and positioning; New product marketing; Life cycle; Designing marketing strategies; Advertising strategies, product and brand management; Product hierarchy and classification, product mix and product line decisions; Brand decisions, brand equity, brand name, extensions, and brand strategy.

10

4. Marketing in Specific Areas: International marketing; Industrial marketing; Services marketing.

5

5. Planning Marketing Programs: Functional aspects; Pricing decisions; Channel management; Sales force management; Communication and promotion decisions, advertising, direct marketing, sales promotion and public relations; Internet marketing.

6

6. Implementation & Control of Marketing Efforts: Organizing and implementing marketing programs; Evaluating and controlling marketing performance.

4

7. Marketing Research: Problem definition, objective setting, decision 9

25 0 25 0 50

4

3 0

problem, and research problem; Research design, research matrix data collection approaches, measurement and scaling; Research instrument preparation; Analysis and interpretation of data, univariate/ bivariate techniques, measuring and forecasting market demand.


Publication 1. Dholakia N., Wolfhang F., Dholakia R.R. and Mundrof N., “Global E-

Commerce and Online Marketing, Greenwood Publisher. 2002

2. Kotler P., “Marketing Management – Analysis, Planning, Implementation and Control”, 12th Ed., Prentice Hall India.

2008

3. Kotler P., Kotler, L.B. and Armstrong A.S., “Principles of Marketing” Prentice Hall.

2006

4. Lancaster P. and Reynold P., “Management of Marketing”, Elsevier Butterworth Heinemann.

2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-512 Course Title: Business Law 2. Contact Hours: L: 3 T: 0 P: 0

3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: MCC 8. Pre-requisite: Nil 9. Objective: To acquaint students to various business and corporate laws prevalent in the Indian business environment. 10. Details of Course: S. No. Contents Contact Hours

1. General introduction to law. 2 2. The Indian contract act 1872: essentials of a valid contract offer

acceptance, communication, promise, agreements, voidable and void agreements, performance of contracts, breach of contract and its remedies, quasi-contracts.

6

3. Sale of goods act 1930: formation of a contract rights of an unpaid seller.

3

4. Negotiable instruments act 1881: nature and types of negotiation and assignment, holder-in-due course, dishonor and discharge of a negotiable instrument.

4

5. The companies act 1956: nature and types of firms and companies formation.

2

6. SEBI; Memorandum and articles of association; Prospectus allotment of shares, Shares and share capital membership; Borrowing power; Management and meetings; Accounts and audit; Compromise arrangements and reconstruction prevention of operation and mismanagement; Winding up.

4

7. Income tax act; Sales tax act; Custom and excise tax act. 3 8. Legal aspects of technology transfer; Intellectual property, licensing of

patents, trademarks and other forms of IP. 3

9. Provisions regarding control and regulation of industries; MRTP and 2

15 0 35 0 50

3

3 0

FEMA; Consumer protection act 1986. 10. Legislative aspects of personnel recruitment, compensation, grievance

redressal; Industrial safety and trade unions in India. 2

11. Payment of wages act 1936; Minimum wages act 1948; Industrial disputes act 1947; Industrial employment (standing orders) act 1946.

4

12. Workmen’s compensation act 1923; Employee’s state insurance act 1948; Payment of bonus act 1965; Employees’ provident fund and miscellaneous provisions act 1952.

4

13. Factories act 1948; Trade unions act 1926; Payment of gratuity act 1972.

3


Publication 1. Garg A., “Labour law: One Should Know”, 22nd Ed., Nabhi publication. 2007 2. Kapoor N.D., Bhushan B., and Abbi R., “Essentials of Business Law”,

Sultan Chand. 2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-441 Course Title: Enterprise Resource Planning


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To acquaint students with the concepts of enterprise resource planning (ERP) that addresses the inter-functional comprehensive view of an enterprise. 10. Details of Course: S. No. Contents Contact Hours

1. ERP Overview: ERP introduction; Business process reengineering; ERP products and features, new dimension products, ERP project implementation methodologies, the people side of ERP; Overview of functional modules in SAP-R/3.

11

2. Functional Modules: Organizational structures, specific features and creation of master data, standard processes, process integration.

9

3. ERP Implementation: Implementation processes, implementation and customization issues, issues in ERP project life cycle; Case studies in ERP implementation.

8

Total 28 11. Suggested books: S. No. Name of Books / Authors Year of

Publication 1. Daneil E. B., and O’Leary, “Enterprise Resource Planning Systems:

Systems, Life Cycle, Electronic Commerce, and Risk”, Cambridge University Press.

2000

2. Desai B., “An Introduction to Database system”, 2nd Ed., Galgotia Publications.

2008

3. Monk E.F., Wagner B.J. and Brady J.J., “Concepts in Enterprise Resource 2005

25 0 25 0 50

3

2 0

Planning”, Thompson Course Technology. 4. Shtub A., “Enterprise Resource Planning (ERP), The Dynamics of

Operations Management”, Kluwer Academic Publishers. 1999


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-443 Course Title: E-Commerce


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To acquaint the students with various aspects relating the framework, infrastructure, architecture, technologies, operations and applications of electronic commerce. 10. Details of Course: S. No. Contents Contact Hours

1. E-Commerce framework, EDI, WAN, WWW, and intranets. 2 2. History of internet; Protocols and other recent developments. 2 3. Infrastructure in e-commerce, ISPs, local loops and backbone;

Bottlenecks; Overall selection considerations. 3

4. Architecture of internet model. 2 5. Internet technologies. 2 6. Business models of e-commerce with case studies. 6 7. Payment systems in e-Commerce. 2 8. Security aspects, cyberlaws and other legal issues including ethics,

malpractices and torts. 2

9. M-commerce. 1 10. Core benefits and constraints of e-commerce. 2 11. Web site posting, principles and perspectives; Website management

tools. 2

12. Market valuation of website; Generation of traffic on website. 2 Total 28

25 0 25 0 50

3

2 0

11. Suggested books: S. No. Name of Books / Authors Year of

Publication 1. Bajaj K.K. and Nag D., “E-Commerce”, Tata McGraw Hill. 1999 2. Kalakota R. and Robinson M., “E-Business 2.0. - A Road Map for Success”,

Pearson Education. 2001

3. Kalakota R. and Whinston A.B., “E-Commerce-A Manager's Guide”, Pearson Education.

1996

4. Laudon K. C. and Traver C. G., “Commerce: Business, Technology, Society” Addison Wisely.

2001

5. Smith B.W., “E-Commerce: Financial Products and Services”, Law Journal Press.

2003


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-445 Course Title: Computer Integrated Manufacturing


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To provide knowledge of the principles of design and implementation of CIMS and linkages between CIM and other enabling systems for developing world class manufacturing (WCM) capabilities. 10. Details of Course:

S. No.


1. Evolution and Stages of Automated Manufacturing Systems: History of manufacturing product cycle; Manufacturing automation; Economics of scale and scope.

3

2. Computer Controlled Machines: Numerically controlled machines; Pallets and fixtures; Constituents of machine centers; Automated inspection systems.

7

3. Flexible Manufacturing Systems: Architecture; Automated work piece flow, automated assembly systems; Performance measures; Industrial robots, terminology and classification.

9

4. Computer Control Systems: Networking; Automation protocol; Database management system.

3

5. Process Planning: Computerized process planning and scheduling in flexible manufacturing.

3

6. Economic justification of CIMS and implementation issues. 3 Total 28

25 0 25 0 50

3

2 0


Publication 1. Grover M., “Automation, Production Systems and Computer

Integrated Manufacturing”, 3rd Ed., Prentice Hall of India. 2008

2. Viswanadham N., and Narahari Y., “Performance Modeling of Automated Manufacturing Systems”, Prentice Hall of India.

2007

3. Weatherall A., “Computer Integrated Manufacturing”, Butterworth Heinemann.

1992

4. Zeid I., “CAD/CAM Theory and Practice”, Tata McGraw Hill. 2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-447 Course Title: Management Information Systems


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To familiarize with the business information systems and management thereof. 10. Details of Course: S. No. Contents Contact Hours

1. Decision making and MIS; Shift in information thinking. 3 2. Trends in information and communication technology; Latest trends in

management information system. 6

3. Office systems and knowledge work systems, basic data-gathering systems, decision support systems, executive information systems; Expert systems; End user computing; Distributed data processing; Information system trends.

11

4. An overview of information systems management; IS architecture; Three strategic approaches to IS management, managing the data in information systems; Systems development; IS strategic planning; Effects of IT on competition.

8


Publication 1. Galliers R.D. and Leidner D.E., “Strategic Information Management:

Challenges and Strategies in Managing Information Systems”, Butterworth Heinemann.

2002

2. Leslie W., “Information Management: The Evaluation of Information 1994

25 0 25 0 50

3

2 0

Systems Investments”, Chapman & Hall. 3. Somogyi E.K. and Wallers R., “Towards Strategic Information

Systems” ABACUS Press. 1987

4. Ward J., “Principles of Information Systems Management”, Routledge.

1995


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-442 Course Title: Risk Analysis and Management


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To impart knowledge on new modeling techniques for predicting equipment reliability and root cause analysis failure investigations. 10. Details of Course:

S. No.


1. Reliability data problems; Measurement of reliability, management systems for reliability, systems reliability testing, reliability growth monitoring, reliability management.

6

2. Theory of chaos and catastrophic failure; Models for series parallel and mixed configuration.

6

3. Stand-by arrangements; Markov models and computer simulation; Methods for computing system reliability; Availability and expected upgradation; Fault tree; Event-tree and consequence modeling. Probabilistic approaches and applications.

8

4. Statistical approach to reliability modeling; Advanced modeling techniques; Modeling the lifetime of a single, non-repairable unit; Fitting the most appropriate model to a given data set; Effect of censored data and estimating lifetime in the tail of the distribution; Difference in the analysis of lifetime for repairable versus non-repairable systems.

8

Total 28 11. Suggested books:

25 0 25 0 50

3

2 0

S. No. Name of Books / Authors Year of

Publication

1. Nicholas S., “Basic Reliability: An Introduction to Reliability Engineering”, Authorhouse.

2004

2. O'Connor P.D.T., “Practical Reliability Engineering”, 4th Ed., Wiley. 2008

3. Smith D.J., “Reliability, Maintainability and Risk”, 6th Ed., Newnes. 2001

4. Wolstenholme L.C., “Reliability Modeling: A Statistical Approach”, Chapman and Hall.

1999


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-444 Course Title: Management of Bioprocesses


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To provide the concept of management practices for bioprocesses industries. 10. Details of Course: S. No. Contents Contact Hours

1. Fundamentals of Bioprocesses: Definition of bioprocesses and their examples; Bioreactors and ancillary equipments for bioprocesses; Microbes, cells, bacteria, enzymes, chloroplasts, virus; Mutations and genetic engineering; Control parameters of biochemical processes; Cell, tissue culture, and tissue engineering; Primary and secondary metabolic requirement.

5

2. Management of Waste in Bioprocess: Generation of solid, liquid and gaseous emissions from bioprocesses; Barriers and incentives to pollution prevention; Economic considerations of association with pollution prevention program.

4

3 Management of Bio-hazards: Safety concepts and practices; Biohazards and their identifications, handling and assessment; HAZOP; Quantitative tools for risk and hazard analysis; Explosion index of bioprocesses; Hazardous waste incineration; Guidelines for estimating hazards and audit processes.

6

4. Bio-Product Regulations: Bioethics, acts and regulations; Legal issues, various regulations for products from bio-process industries such as pharmaceuticals, food; Ecology and water treatment; Ventures such as the human genome project.

5

5. Production Management of Bio-processes: Introduction; Design of production system for development of product, process, plant, and

8

25 0 25 0 50

3

2 0

equipment; Management of processes and people in bio- industrial environment; Case studies providing examples of bioprocess management.


Publication 1. Baltz R. H. and Hegeman G. D., “Industrial Microorganisms”, ASM

Press. 1993

2. Elwood S. B. and Sarin R. K., “Modern Production/Operation Management”, 2nd Ed., John Wiley & Sons.

2007

3. Everett E. A. Jr. and Roland J. E., “Productions and Operations Management”, 5th Ed., Prentice Hall of India.

2007

4. Levin M.A. and Gealt M., “Biotreatment of Industrial Hazardous Waste”, McGraw Hill.

1993

5. Theodore L. and Reynolds J. R., “Introduction to Hazardous Waste Incineration”, Wiley Interscience.

1989


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-446 Course Title: Management of Mechanical

Operations


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To impart knowledge on methods and tools for planning and controlling production and distribution of goods and services. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Overview of plant design and operation management; Production control; Supply chain management; Quality management.

4

2. Process Selection and Design: Classification of manufacturing systems; High volume manufacturing systems, fexible manufacturing systems, design and planning of assembly systems, and material handling systems; Automated storage/retrieval systems; Modeling of manufacturing systems; Manufacturing management and strategies; Emerging trends in manufacturing systems engineering.

8

3 Materials Management: Role and importance of materials management; Material handling; Value analysis; Quality control; Make or buy Decision; Codification, standardization of spare parts inventory, two bin System; Purchasing process and procedure; International buying.

8

4. Maintenance Management: Preventive maintenance, predictive and corrective maintenance, advanced concepts of reliability centered maintenance, and total productive maintenance; Concepts of maintainability engineering, design for maintainability; Decision models in maintenance management.

8

Total 28

25 0 25 0 50

3

2 0


Publication 1. Everett E. A. Jr. and Ronald J. E, “Production and Operations

Management” 5th Ed., Prentice Hall of India. 2005

2. Salvendy G., “Handbook of Industrial Engineering: Technology and Operations Management”, 3rd Ed., Wiley-Interscience.

2001

3. Nicholas J.M. "Maintaining and Improving Equipment: Competitive Manufacturing Management", McGraw-Hill.

1998

4. Noori H. and Radford, R., “Production & Operations Management: Total Quality and Responsiveness”, McGraw Hill.

1999

5. Sheldon H.D., “Lean Materials Planning & Execution” APICS. 2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-448 Course Title: Manufacturing Information Systems


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To give a comprehensive knowledge about data processing and information system in manufacturing environment. 10. Details of Course: S. No. Contents Contact Hours

1. Information needs of manufacturing; MIDS taxonomy; Introduction to data processing and information systems.

3

2. Manufacturing databases, database systems, models, and design, database normalization, general database management issues, applications of relational databases and future trends, data bank concepts.

6

3. Data dictionaries in manufacturing, integrated information systems, distributed databases, shop-floor data collection (SFDC) systems; Bar codes, electronic labels and other types of SFDC system; The people factor sensor level network, machine level network, cell level network, network performance evaluation; Multimedia information systems; Management of multimedia databases.

7

4. Types of telecommunications networks, telecommunications for competitive advantage; Management issues and decisions; Use of computer communication networks, elements of automated manufacturing systems; Networks in manufacturing, manufacturing message specifications, manufacturing automation protocol, network and protocol implementation.

6

5. Strategic implications of MIDS; Concept of strategic information systems; The evolution of IS/IT; Use of information systems for competitive advantage; The applications portfolio; Critical success

6

25 0 25 0 50

3

2 0

factors; Strategic planning. Total 28 11. Suggested books: S. No. Name of Books / Authors Year of

Publication 1. Wu B., “Manufacturing Systems Design and Analysis”, Springer. 2004 2. Franjo C., “Manufacturing Information and Data Systems: Analysis

Design and Practices”, Butterworth Heinemann. 2001

3. Luca G. S., “Manufacturing Information Systems”, Addison Wesley. 1988


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-201 Course Title: Introduction to Pulp and Paper

Manufacturing


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide knowledge to the students regarding the basic concepts of pulp and paper making processes with details of physical and chemical characteristics of fibrous raw materials.


1. Introduction: Importance of paper, definitions of pulp, paper and paperboard; Flow sheet of complete pulp and paper making process.

2

2. Fibrous Raw Materials for Paper Making: Plant fibers, plant kingdom, plant body and organization of fibers and other cells in plant.

4

3. Raw Material Structure: Structure of softwoods, hardwoods, and non-woods; Pulpwood species; Cell types; Ultrastructure of cell wall; Physical properties, variability, and defects of raw materials.

7

4. Chemistry of Fibrous Raw Materials: Gross composition; Distribution of wood constituents, cellulose, hemi-cellulose, lignin, extractives, and inorganic components; Lignin-hemicellulose bonds; Comparison of different raw materials.

10

5. Preparation of Fibrous Raw Material: Transportation, procurement, handling, storage and preservation; Debarking, chipping, depithing, screening, cleaning, and conveying operations.

7

6. Pulping and Recovery: Pulping processes; Washing, screening and cleaning; Recovery of chemicals; Bleaching of pulp; Preparations of

6

25 0 25 0 50

4

3 0

stock for paper making; Secondary fiber utilization; Non-fibrous additives to paper making stocks.

7. Papermaking: Stock handling and approach flow system; Paper forming; Pressing and drying; Surface treatments; Finishing; Coating; Properties and testing of pulp and paper.

6


Publication 1. Browning B. L. “The Chemistry of Wood”, John Wiley & Sons. 1981 2. Kocurek M. J., “Pulp and Paper Manufacture, Volume 1: Properties

of Fibrous Raw Materials and their Preparation for Pulping (Ed. Kocurek M. J. and Stevens C. F. B.)”, TAPPI Press.

1983

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 3: Forest Products Chemistry (Ed. Stenius P.)”, Finnish Paper Engineers’ Association and TAPPI.

1998

4. Sjostrom E., “Wood Chemistry Fundamentals and Applications”, 2nd Ed., TAPPI Press.

1993

5 Smook G. A. “Handbook for Pulp and Paper Technologists”, 7th Ed., TAPPI Press.

1989







4


4


3


4


10

6. Energy Balance: Principles of thermophysics and thermochemistry; Specific heat of gases, solids, liquids, and solutions; Estimation of specific heats; Heat of vaporization; Trouton’s rule; Heats of formation, reaction, combustion, and dilution; Steady state energy

10

25 0 25 0 50

4

3 0

balance for systems with and without chemical reactions; Determination of temperatures for adiabatic and non-adiabatic reactions; Enthalpy of humid air, enthalpy-concentration diagrams.


3


4



Hill. 2008


2008


2001


2006







4



4


5


5


3


2

8. Boundary Layer and Turbulence: Concept of boundary layer, the 5

15 15 15 15 40

4

3 3

momentum equation, laminar and turbulent boundary layer, boundary layer theory applied to pipe flow; Eddy transfer, mixing length and eddy kinematic viscosity.

9. Pumping of Fluids: Types of pumps; Reciprocating, diaphragm, rotary, and centrifugal pumps; Virtual head, specific speed, criteria of similarity, operating characteristics, NPSH, cavitation; Fans and compressors, water ring compressors, centrifugal compressors, multi stage compressors; Vacuum pumps.

7


3









2006


2001


2007


2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-215 Course Title: Fluid Particle Mechanics


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge of characteristics of particulate solids and various unit operations involving fluids and solid particles. 10. Details of Course: S. No. Contents Contact Hours

1. Particle Size Analysis: Sieve analysis, size distribution, size averaging and equivalence; Size estimation in sub-sieve range.

4

2. Size Reduction: Theory of crushing and grinding; Crushing and grinding equipment and their selection.

2

3. Storage and Handling of Solids: Bins, silos, hoppers, belt conveyers, bucket elevators and others.

3

4. Motion of Particles in Fluids: Drag coefficient; Terminal settling velocity for spherical and non-spherical particles; Free and hindered settling; Motion of bubbles and drops; Regime concept; Motion of particles in a centrifugal field; Classification.

7

5. Sedimentation: Batch and continuous sedimentation; Theories of sedimentation; Calculation of dimensions of thickeners; Sedimentation of two-component systems; Centrifugal sedimentation processes, cyclones, hydrocyclones, decanters.

6

6. Flow of Fluid through Packed Beds: Flow of a single fluid through a packed bed; Darcy’s law, permeability, specific surface and voidage; Kozeny-Carman equation; Ergun’s equation; Characteristics of packings; Problems of channeling and wetting; Counter-current gas liquid flow through packed beds, loading and flooding.

5

15 15 15 15 40

4

3 3

7. Filtration: Flow through filter cakes and medium, constant rate and constant pressure filtration, batch and continuous filtration, washing and drying of cake; Filter aids; Industrial filtration equipment.

6

8. Fluidization: Fluidization characteristics, aggregative and particulate fluidization, minimum fluidization velocity; Application of fluidized bed systems.

4

9. Fluid-Solid Conveying: Pneumatic and hydraulic transport of solids, general characteristics and flow relations; Mixing and agitation.

5


1. To pulverize a solid material, to find out particle size distribution of the crushed material by sieve analysis, and to calculate the average particle size.

2. To study the batch sedimentation for lime stone water slurry and to calculate area of continuous thickener of a given capacity from the batch experiment data.

3. To study flow through a fixed bed and to verify empirical equations. 4. To study the behavior of a gas-fluidized bed and to determine the minimum fluidization

velocity. To verify the Ergun’s equation. 5. To carry out classification of a mixture of particulate solids by elutriation and to

determine the separation efficiency. 6. To study a cyclone separator.


Publication 1. Foust A.S., Wenzel L.A., Clump C.W., Maus L. and Andersen L.B.,

“Principles of Unit Operations”, 2nd Ed., John Wiley. 2008


2007

3. Richardson J.F. and Harker J.H. with Backhurst J.R, “Coulson & Richardson’s Chemical Engineering, Volume 2: Particle Technology and Separation Processes”, 5th Ed., Butterworth Heinemann.

2006


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-202 Course Title: Pulping-I


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: PP-201 9. Objective: To familiarize the students with various types of pulping methodologies used for pulp manufacture.


1. Introduction: Overview of alkaline pulping, kraft and soda pulping, standard terminologies.

2

2. Kraft Pulping: Description of kraft cooking process, kraft recovery cycle, composition and analysis of white liquor, chemical reactions and process variables, dependence of time and temperature, H-factor, control parameters; Effect of raw material on pulp quality; Evaluation of pulps, kappa number, viscosity, and drainability.

10

3. Pulp Mill Operations: Batch and continuous digesters and their operations, heating systems, blowing, cold blowing, and blow heat recovery system.

7

4. Kraft Process Modifications: Digester additives; Extended delignification processes; Modified continuous cooking, SuperBatch, rapid displacement heating process; Oxygen delignification; Polysulphide pulping.

6

5. Pulping of Non-woods: Collection, handling and storage of agri-residue and other non-wood fibrous raw materials; Pulping equipment and cooking processes; Comparison of non-wood pulps with wood pulps.

5

6. Mechanical Pulping: Classification of mechanical pulping process; 6

15 15 15 15 40

4

3 3

Grinders, pulp-stone, RMP, CRMP, TMP, and CTMP; Control practices and testing methods; Properties and end uses of mechanical pulps.

7. Semichemical and Chemimechanical Pulping: Types of high-yield pulping processes; Neutral sulphite semichemical (NSSC) pulping; Cold soda, acid sulphite, bisulphate, and hot sulphite chemimechanical pulping processes; Composition of cooking liquors and chemical reactions; Process variables and characteristics of pulps.

6


1. Microscopic study of morphological characteristics of papermaking fibers. 2. Determination of solubility of fibrous raw material in hot water, 1% NaOH, and

alcohol-benzene. 3. Determination of lignin in raw material. 4. Determination of holocellulose in raw material. 5. Determination of pentosans in raw material. 6. Determination of kappa number. 7. Analysis of cooking liquor.


Publication 1. Casey J. P. “Pulp and Paper Chemistry and Chemical Technology”,

Vol. 1, 3rd Ed., John Wiley and Sons. 1984

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 6: Chemical Pulping (Ed. Gullichsen J and Fogelholm C-J.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 5: Mechanical Pulping (Ed. Sundholm J.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

4. Kappel J., “Mechanical Pulps: From Wood to Bleached Pulp”, TAPPI Press.

1999

5. Kocurek M. J., “Pulp and Paper Manufacture, Volume 5: Alkaline Pulping (Ed. Grace T. M. and Melcolm E. W.)”, TAPPI Press

1989

6. Kocurek M. J., “Pulp and Paper Manufacture, Volume 2: Mechanical Pulping (Ed. Leask R. A.)”, TAPPI Press.

1987









7


5


6


3


3

15 15 15 15 40

4

3 3


5

9. Crystallization: Crystallization mechanism, enthalpy-concentration diagram, crystallizer material and energy balance; Crystallization from mixed solute; Crystallizer seed and particle size distribution; Classification of crystallizers.

5













2008


2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-301 Course Title: Pulping-II


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-202 9. Objective: To familiarize the students with washing, screening, cleaning and bleaching of pulp and with secondary fiber processing.


1. Washing: Processing of pulp before washing; Mechanisms of washing, physico-chemical aspects of lignin removal in washing, operating targets for brown stock washing systems, displacement ratio, Norden efficiency, dilution factor, washing losses, factors affecting pulp washing; Washing equipments.

6

2. Screening: Mechanisms of screening, efficiency, variables affecting screening efficiency; Types of screens, pressure screens and their applications, medium consistency screens; Process flow sheets for screening of different types of pulps; Control of screens.

5

3. Cleaning: Mechanisms of cleaning, centrifugal cleaners, forward and reverse cleaners, high density cleaners; Process design calculations, process flow sheets for cleaning different types of pulps; Control of cleaners; Combinations of screens and centrifugal cleaners.

5

4. Bleaching Fundamentals: Objectives of bleaching, ECF and TCF bleaching; Bleachability and its measurement, brightness and its measurement, brightness reversion, P.C. number; Bleaching reactions, reaction kinetics and operating variables for different bleaching agents like Cl2, ClO2, O2, O3, hypochlorite, H2O2; Bio-bleaching agents, dithionite.

7

5. Bleaching Operations: Stages of bleaching, oxygen delignification, 9

15 15 15 15 40

4

3 3

chlorination, extraction, hypochlorite bleaching, ozone bleaching, peroxide bleaching; Operating variables for different bleaching stages; ECF and TCF bleaching systems for chemical pulps; Bleaching systems for mechanical and high yield pulps.

6. Secondary Fiber Processing: Grades of secondary fiber, sources, supply and demand; Effect of recycling on paper quality; Handling, storage, and sorting of wastepaper; Hydrapulpers, screening, cleaning, and bleaching; Impact of secondary fibers on paper machine.

5

7. Deinking: Principles of deinking, washing and floatation deinking, deinking chemicals, deinking efficiency and quality of deinked pulp, variables affecting deinking efficiency; Flotation cell; Application of enzymes in deinking; Disposal of deinking waste.

5


1. Determination of α, β, and γ-cellulose in a pulp. 2. Pulping in a laboratory batch digester and determination of pulp yield and kappa number. 3. Bauer McNett classification of pulps. 4. Laboratory bleaching of pulp: Delignification stages. 5. Laboratory bleaching of pulp: Brightening stages. 6. Determination of viscosity, post color number, and ash of pulp. 7. Determination of copper number of pulp.


Publication 1. Dence C.W., and Reeve D.W., “Pulp Bleaching: Principles and

Practices”, TAPPI Press. 1996

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 7: Recycled Fiber and Deinking (Ed. Göttsching L. and Pakarinen H.)”, Finnish Paper Engineers’ Association and TAPPI.

1999


1999

4. Kocurek M. J., “Pulp and Paper Manufacture, Volume 3: Secondary Fibers and Non-wood Pulping (Ed. Hamilton F. and Leopold B.)”, TAPPI Press.

1987

5. Kocurek M. J., “Pulp and Paper Manufacture, Volume 5: Alkaline Pulping (Ed. Grace T. M. and Melcolm E. W.)”, TAPPI Press.

1989

6. Kulas K. A., “Elemental Chlorine Free Bleaching: A Tappi Press Anthology of Published Papers (Pulp/Wood Products)”, TAPPI Press.

2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-303 Course Title: Papermaking-I


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-201 9. Objective: To introduce the students with the concepts of stock preparation and sheet forming processes of papermaking.


Hours 1. Introduction: Surface and colloid chemistry interactions, fiber water

systems, thermodynamics of cellulose water system; Electrokinetic behavior of stock, charge determination, zeta potential, cationic demand.

4

2. Refining: Mechanism of refining, variables affecting refining, controlling parameters; Types of refiner; Effect of refining on pulp and paper properties.

5

3. Sizing: Basic surface science considerations in sizing, measurement of sizing; Types of sizing agents, rosin, AKD, ASA; Trouble-shooting of sizing problems.

4

4. Strength Additives: Dry and wet strength additives, mechanisms of strength development, factors affecting wet and dry strength properties.

3

5. Fillers and Dyes: Types of fillers, properties of fillers, effect of fillers on optical and mechanical properties of paper; Dyes and pigments, dying of paper.

4

6. Control Chemicals at the Wet End: Retention aids, drainage aids, defoamers, deflocculants and pitch controlling agents.

2

7. Approach Flow System: Description of different functions in approach flow system such as control of consistency, freeness and thick stock flow, dilution, screening and cleaning, deaeration, pulse attenuation; Fan

6

15 15 30 0 40

4

3 0

pump, flow distributor, headbox, and slice. 8. Sheet Structure: Consolidation of the web, fiber bonding,

characterization of the sheet structure, formation, fiber orientation, relative bonded area, sheet density, anisotropy, crowding factor, formation index.

3

9. Wet End of Paper Machine: Configuration and layout of fourdrinier machine; Drainage elements, table roll, hydrafoil, wet end suction boxes; Dandy roll, couch roll, and other fourdrinier table elements; Gap formers, hybrid formers; Introduction to board making; Effect of machine parameters on formation of the sheet, flocculation and headbox consistency, agitation and shake on the wire.

9

10. Stock and White Water Systems: Short circulation and long circulation loops; Closing of white water system.

2


1. Beating of a given pulp and preparation of handsheets at different oSR. 2. To determine strength properties of handsheets prepared in Experiment 1: Tensile

index, Stretch, Burst index, Folding endurance, and Tear index. 3. Preparation of hand sheets from a given pulp at different dosing of sizing agents. 4. Evaluation of sizing efficiency as a function of sizing dose for the handsheets

prepared in Experiment 3. 5. Preparation of hand sheets at different dosing of fillers. 6. Evaluation of brightness and opacity as function of ash retained for the handsheets

prepared in Experiment 5. 7. Sheet making of secondary fiber after pulping and floatation. 8. Evaluation of sheets prepared in Experiment 7.


Publication 1. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology,

Book 4: Papermaking Chemistry (Ed. Neimo L.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 8: Papermaking Part 1, Stock Preparation and Wet End (Ed. Paulapuro H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

3. Kocurek M. J., “Pulp and Paper Manufacture, Volume 6: Stock Preparation (Ed. Hagemeyer R. W. and Manson D. W.)”, TAPPI Press.

1992

4. Kocurek M. J., “Pulp and Paper Manufacture, Volume 7: Paper Machine Operations (Ed. Thorp B.)”, TAPPI Press.

1991

5. Roberts J.C. “Paper Chemistry” 2nd Ed., Blackie Academic & Professional.

1996

6. Scott W. C., “Principles of Wet End Chemistry”, TAPPI Press. 1996


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-305 Course Title: Chemical Recovery-I


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To familiarize students with recovery of energy and chemicals used in pulping processes with due techno-economic and environmental considerations.


1. Introduction: Kraft and soda recovery cycles, standard terms; Impact of pulping; Quality and concentration of black liquor; Influence of dilution; Composition of black liquor for wood and non-woods.

3

2. Black Liquor Characterization : Chemical properties: TDS, TSS, RAA, TA, organically bound sodium, elemental analysis; Physico-chemical properties: colloidal stability at high concentration, viscosity and rheological behavior at different concentrations, foaming characterization, boiling point rise; Thermal properties: calorific value, thermal conductivity, specific heat, swelling volume ratio, IPDT, TIG; Polymeric properties, dialysis in cellulose membrane and molecular sieve chromatography, gel filtration.

8

3. Black Liquor Oxidation : Chemical reactions, parameters affecting black liquor oxidation, impact on calorific value; Processes available and their description.

4

4. Desilication of Black Liquor: Sources of silica, its effect on concentration and incineration; Various processes available and their description.

4

5. Concentration of Black Liquor: Types of evaporators, construction 7

15 15 15 15 40

4

3 3

details, merits and demerits; Concept of multiple effect evaporators (MEE); Calculations of steam requirement, steam economy and heat transfer area for single effect and multiple effect evaporators; Factors affecting steam economy, steam pressure and vacuum; Various feeding sequences; Condensate handling systems.

6. Process Control Parameters: Scale formation and their remedies; Instrumentation and control of MEEs; Optimum cycle time, calculations based on maximum heat transfer rate and minimum total cost; Factors affecting optimal number of effects; Types of condensers, cooling water requirements, surface condenser calculations, steam jet ejectors, entrainment ratio, motive steam requirement, performance factors, ejector load calculation.

8

7. Direct contact Evaporators: Principle, types, advantages and disadvantages; Construction details; Calculations of water evaporation and heat transfer area; Process design calculations of cyclone evaporator and venturi scrubber.

8


1. Analysis of white liquor. 2. Analysis of green liquor. 3. Analysis of black liquor. 4. Analysis of salt cake. 5. Determination of available CaO in lime. 6. Analysis of sludge. 7. Determination of calorific value of black liquor.


Publication 1. Adams T.N., Frederick W.J., Grace T.M., Hupa M., Iisa K., Jones

A.K., and Tran H.N., “Kraft Recovery Boiler” TAPPI Press. 1997

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 6B: Chemical Pulping (Ed. Gullichsen, J and Fogelholm, C-J.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

3. Hough G., “Chemical Recovery in Alkaline Pulping Processes” TAPPI Press.

1985

4. McDonald R.G., “Pulping of Wood”, Vol. 1, McGraw Hill. 1969 5. TAPPI Kraft Recovery short note, TAPPI Press. 1996


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-307 Course Title: Paper Properties


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP- 201 9. Objective: To impart knowledge of properties of paper and their measurement. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction : Different grades of papers, boards and newsprint, and their specifications; BIS and ISO standards of paper; Paper properties and their dependence on paper making processes; Calibration of instruments.

4

2. Physical Properties: Definitions and methods of determination of grammage, caliper, bulk, smoothness and porosity; Standardization of size.

4

3. Mechanical Properties: Definitions and methods of determination of tensile strength, tear strength, burst strength, folding endurance, and bending stiffness.

6

4. Optical Properties: Interaction of light with paper, reflectance; Definitions and methods of determination of brightness, opacity, gloss and color.

5

5. Resistance Properties: Permeation of fluid through paper, water absorbancy, Cobb test, oil absorbancy, air/gas permeability.

4

6. Interrelation between Properties: Dependence of properties on water content and temperature; Standard test conditions.

3

7. Statistical treatment of measured data. 2 Total 28

25 0 25 0 50

3

2 0


Publication 1. Casey J.P., “Pulp and Paper Chemistry and Chemical Technology”,

3rd Ed., Vol 3, John Wiley & Sons. 1984

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 17: Pulp and Paper Testing (Ed. Levlin J.-E. and Söderhjelm L.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

3. Hunter R.S. and Harold R.W. “Measurement of Appearance”, John Wiley & Sons.

1987

4. Mark R. E., “Handbook of Physical and Mechanical Testing of Paper and Paperboard”, Vol. 1, Marcel Dekker.

2002

5 Mark R. E., “Handbook of Physical and Mechanical Testing of Paper and Paperboard”, Vol. 2, Marcel Dekker.

2002

6. Scott W.E., Abbott J.C. and Trosset S., “Properties of Paper: An Introduction”, TAPPI Press.

1995




3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To provide basic knowledge of mass transfer operations and their applications in process industries.



4


5


6


5






4


15 15 15 15 40

4

3 3


1. To study binary distillation in a sieve plate column. 2. To carry out steam distillation of a given mixture and to calculate vaporization and








2006


2007



NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-306 Course Title: Papermaking-II


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: PP – 201 and PP- 303 9. Objective: To provide knowledge on design, operation, maintenance and safety aspects of paper machine.


1. Wet Pressing: Press section, mechanism of pressing, types of presses, operating variables, press felt characteristics; Common paper defects originated in press sections; Hot pressing.

4

2. Drying: Drying theory, conventional cylinder dryers and their modifications, material of construction, steam and condensate handling systems, control of condensate removal systems, hoods and hood exhaust, calculations on drying rates, heat and mass transfer in drying and ventilation systems; Dryer section runnability; Effect of drying parameters on sheet properties; Convective drying, Flakt and infrared drying.

11

3. Surface Sizing: Surface sizing chemicals, size press configurations, modified size press designs, alternatives to the size press.

2

4. Yankee Dryers: Design and construction, steam and condensate handling; Tissue creping.

2

5. Calendering and Supercalendering: Operating variables for calender stacks, sheet variables, supercalenders, gloss calenders, soft calenders, anti-deflection rolls, crowning of rolls.

4

6. Winding: Winding theory, types of winders, roll structure control, slitting operation, roll defects, paper defects.

3

7. Broke Systems: Broke system design and control for different types 2

15 15 15 15 40

4

3 3

of broke. 8. Cross-Direction Control: Benefits of improved CD uniformity,

online measurement, CD control of grammage, moisture, caliper, and smoothness.

2

9. Paper Machine Showers and Doctors: Showers, shower application, doctors and their applications, installation and maintenance.

2

10. Drives: Types of drives and regulators, power requirements for different sections of paper machine.

2

11. Paper Machine Vacuum Systems: Vacuum generating equipment, vacuum requirement of different sections, vacuum piping design.

3

12. Paper Machine Clothing: Selection of forming, press, and dryer fabrics.

2

13. Paper Machine Corrosion, Vibrations and Safety: Corrosion in paper machine, corrective measures, material selection; Machine vibrations, measurement and control; General practices for operation, maintenance and safety.

3


1. Addition of dye and measurement of color as a function of dye dose. 2. Laboratory coating with different coating color compositions. 3. Supercalendering of the coated sheets prepared in Experiment 2 and to study the

effect of supercalendering on gloss, smoothness, porosity, and bending stiffness. 4. Surface sizing of sheets – evaluation of properties. 5. Determination of surface strength and oil absorbency of paper. 6. Demonstration of printability testing with an IGT printability tester.


Publication 1. Gullichsen J. and Paulapuro H., “Papermaking Science and

Technology, Book 8: Papermaking Part 1, Stock Preparation and Wet End (Ed. Paulapuro H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 9: Papermaking Part 2, Drying (Ed. Karlsson M.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 10: Papermaking Part 3, Finishing (Ed. Jokio M.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

4. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 11: Pigment Coating and Surface Sizing of Paper (Ed. Lehtinen E.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

5. Kocurek M. J., “Pulp and Paper Manufacture, Volume 7: Paper Machine Operations (Ed. Thorp B.)”, TAPPI Press.

1991


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-308 Course Title: Chemical Recovery-II


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: PP-305 9. Objective: To impart knowledge about black liquor combustion, causticization and lime mud reburning.


1. Black Liquor Combustion: Process chemistry, droplet formation, disintegration mechanisms and models, kinetic models for drying, devolatilization, swelling, char combustion, sulfide reduction and carbon oxidation, char bed cooling, flow and mixing in kraft recovery boilers, single jet penetration in furnace, entrainment and carryover, potassium enrichment, volatilization of chloride, deposits and boiler plugging; Thermal performance analysis models.

14

2. Causticization: Process chemistry and kinetics, models to predict the effect of various variables on causticizing efficiency; Design of clarifier and washing equipments; Advances in causticization; Analysis of clarified white liquor; Mud washers and filters.

6

3. Lime Mud Reburning: Process description, lime kiln internals; Variables affecting lime reburning efficiency, quality of lime.

4

4. Nonconventional Chemical Recovery Systems: Wet air oxidation (WAO); CHEMREC process; Super critical water oxidation (SCWO); Indirect gasification process.

4

Total 28

25 0 255

0 50

3

2 0


Publication 1. Adams T.N., Frederick W.J., Grace T.M., Hupa M., Iisa K., Jones

A.K., and Tran H.N., “Kraft Recovery Boiler” TAPPI Press. 1997

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 6B: Chemical Pulping (Ed. Gullichsen J and Fogelholm C-J.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

3. Hough G., “Chemical Recovery in Alkaline Pulping Processes” TAPPI Press.

1985

4. McDonald R.G., “Pulping of Wood,” Vol. 1, 2nd Ed., McGraw Hill. 1969 5. TAPPI Kraft Recovery Short Notes, TAPPI Press. 1996







7


11


4


10

5. Air Pollution Control: Particulate emission control by mechanical separation and electrostatic precipitation, wet gas scrubbing, gaseous emission control by adsorption and adsorption.

4

6. Solids Wastes: Solids disposal; Decontamination and sterilization; 6

15 15 30 0 40

4

3 0

Compositing, landfill and briquetting; Pyrolysis, gasification and incineration.







2003


2005


2008



NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-403 Course Title: Printing and Packaging Papers


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: PP-307 9. Objective: To impart knowledge on the required properties of paper and board for different printing and packaging applications.


1. Printing: Printing processes, letterpress, flexography, gravure, lithography, and screen printing; Printing plates; Printing presses; Printing inks; Ink transfer; Halftone printing; Color reproduction; Plate making and printing operation; Paper and paperboard properties required for printing; Reprography.

15

2. Pigment Coating: Raw materials for paper coating, base stock, pigments, binders, and additives; Coating mixture preparation, pigment coating formulations; Pigment coating processes; Drying of pigment coated paper; Calendering and finishing of pigment coated papers; Properties of pigment coated papers.

10

3. Packaging: Elements of packaging technology, approaches to package development; Requirement of paper and paperboard for different types of packages: sacks, cartons, and aseptic packaging.

6

4. Paper Board Manufacturing: Cylinder mold machines and other cylindrical formers, multi-fourdrinier machines for board manufacture.

4

5. Converting: Corrugating, laminating, paper laminates, aqueous and solvent coatings, extrusion coating, hot melt coating.

7

Total 42

15 0 35 0 50

3

3 0


Publication 1. Casey J.P., “Pulp and Paper-Chemistry and Chemical Technology”,

Vol. 4, Pergamon Press. 1981

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 12: Paper And Paperboard Converting (Ed. Savolainen A.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 13: Printing (Ed. Oittinen P. and Saarelma H.)”, Finnish Paper Engineers’ Association and TAPPI.

1998

4. Kocurek M. J., “Pulp and Paper Manufacture, Volume 8: Coating, Converting, and Speciality Papers (Ed. Kouris M.)”, TAPPI Press.

1990


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-407 Course Title: Process Automation


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge of measurement and instrumentation sensors, control concepts and automation techniques, and their applications to pulp and paper technology.


1. Introduction: Importance of instrumentation and control in process industries; On and offline measurements; Classification of transducers, selection criteria of transducers; Static Characteristics and errors; Comparison between pneumatic, electronic and digital instruments.

6

2. Process Parameters and Measurement: Working principles for the measurement of flow, level, pressure, temperature, consistency, pH, moisture, and basis weight.

6

3. Modes of Control Action: Overview of control system; Classification of process control strategies; Process stability; Transient response; Review of Laplace transform methods; P, PI, PD, and PID controllers; Feed-forward, feedback, cascade and ratio control systems.

6

4. Control Systems: Response of first order, first-order system in series and second order systems; Interacting and non-interacting systems; Closed-loop transfer functions; Transient response of control systems; Linearization of systems; Stability analysis of systems.

7

5. Computer Based Control Systems: Block diagram and architecture of pneumatic, electronic, microprocessor, programmable and distributed control systems; PLC and DCS based systems and their

8

15 15 15 15 40

4

3 3

advantages and limitations, performance analysis of PLC, MP’s and DCS based system; Introduction to advanced control systems.

6. Applications in Pulp and Paper Industry: Process and instrument diagram for digester, lime-kiln, bleach plant, evaporators, washing and paper machine.

5

7. New Control System Strategies: An introduction to artificial intelligence, fuzzy logic systems, and neural networks.

4


1. To study dynamics of thermometer/thermocouple system in water/air. 2. To study dynamics of tank heating system. 3. To study dynamics of non-interacting two first order systems in series. 4. To study dynamics of interacting two first order systems in series. 5. To verify P, PI and PID control through process trainer. 6. To verify liquid level and flow control with P, PI and PID controller. 7. To study the valve positioner and control valve characteristics. 8. To study the dynamics of CSTR.


Publication 1. Bequette B. W., “Process Control – Modeling, Design and Simulation”,



1991

3. Eckman D.P., ‘Industrial Instrumentation’ John Wiley & Sons. 2006 4. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology,

Book 14: Process Control (ed. Lieviskä K.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

5. Kocurek M. J., “Pulp and Paper Manufacture, Volume 10: Mill-wide Process Control and Information Systems (Ed. Kocurek M. J. and Stevens, C. F. B.)”, TAPPI Press

1993

6. Lavigne J.R., “Introduction to Paper Industry Instrumentation” Miller Freeman.

1996


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-414 Course Title: Strategy of Process Engineering


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DCC 8. Pre-requisite: Nil 9. Objective: To impart knowledge about the basics of the design processes under uncertainties and various strategies on the optimization of the processes.


1. Introduction: Creation and assessment of alternatives; Degrees of freedom in a system, design variables; Economic design criteria.

5

2. Statistical Analysis in Design: Probability distributions; Estimation theory; Testing and statistical inference, regression; Statistical design of experiments, Box-Behnken and Taguchi’s methodology, analysis of variance.

7

3. Accommodating to Future Developments: Anticipating the future, accommodating to a linear demand forecast, nonzero initial demand; Parametric sensitivity.

4

4. Accounting for Uncertainty in Data: Propagation of uncertainty through design; Expected value criterion; Overdesign criterion by Ygal Volkman model; Analysis of risk.

6

5. Failure Tolerance: Theory of reliability, reliability through redundancy, optimum allocation of redundancies; Disaster propagation.

7

6. Engineering around Variations: Queuing theory; Parametric pumping of processes; Smoothing of variations.

7

7. Simulation: Monte Carlo simulation, industrial simulations, application of simulation in decision-making.

6

25 0 25 0 50

4

3 0




2. Calafiore G. and Dabbene, F., “Probabilistic and Randomized Methods for Design under Uncertainty”, Springer.

2006

3. Dimian A.C., “Integrated Design and Simulation of Chemical Processes”, Elsevier.

2003

4. Edgar T.F., Himmelblau D.M. and Lasdon L.S., “Optimization of Chemical Processes”, 2nd Ed., McGraw Hill.

2001

5. Jones D.R.H, “Failure Analysis Case Studies II”, Elsevier. 2001 6. Jones D.R.H, “Failure Analysis Case Studies III”, Elsevier. 2004


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-324 Course Title: Engineering Computation


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To train the students on application of computation techniques for solution of complex engineering problems.


1. Mathematical Methods: Numerical solutions for algebraic and differential equations, ordinary differential equations as initial and boundary value problems, partial differential equations, finite difference method for partial differential equations.

10

2. Correlation and Regression: Mathematical formulation, straight line, polynomial regression, multiple regression and nonlinear regression.

4

3. Software Package: Hints for using MATLAB, program control, basic plots, strings, structure, script m-file, function m-file, fitting program, symbolic computation.

5

4. Computation: Computer application to solve problems of fluid flow, heat transfer in two or three dimensions and convective diffusion equation in two or three dimensions.

9


Publication 1. Beers K.J., “Numerical Methods for Chemical Engineering:

Applications in Matlab”, Cambridge University Press. 2006

15 15 30 0 40

3

2 0

2. Cutlip M.B., and Shacham M., “Problem Solving in Chemical and Biochemical Engineering with POLYMATH, EXCELL and MATLAB”, 2 nd Ed., Prentice Hall.

2008

3. Finlayson B.A., “Introduction to Chemical Engineering Computing”, Wiley Interscience.

2006


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-326 Course Title: Process Simulation


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To impart knowledge about process simulators and their applications in process plant simulation.


1. Introduction: Steps in a simulation approach, architecture of flowsheeting software, integration of simulation tools, selection of simulation software.

8

2. Process Flowsheeting: Approaches to flowsheeting, degrees of freedom in a flow sheet, flow sheet presentation, computer aided flow-sheeting, steady state simulation, calculations with recycle streams.

8

3. Computational Thermodynamics: Collection and estimation of thermo-physical properties for the chemical species of the system; Computerized thermo-physical properties systems,

7

4. Case Studies: Design and simulation of some of the process plants. 5 Total 28


Publication 1. Dimian A.C., “Integrated Design and Simulation of Chemical

Processes”, Elsevier. 2003

2. Kumar A., “Chemical Process Synthesis and Engineering Design”, 1981

15 15 30 0 40

3

2 0

Tata McGraw Hill. 3. Warren D., Seider J.D., Seader D. and Lewin R., “Product & Process

Design Principals: Synthesis, Analysis and Evaluation”, John Wiley. 2004

4. Westerberg A.W., Hutchison H.P., Motard R.L. and Winter P., “Process Flowsheeting”, Cambridge University Press.

1979


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP - 328 Course Title: Design of Experiments


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To impart the knowledge about various techniques of model parameter estimation, analysis and statistical design of experiments.


1. Introduction: Basic statistical concepts, hypothesis testing, confidence interval, analysis of errors, sampling and sampling distribution, inferences about the differences in means; Strategy of experimentation, basic principles and guidelines for designing experiments.

7

2. Parameter Estimation: Linear and nonlinear regression, multiple regression models, estimation of the parameters.

5

3. Analysis of Variance: Concepts and application of one way variance using single factor; Non-parametric methods.

3

4. Methodology of Design of Experiments: Randomized blocks, Latin squares and related designs, factorial design, fractional factorial design, blocking and compounding in a factorial design, mixture design.

8

5. Response Surface Methods and Other Approaches: Response surface methodology, method of steepest ascent, analysis of a second-order response surface, experimental designs for fitting response surfaces.

5

Total 28

3

250

0 250

0 50

2 0



Butterworth Heinemann 2003

2. Lazic Z.R., “Design of Experiments in Chemical Engineering: A Practical Guide”, Wiley.

2005

3. Montgomery D.C., “Design and Analysis of Experiments”, 5th Ed., Wiley.

2004


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-332 Course Title: Secondary Fiber Processing


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-301 9. Objective: To impart knowledge about availability, collection, utilization and environmental aspects of secondary fibers.


1. General Aspects: Utilization, collection, and recovery rate, future utilization of recovered paper, legislation for use of recycled fibers.

2

2. Recyclability and Economics: Quality control of recovered paper, recyclability of paper products, economics of secondary fiber utilization.

2

3. Stickies in Recycled Fiber Pulp: Type and size of stickies, origin and behaviour of stickies, characterization of stickies.

3

4. Unit Operations and Equipment: Batch and continuous pulpers, slushing, deflaking, fractionation, dispersion and kneading, dewatering, refining, screening and cleaning; Effect of variables like temperature, pressure, agitation, consistency, and chemicals on pulp properties; Process water reuse.

10

5. Deinking: Deinking operations, washing and floatation, advances in deinking techniques.

4

6. Processes for Different Recycled Paper Grades: Newsprint, white paper grades, packaging paper and board grades.

4

7. Environmental Aspects: Ecological labeling; Reuse of water; Heavy metals; Disposal of deinked sludge.

3

Total 28

25 0 25 0 50

3

2 0



Technology, Book 7: Recycled Fiber and Deinking (Ed. Göttsching L. and Pakarinen, H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

2. Kocurek M. J., “Pulp and Paper Manufacture, Volume 3: Secondary Fibers and Non-wood Pulping (Ed. Hamilton F. and Leopold B.)”, TAPPI Press.

1987

3. McKinney R.W.J., “Technology of paper Recycling”, Blackie and Academic Professional.

1995

4. Spangenberg R.J., “Secondary Fiber Recycling”, TAPPI Press. 1993


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-334 Course Title: Papermaking Chemistry


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-303 9. Objective: To impart knowledge regarding advances in chemistry aspects in stock preparation and papermaking.


1. Introduction: Importance of papermaking chemistry; Fiber-fiber-water bonding; Rheology, surface energy, and surface tension of colloidal systems.

4

2. Sorption and Swelling: Sorption and swelling of cellulosic materials in water and other media, types of adsorption, physical- and chemi-adsorption, surface area of cellulose and cellulosic materials.

5

3. Electrokinetic Properties of Cellulose: Ion exchange, electrokinetic phenomena, effects of chemical environment and processing operations such as pulping, bleaching, and refining on electrokinetic properties.

7

4. Coagulation and Flocculation in Papermaking: Coagulation with electrolytes, theory of flocculation and dispersion of colloidal materials, effects of additives on fiber flocculation.

4

5. Retention Mechanism: Charge neutralization, patch model, bridging, complex flocculation, dissolved and colloidal substances; Influence of shear.

4

6. Foam and Slime Control: Nature of foam, foam formation and stabilization, effect of additives on foam stability, theory of antifoam action; Micro-organisms and slime formation, chemical slime control.

4

Total 28

25 0 25 0 50

3

2 0


Publication 1. Eklund D. and Lindstrom T.D., “Paper Chemistry: An Introduction”,

TAPPI Press. 1991

2. Gess J.M “Retention of Fines and Fillers During Papermaking”, TAPPI Press.

1998

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 4: Papermaking Chemistry (Ed. Neimo L.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

4. Kocurek M. J., “Pulp and Paper Manufacture, Volume 6: Stock Preparation (Ed. Hagemeyer R. W. and Manson D. W.)”, TAPPI Press.

1992

5. Roberts J.C. “Paper Chemistry”, Blackie Academic & Professional. 1996 6. Swanson J., “Colloid Chemistry of Papermaking Materials”, TAPPI

Press. 2002


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-336 Course Title: Process Integration in Paper Industry


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-214 9. Objective: To impart knowledge about the applications of process integration aspects in pulp and paper industry.


1. Introduction: Concept of process integration and its applications to various process operations; Role of thermodynamics in process design; Targeting of energy, area, number of units and cost, super targeting.

4

2. Pinch Technology: Concepts, heat exchanger network analysis, maximum energy recovery (MER) network for multiple utilities and multiple pinches, optimum design of heat exchanger network.

10

3. Applications: Heat integrated distillation columns, evaporators, dryers, reactors; Waste and waste water minimization; Flue gas emission targeting; Heat and power integration.

10

4. Case Studies: Black liquor evaporator, MF and MG cylinder drying. 4 Total 28


Publication 1. El Halwagi M. M., “Process Integration”, 7th Ed., Academic Press. 2006 2. Kemp I.C., “Pinch Analysis and Process Integration: A User Guide on

Process Integration for the Efficient Use of Energy”, 2nd Ed., 2007

25 0 25 0 50

3

2 0

Butterworth Heinemann. 3. Shenoy U.V., “Heat Exchanger Network Synthesis”, Gulf Publishing

Company. 1995

4. Sinnot R. K., “Coulson & Richardson’s Chemical Engineering, Volume 6: Chemical Engineering Design”, 4th Ed., Butterworth Heinemann.

1999

5. Smith R., “Chemical Process Design”, 2nd Ed., McGraw Hill. 2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-421 Course Title: Air Pollution Abatement


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-320 9. Objective: To impart knowledge about air pollutants, their discharge and control methods.


1. Introduction: Environmental obligations and concepts, Sources of air pollutants such as transportation, and process industries; Meteorological aspects; Atmospheric turbulence and atmospheric reaction engineering.

6

2. Air Pollutants Classification: Classification and effects of air pollutants such as gaseous (H2S, CH3SH, CO2, CO, SO2, NO2) and particulate matter (Na2SO4, Na2CO3, CaO, CaCO3), emission standards and codes, techniques used for analysis of air pollutants.

6

3. Dispersion and Diffusion Modeling: Various air pollution dispersion and diffusion models and their salient features, plume behavior and plume rise determination.

6

4. Air Pollution Control Techniques: Strategy of air pollution control; Construction and design details of mechanical collectors, wet scrubbers, and electrostatic precipitator; Gaseous emission, control and treatment technologies in process industries.

10


Publication 1. Hocking M.B., “Handbook of Chemical Technology and Pollution 2005

25 0 25 0 50

3

2 0

Control”, Academic Press. 2. Pollution Control Acts, Rules and Notification, Central Pollution

Control Board, New Delhi. 2003

3. Tappi Kraft Recovery Short Notes, TAPPI Press. 1996 4. Vallero D, “Fundamentals of Air Pollution”, 4th Ed., Academic Press. 2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-423 Course Title: System Closure in Paper Industry


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-301, PP-306, and PP-308 9. Objective: To impart knowledge on methodology for achieving near zero effluent discharge from a paper mill for conserving water and energy.


1. Introduction: Inputs and outputs of pulp and paper manufacturing process; Discharge standards for liquid, solid and gaseous emissions; Energy usages; Paper use and disposal.

4

2. Sustainability and System Closure: Concepts, issues and challenges of sustainability, legislative approaches, the Earth summit and other protocols, EIA, eco-labeling, green rating, LCA; Open, partially closed, and closed systems, examples.

5

3. Water Needs of Pulp and Paper Industry: Water sourcing; Closed system operations in fiber preparation, pulping, bleaching, papermaking and chemical recovery; Condensate recovery, management of non process elements; Problems of closed water cycle operations.

9

4. Treatment Techniques for System Closure: Liquid effluent discharges, tertiary treatment methods; Issues of TDS, Color, and AOX; Solid waste management, incineration and land fill; Air emission control for SOx, NOx, HCI, NCG’s, TRS, and VOC.

10

Total 28

25 0 25 0 50

3

2 0


Publication 1. Brune D., Chapman D.V., Gwynne M.D., and Pacyna J.M., “The

Global Environment: Science, Technology and Management”, Marcel Dekker.

1996

2. Environmental Issues and Technology in Pulp and Paper Industry – TAPPI Press Anthology of Published Papers, 1991-94.

1995

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 19: Environmental Control (Ed. Hynninen P.)”, Finnish Paper Engineers’ Association and TAPPI.

1998

4. Nebel B.J., Adams C.E., and Wright N., “Environmental Science – The Way World Works”, 4th Ed., Prentice Hall.

1999


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-425 Course Title: Modeling of Pulp and Papermaking

Processes


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-301, PP-306, PP-308 9. Objective: To impart knowledge on development of detailed mathematical models of various pulp and paper making processes and their solution. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction: Introduction to process modeling, models and their classification, stochastic and empirical models.

5

2. Models of Pulping and Bleaching Processes: Development of detailed mathematical models of cooking, liquor impregnation, blow-heat recovery, liquor heating and recirculation, washing, screening, cleaning, and bleaching.

5

3. Models for Papermaking: Development of detailed mathematical models for flow distribution, sheet forming, de-watering of paper web, backwater management, broke handling, wet pressing, drying and calendaring.

5

4. Models for Recovery Systems: Development of detailed mathematical models for multiple-effect evaporators, recovery boiler, causticizers, and lime kiln.

5

5. Simulation Software for Pulp and Paper Processes (WinGEMS): Overview, creating a diagram, solving a model, steady state simulation, dynamic simulation, integration of models.

8

Total 28

15 15 30 0 40

3

2 0


Publication 1. Aris R, “Mathematical Modeling, Vol. 1: A Chemical Engineering

Perspective (Process System Engineering)”, Academic Press. 1999


1999

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 7: Recycled Fiber and Deinking (Ed. Göttsching L. and Pakarinen H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

4. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 8: Papermaking Part 1, Stock Preparation and Wet End (Ed. Paulapuro H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000


2000


1999


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-427 Course Title: Biotechnology in Paper Industry


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-301, PP-320 9. Objective: To impart knowledge regarding application of bio-technology in pulp and paper industry.


1. Introduction: Importance, interdisciplinary pursuit, product safety, public perception; Characterization of microbes and enzymes.

3

2. White-rot Fungi: Taxonomy, production of fungal inoculum, enzymology and molecular genetics, wood degradation by white rot fungi.

5

3. Raw Material Preparation: Wood pretreatment to remove toxic extractives, biodebarking, bio-retting of flax, biodepithing.

3

4. Pulping and Bleaching: Advantages and principles of biopulping and biobleaching, fungal pretreatment of wood chips for chemical pulping, production of dissolving pulp, removal of shives, bleaching with xylanases, and enzymes of white rot fungi.

9

5. Fiber Modification: Use of enzymes in beating, refining, deinking, and other applications.

4

6. Effluent Treatment: Treatment of wastewaters with aerobic and/or anaerobic techniques; Decolorization and detoxification of bleached kraft effluents; Purification of process water in closed-cycle mills; Management of wastewater treatment sludges.

4

Total 28

25 0 25 0 50

3

2 0


Publication 1. Bajpai P. and Bajpai P.K., “Biotechnology in the Pulp and Paper

Industry”, PIRA International. 1997

2. Bajpai P., Bajpai P.K. and Kondo R. “Biotechnology for Environmental Protection in the Pulp and Paper Industry”, Springer.

1999

3. Raymond A.Y. and Akhtar M., “Environmentally Friendly Technologies for the Pulp and Paper Industry”, John Wiley.

2003

4. Smith J.E., “Biotechnology” 3rd Ed., Cambridge University Press. 1996


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-433 Course Title: Pulp Mill Calculations


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-301 9. Objective: To impart knowledge of process engineering design aspects of pulping, screening, cleaning, washing and bleaching systems.


1. Raw Material Preparation: Material and energy balance calculations for raw material preparation section.

2

2. Pulping Processes: Process calculations for batch and continuous digesters; Modeling of soda and kraft pulping; Calculation of H and modified H-factors; Use of empirical models for prediction of various parameters; Calculation for blow-heat recovery, digester and liquor heater, Process design calculations for pulp mills based on batch, continuous digesters and their modifications; SuperBatch, RDH, MCC, and EMCC processes; Steam and power calculations.

9

3. Screening and Cleaning Systems: Performance of screening and cleaning systems and their process design aspects, mass balance and efficiency for single and multiple stage systems, screening and cleaning equipment sizing, power consumption calculations.

4

4. Washing Systems: Material and energy balance calculations for different types of washing systems, washing losses and washing efficiency, calculation of washing efficiency for varying dilution factor, displacement ratio, and number of stages; Norden efficiency.

5

5. Bleaching Systems: Calculations involving bleach liquor analysis; 5

25 0 25 0 50

3

2 0

Material and energy balance for various single and multiple stage bleaching sequences; Process design of tower, mixer and reactors; Calculations for bleaching efficiency, target brightness, shrinkage and environmental impact.

6. Stock Pumps and Piping: Sizing of piping and pumps for stock flow in different sections of a pulp mill, power requirement for pumping.

3


Publication 1. Dence C.W. and Reeve D.W., “Pulp Bleaching: Principles &

Practice”, TAPPI Press. 1996


1999

3. Kocurek M. J., “Pulp and Paper Manufacture, Volume 5: Alkaline Pulping (Ed. Grace T. M. and Melcolm E. W.)”, TAPPI Press.

1989

4. McDonald R.G. and Franklin J.N., “Pulp and Paper Manufacture” Vol. 2, McGraw Hill.

1969


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-435 Course Title: Paper Mill Calculations


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-306 9. Objective: To impart knowledge regarding basic calculations in paper mill and design aspects of various parts of a paper machine.


1. Approach Flow System: Mass and energy balance from machine chest to head-box, sizing of chests and piping, design parameters of screens, cleaners, and fan pump, estimation of electrical power consumption.

5

2. Headbox: Calculations for the required head, pressure and thrust in the headbox, selection of perforated rolls, no wake distance for the nozzle, calculations for the pressurized headbox, characterization of turbulence.

3

3. Formers: Selection criteria for formers, drainage rate calculations, wire tension, selection of forming fabrics, dimensions of wire, sizing of different rolls, drainage elements and suction boxes on wire table; Calculation of vacuum, drag load, and other parameters for wire part; Design of cylinder mold machines.

5

4. Vacuum Systems: Types of vacuum producing devices; Sizing of vacuum pumps, piping, foils and separators; Calculation of energy requirements.

2

5. Press Part: Water removal rate calculations for various kinds of presses; Dimensioning of press rolls and water drainage elements;

2

25 0 25 0 50

3

2 0

Selection of press fabrics; Calculation of press parameters. 6. Dryer Part: Material and energy balance for MF and MG dryers;

Calculations of drying rate, surface area of dryers, air and steam requirement; Steam and condensate handling systems, sizing of steam piping; Calculation of drying rate for surface sized and pigment coated papers, calculations for IR and air impingement dryers, calculation for dryer hoods.

7

7. Calendering: Criteria for selection of calendars. 1 8. Paper Machine Drives: Drive power requirement for various sections

of a paper machine. 1

9. Overall Water and Fiber Balance: Mass balance for white water and fiber systems, first pass retention, savealls, water requirement for showers and other cleaning devices.

2



Technology, Book 8: Papermaking Part 1, Stock Preparation and Wet End (Ed. Paulapuro H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000


2000


1999

4. Kocurek M.J., “Pulp and Paper Manufacture”, Vol. 7, TAPPI Press. 1994 5. McDonald R.G. and Franklin J.N., “Pulp and Paper Manufacture”

Vol. 2, McGraw Hill. 1969

6. TAPPI Technical Information Papers, TAPPI Press. 2004


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-437 Course Title: Recovery Process Calculations


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Autumn 7. Subject Area: DEC 8. Pre-requisite: PP-308 9. Objective: To impart knowledge of process design calculations in chemical recovery systems.


1. Multiple Effect Evaporators: Material and energy balance calculations for different types of evaporators, calculation for area requirement and efficiency, process design calculations for condensers and steam-jet ejectors.

6

2. Recovery Boiler: Material and energy balance calculations for recovery boilers, performance calculations, effect of various parameters on performance, calculations of effective cooling area for water walls.

7

3. Electrostatic Precipitator: Process design calculations. 4 4. Causticizing Section: Process design calculations for slakers,

causticizers, clarifiers, mud washers and filters. 7

5. Lime Mud Reburning Systems: Process design calculations, energy efficiency, performance calculations.

4

Total 28

25 0 25 0 50

3

2 0

11. Suggested Books: S. No. Name of Authors/Books/Publisher Year of

Publication 1. Abrams T.L., “Process Engineering Design Criteria Hand Book: Pulp

and Paper Normal Design Criteria,” TAPPI Press. 1996

2. Adams T.N., Frederick W.J., Grace T.M., Hupa M., Iisa K., Jones A.K., Tran H.N., “Kraft Recovery Boiler” TAPPI Press.

1997

3. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 6B: Chemical Pulping (Ed. Gullichsen J and Fogelholm C-J.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

4. Tappi Kraft Recovery Short Notes, TAPPI Press. 1996


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-422 Course Title: Coated and Speciality Papers


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To provide knowledge on the characteristics of various constituents used in aqueous pigment coating processes, and characteristics and applications of various specialty paper grades.


1. Base Paper and Coating Ingredients: Requirements of coating base paper, mechanical and wood free papers; Coating pigments, kaolin, GCC, PCC, talc, titanium dioxide, gypsum, aluminum trihydrate, synthetic plastic pigments; Coating binders, latex, synthetic co-binders and thickeners, starch, soy-protein, CMC, polyvinyl alcohol; Coating additives, characteristics and application of dispersants, viscosity modifiers, insolubilizers, lubricants, and others.

8

2. Coating Processes: Coating color preparation, coating techniques, multiple coating of paper, coating of board, drying of coated paper, process control and automation, rheology of pigment slurries.

6

3. Printing and Writing Papers: Characteristics of various grades such as newsprint, SC papers, coated mechanical papers, uncoated fine papers, coated fine papers, special fine papers.

2

4. Paperboard Grades: Carton boards classification and quality requirements for various applications, containerboards and linerboard, corrugating medium, special boards, wallpaper base, core board and plaster board.

4

250

0 250

0 50

3

2 0

5. Tissue and Air-laid Papers: Tissue converting, embossing, printing and perforation; Process of manufacture of air-laid papers, their characteristics and applications.

3

6. Characteristics of Specialty Grades: Electrical papers, absorbent papers, filter papers, special strong papers, release papers, copy and imaging papers, packaging papers, building papers, cigarette papers, and other functional papers.

5



Technology, Book 11: Pigment Coating and Surface Sizing of Paper (Ed. Lehtinen E.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 18: Paper and Board Grades (Ed. Paulapuro H.)”, Finnish Paper Engineers’ Association and TAPPI.

2000

3. Kocurek M. J., “Pulp and Paper Manufacture, Volume 8: Coating, Converting, and Speciality Papers (Ed. Kouris M.)”, TAPPI Press.

1990


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-424 Course Title: Converting Operations


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To impart knowledge on the principal features of web converting, typical unit operations involved, and the converted products.


1. Introduction: Converting, Product groups. 1 2. Wetting and Adhesion: Theories of adhesion: mechanical

interlocking, diffusion theory, electrostatic theory, thermodynamic adsorption and surface energy theory, chemical adhesion, weak boundary layer theory, Measuring wetting, adhesion, and peel strength, Adhesion in different converting processes.

5

3. Web Fed Converting Operations: Flexible packaging line, Tape machines, Industrial wrappings, Unit operations in un-winders and re-winders, Tension control, Edge guiding, Coating, drying, curing, and lamination.

5

4. Dispersion Coating: Polymer dispersion as barrier coating, Polymerization and formulation, Film formation, Rheology, Recycling.

4

5. Extrusion Coating: Processes and equipment, Coating plastics, Substrates and main applications such as liquid packaging, flexible packaging, and photographic papers.

4

6. Metalizing and Lamination: Characteristics of metalized products and process of metalizing; Types of laminated paper products, characteristics of papers, films, and foils used in laminating, laminating process, pressure sensitive adhesive label laminates.

3

250

0 25 0 50

3

2 0

7. Carton-board Package Manufacturing: Packaged products and requirements for cartons, carton manufacturing and requirement for board.

3

8. Corrugated Board Manufacturing: Corrugated board qualities, production of corrugated board, adhesives for corrugating, factors affecting gluing behavior, requirements of the linerboard and fluting medium, testing of corrugated board.

3



Technology, Book 12: Paper And Paperboard Converting (Ed. Savolainen A.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

2. Kocurek M. J., “Pulp and Paper Manufacture, Volume 8: Coating, Converting, and Speciality Papers (Ed. Kouris M.)”, TAPPI Press

1990

3. Casey J.P., “Pulp and Paper: Chemistry and Chemical Technology”, Vol. 4, 3rd Ed., John Wiley & Sons.

1981


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP-426 Course Title: Paper Physics


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: PP-307 9. Objective: To impart knowledge on the structure of paper and its correlation with paper properties and papermaking process.


1. Structure of Paper: Two- and three-dimensional network geometry, formation, concept of orientation and flocculation, porous structure.

6

2. Theories of Paper Strength: Fiber properties, strength of fibers and its correlation with strength of paper, fiber bonding, correlation of strength of paper with fiber network, in-plane strength properties, bending stiffness, compressive strength, out-of-plane strength.

7

3. Surface and Sorption Properties: Methods of characterization of surface structure, surface friction, interaction of paper surface with aqueous and oily liquids, resistance of paper to passage of liquids and gases.

6

4. Optical Properties: Physics of light scattering in paper, Kubelka-Munk equations, effect of paper structure and composition on optical properties, measurement of color.

6

5. Dimensional Stability: Relative humidity, hysteresis and dynamic phenomena, hygroexpansion, curl, cockling.

3

Total 28

25 0 25 0 50

3

2 0


Publication 1. Bristow J. A.W. and Kolseth P., “Structure of Paper and Properties”

Marcel Dekker. 1986

2. Gullichsen J. and Paulapuro H., “Papermaking Science and Technology, Book 16: Paper Physics (Ed. Niskanen K.)”, Finnish Paper Engineers’ Association and TAPPI.

1998

3. Mark R.E., Habeger Jr C.C., Borch J. and Lyne M.B. “Handbook of Physical Testing of Paper” Vol. 1, Marcel Dekker.

2002

4. Mark R.E., Habeger Jr C.C., Borch J. and Lyne M.B. “Handbook of Physical Testing of Paper” Vol. 2, Marcel Dekker.

2002


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: PP- 428 Course Title: Control System Engineering


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Spring 7. Subject Area: DEC 8. Pre-requisite: Nil 9. Objective: To provide advanced knowledge of process control.


1. Overview of Process Control Concepts: Theoretical dynamic modeling of simple and complex chemical processes.

4

2. Controller Tuning and Process Identification: Criteria for good control, tuning rules, process identification, step, frequency, and pulse testing, identifying the order and parameter of a process model.

4

3. Advanced Control Systems: Control of systems with inverse response, dead time compensator, cascade control, selective control, split-range control, feed forward and ratio control, internal model, adaptive and inferential control.

5

4. Multivariable Control Systems: Alternative control configurations, interaction and decoupling of loops, relative gain-array method, control for complete plants

4

5. State-Space Methods: State-space representation of physical systems, selection of state variables, transfer function matrix, transition matrix, use in multivariable control for interacting systems.

5

6. Digital Control Systems: Review of z-transform; Elements of digital control loop, sampling and reconstruction of signals; Conversion of continuous to discrete-time models, discrete time response and stability; Design of controllers and control algorithms.

6

Total 28

25 0 25 0 50

3

2 0




2. Coughnour D.R., “Process System Analysis and Control”, McGraw-Hill.

1991

3. Marlin T.E., “Process Control: Designing Process and Control System for Dynamic Performances”, McGraw-Hill.

2000

4. Ogunnaike B.A. and Ray W.H., “Process Dynamics, Modeling and Control, Oxford University Press.

1994

5. Seborg D.E., Edgar T.F. and Mellichamp D.A., “Process Dynamics and Control”, John Wiley.

2008

6. Stephanopoulos G., “Chemical Process Control-An Introduction to Theory and Practice”, Prentice Hall of India.

2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: IPP-01 Course Title: Process Utilities and Cogeneration


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Both 7. Subject Area: ESEC 8. Pre-requisite: MI-101 9. Objective: To impart knowledge about generation and utilization of steam and power, and other utilities in process industries.


1. Introduction: Utilities in process industries and their importance. 2 2. Heat Transfer Media: Classification, characteristic properties,

selection criteria for their industrial applications; P V T surfaces for steam, thermodynamic diagrams, quality of steam.

4

3. Energy Resources: Conventional and non-conventional energy sources; Industrial uses of coal, petroleum, gas, biofuel, and hydro-power; Combustion calculations.

4

4. Water: Raw water and its characteristics, treatment and conditioning for use in process industries, recycling and reuse of water.

4

5. Steam Generation and Utilization: Types of boilers, working principles of boilers, boiler mountings and accessories, draught, efficiency of boilers; Steam and condensate handling, steam traps, condensate and flash steam utilization, safety measures.

7

6. Air: Use of air in process industries for conveying, drying and instrumentation; Air compressors and other air handling equipment; Calculation of power requirement.

4

7. Power Cycles: Steam and gas power cycles, Carnot cycle, Rankine cycle, reheat cycle, regenerative cycle, binary vapor cycle, dual and Brayton cycles.

4

25 0 25 0 50

4

3 0

8. Turbines: Extraction turbines, fully condensing turbines, steam nozzles, velocity diagrams; Condensers; Gas turbines.

9

9. Cogeneration: Principles and applications in process industries; Economics of cogeneration.

4


Publication 1. Boyce M.P., “Handbook of Cogeneration and Combined Cycle

Power”, ASME Press. 2002

Brown R.N., “Compressors Selection and Sizing” 3rd Ed., Elsevier. 2005 2. Goodall P.M., “The Efficient Use of Steam”, Westbury House. 1980 3. Guyer E.C. and Brownell D.L., “Handbook of Applied Thermal

Design”, Taylor and Francis. 1999

4. Nunn R.G., “Water Treatment Essentials for Boiler Plant Operation”, McGraw Hill Professional.

1996

5. Somasundaram S.L, “Thermal Engineering”, New Age International 1996 6. Zemansky M.W and Dittman R.H, “Heat and Thermodynamics”, Tata

McGraw Hill. 2007


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: IPP-02 Course Title: Mechanics of Materials


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Both 7. Subject Area: ESEC 8. Pre-requisite: Nil 9. Objective: To impart knowledge on stress-strain relations of materials necessary for the design of machine elements. 10. Details of Course: S. No. Contents Contact Hours

1. Concept of stresses, strains and deformation; Bars in uniaxial tension due to its own weight, and external load; Uniaxial compression; Statically indeterminate members; Composite beams and thermal stresses.

5

2. Two dimensional state of stresses, principal stresses and planes, stress circle; Two dimensional state of strains, principal strain, strain circles, determination of principal strain and its measurement, Poisson’s ratio and volumetric strains.

10

3. Application of generalized Hooke’s law to isotropic materials; Plain stress and strain application; Elastic constants and their relationship; Factor of safety.

4

4. Stress strain diagrams; Elastic and plastic behavior under multiaxial stresses; Hardness tests; Impact strength, fatigue, creep, mechanical properties at high and low temperatures.

5

5. Stress and strain in cylindrical and spherical shells subjected to internal pressure, analysis of stresses in piping system.

4

6. Couples, torque, angle of twist, and shear; Equivalent bending moment and twisting couple; Torsion of hollow and circular shaft; Closed coiled helical springs subjected to axial loads; Stress and deflection in carriage springs.

8

25 0 25 0 50

4

3 0

7. Types and geometry of gears, gear strain, velocity ratio, flat belts and v-belts, slip of belt.

6

Total 42


Publication 1. Beer F.P, Johnston E.R., and Dewolf J.Y., “Mechanics of Materials”,

3rd Ed., Tata McGraw Hill. 2008

2. Case J., Ross C. T. F., and Chilver H., “Strength of Materials and Structures”, Trinity Press International.

1999

3. Crandall S. H., Dahl N.C., Lardner T.J., "An Introduction to the Mechanics of Solids", Tata McGraw Hill.

2008

4. Hibbeler R. C., “Mechanics of Materials” Pearson. 2008 5. Norton R.L, “Machine Design: An Integrated Approach”, 2nd Ed.,

Prentice Hall. 2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: IPP-03 Course Title: Corrosion & Wear Engineering


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Both 7. Subject Area: ESEC 8. Pre-requisite: MT-201B 9. Objective: To provide the knowledge of corrosion and wear in the process machinery, their testing/measurement, and control.


1. Introduction: Overview, effect on plant equipment, impact on plant economy and safety.

3

2. Type of Corrosion: Uniform corrosion, galvanic corrosion, pitting, crevice corrosion, intergranular corrosion, stress corrosion cracking, erosion corrosion, corrosion fatigue.

4

3. Corrosion Mechanisms: Electrochemical mechanism, electrode potential, Nernst equation; Concentration, galvanic, and aeration cell; EMF and galvanic series and their application; Dependence of corrosion on pH, degree of aeration and composition of solution.

5

4. Measurement: Types of corrosion; Estimation of corrosion rate, weight loss and electrochemical methods.

5

5. Electrochemical Polarization: Activation, concentration and resistance polarization, passivation and transpassivation, testing and their application in determining type and extent of corrosion attack, Tafel plot, anodic/cathodic polarization, potentiostatic test.

6

6. Materials of Construction: Selection of materials of construction for plant equipment in process industries; In-plant testing and on-line monitoring of corrosion.

6

7. Corrosion Protection Measures: Corrosion resistant materials like, stainless steels, Ni alloys, Ti, plastic, ceramic, coating/cladding/weld

7

25 0 25 0 50

4

3 0

overlaying and paint; Sacrificial anode, anodic/cathodic protection measures, inhibitors; Economics of corrosion control.

8. Wear: Test of wear resistance; Ways and means to combat wear. 6 Total 42


Publication 1. Ahmad Z., “Principles of Corrosion Engineering and Corrosion

Control”, Butterworth-Heinemann 2006

2. Einar M., “Basic Corrosion Technology for Scientists and Engineers”, Institute of Materials, London.

1996

3. Fontana M. G., “Corrosion Engineering”, 3rd Ed., Tata McGraw Hill 2005 4. Gullichsen J. and Paulapuro H., “Papermaking Science and

Technology, Book 15: Materials, Corrosion Prevention and Maintenance (Ed. Aromaa J. and Klarin A.)”, Finnish Paper Engineers’ Association and TAPPI.

1999

5. Kelley R.G., Scully J.R., Shoesmith D. and Buchheit R.G., “Electrochemical Techniques in Corrosion Science and Engineering”, CRC Press

2002

6. Kutz M. “Handbook of Environmental Degradation”, William Andrew.

2005


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: IPP-04 Course Title: Material Handling and Safety


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Both 7. Subject Area: ESEC 8. Pre-requisite: MT-201B 9. Objective: To provide knowledge of different techniques for material handling and related safety aspects. 10. Details of Course: S. No. Contents Contact Hours

1. Introduction to Material Management: Importance, objectives, functions, approaches and characteristics.

4

2. Organization of Material Management: Introduction, types of organizational structure, inter-relationship of material management with manpower planning, training and organizational aspects.

4

3 Material Planning: Introduction, material planning, factors, techniques, importance, spare parts planning; Materials control, objects and factors.

4

4. Traction Type Conveyors: Belt conveyors, chain conveyors, push through conveyor, cable conveyors, roller conveyors, screw or spiral conveyors, oscillating conveyors and bucket elevators; Pneumatic conveyors.

7

5. Surface Transportation Equipment: Hand operated trucks, power truck, industrial trailers, and industrial rail-road equipments.

5

6. Overhead Transportation Equipment: Mono rails, mono-cable, single rope, double ropes and continuous bi-cable tramways.

5

7. Cranes and Elevating Equipment: Revolving cranes, traveling cranes, mobile cranes, bridge cranes, floating cranes; Continuous and reciprocating motion vertical conveyors, stackers, industrial lifts, hoist type elevators, vertical ship hoist elevators.

6

25 0 25 0 50

4

3 0

8. Safety Aspects: Introduction, causes of accidents, preventive measures, safety education and training, plant safety programmes, safety factors, safety precaution observed by the operators; Safety through legislation, workmen compensation act 1923, Indian factory act 1948; First aid; Fire extinguishers; Insurances.

7

Total 42 11. Suggested Books S. No. Name of Books / Authors Year of

Publication 1. Agarwal G.K., “Plant layout and Materials Handling”, Jain Brothers. 2007 2. Reese C.D., “Material Handling Systems: Designing for Safety and

Health”, Taylor and Francis. 2000

3. Robinson L. and Thorn I., “Handbook of Toxicology and Exotoxicology for the Paper Industry”, Blackwell Publishers.

2001

4. Sharma S. C., “Material Management and Materials Handing”, Khanna Publishers.

1989

5. Singh A.K., “Materials Management” Firewall Media. 2008


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: IPP-05 Course Title: Process Equipment Design


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: Both 7. Subject Area: ESEC 8. Pre-requisite: Nil 9. Objective: To impart knowledge of mechanical design aspects of various pressure vessels and storage tanks used in process industries.


1. Mechanics of Materials: Stress-strain relationship for elastic bodies, theories of failure, thermal stresses; Torsion of solid and hollow cylindrical shafts; Thin and thick cylinders under stress.

6

2. Pressure Vessels: Introduction of codes for pressure vessel design; Classification of pressure vessels; Design of cylindrical and spherical shells under internal and external pressure; Selection and design of closures; Optimum length to diameter ratio of pressure vessel using common types of closures; Design of jacketed portion of vessels.

10

3. Accessories of Pressure Vessels: Selection and design of nozzles; Elementary idea of compensation for openings; Selection of gaskets; Selection and design of flanges; Pipe thickness calculation under internal and external pressure.

4

4. Tall Tower Design: Design of shell, skirt, bearing plate, and anchor bolts for tall towers used at high wind and seismic conditions; Examples of design of tall towers, such as bleaching towers, and chimneys.

6

5. Supports: Design of lug support and saddle support including bearing plates and anchor bolts.

3

25 0 25 0 50

4

3 0

6. Storage Tanks: Filling and breathing losses; Classification of storage tanks; Design of liquid and gas tanks; Design of storage tanks for process industries.

7

7. Application to Plant Equipment Design: Design of reactors, evaporators, and drum dryers; Inspection and testing of pressure vessels, radiography; Introduction to flexibility analysis of piping systems.

6


Publication 1. Brownell L.E. and Young H.E., “Process Equipment Design” 2nd Ed.,

John Wiley. 2004

2. Bhattacharya B.C., “Introduction of Chemical Equipment Design”, CBS Publishers.

2003

3. Joshi M.V. and Mahajani V. V., “Process Equipment Design”, MacMillan India.

1996

4. I.S: 2825-1969 (Reaffirmed), “Code for Unfired Pressure Vessels”, BIS, New Delhi.

2007

5. I.S: 803-1976 (Reaffirmed), “Code of Practice for Design, Fabrication and Erection of Vertical Mild Steel Cylindrical Welded Oil Storage Tanks”, BIS, New Delhi.

2006


NAME OF DEPTT./CENTRE: Department of Paper Technology 1. Subject Code: IPP-06 Course Title: Industrial Piping


3. Examination Duration (Hrs.): Theory Practical 4. Relative Weightage: CWS 1 PRS MTE ETE PRE 5. Credits: 6. Semester: 7. Subject Area: ESEC 8. Pre-requisite: Nil 9. Objective: To provide knowledge for design and selection of pipe lines and piping networks in process industries.


1. Flow of Fluids: Frictional loss in pipes, ducts and fittings; Carrying capacity of pipes; Pressure drop and diameter calculations for flow of steam, water, oil and gases.

6

2. Vapour-Liquid Piping: Flow patterns; Piping design for two-phase flow; Design of piping for reboiler and condenser systems.

4

3. Hydraulic Transport: Design of pipes for transport of slurries; Correlations for various flow regimes.

6

4. Pneumatic Transport: Conveying systems; Solid-gas flow patterns in vertical, horizontal and inclined pipe lines; Concept of saltation and choking velocities; Pressure drop calculations in different pipe lines carrying gas solid mixture; Design of feeding systems for pneumatic transport of solids.

8

5. Network Design: Optimum pipe line diameter calculations and optimum pipe network design; Nominal pipe size, schedule numbers; Piping layout considerations, elements of supporting systems, fixtures and pipe attachments, color codes.

8

6. Materials of Construction: Stable and unstable deformation, plasticity, plastic instability, design assumptions, stress evaluation and design limits; Codes and standards; Local components of pipe bends,

6

25 0 25 0 50

4

3 0

branch connections and bolted flange connections; Introduction to piping vibration, its prevention and control.

7. Simplified Methods for Flexibility Analysis: Thermal expansion loops, code rules, approximate solutions and flexibility analysis by model tests, approaches to reducing expansion effects, expansions joints.

4


Publication 1. Boterman R. and Smith P., “Advanced Piping Design”, Gulf

Publishing. 2008

2. Deutsch D.J. “Process Piping Systems”, McGraw Hill. 1980 3. Marcus R.D., Leung L.S., Klinzing G.E. and Rizk F., “Pneumatic

Conveying of Solids”, Chapman and Hall. 1990

4. Nayyar M.L., “Piping Handbook”, 7th Ed., McGraw Hill. 2000 5. Shook C.A. and Roco M.C. “Slurry Flow; Principles and Practice”,


6. Smith P., “The Fundamentals of Piping Design: Drafting and Design Methods for Process Applications”, Gulf Publishing.

2007

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