INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India India...

INDIATECHNICAL ADVANTAGE

MAKRAND APPALWAR C.E.O.

EMMBI POLYARNS LIMITEDMumbai, India

www.fibcindia.com

India Advantage – Growth With Harmony

In the 21st Century the Greatest Concern of the world is Effective Environmental Management.

I will be touching on various aspects relating to, India advantage to improve the Carbon Footprint on the

mother earth .

&

Environmental ManagementA Possible Contribution of World FIBC fraternity

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam

India Advantage – New Perspective

FIBC Process Flow Chart

Quality Resin

Extrusion Weaving Bag Assembly Testing Logistics

To Extract the optimum results out of the FIBC India can offer many advantages in

o Resin Quality & Availability.o Precision Extrusion. o Smart Weaving. o Expert Bag making. o Convenient Logistic Locations.

India Advantage – FIBC a new approach


India demand supply indicate that enough PP capacity are being added to meet the projected demand.

Over the years Raffia has shifted to Asia - 2005 Raffia capacity 6.2 MMT. 2010 Projected Raffia Capacity 8.1 MMT.

India Advantage – Resin Availability


Quality Resins & Speciality Additives

Specialty PP-FIBC grade with 2 MFI is being introduced

UV Master batches - Food Grade and Industrial Non Food Grade

Color Master batches - Heavy Metals Free

Property Master batches - Food Grade Bags, Anti Fungal, Anti Bacterial, Anti Algae, Anti Rodents.

Specialty Master batches - Anticorrosive, Anti Static, Conductive , Static Dissipative.

India Advantage – Resin Availability (contd.)


Features of Typical Indian Extrusion line High output lines – Saving in labor cost Gravimetric Dosing Mixing Systems – Palette

size in dependant polymer loading AC motors with vector control drives – reduced

energy consumption Automatic Screen changers – continuity of

operations Adiabatic Screw design – lower heat loss Static mixers – uniform horizontal film

thickness Melt pumps – uniform linear film thickness Auto flex sheet die – denier uniformity Bi-metallic liners – low wear & tear

India Advantage – Manufacturing - Extrusion


Features of Typical Indian Extrusion line

Three mixing zones - homogenization

Double flight barrier screw – low temperature processing

Direct geared motors – uniform tape width

Six station slitters – continuity of operation

Beta gauging for thickness measurement – uniform film thickness

Extended orientation unit – improved tenacity

India Advantage – Manufacturing – Extrusion (contd.)


•Multiple rollers - Low Weaving Losses

•Electronically controlled weaving alarms – warp and weft breakages for low wastage

•Composite Circular weaving - ventilated fabric with locking thread.

•Wide width circular wearing – upto 5.8 mtrs lay flat

•Ultrasonic cutting & welding – Geotextile salvaging

India Advantage – Manufacturing – Smart Weaving

Features of Typical Indian Weaving Machines


Composite Weaving Circular Ventilated Fabric.

.

India Advantage – Research & Development


Bag making Still highly non - automated and labor driven Process.

Abundant availability of skilled manpower

More than 400 Engineering colleges with 12,000 Engineering Graduates passing out per year

500 Industrial Training Institutes (ITI) with 15,000 trained technicians per year across the country

Age old textile background gives an edge in the tailoring process of the FIBC

“Clean Room” Facilities – for pharmaceutical and food grade application

India Advantage – Manufacturing – Expert bag making


MFI Testing for Input of Raw Materials

Spectrophotometers for exact color matching

Online tenacity and elongation testing

Computerized simulated weathering testing

Destructive testing for performance parameters of FIBC testing rig

India Advantage – Quality Assurance & Testing


Advantage to Stay

Increase In the Working age population will keep the advantage alive for long period Largest English speaking workforce for ease of communication

India Advantage – Human Resources


15 No of Major Container handling Sea Ports In India. 53 Shipping Lines operating to and from India. 83 Vessels Visiting on weekly Basis. For EU , America & Gulf.

India Advantage – Logistics


Use ERP Software for the operations production planning, logistics for efficient manufacturing & marketing support system.

Use of Design Software's for designing and costing resulting in the improved accuracy and faster turnaround time for queries.

India Advantage – Information Technology


% Wise Cost Breakup of General FIBCIndia

RM Cost59%

Other Mfg Cost11%

Power, Fuel and Water3%

Employee Cost5%

Interest and Finance Charges3%

Depricaiation & Amortization3%

Freight to US9%

Freight to EU7%

India Advantage – Summarized cost of production


2200

2300

2400

2500

2600

2700

2800

Approx Landed cost in US Approx. Landed cost in EU

India

China

Indonesia

Turky

India Advantage – Global competitiveness

Global Competitiveness of India


Protective Irrigation System using FIBC as “FLEXI TANK”

FIBC Based Tank for the Auxiliary storage of water

Application in,Agricultural SectorDisaster Hit AreasConstruction Sites

All the areas of Low cost liquid storage applications

India Advantage – Development of new FIBC Application


“WORLD FIBCA”

Objectives: Benchmarking and Uniform design norms for “Global

Standards for FIBC”.

Research & Development Laboratory for New application and operational improvement in “FIBC World”.

Guide lines for “ Good Manufacturing Practices” to optimize the user satisfaction.

Understanding of Across the Border Legal Issues.

Buyer advisory Service.

India Advantage – Think Ahead


GREEN FIBC.

An example: Size : 100cm. x 100cm. x 100cm.

SWL : 1000 KG , SF : 5:1

1.5 gm Polymer Used = 1 kg. Material Carried. or 1.5 gm Polymer Used = 1 Liter Volume.

Weight of the FIBC : Upto 1500 gm. : GREENUpto 1750 gm. : YELLOWAbove 1750 gm. : RED

India Advantage – Think Ahead


Polymer Usage Optimization in FIBC

India Advantage – Energy Conservations

Total world market of FIBC 500 KT

10% saving in the Polymer used in FIBC by optimum utilization of polymer strength using advance manufacturing technologies would translates to

50 KT

Crude Oil required of producing 50 KT PP – 4.23 million barrels

Energy required of producing 50 KT PP 65 million units

Energy required of producing FIBCs of 50 KT 44 million units

Reduction in fuel and shipping cost of 40ft containers

2500 no


Thank You

&

Visit Incredible India!!!

www.fibcindia.com


India Advantage – Growth With Harmony

INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India India...

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