INDEXABLE - SwissCutswisscuttools.com/wp-content/uploads/2017/07/Swisscut... · 2020. 7. 27. · 3....

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INDEXABLE CUTTING TOOLS CATALOGUE


CONTENTS3 / Introduction

4 / Manufacturing Process

5 / Grade Information

6 / Technical Formula

12 / Milling Inserts

18 / Milling Cutters

23 / Drilling Inserts

24 / Drilling Holders

28 / Turning Inserts

33 / Tool Holders

39 / Parting Inserts

39 / Threading Inserts

CONTENTS3 / Introduction

4 / Manufacturing Process

5 / Grade Information

6 / Technical Formula

12 / Milling Inserts

18 / Milling Cutters

23 / Drilling Inserts

24 / Drilling Holders

28 / Turning Inserts

33 / Tool Holders

39 / Parting Inserts

39 / Threading Inserts

SwissCut’s “Special Hybrid Grade” technology works on any material. Only one insert (Grade) needed to cut all mate-rials. SwissCut “Special Hybrid Grade” inserts are both tougher & harder than all top brands, that is why they deliver unmatched performance on all materials. Easier to use! Only one grade means less confusion for machinist, less invento-ry and saves costs. Exact cutting parameters are printed on each insert box.

Introduction

Advanced Manufacturing Process

01 / Pressing

02 / Sintering

03 / Grinding

04 / Honing

05 / Coating

06 / Inspection01

02 03

04 05

06

Special Hybrid GradesFeatureS oF GradeS

Swiss special hybrid grades, extremely efficient in covering materials including steel, stainless steels, cast iron & high temp alloys.

• PVD coating with optimal thermal resistance & added strength

• Tough carbide substrate designed for demanding application

• Substrate and PVD coating designed to balance edge strength & wear resistance

• Excellent cutting performance under harsh machining condition

• Thick coating optimized for cast iron applications

• CVD coating with optimal thermal & wear resistance for turning applications

• Exceptional cutting performance attributed to combination of carbide substrate and coating

unique Substrate / PVd coating for MILLING and drILLING application

unique Substrate / PVd coating for turNING application

unique Substrate / SVC coating for MILLING and drILLING application

S300

S100

S500

Ultra dense PVD coating

Unique PVD coating for Turning

Unique PVD coating for Cast iron

Micro grain size carbide



Technical FormulaCutting speed (Vc) [m/min.]

Vc =D . π. n

[m/min.]1000

Material designations & dimensions

Revolutions per minute (n) [rev./min.]

n =Vc . 1000

[rev./min.]D . π

Feed per tooth [mm/tooth]

fz =Vf

[mm/tooth]n . z

Metal removal amount [cm3/min.]

Q =ae . ap . Vf

[cm3/min.]1000

Power consumption [kW]

Pc =Q . kc

[rev./min.]60 . 102. n

Feed rate (Vf) [rev./min.]

Vf = fn . n [rev./min.]

ae Width of cut [mm]

ap Depth of cut [mm]

D Cutter diameter [mm]

Dw Work piece diameter [mm]

fz Feed per tooth [mm/tooth]

π Circular constant

kc Specific cutting resistance [kgf/mm3]

n Revolutions of spindle [min.-1]

Pc Power consumption [kW]

Q Metal removal amount [cm3/min.]

Vc Cutting speed [m/min.]

Vf Feed rate [mm/min.]

fn Feed per revolution [mm/rev.]

z Effective number of edges [pcs.]

n Mechanical efficiency [%]

1. Inappropriate feed(f) rate2. Cutting speed(s) too high

1. Adjust feed(f) rate according to depth(ap), width(ae)2. Reduce cutting speed(s)

rapid Flank Wear

1. Feed(f) rate too high2. Cutting speed(s) too low3. Vibration of holder & machine

1. Reduce feed(f) rate2. Increase cutting speed(s)3. Reduce the tool overhang & improve the rigidity of machine and workpiece

Chipping

1. Insufficient coolant2. Cutting speed(s) too high

1. Check cooling system, supply enough coolant or use dry milling2. Reduce cutting speed(s)

thermal Crack

1. Cutting speed(s) too low2. Insufficient coolant3. Not enough rake angle

1. Increase cutting speed(s)2. Supply enough coolant3. Increase rake angle of change inserts

Built-up edge

1. Scaling or work hardening in orkpiece surface area2. Burrs in workpiece

1. Change/Vary cutting condition (feed & depth)2. Change path or direction

Notching

1. Wrong insert shape or corner radius2. Corner radius too small3. Cutting force fluctuation too high

1. Choose the insert with bigger corner or radius

Fracture

1. Insufficient coolant supply2. Cutting speed(s) and feed(f) rate too high

1. Increase coolant supply or concentration2. Reduce cutting speed(s) and feed(f) rate

Cratering

1. Cutting speed(s) too high2. Too much stress applied on the cutting edge

1. Reduce cutting speed(s)2. Supply enough coolant3. Choose insert with bigger corner radius

Plastic deformation

description Solution

Technical Informationdamage of Insert & Counter Measure

Technical Informationtrouble Shooting

HeatInappropriate

cutting condition

Poor surfacequality ofmachined

surface

Premature insert wear

Chipping of cut-ting edge

Built up edge

Inappropriate cutting condition

Chatter

Change ofcutting edge

line


Burr, Chipping(Steel,

Aluminum)


Chipping ofworkpiece(Cast Iron)


Burr(Mild steel)


Trouble Cause

Counter measure

Cutting conditions

Cutting speed

Feed rate Depth of cut Coolant

: decrease : increase : depends on status • : use coolant

*Above recommend cutting condition can be changed according to the customer’s machining condition.

ISO Material Group VDI Group Relative materials (DIN) Hardness HBCutting speed

(m/min.)

P

Non-alloy steel 1 - 59 SMn 28, C35, C50,

C40E, C45E, 49 CrMo 4

125 - 250 150 - 250

Low alloy steel 6 - 913 CrMo 44,

40NiCrM022, 58 CrV 4

200 - 350 140 - 200

High alloy steel 10 - 11X 40 CrMoV 5 1,

X100 CrMoV 5 1, S6-5-5200 - 325 80 - 140

M

Ferritic/martensitic Stainless steel

12 - 13 X6Cr13, X10CrA118, X20CrNi175 200 - 240 130 - 190

Austenitic Stainless steel

14X5 CrNi 18 9,

X5 CrNiMo 17 13 3, X6 CrNiTi 18 9

180 100 -200

K

Grey cast iron 15 - 16GG15, GG20, GGG40,

GG-35180 - 260 160 - 200

Malleable castiron 19 - 20GTS-35-10, GTS-35, GTS70-02, 20mN5

130 - 230 130 - 180

S

Fe, Ni or Co based 31 - 35X12 NICrAlTi 31 20,

TiAl5Sn2200 - 350 30 - 50

Titanium and Ti-alloy based

36 - 37 TiCu2, TiAl6V4, TiAl6V4ELI - 35 - 75

H

Hardended steel 38 - 39C 105 W1,75

CrMoNiW 6 755 - 60 HRc 55 - 65

Chilled cast iron 40G-X 260 NiCr 4 2, X15 CrNiSi 25 20

400 45 - 55

Cast iron 41 G-X 300 CrMo 15 3 55 HRc 55 - 65

Special Hybrid Grades Recommend Cutting ConditionsPVd coating for MILLING and drILLING application

Special Hybrid Grades Comparison Chart

ISO Symbol Swiss Cut Sandvik Kennametal Seco Iscar Mitsubishi Sumitimo Tungaloy Taegutec

MIL

LIN

G

P

P10 S300GC1010 GC1025

KC715M IC250 IC808

ACP200TT2510TT7080

P20 S300GC1010 GC1025 GC2030

KC522M KC525M

F25M MP3000

IC250 IC808 IC908 IC928

MP6120 VP15TF

ACP200

AH725AH120AH330GH330

TT2510TT7080TT9080

P30 S300*GC1010 GC1030 GC2030

KC725M KC530M

F25M MP3000

F30M

IC250 IC808 IC908 IC928

MP6120 VP15TF MP6130 VP30RT

ACP200ACP300


TT8080TT9080

P40 S300* GC1030 KC735MF40M T60M

VP30RT ACP300 AH140TT8080TT9080

M

M10 S300*GC1025 GC1030

KC715M IC903

M20 S300*

GC1025 GC1030 GC1040 GC2030

KC730 KC522M KC525M

F25M MP3000

IC250 IC300 IC808 IC928

VP15TF MP7130 MP7030 VP20RT

ACP200


TT9080

M30 S300GC1040 GC2030

KC725M KC735M

F30M F40M

MP3000

IC250 IC300 IC808 IC928


ACP200ACP300

AH120AH725GH130GH340

TT8080TT9080

M40 S300 F40M MP7140 VP30RT

ACP300 AH140TT8080TT9080

K

K10 S300 GC1010 KC510M

IC350 IC810 IC900 IC910

MP8010AH110GH110AH330

TT6080TT7080

K20 S300*GC1010 GC1020

KC520M KC525M

MK2000IC350 IC830

VP15TF VP20RT

ACK300 GH130TT6080TT7080

K30 S300* GC1020KC725M KC735M

IC350 IC830

VP15TF VP20RT

ACK300

S

S10 S300* GC1025 KC510M IC903MP9120 VP15TF

S20 S300*GC1025 GC2030

KC522M KC525M

IC300 IC808 IC908 IC328

MP9120 VP15TF MP9130 MP9030

TT9080

S30 S300 GC2030 KC725M F40MIC830 IC928

TT8080TT9080

H

H10 S300GC1010 GC1030

KC635MMH1000

F15MIC900

VP15TF VP10H

TT2510TT6080

H20 S300GC1010 GC1030

KC635M F15MIC900 IC808

VP15TFTT2510TT6080

H30 S300 KC530MMP3000

F30M

IC808 IC908 IC1008

PVd MILLING and drILLING

* Outstanding performance.- Above chart is selected from a publication. We have not obtained approval from each company.

Special Hybrid Grades Comparison Chart

Special Hybrid Grades

Cutting tool Performance

300

250

200

150

100

50

0

Wea

r (µm

)

Time (min.)

bc L i

0 10 20 30 40

01. test result for aPKt 1003Pdtr

test Condition

test Condition

test Condition

Slow wear tendencyLonger tool life

250

200

150

100

50

0


Wea

r (µm

)

Time (min.)

Test finishing wear value : 300µm(flank wear)

0 20 40 60 80

bc m

02. test result for aMPt 1135Pdtr


bc m

300

250

200

150

100

50

0

Wea

r (µm

)

Time (min.)0 2 4 6 8

03. test result for rPMt 1204M0

Material(alloy tool steel)

dIN : X100CrMoV5 1aISI : d2

JIS : SKd11

Workpiece HB 210 ~ 220

Workpiece size 150 x 200 x 120

Vc(m/min.) 140

fz(mm/tooth) 0.1

ap/ae(mm) 8 / 3

Coolant Dry


dIN : 42CrMo4aISI : 4140

JIS : SCM440



Vc(m/min.) 180

fz(mm/tooth) 0.15

ap/ae(mm) 2 / 20

Coolant Dry


dIN : X100CrMoV5 1aISI : d2

JIS : SKd11



Vc(m/min.) 120

fz(mm/tooth) 0.23

ap/ae(mm) 1.5 / 20

Coolant Dry

1. Insert Shape

a b C D

e H K L

O P R S

SPeCIaL

T W X

2. Clearance angle

5° 7° 15° 20°

b C D e

25° 30° 0° 11°

f g n P

4. Cross Section

a f g

M n R

SPeCIaL

T W X

Milling Inserts Designation System-ISO

P2

K3

n4

S1

3. tolerancetolerance (mm) I.C. Size (mm)

m t I.C. 6.35 9.525 12.7 15.875 19.05 25.4

A ± ± 0.005 ± ± 0.025 ± ± 0.025 • • • • • •

C ± ± 0.013 ± ± 0.025 ± ± 0.025 • • • • • •

E ± ± 0.025 ± ± 0.025 ± ± 0.025 • • • • • •

F ± ± 0.005 ± ± 0.025 ± ± 0.013 • • • • • •

G ± ± 0.025 ± ± 0.13 ± ± 0.025 • • • • • •

H ± ± 0.013 ± ± 0.025 ± ± 0.013 • • • • • •

K ± ± 0.013 ± ± 0.025

± ± 0.05 • •

± ± 0.08 •

± ± 0.10 • •

± ± 0.13 •

M

± ± 0.08

± ± 0.13

± ± 0.05 • •

± ± 0.13 ± ± 0.08 •

± ± 0.15 ± ± 0.10 • •

± ± 0.18 ± ± 0.13 •

8. edge Preparation

9. Cutting direction

10. Chip Breaker

For Application

125

036

eD7

T8

R9

CHIPbReaKeR

10

6. thickness (mm)

t mm

02 2.38

03 3.18

T3 3.97

04 4.76

06 6.35

07 7.94

09 9.52

5. Cutting edge Length (mm)

I.C. C S R T H O

L

5.56 09

6.35 06 06 06 11

7.94 08 13

9.525 09 09 09 16

12.7 12 12 12 22 05 05

15.875 16 15 15 27 09

17.94 07

19.05 19 19 19 33 10

25.4 25 25 25

7. Lead angle & relief angle of Minor Cutting edge

Lead Angle Relief Angle of minor

A 45° B 5°

D 60° C 7°

E 75° D 15°

F 85° E 20°

P 90° F 25°

Z SPECIAL G 30°

N 0°

P 11°

Z SPECIAL

Milling Inserts Designation System-ISO

InsertShape

designationdimensions

Feed*(mm/tooth)

depth*of Cut Geometry &

related CutterI d S φ r min. max. min. max.

AOMT 123608PDTR

12 6.6 3.6 11 0.8 0.07 0.22 0.50 11.00

APKT 1003PDTR 10.5 6.7 3.5 11 0.5 0.06 0.20 0.50 9.00

APKT 100308PDTR 10.5 6.7 3.5 11 0.8 0.07 0.26 0.50 9.00

APKT 1604PDTR 16.3 9.5 5.3 11 0.8 0.10 0.32 0.50

APKT 160416PDTR 16.3 9.5 5.3 11 1.6 0.10 0.32 0.50

APMT 1135PDTR 11.18 6.2 3.5 11 0.4 0.07 0.22 0.50

APMT 113508PDTR 11.18 6.2 3.5 11 0.8 0.07 0.22 0.50

APMT 1604PDTR 17.19 9.5 5.5 11 0.8 0.09 0.30 0.50

ODMT 060508 - 15.88 5.56 15 - 0.12 0.54 0.40 4.00

ODMW 060508 - 15.88 5.56 15 - 0.12 0.58 0.40 4.00

OFMT 05T305TN - 12.7 4 25 - 0.12 0.51 0.40 3.50

Milling InsertsUnit: mm

page

* Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 8.- Product image shown on this catalogue may differ from actual products.

MIllInG DrIllInG TurnInG ParTInG THreaDInG

p.18

p.18

p.18

p.19

p.19

p.19

InsertShape


Feed*(mm/tooth)



RDMT 0602M0 - 6 2.38 15 - 0.10 0.48 0.30 1.50

RDMT 0802M0 - 8 2.38 15 - 0.10 0.58 0.30 2.00

RDMT 0803M0 - 8 3.18 15 - 0.10 0.58 0.30 2.00

RDMT 10T3M0 - 10 3.97 15 - 0.10 0.64 0.30 2.50

RDMT 1204M0 - 12 4.76 15 - 0.14 0.74 0.30 3.00

RDMW 0602M0 - 6 2.38 15 - 0.10 0.48 0.30 1.50

RDMW 0802M0 - 8 2.38 15 - 0.10 0.58 0.30 2.00

RDMW 10T3M0 - 10 3.97 15 - 0.10 0.70 0.30 2.50

RDMW 1204M0 - 12 4.76 15 - 0.10 0.74 0.30 3.00

RPMT 08T2M0 - 8 2.78 11 - 0.10 0.58 0.30 2.00

RPMT 10T3M0 - 10 3.97 11 - 0.10 0.64 0.30 2.50

RPMT 1204M0 - 12 4.76 11 - 0.14 0.74 0.30 3.00

RPMW 10T3M0 - 10 3.97 11 - 0.10 0.64 0.30 2.50

RPMW 1204M0 - 12 4.76 11 - 0.14 0.74 0.30 3.00

SEKN 1203AFTN - 12.7 3.18 20 - 0.10 0.46 0.50 6.00

SEKN 1504AFTN - 15.88 4.76 20 - 0.10 5.00 0.50 8.00

SEKR 1203AFTN - 12.7 3.18 20 - 0.10 5.00 0.50 6.00

Unit: mm

page

Feed and Depth of cut need to be adapted according to the Material Group. Please see on page 8.- Product image shown on this catalogue may differ from actual products.


p.20

p.20

p.20

p.20

p.21

p.21

InsertShape


Feed*(mm/tooth)



SEKT 12T3AGSN - 13.4 4 20 - 0.1 0.46 0.50 7.00

SEKT 1204AFTN - 12.7 4.76 20 - 0.10 0.46 0.50 7.00

SEMT 1204AFTN - 12.7 5.06 20 - 0.10 0.46 0.50 7.00

SEKT 13T3AGSN - 13.4 4 20 - 0.10 0.46 0.50 7.00

SPKN 1203EDTR - 12.7 3.18 11 - 0.10 0.43 0.50 9.00

SPKN 1504EDTR - 15.88 4.76 11 0.10 0.43 0.50 12.00

SPKR 1203EDTR - 12.7 3.18 11 - 0.10 0.43 0.50 9.00

SPMT 12T308 - 13.29 3.97 11 0.8 0.07 0.29 0.50 9.00

SPUN 120308 - 12.7 3.18 11 - 0.10 0.37 0.50 6.00

Unit: mm



p.21

p.22

p.22

p.22

p.22

InsertShape


Feed*(mm/tooth)



TPKN 1603PDTR 16.4 9.525 3.18 11 - 0.08 0.27 0.50 12.00

TPKN 2204PDTR 22.1 12.7 4.76 11 - 0.09 0.27 0.50 18.00

TPKR 1603PDTR 16.4 9.525 3.18 11 - 0.09 0.22 0.50 12.00

TPKR 2204PDTR 16.4 9.525 3.18 11 - 0.09 0.22 0.50 18.00

TPUN 160308 16.4 9.525 3.18 11 - 0.08 0.27 0.50 12.00

Unit: mm

page



p.23

p.23

p.23

CutterShape

designationdimensions Geometry &

related Insertd2 d d L z ap

Unit: mm

page

YBP9010-D040/6 - 40 16 40 6 9

YBP9010-D050/7 - 50 22 40 7 9

YBP9010-D063/8 - 63 22 40 8 9

YBP9010-D080/10 - 80 27 50 10 9

YBP9016-D040/4 - 40 16 40 4 15

YBP9016-D050/5 - 50 22 40 5 15

YBP9016-D063/6 - 63 22 40 6 15

YBP9016-D080/7 - 80 27 50 7 15

YBP9016-D100/8 - 100 32 50 8 15

YBP9016-D125/9 - 125 40 63 9 15

YBP9016-D160/10 - 160 40 63 10 15

YBP9011-D010/1 - 10 16 100 1 9

YBP9011-D012/1 - 12 16 100 1 9

YBP9011-D016/2 - 16 16 120 2 9

YBP9011-D020/3 - 20 20 120 3 9

YBP9011-D016/2 - 16 16 150 2 9

YBP9011-D020/2 - 20 20 150 2 9

YBP9011-D025/4 - 25 25 150 4 9

YBP9011-D025/4 - 25 25 200 4 9

YBP9011-D032/5 - 32 25 150 5 9

YBP9011-D032/4 - 32 25 200 4 9

YBO9012-D040/6 - 40 22 40 6 10

YBO9012-D050/7 - 50 22 40 7 10

APKT 1003

APKT 1604

APMT 1135

AOMT 1236

p.14

p.14

p.14

p.14

Milling Cutters


CutterShape



Unit: mm

page

YBD4206-D040/4 - 40 16 40 4 5

YBD4206-D050/4 - 50 22 40 4 5

YBD4206-D063/5 - 63 27 50 5 5

YBD4206-D080/6 - 80 32 50 6 5

YBD4206-D100/7 - 100 40 50 7 5

YBD4206-D125/7 - 125 40 63 7 5

YBF4305-D032/3 - 32 16 40 3 3

YBF4305-D040/3 - 40 16 40 3 3

YBF4305-D050/4 - 50 22 40 4 3

YBF4305-D063/5 - 63 22 40 5 3

YBF4305-D080/6 - 80 27 50 6 3

YBF4305-D100/7 - 100 32 50 7 3

YBF4305-D125/8 - 125 40 63 8 3

YBDR06-D016/2 - 16 16 150 2 3

YBDR06-D020/3 - 20 20 180 3 3

YBDR06-D025/3 - 25 25 180 3 3

YBDR08-D020/2 - 20 20 180 2 5

YBDR08-D025/3 - 25 25 180 3 5

YBDR08-D032/3 - 32 32 180 3 5

YBDR10-D020/2 - 20 20 180 2 5

YBDR10-D025/3 - 25 25 180 3 5

YBDR10-D032/3 - 32 32 180 3 5

ODMT(W) 0605

OFMT 05T3

p.14

p.14

RDMT 0602

RDMT(W) 10T3

RDMT(W) 0803

p.15

p.15

p.15


YBDR12-D040/4 - 40 16 40 4 6

YBDR12-D050/4 - 50 22 50 4 6

YBDR12-D063/5 - 63 27 50 5 6

YBDR12-D080/6 - 80 32 50 6 6

YBDR12-D100/7 - 100 40 50 7 6

YBPR12-D040/3 - 40 16 40 3 6

YBPR12-D050/4 - 50 22 40 4 6

YBPR12-D063/5 - 63 27 50 5 6

YBPR12-D080/6 - 80 32 50 6 6

YBPR12-D100/7 - 100 40 50 7 6

YBPR12-D125/7 - 125 40 63 7 6

YBE4512-D63/5 76 63 22 48 5 6

YBE4512-D80/6 93 80 27 50 6 6

YBE4512-D100/6 113 100 32 50 6 6

YBE4512-D125/7 138 125 40 63 7 6

YBE4515-D100/8 118 100 32 50 9 8

YBE4515-D125/8 143 125 40 63 9 8

YBE4515-D160/10 178 160 40 63 9 10

YBE4515-D200/12 218 200 60 63 9 12

YBE4512-D040/3 53 40 16 40 3 6

YBE4512-D050/4 63 50 22 48 4 6

YBE4512-D063/5 76 63 22 48 5 6

YBE4512-D080/6 93 80 27 50 6 6

YBE4512-D100/6 113 100 32 50 6 6

YBE4512-D125/7 138 125 40 63 7 6

YBE4512-D160/8 173 160 40 63 8 6

CutterShape



Unit: mm

page


RDMT

RPMT

SEKN

SEKN

SEKT

p.15

p.15

p.15

p.16

p.16

YBE4512-D040/3 53 40 16 40 3 6

YBE4512-D050/4 63 50 22 48 4 6

YBE4512-D063/5 76 63 22 48 5 6

YBE4512-D080/6 93 80 27 50 6 6

YBE4512-D100/6 113 100 32 50 6 6

YBE4512-D125/7 138 125 40 63 7 6

YBE4512-D160/8 173 160 40 63 8 6

YBP7512-D63/4 69 63 22 40 4 9

YBP7512-D80/5 86 80 27 50 5 9

YBP7512-D100/7 106 100 32 50 7 9

YBP7512-D125/8 131 125 40 63 8 9

YBP7515-D100/7 108 100 32 50 12 7

YBP7515-D125/8 133 125 40 63 12 8

YBP7515-D160/10 168 160 40 63 12 10

YBP7515-D200/12 208 200 60 63 12 12

YBP9012-D040/3 - 40 16 40 3 11

YBP9012-D050/4 - 50 22 40 4 11

YBP9012-D063/5 - 63 22 48 5 6

YBP9012-D80/6 - 80 27 50 6 6

YBP9012-D100/8 - 100 32 50 6 6

YBP9012-D125/8 - 125 40 63 7 6

YBP7512-D063/4 69 63 22 40 4 9

YBP7512-D080/5 86 80 27 50 5 9

YBP7512-D100/7 106 100 32 50 7 9

YBP7512-D125/8 131 125 40 63 8 9

CutterShape



Unit: mm

page

SPKN

SPKN

SPMT

SPUN

p.16

p.16

p.16

p.16

p.16


SEKT

YBP9016-D63/4 - 63 22 50 4 12

YBP9016-D80/5 - 80 27 50 5 12

YBP9016-D100/6 - 100 32 50 6 12

YBP9016-D125/6 - 125 40 63 6 12

YBP9022-D80/4 - 80 27 50 4 18

YBP9022-D100/5 - 100 32 50 5 18

YBP9022-D125/6 - 125 40 63 6 18

YBP9022-D160/7 - 160 40 63 7 18

YBP9016-D63/4 41 63 22 50 4 12

YBP9016-D80/5 59 80 27 50 5 12

YBP9016-D100/6 78 100 32 50 6 12

YBP9016-D125/6 98 125 40 63 6 12

CutterShape



Unit: mm

page


TPKN (R)

TPKN (R)

TPUN

p.17

p.17

p.17

CutterShape


related CutterI2 d S θ r min. max.

WCMX 040208 3.99 6.35 2.38 7 0.8 0.05 0.11

WCMX 050308 5.07 7.94 3.18 7 0.8 0.06 0.11

WCMX 06T308 6.14 9.52 3.97 7 0.8 0.06 0.13

WCMX 080412 8.14 12.7 4.76 7 1.2 0.06 0.18

SPMG 050204 5 - 2.38 11 0.4 0.04 0.1

SPMG 060204 6 - 2.38 11 0.4 0.04 0.1

SPMG 07T308 7.94 - 3.97 11 0.8 0.05 0.11

SPMG 090408 9.8 - 4.3 11 0.8 0.06 0.12

Unit: mm

p.27

page

p.25-26

Drilling Inserts



YBWD210 21 75 151 32

YBWD220 22 75 151 32

YBWD230 23 75 151 32

YBWD240 24 80 156 32

YBWD250 25 80 156 32

YBWD260 26 90 166 32

YBWD270 27 90 166 32

YBWD280 28 90 166 32

YBWD290 29 95 171 32

YBWD300 30 95 171 32

YBWD310 31 105 186 40

YBWD320 32 105 186 40

YBWD330 33 105 186 40

YBWD340 34 110 191 40

YBWD350 35 110 191 40

YBWD360 36 120 201 40

YBWD370 37 120 201 40

YBWD380 38 120 201 40

YBWD390 39 130 211 40

YBWD400 40 130 211 40

YBWD410 41 130 211 40

YBWD420 42 140 235 40

YBWD430 43 140 235 40

YBWD440 44 140 235 40

YBWD450 45 150 245 40

YBWD460 46 150 245 40

YBWD470 47 150 245 40

YBWD480 48 160 255 40

YBWD490 49 160 255 40

YBWD500 50 160 255 40

YBWD510 51 170 265 40

YBWD520 52 170 265 40

YBWD530 53 170 265 40

YBWD540 54 180 275 40

YBWD550 55 180 275 40

CutterShape


related Cutterd L2 L d

Unit: mm

page

WCMX 040308

WCMX 050308

WCMX 06T308

WCMX 080412

p.23

p.23

p.23

p.23

Indexable Drills


YBSD130 13 29 99 20

YBSD140 14 31 101 20

YBSD150 15 33 103 20

YBSD160 16 35 116 25

YBSD170 17 37 118 25

YBSD180 18 39 120 25

YBSD190 19 41 122 25

YBSD200 20 43 124 25

YBSD210 21 45 126 25

YBSD220 22 47 137 32

YBSD230 23 49 139 32

YBSD240 24 51 141 32

YBSD250 25 53 143 32

YBSD260 26 55 145 32

YBSD270 27 57 147 32

YBSD280 28 59 149 32

YBSD290 29 61 151 32

YBSD300 30 65 155 32

YBSD310 31 67 157 32

YBSD320 32 69 159 32

YBSD330 33 71 161 32

YBSD340 34 73 178 40

YBSD350 35 75 180 40

YBSD360 36 77 182 40

YBSD370 37 79 184 40

YBSD380 38 81 186 40

YBSD390 39 83 188 40

YBSD400 40 85 190 40

YBSD410 41 87 192 40

CutterShape


related Cutterd L2 L d

Unit: mm

page page

SPMG 050204

SPMG 060204

SPMG 07T308

SPMG 110408

SPMG 090408

p.23

p.23

p.23

p.23

p.23


ISO Material Group VDI Group Relative materials (DIN) Hardness HBCutting speed

(m/min.)

P

Non-alloy steel 1 - 59 SMn 28, C35, C50,

C40E, C45E, 49 CrMo 4125 - 250 180 - 320

Low alloy steel 6 - 913 CrMo 44,

40NiCrM022, 58 CrV 4200 - 350 120 - 280

High alloy steel 10 - 11X 40 CrMoV 5 1,

X100 CrMoV 5 1, S6-5-5200 - 325 70 - 190

M

Ferritic/marten-sitic Stainless

steel12 - 13

X6Cr13, X10CrA118, X20CrNi175

200 - 240 170 - 250

Austenitic 14X5 CrNi 18 9,

X5 CrNiMo 17 13 3, X6 180 160 - 220

K

Grey cast iron 15 - 16GG15, GG20, GGG40,

GG-35180 - 260 30 - 140

Malleable castiron

19 - 20GTS-35-10, GTS-35, GTS70-02, 20mN5

130 - 230 30 - 140

S

Fe, Ni or Co based

31 - 35X12 NICrAlTi 31 20,

TiAl5Sn2200 - 350 30 - 80

Titanium and Ti-alloy based

36 - 37TiCu2, TiAl6V4,

TiAl6V4ELI- 50 - 180

H

Hardended steel

38 - 39C 105 W1,

75 CrMoNiW 6 755 - 60 HRc 20 - 90

Chilled Cast iron

40G-X 260 NiCr 4 2, X15 CrNiSi 25 20

400 40 - 60

White Cast iron 41 G-X 300 CrMo 15 3 55 HRc 30 - 50

Special Hybrid Grades Recommend Cutting ConditionsPVd coating for turNING application

- Above recommend cutting condition can be changed according to the customer’s machining condition.

Special Hybrid Grades Comparison ChartPVd turNING

ISO Symbol SwissCut SandvikKenna-metal

Seco Iscar MitsubishiSumitimo Tungaloy Taegutec

P

P10 S100* GC1010 KC715M IC250 ACP200 TT2510

P20 S100*GC1010 GC1025 GC2030

KC522M KC525M

F25M MP3000

IC250 IC808 IC908 IC928

MP6120 VP15TF

ACP200AH725 AH120 AH330 GH330 TT2510

TT7080 TT9080

P30 S100*GC1010 GC1030 GC2030

KC725M KC530M

F25M MP3000

F30M

IC250 IC808 IC908 IC928

MP6120 VP15TF MP6130 VP30RT

ACP200 ACP300AH725 AH120 AH130

GH130 TT8080 TT9080

P40 S100 GC1030 KC735M F40M T60M VP30RT ACP300AH140

M

M10 S100 GC1025 KC715M IC903

M20 S100*

GC1025 GC1030 GC1040 GC2030

KC730 KC522M KC525M

F25M MP3000

IC250 IC300 IC808 IC928


ACP200AH725 AH120 AH330

GH330 TT9080

M30 S100*GC1040 GC2030

KC725M KC735M

F30M F40M MP3000

IC250 IC300 IC808 IC928


ACP200 ACP300AH120 AH725 GH130

GH340 TT8080 TT9080

M40 S100 F40M MP7140 ACP300AH140

K

K10 S100 GC1010 KC510M IC350 IC810

IC900 IC910 IC950

MP8010 AH110 GH110

AH330 TT6080 TT7080

K20 S100* GC1010 KC520M MK2000 IC350 VP15TF ACK300GH130

K30 S100* GC1020 KC725M IC350 VP15TF ACK300

S

S10 S100* GC1025 KC510M IC903 MP9120

S20 S100*GC1025 GC2030

KC522M KC525M

IC300 IC808 IC908 IC328

MP9120 VP15TF MP9130 MP9030

TT9080

H

H10 S100 GC1010 KC635M MH1000 IC900 VP15TF TT2510 TT6080

H20 S100 GC1010 KC635M F15M IC900 VP15TF TT2510 TT6080

H30 S100 KC530M MP3000 IC808

* Outstanding performance.- Above chart is selected from a publication. We have not obtained approval from each company.

1. Insert Shape

a b C D

e H K L

O P R S

SPeCIaL

T W X

2. Clearance angle

5° 7° 15° 20°

b C D e

25° 30° 0° 11°

f g n P

4. Cross Section

a f g

M n R

SPeCIaL

T W X

Turning Inserts Designation System-ISO

n2

M3

g4

C1

3. tolerance

tolerance (mm) I.C. Size (mm)

m t I.C. 6.35 9.525 12.7 15.875 19.05 25.4

A ± 0.005 ± 0.025 ± 0.025 • • • • • •

C ± 0.013 ± 0.025 ± 0.025 • • • • • •

E ± 0.025 ± 0.025 ± 0.025 • • • • • •

F ± 0.005 ± 0.025 ± 0.013 • • • • • •

G ± 0.025 ± 0.13 ± 0.025 • • • • • •

H ± 0.013 ± 0.025 ± 0.013 • • • • • •

K ± 0.013 ± 0.025

± 0.05 • •

± 0.08 •

± 0.10 • •

± 0.13 •

M

± 0.08

± 0.13

± 0.05 • •

± 0.13 ± 0.08 •

± 0.15 ± 0.10 • •

± 0.18 ± 0.13 •

Turning Inserts Designation System-ISO

Turning Inserts Chip Breakers

125

046

087

CHIPbReaKeR

8

5. Cutting edge Length (mm)

I.C. C S R S T V W K H

L

3.97 03 04 03 06 02

4.76 04 05 04 08 08

5.56 05 06 05 09 09 03

6.35 06 07 06 11 11 04

7.94 08 09 07 13 13 05

9.525 09 11 09 09 16 16 06 16

12.7 12 15 12 22 22 08 05

15.875 16 19 15 15 27 27 10

19.05 19 23 19 19 33 33 13 10

25.4 25 31 25 25 44 44 17

6. thickness (mm)

t mm

02 2.38

03 3.18

T3 3.97

04 4.76

06 6.35

07 7.94

09 9.52

7. Nose radius (mm)

r mm

02 0.2

04 0.4

08 0.8

10 1.0

12 1.2

16 1.6

20 2.0

8. Chip Breaker

For Application

BG

Br

CNMA 120408-BC 12.90 12.70 4.76 0.8 0.20 0.70 0.8 6

CNMA 120412-BC 12.90 12.70 4.76 1.2 0.20 0.70 1.2 6

CNMA 160612-BC 16.10 15.88 6.35 1.2 0.20 0.70 1.2 6

CNMG 120404-BF 12.90 12.70 4.76 0.4 0.05 0.23 0.5 3

CNMG 120408-BG 12.90 12.70 4.76 0.8 0.11 0.50 0.8 5

CNMG 120412-BR 12.90 12.70 4.76 1.2 0.14 0.68 1.2 6

DNMG 150404-BF 15.50 12.70 4.76 0.4 0.05 0.23 0.5 3

DNMG 150408-BG 15.50 12.70 4.76 0.8 0.11 0.50 0.8 5

DNMG 150604-BF 15.50 12.70 6.35 0.4 0.05 0.23 0.5 3

DNMG 150608-BG 15.50 12.70 6.35 0.8 0.11 0.50 0.8 5

DNMG 150612-BR 15.50 12.70 6.35 1.2 0.14 0.68 1.2 6

DNUX 150608R 15.00 12.70 6.35 0.5 0.11 0.50 0.5 5

KNUX 160405 L 16.00 9.52 4.76 0.5 0.05 0.23 0.5 5

KNUX 160405 R 16.00 9.52 4.76 0.5 0.05 0.23 0.5 5

SNMA 120408-BC 12.70 12.70 4.76 0.8 0.15 0.70 1 6

SNMA 120412-BC 12.70 12.70 4.76 1.2 0.20 0.80 1.5 6

SNMG 120404-BF 12.70 12.70 4.76 0.4 0.16 0.70 0.5 5

SNMG 120408-BG 12.70 12.70 4.76 0.8 0.16 0.70 0.8 5

SNMG 120412-BR 12.70 12.70 4.76 1.2 0.19 0.95 1.2 6


Turning Inserts (Negative)InsertShape


Feed*(mm/tooth)


related CutterI d S r min. max. min. max.

Unit: mm

page


p.35

p.35

p.35

p.35

p.41

p.37

p.37

TNMA 160408-BC 16.50 9.52 4.76 0.8 0.10 0.40 1 4

TNMA 160412-BC 16.50 9.52 4.76 1.2 0.10 0.50 1.5 4.5

TNMG 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3

TNMG 160408-BG 16.50 9.52 4.76 0.8 0.11 0.50 0.8 5

TNMG 160412-BR 16.50 9.52 4.76 1.2 0.14 0.68 1.2 5

TNMG 220404-BF 22.00 12.70 4.76 0.4 0.05 0.23 0.5 3

TNMG 220408-BG 22.00 12.70 4.76 0.8 0.11 0.50 0.8 5

TNMG 220412-BR 22.00 12.70 4.76 1.2 0.14 0.68 1.2 7

TNUX 160404 L 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3

TNUX 160408 L 16.50 9.52 4.76 0.8 0.11 0.50 0.8 5

TNUX 160404 R 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3

TNUX 160408 R 16.50 9.52 4.76 0.8 0.11 0.50 0.8 5

VNMG 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.5 3

VNMG 160408-BG 16.50 9.52 4.76 0.8 0.10 0.40 0.8 4

VNMG 160412-BR 16.50 9.52 4.76 1.2 0.10 0.40 0.8 4

VNMG 220408-BG 22.00 12.70 4.76 0.8 0.10 0.50 1.5 5

WNMA 080404-BC 8.14 12.70 4.76 0.4 0.15 0.60 1 5

WNMA 080408-BC 8.14 12.70 4.76 0.8 0.15 0.60 1 6

WNMA 080412-BC 8.14 12.70 4.76 1.2 0.15 0.70 1.5 6

WNMG 060404-BF 6.45 9.52 4.76 0.4 0.05 0.23 0.5 3

WNMG 060408-BG 6.45 9.52 4.76 0.8 0.11 0.50 0.8 3

WNMG 080404-BF 8.14 12.70 4.76 0.4 0.05 0.23 0.5 3

WNMG 080408-BG 8.14 12.70 4.76 0.8 0.11 0.50 0.8 3.5

WNMG 080412-BR 8.14 12.70 4.76 1.2 0.13 0.65 1.2 3.5

InsertShape


Feed*(mm/tooth)



Unit: mm

p.35

p.35

p.35

p.36

p.34

p.34



InsertShape


Feed*(mm/tooth)



CCMT 060204-BF 6.45 6.35 2.38 0.4 0.04 0.20 0.50 2.10

CCMT 060208-BG 6.45 6.35 2.38 0.8 0.04 0.20 0.80 2.10

CCMT 09T304-BF 9.65 9.52 3.97 0.4 0.05 0.23 0.50 3.00

CCMT 09T308-BG 9.65 9.52 3.97 0.8 0.11 0.50 0.80 4.00

CCMT 120408-BG 12.9 12.7 4.76 0.8 0.11 0.50 0.80 5.00

DCMT 070204-BF 7.75 6.35 23.8 0.4 0.04 0.20 0.50 2.10

DCMT 11T304-BF 11.6 9.52 3.97 0.4 0.05 0.23 0.50 3.00

DCMT 11T308-BG 11.6 9.52 3.97 0.8 0.11 0.50 0.80 4.00

RCMT 0602M0 - 6.00 2.38 - 0.05 0.40 0.30 2.00

RCMT 0803M0 - 8.00 3.18 - 0.05 0.40 0.30 2.40

RCMT 10T3M0 - 10.00 3.97 - 0.05 0.40 0.30 2.80

RCMT 1204M0 - 12.00 4.76 - 0.05 0.40 0.50 3.20

SCMT 09T304-BF 9.52 9.52 3.97 0.4 0.05 0.26 0.50 3.00

SCMT 09T308-BG 9.52 9.52 3.97 0.8 0.11 0.50 0.80 3.00

SCMT 120408-BG 12.70 12.70 4.76 0.8 0.12 0.50 0.80 4.00

TCMT 110204-BF 11.00 6.35 2.38 0.4 0.04 0.20 0.50 2.10

TCMT 16T304-BF 16.50 9.52 3.97 0.4 0.05 0.23 0.50 3.00

TCMT 16T308-BG 16.50 9.52 3.97 0.8 0.11 0.43 0.80 5.00

VBMT 110304-BF 11.00 6.35 3.18 0.4 0.04 0.20 0.50 2.10

VBMT 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.50 3.00

VBMT 160408-BG 16.50 9.52 4.76 0.8 0.10 0.40 0.80 3.50

VCMT 110304-BF 11.00 6.35 3.18 0.4 0.04 0.20 0.50 2.10

VCMT 160404-BF 16.50 9.52 4.76 0.4 0.05 0.23 0.50 3.00

VCMT 160408-BG 16.50 9.52 4.76 0.8 0.10 0.40 0.80 3.50


p.37

p.38

p.41

p.40

p.38

p.39

p.39

Turning Inserts (Positive)Unit: mm


Turning HoldersInsertShape

descriptiondimension in mm

SPare detaILSh b ch f l

DCLNR 2020 K12 20 20 20 25 125

DCLNL 2020 K12 20 20 20 25 125

DCLNR 2525 M12 25 25 25 32 150

DCLNL 2525 M12 25 25 25 32 150

DCLNR 3232 P12 32 32 32 40 170

DCLNL 3232 P12 32 32 32 40 170

DDJNR 2020 K15 20 20 20 25 125

DDJNL 2020 K15 20 20 20 25 125

DDJNR 2525 M15 25 25 25 32 150

DDJNL 2525 M15 25 25 25 32 150

DDJNR 3232 P15 32 32 32 40 170

DDJNL 3232 P15 32 32 32 40 170

DWLNR 2020 K08 20 20 20 25 125

DWLNL 2020 K08 20 20 20 25 125

DWLNR 2525 M08 25 25 25 32 150

DWLNL 2525 M08 25 25 25 32 150

DWLNR 3232 P08 32 32 32 40 170

DWLNL 3232 P08 32 32 32 40 170

Full range of “D” clamping turning holders are available. Call distributors for details.

"d" CLaMPING turNING HoLderS


SCLCR 1212 F06 12 12 12 16 80

SCLCL 1212 F06 12 12 12 16 80

SCLCR 1616 H06 16 16 16 20 100

SCLCL 1616 H06 16 16 16 20 100

SCLCR 1212 F09 12 12 12 16 80

SCLCL 1212 F09 12 12 12 16 80

SCLCR 1616 H09 16 16 16 20 100

SCLCL 1616 H09 16 16 16 20 100

SCLCR 2020 K09 20 20 20 25 125

SCLCL 2020 K09 20 20 20 25 125

SCLCR 2525 M09 25 25 25 32 150

SCLCL 2525 M09 25 25 25 32 150

InsertShape



Unit: mm

Full range of “S” clamping turning holders are available. Call distributors for details.

"S" CLaMPING turNING HoLderS


PCLNR 1616 H12 16 16 16 20 100

PCLNL 1616 H12 16 16 16 20 100

PCLNR 2020 K12 20 20 20 25 125

PCLNL 2020 K12 20 20 20 25 125

PCLNR 2525 M12 25 25 25 32 150

PCLNL 2525 M12 25 25 25 32 150

PCLNR 3225 P12 32 25 32 32 170

PCLNL 3225 P12 32 25 32 32 170

PCBNR 2020 K12 20 20 20 17 125

PCBNL 2020 K12 20 20 20 17 125

PCBNR 2525 M12 25 25 25 22 150

PCBNL 2525 M12 25 25 25 22 150

PWLNL 2020 M08 20 20 20 25 150

PWLNR 2020 M08 20 20 20 25 150

PWLNR 2525 M08 25 25 25 32 150

PWLNL 2525 M08 25 25 25 32 150

InsertShape



Unit: mm

Full range of “P” clamping turning holders are available. Call distributors for details.

"P" CLaMPING turNING HoLderS


MTJNR 2020 K16 20 20 20 25 125

MTJNL 2020 K16 20 20 20 25 125

MTJNR 2525 M16 25 25 25 32 150

MTJNL 2525 M16 25 25 25 32 150

MTJNR 3225 P16 32 25 32 32 170

MTJNL 3225 P16 32 25 32 32 170

InsertShape



Unit: mm

Full range of “M” clamping turning holders are available. Call distributors for details.

S25T GCLNR 12 25 32 17 300

S25T GCLNL 12 25 32 17 300

S25T GDUNR 15 25 32 17 300

S25T GDUNL 15 25 32 17 300

S25T GWLNR 08 25 32 17 300

S25T GWLNL 08 25 32 17 300

InsertShape


SPare detaILSØ d g6 d Min. f l

Unit: mm

Full range of “G” clamping boring bars are available. Call distributors for details.

"M" CLaMPING turNING HoLderS

"S" CLaMPING BorING BarS


S08H SCLCR 06 8 11 6 100

S08H SCLCL 06 8 11 6 100

S10K SCLCR 06 10 13 7 125

S10K SCLCL 06 10 13 7 125

S12M SCLCR 06 12 16 9 150

S12M SCLCL 06 12 16 9 150

S16R SCLCR 09 16 20 11 200

S16R SCLCL 09 16 20 11 200

S20S SCLCR 09 20 25 13 250

S20S SCLCL 09 20 25 13 250

InsertShape



Unit: mm

Full range of “S” clamping boring bars are available. Call distributors for details.

"S" CLaMPING BorING BarS


A06F SCLCR 06 6 9 4.5 80

A06F SCLCL 06 6 9 4.5 80

A08H SCLCR 06 8 11 6 100

A08H SCLCL 06 8 11 6 100

A10J SCLCR 06 10 13 7 110

A10J SCLCL 06 10 13 7 110

A12K SCLCR 06 12 16 9 125

A12K SCLCL 06 12 16 9 125

A16M SCLCR 06 16 20 11 150

A16M SCLCL 06 16 20 11 150

A12K SCLCR 09 12 16 9 125

A12K SCLCL 09 12 16 9 125

A16M SCLCR 09 16 20 11 150

A16M SCLCL 09 16 20 11 150

A20Q SCLCR 09 20 25 13 180

A20Q SCLCL 09 20 25 13 180

A25R SCLCR 09 25 32 17 200

A25R SCLCL 09 25 32 17 200

InsertShape



Unit: mm

Full range of “S” clamping through coolant boring bars are available. Call distributors for details.

"S" CLaMPING tHrouGH CooLaNt BorING BarS


Parting Insertsapplication Clan Family Item Chip-Breakers Fits to

MGMN - Type

MGMN

MGMN 2002 BN BP KOROLOY




TDC - Type

TDC / TDJ

TDC /TDJ 2002 BN BP TAEGUTEC




Threading Insertsapplication Clan Family Item Chip-Breakers Fits to

SEMI - PROFILE 16 ER16ER AG5516ER AG60

VARGUS / ISCARVARGUS / ISCAR

16 EL16EL AG5516EL AG60


16 IR16IR AG5516IR AG60


16 IL16IL AG5516IL AG60


FULL - PROFILE16 ERM

16ERM 1.25 ISO16ERM 1.5 ISO16ERM 1.75 ISO16ERM 2.00 ISO

VARGUS / ISCARVARGUS / ISCARVARGUS / ISCARVARGUS / ISCAR

16 ERM

16IRM 1.25 ISO16IRM 1.5 ISO16IRM 1.75 ISO16IRM 2.00 ISO


16 ELM

16ELM 1.25 ISO16ELM 1.5 ISO16ELM 1.75 ISO16ELM 2.00 ISO


16 ILM

16ILM 1.25 ISO16ILM 1.5 ISO16ILM 1.75 ISO16ILM 2.00 ISO


16 ERM - UN16ERM 16 UN16ERM 14 UN16ERM 12 UN

VARGUS / ISCARVARGUS / ISCARVARGUS / ISCAR



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