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Index Here you will find what you are looking for.

From the idea to productive operationwith one partner - cts GmbH.

cts - Index

Robotics & inmatro® from page 03

» Modern industrial robots for your requirements and request supple-

mented by our Framework inmatro®.

Software & Hardware Engineering from page 11

» Whether migration, refactoring or advancement, we offer you the best

software solution for your company.

Cabinet manufacturing & Installation from page 21

» From cabinet manufacturing, installation right up to calibration.

We live for the realization of your individual solutions.

Industrial Gas Turbines from page 17

» We bring your plant on the current state of the art. With

our efficient control technology for turbines.

cts - Company | 02 01 | cts - Company

Our claim is the sustainable success and the long-term satisfaction of our customers. We offer up to date know-how and bunched experien-ce from many successful projects. The perfect customer care has top priority in our house. Take our word for it, we accept the challenge.

Hans GehringerCEO & general owner

The CompanyThe base for your future-proof solutions.

We offer you the whole service in the process and manu-facturing engineering. From building one electrical control cabinet up to automating a complete production facility with integrated information management. Our standards

of process automation gets continuously characterized and advanced by the high level of performance requested from renowned companies in the chemical-, petrochemi-cal-, oil & gas- and pharmaceutical industry.

Process- and manufacturing automation made in Bavaria.

cts - Robotics | 04 03 | cts - Robotics

ROBOTICS - LEISTUNGSÜBERSICHTOUR SERVICES FOR YOU

Process analysis, consulting and concept compliation.

Integration and design of robot cells.

Safety analysis, Process- and cycle time optimization.

Turn-Key-Installation of robots (ABB, Adept... )

Improving and optimizing your manufacturing process.

Support in increasing the throughput of production lines.

Cost reduction by process optimization.

Quality improvements through mechanical accuracy even by the millionth repetition.

Mobile robots are the key to more flexibility.

The costs for transport and delivery of goods can amount

two-thirds of the total production costs. If you use human

labor for delivering goods from A to B, productivity and

performance will be lost. The solution is the mobile robot

Lynx. It optimizes your costs in view of the typical waste

effects of conveyor belts. Lynx uses its own navigation-soft-

ware and is designed for environments, where people

are moving- for example close corridors and halls. Lynx is

especially suitable, where the use of a small automated

vehicle is advantageous.

YOUR ADVANTAGES AT A GLANCE

Robotics Optimizing your process with our solutions.

Our modern industrial robots can be used in nearly all

industry sectors. According to your individual wishes,

requirements and applications. Our possibilities reach from

palletizing, handling, processing up to complex manufac-

turing steps below those Industries: electric, solar, foundry

and forge, wood processing, metalworking and plastics in-

dustry. With our long-term experience, we accompany you

as system integrator through the whole process.

Faster and obviously cheaper.Benefit from cts robotics.


High reliability by laser supported triangulation system.

3D-analyses-algorithm for the identi-fication of the seizable parts.

Safe calculation of collision free path for the workpiece transport.

Connection to a robotic system by TCP/IP-based interface.

Reduction of cost intensive manual presorting and assembling.

Reduction of sound pollution by omitting vibrating plates.

Downtime reduction while product changing.

Seamless integration in your production infrastructure.


cts - Robotics / Dual Arm Robot | 06


Reconstruction of cells to integrate the Dual Arm Robot.

Planning, integration and commissio-ning in your production.

Integration into cts inmatro® Machine Monitoring & Track’n’Trace.

First real collaborative robots to direct-ly interact and work with people.

Safe movement & execution of the small subassembly on confined space.

Less size ratio, because no safety device needed.

Optimized part recognition by an integrated vision system.

Dual Arm Robot The collaborative Dual Arm Robot.


05 | cts - Robotics / 3D CPS Bin-Picking

The Dual Arm Robot is ABBs vision of the future and will

strongly change the small subassembling. It‘s a revolution

of human and machine collaboration and will open new

possibilities. With the collaborative robot, you will come

up to your requirements of a modern, flexible producti-

on in your industry. This robotic solution includes flexible

grip-hands, pieces delivery systems, camera-based parts

recognition as well an efficient and powerful robot-cont-

roller.

3D CPS Bin-Picking For the selective grab into the bin.

The fully automated grip- and extraction process of

chaotic lying pieces out of a container. It‘s perfect for char-

ging production machines. Our jobs are these comple-

xes tasks. After years of development and optimization,

we have successfully reached the use of the 3D CPS in the

hard industry. 3D CPS - „Control & Picking Solution“ - is a

combination of 3D picture processing system and innova-

tive robotic control for the targeted „ Bin picking“.

cts - inmatro® | 08 07 | cts - inmatro®

inmatro® Our Framework for your success.

Our in-house developed Framework - cts inmatro® - the

innovative modular web platform. With inmatro® we

offer you a standard look & feel and also a central user ma-

nagement with the possibility of connecting your Active

Directory Service for all cts Software-Modules, like

machine monitoring, Track‘nTrace, alarm reporting, etc.

With inmatro® you always have your production at a glan-

ce. We are glad to answer further questions or discuss your

requests in detail either personally or via phone.

The optimal basis for a continuous optimization of your production.

Test / Check

Individualization User Interface

Installation

Development

Optimization

Programming Realization

Planning

cts - the complete cycle from the same Mold


MMS points out problems premature.

Less IT-complexity by browser- based application.

Benchmark test from machines for Delta-analysis.

Simple possibility of extension to your requests and requirements.


cts - inmatro® / Track‘n‘Trace | 10


Machine- or line based data analysis and reporting.

Combination of preproduced component parts to products.

Simple integration of supplementary data for products and components.

Data at any time and everywhere available Even on mobile devices.

Tracking of batches as well as components and assemblies.

Transparence and reporting in your production.

Efficient quality management by simple batch-backtracking.


Track‘n‘Trace Backtracking for your production.

09 | cts - inmatro® / Machine Monitoring

We offer you in combination with the- Machine-Monito-

ring-System (MMS) our Track-and-Trace Software. Quality-

and batch data of manufacturing lines are automatically

recorded. With Track-and-Trace (TaT) the complete produc-

tion process of the batches will be documented and you

can track the data upside down as well as downside up.

Because of the modular design of TaT, customer specific

adjustments are easy to realize.

Machine MonitoringAlways keep track.

We developed an individual software for you - the

Machine- Monitoring-System (MMS). It‘s a Real-Time-Soft-

ware for automatic recording and management of

machine data. MMS provides you analysis and graphics of

your production KPIs, like cycle times, set-up times, failure

times and Overall Equipment Efficiency (OEE) . With these

consistent and up to date KPIs you always have an entire

overview of your production.

Reduction of rework processes.

Reduction of maintenance- and re-pair costs by predictive maintenance.

Raising efficiency of your producti-on- and manufacturing lines by OEE analysis.

OUR SERVICES FOR YOU

cts - Virtualization | 12

Virtualization High End solution from planning to implementation.


Hardware specification and planning for cluster.

Starting and upgrading of VMware cluster.

P2V: rapid realizable as well as inde-pendent from hardware change.

Service- and hardware upgrade without server downtime.

Standard backups for the complete cluster.

Simple to expand: more RAM, CPU, hard disc.

Rapid deployment of new servers out of templates (< 10min).


11 | cts - Software Solutions

The main reasons for a virtualisation, in an IT sector as well

as in a process- and produciton sector, are today in high

processing of applications, high agility and better Disaster

Recovery. Cost reduction of hardware, maintenance and

power are only benefited side effects. The cts is an

experienced and competent partner, which you have

on your side. From planning and implementation up to

individual virtualization.

Software Solutions Consulting, design und realization of your software.

Today‘s business processes, ideas and tasks always get more

complex. The specialists at cts analyse your issues and build

up a customized software solution that suites your needs.

cts offers a huge portfolio, like individual solutions, and

adaption to existing processes and interfaces. Trust our

experienced experts and get a personal appointment for

detailed discussion and consulting.

Consulting, conceptual design and realization of software projects.

Operating data’s registration as well detailed reporting of your data’s.

Marketing, installation & support of system: inmation - big data, realtime.

Migration, refactoring and future- oriented enhancements of inventory software.

Marketing, installation and support Softing OPC-products.

Installation, support and service of OSIsoft® PI-Systems.

Support, design und realization of IT Security solution.

Web development suited for your needs (Webservices, Intranet & Mobi-le First Appl.).

cts - Software Engineering | 14

Our experts for your system environments, especially also in the pharmaceutical sector.

Our experienced employees with expert knowledge

guarantee the long lifecycle of production plants - also

of distributed control systems of the elderly generation.

Especially for modification and adaption, but also the cre-

ation of interfaces between new and existing systems or

system-migration, this knowledge is very important. Our

employees are experts in GxP- and GAMP5-conform speci-

fication, execution, implementation and qualification. We

flexible integrate in specific validating-mechanism of our

customers. All projects benefit from our experience in the

pharmaceutical- industry.

Qualified partner for products of HIMA.

Certified system integrator for products of Honeywell.

Certified solution partner of Siemens.

OUR AWARDS

• ABB - 800xA

• B&R - Automation Studio and Aprol

• Beckhoff - TwinCAT

• Emerson - DeltaV

• Foxboro - I/A-System and InTouch

• HIMA - HiMax, HiQuad, HiMatrix

• Honeywell - Experion PKS and FSC

• Rockwell - ControlLogix and FT-View-Studio

• Siemens - PCS7, WinCC and S5, S7, TIA

• and more …

ROBOTICS - LEISTUNGSÜBERSICHTOUR SYSTEM APPLICATIONS

13 | cts - Software Engineering

Software Engineering The automation solution starts to live.

Established platforms for adequate solutions of your tasks.

Benefit from our long-term experience both in complete

systems as well as the expansion and/or modernization of

existing systems. Beside the conventional PLC- technology

- including associated SCADA-solution - for the process-

and manufacturing-industry as well as logistic industry,

we focus on process control systems (DCS) and safety task

controls. We are specialized on integration of individual

user requirements with efficient and adequate technolo-

gy-platforms.

cts - Hardware Engineering | 16

Hardware - and installation announcements.

Installation, incl. coordination and consistently monitoring.

Loop-check, commissioning and pro-duction-support.

Functional safety: Analysis, evaluati-on, planning and guidance to work- & construction safety, as we as explosi-on protection.

Pharma – High quality requirements in the pharmaceutical sector.

Our experienced employees are close with GxP-conform

specification, execution, implementation and qualificati-

on. We are happy to flexible integrate us in specific vali-

dating-mechanism of our customers. All projects benefit

interbranched because of our specific experience in the

pharmaceutical-industy.

Project handling in all project-phases - from the idea to the production.

Concept-compilation & Pre-Basic-En-gineering for your individual project.

Basic- and Detail-Engineering for the perfect base of your project.

Specification of all EMSR-components (Hook-Ups and Typicals).


Detail-Engineering – perfect implementation of technical designs.

For us, the perfect implementation of the technical

design in the detail engineering phase is highly important,

as it is the base for manufacturing, Software engineering,

installation and of course commissioning. In installation

and cabinet planing process we benefit from the experien-

ce of our own cabinet production.

We are happy to create for you SIL-analysis according to

IEC61508/61511 as well as analysis in the sector of explo-

sion protection. The consistence and actual documentati-

on is an essential condition for the long-term safety and

efficient use of your production plant. Therefore we plan

and document based on the platforms and standards used

by our customers .

• AUCOTEC – RUPLAN und ELCAD

• EPLAN – Electric P8, PPE, EPLAN 5, EPLAN 21

• SIEMENS – SINCAL, COMOS PT

• and more …

15 | cts - Hardware Engineering

Hardware Engineering Basis for intelligent solutions.

Basic engineering - start your project with the right partner.

Engineering isn‘t Engineering - we offer concepts and

feasibility studies. In course of Basic-Engineering we speci-

ficate, in close coordination with you, the complete Electri-

city- and MSR-technology as bases for the order proces and

create system overviews for low-/medium voltage as well

as cabling and automation technology with aktoric and

sensory. Although we act multisupplier and our focus is

always the maximum benefit for our customers. The

compliance with laws, norms and guidelines is a matter of

course also like the consideration of boundary conditions.

Control technology Efficient control technology for turbines.

For gas turbine plants and steam turbine plants, we deliver

worldwide system solutions for industrial power supply.

Control: As Siemens Solution Partner Automation Drives,

we use selected Siemens technology for complex control

processes in turbine plants.

The optimal visualization, control and monitoring of the

plants is also planned and implemented by us. As an

experienced system integrator there are of course other

systems in our portfolio, such as HIMA, Allen-Bradley, ABB,

Rockwell, B&R, Emerson and Honeywell.

Achieve with us an effective management and high availability of your plant.

17 | cts - Industrial Gas Turbines

SCADA Systems

Assembly monitoring

Comissioning

Documentation

Medium-voltage systems, incl. grounding systems

Turbine-controls

Generator-controls

Auxiliary drives control

Energy management systems

Protective cabinets

Supply systems


Reduce permanently the operating costs of your plant with our technology.

cts - Industrial Gas Turbines | 18

Modernization and optimization Competence for established products.

We guarantee plant operators reliability, plant safety, high

availability, and also optimization of the economic plant

operation. We have specialists who advise and support you

in handling complex and multilayered tasks to modernize

your turbines. We have broad experience in the oil and gas

industry, and also in power plants. We can offer a broad

spectrum of services.

We bring your plant on the current state of the art.

19 | cts - Industrial Gas Turbines

Associated projects (for example, en-vironmental protection, waste heat boiler, adsorption plants)

Hardware planning

Link to MES systems

Complete project and construction management for the client

Management and organization of factory acceptance tests

Complete EMCR installation

Commissioning

Trainings

7/24 Support

Independent consulting for the technical evaluation

Budget preparation

Advice for the necessary legal measures

Preparation and / or support of feasibility analysis

Management of risk assessments, preparation documentation

Registration as-is state and evaluation of the necessary measures

Connection to station control systems

Configuration, control and visualiza-tion

Energy management systems

Energy technology (generator, medi-um voltage, protective technology)


cts - Industrial Gas Turbines | 20

21 | cts - Cabinet manufacturing

Cabinet manufacturing Optimum basis for your automation solution.

Our cabinet production is the elementary basis of

implementing your automation solution. Everything from

one source. We built and provide complete solutions for

plants and equipment - regardless of building, modification

or expansion. We realize extraordinary customer requests

for you, in line with the legal and safety laws in Germany,

Europe and overseas. Our modern workshops enable a

flexible single- and serial production.

We live for the realization of your individual solutions.

cts - Cabinet manufacturing | 22

Long-term experience in cabinet construction.


Compliance of relevant norms and guidelines.

Execution of Factory- Acceptance- Tests with the customer.

Construction phase of planning documents based on modern CAD/CAE- systems.

Testing incl. logging and documentation creation.

Customer fair solutions for your cont-rol cabinet and distributor.

Special orders for special machinery construction and electrical construc-tions.

The experience in cabinet construction for electrical

applications, measurement-, control and regulation tech-

nology and automation systems is expanding for years at

our company and is built with our quality management

system ISO9001, the base for a constant high quality of our

products. Additional we assume special orders for

special machinery construction and electrical constructions

customer fair solutions for your control cabinet and

distributor control cabinet construction characteristics

in quality management of our customers and introduce

optional incoming goods control based on our customers

standards.

23 | cts - Installation

Installation From sensor to server the perfect solution.

We adopt for you the complete electrical- and MCR installa-

tion - in case of continuous automation solutions from our

factory including the complete installation of the required

automation- and process control technology. We ensure the

complete installation infrastructure on site, as well as the

experienced construction manager who ensure the

time and quality control. Our installation teams achieve

high-class work, especially at difficult conditions and ma-

jor projects.

We support you from construction to Loop-check & to the point up to operation.

cts - Installation | 24

Supports calibration for plant constructions & process technic.

Commissioning below production conditions.

Function- and performance tests in line with the final inspection.

Dry- and wet runs.

Plant construction and process technic.


Optional we conduct a site acceptance test.

Commissioning & acceptance - the final spurt to sale the product.

24/7 emergency service.

In highly automated plants you have to provide a bunch of

basic engineering in the area of construction and process

control sections. In this context we adopt the coordination

of installation of integrated subsystems or plant units, in

case it is an advantage for an effective execution of the

overall project. Trust our team of long-term experienced

experts and get a personal appointment for detailed dis-

cussion and consulting.

25 | cts - Calibration

Calibration Calibration service, field service and EMCR-breakdown .

We offer you a wide spectrum suburb calibration with

DKD/ÖKD certified reference gauges for GxP and non-GxP

relevant process constructions. The calibrated indicators

reach from simple temperature applications to print

applications (process prints and Cleanroom pressure

monitoring and control), to the point of analytic parameters

like conductibility, pH, ozone, UV-measure. TOC etc. Perma-

nent training guaranteed a high safety, professionalism and

accuracy our technican.

Long-term calibration experience with a wide range of knowledge.

cts - Calibration | 26

cts Field Service & EMCR-breakdown service.

Scheduling, schedule optimization and coordination.

Measure parameterization and documentation.

VDE check, Ex-Acceptance (checks based on VEXAT).

Measure protocols of all kinds (groun-ding, measurement, Fieldbus-Analy-sis etc.)


Evaluation of your plant regarding reliability and spare inventory.

Our EMCR support take care of your requests directly on site.

Gratitude to our EMCR Hotline, we offer you help 24/7.

Rapid, flexible, resilient and reliable. That‘s the properties

which are essential for a smooth implementation in process

automation. Therefore the cts GmbH offer a vendor- neu-

tral implementation service. Our target is to maximize the

availability and for this reason the crop of a process

construction. Trust us for our long-term experience and

wide range of knowledge of our experts. Our EMCR-

breakdown service provides you with a hotline an expert

who helps 24/7. For your perfect support around the clock.

27 | cts - Contact

Your Contact Find your direct contact.

We advise & inform you. Call us directly.

Robotics, Machinery & Automation Solutions

» +49 (0)8679 91689-154

FTS/AGV, Software & Automation Solutions

» +49 (0)8679 91689-170

DCS - Engineering, Consulting & Service

» +49 (0)8679 91689-158

Hardware Engineering & Instrumentation

» +49 (0)8679 91689-162

Montage

» +49 (0)8679 91689-150

cts GmbH competence for technical solutions

Fuhrmannstr. 10D-84508 BurgkirchenE-Mail: [email protected]: +49 (0)8679 91689-0 Fax: +49 (0)8679 91689-120

Authorized business manager: Hans Gehringer, Robert Schüller Register court: Amtsgericht TraunsteinRegistry number: HRB 16883Sales tax identification number: DE247991845

Design & Layout: Werbeagentur WMK (UG) (haftungsbeschränkt)www.agentur-wmk.de

Source of photos: www.shutterstock.com / Shutterstock, Inc.GERMEX GmbH - “Beamex MC 6”ABB AG - “Master” und “Dual Arm Roboter”

Edition 01: April 2016

Head Office | cts GmbH:Fuhrmannstr. 10D-84508 BurgkirchenTel.: +49 (0)8679 91689-0

Branch Office | cts GmbHEichelgarten 6D-85126 MünchsmünsterTel. +49 163 305 41 66

Subcompany | cts Montage GmbHFriedensplatz 13D-06667 LangendorfTel. +49 3443 239477

Office | cts GmbHGebrüder-Helfmann-Straße 13D-04824 BeuchaTel. +49 3429 2799405

Subcompany | cts GmbHRudolf-Hausner-Gasse 5A-1220 WienTel. +43 1 7344551 20

Subcompany | IEP Gesellschaft mbHRudolf-Hausner-Gasse 5A-1220 WienTel. +43 1 7344551 20

Subcompany | cts Lenzing GmbHWerkstraße 2A-4860 LenzingTel. +43 664 8532311

Branch Office | cts Linz GmbHSt.-Peter-Straße 25A-4020 LinzTel. +43 732 650650

Branch Office | cts Heiligenkreuz GmbHIndustriegelände 1A-7561 HeiligenkreuzTel. +43 3325 4100 333

Subcompany | cts CZ s.r.o.Tylovická 459/13aCZ-15521 PragTel. +420 777 113929

Subcompany | cts d.o.o.Sp. Negonje 11cSI-3250 Rogaska SlatinaTel. +386 3620 2609

cts GmbH | Fuhrmannstraße 10 | D-84508 BurgkirchenTel.: +49 (0)8679 91689-0 | [email protected] | www.group-cts.de

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