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Index KATT Introduction

Profile

Profile

KATT Technologies, Products for Railway Industry

Interiors

WC Modules

HVAC units

Front End & Cab Interiors

Interior Refurbishment

Case Histories

Case Histories

Case Histories - Advanced Composites

Introduction

Alte and Kineco combine their efforts and strengths under this JV Company to offer innovative, cost competitive train solutions. The JV headquarter is located in Goa (India), with more than 10000 m2 area and its activity is specialized in the manufacture of composite products for railway applications for the Indian market.

Alte’s know how from 30 years experience in the railway industry all over the world with any kind of customer requirements and Kineco’s technical knowledge in composites and industrial environment in India gives KATT a top position in the Indian market.

Goals and StrategyCommercialSupply the Indian Railway Market with high quality products within local producers and international producers to be located in India.

QualityAchieve world class rail standards of quality in all products.

Production and ProcurementHigh level of manufacturing technologies.On time deliveries according to customer requirements.

FinancialFinancial autonomy.

Ethics and EnvironmentSocial responsibility of helping employees to achieve a good balance between work and family. Environment friendly management of residues.

Profile

• State-of-the-art products with latest technology in railway industry on the global scale.

• Three main product lines: Rail car interior, WC modules andHVAC units

• More than 12000 WC modules, 5000 HVAC and 1300 units of interiors delivered.

•Preferred supplier for WC modules for Alstom, Bombardier, CAF and Talgo.

•30 years of experience in design, engineering, manufacture and installation of complete train interiors, toilet modules, sanitary systems and HVAC systems.

• In-house design and engineering set-up, equipped with latest tools like Catia V5, Eplan etc.

• Alte facilities are ISO 9001:2008, ISO 14001 and IRIS certified.

• International presence through subsidiaries which offer our clients closer service and optimize production processes.

• Worldwide experience and performance history. Experience in Western Europe with practically all main Rolling Stock builders.

Profile

• Leader in technology and design of wide range of products for Railways, Automotive, Defense and Aerospace sectors.

• 15 years of performance history in the composite industry with several innovative product developments to its credit.

• Multi-dimensional composite producer supplying to diverse markets such as Railways, Automotive, Chemical industry, Medical Diagnostics and advanced composites for Aerospace and Defense applications.

• Expertise in Glass, Carbon & Aramid reinforcements with Polyesters, Vinylesters, Epoxies & Phenolic resin systems.

• In-house expertise in tool making. Equipped with 5 axis CNC router for pattern machining.

• All facilities are ISO 9001:2008 certified. Advanced Composites Division certified to AS 9100 (aerospace certification).

• ´Supplier of the Year Award´ by US multinational for two consecutive years

• ´JEC innovation award´ for Composite Undercarriage Water Tank developed for Indian Railway air-conditioned passenger coaches.

• Exports to USA, UK, Europe & Middle East.

Technology

State-of-the-art Composite Manufacturing Technologies:

• Resin transfer molding (RTM)

• Vacuum assisted resin transfer molding (VARTM)

• Resin infusion

• Vacuum bagging / Autoclave moulding

• Conventional hand lay-up

• Filament winding (using CNC machines)

Technology

Resin Infusion

Technology

Vacuum Bagging / Autoclave Moulding

Technology

Autoclave & Curing Oven

Technology

CNC Kit-cutting machine

Technology

Composite parts Tooling and Models construction

Organization Structure

Representative

Board of Directors

General Manager

CommercialQuality &

Engineering R+D

Production & Procurement

Financial Administration

Representative

Interiors

• Tailor-made interiors. Flexible solutions adapted to every project from new coaches to refurbish operations, from metro to long distance trains including commuters.

• Modular systems for maximum integration of components in modular kits.

• Materials used highly resistant to vandalism and aging, easy for maintenance and cleaning.

• Fulfilling any fire, smoke and toxicity requirements.

WC Modules

• Leader in technology and design of toilet modules for the railway sector.

•Tailor-made solutions for any type of train and space envelope.

• Complete solution including toilet system, tanks and under frame piping.

• Own patented vacuum toilet system with references all over the world including countries with low level of maintenance.

• Minimum consumption and maintenance requirements.

HVAC Units

• HVAC equipment specifically build for destination market with in-house technology and know how.

• Compact and Split units that can be mounted on the roof or under frame.

• Experience with projects in countries with low level of maintenance and extreme climatic conditions.

• Compliance with rail safety and environmental standards.

• Maximum passenger comfort.

Front End & Cab Interiors

• Advanced composite and manufacturing systems for any kind of trains. Special knowledge of the Indian market requirements.

• Tooling manufacturing included in our design process and quality coverage

• References on the Indian market including the first Indian train with aerodynamic structural all composite front end cab.

Interior Refurbishment

BEFORE

AFTERBEFORE AFTER

• Complete interior refurbishment solutions with in-house modular components as WC module with sanitary system and HVAC units.

• Improvement of passenger comfort.

• Possibility of conversion to different type of coaches.

• Compliance with latest fire, smoke and toxicity requirements and update of coach to the latest railways standards.

Esteemed Customers: Kineco

Case Histories: Kineco

Aerodynamic Front End Cab

Front End Cab for MEMU Trains

Front End Cab for DEMU Trains

Product: Front End Cabs with InteriorsProcess: Resin InfusionMaterials used:Glass reinforced polyester (FR grade)Scope:Design, design analysis and validation, prototype development and serial manufacturing including installation.Quantity:46 Nos.

Product: Front End Cabs with Interiors for Sri Lankan RailwaysProcess: Resin InfusionMaterials used:Glass reinforced polyester (FR grade)Scope:Design, design analysis and validation, prototype development and serial manufacturing including installation.Quantity:6 Nos.

Aerodynamic Front End Cab

Product: Front End Cabs with Interiors for LocomotivesProcess: Resin InfusionMaterials used:Glass reinforced polyester (FR grade)Scope:Design, prototype development and serial manufacturing including installation.Quantity:10 Nos.

Aerodynamic Front End Cab

Metro Cab Mask

Client: Delhi Metro Rail Corporation LtdProduct: Front End Cab MaskMaterials used:Glass Phenolic Prepregs Process: Vacuum Bagging using AutoclaveScope:Tooling and ManufacturingQuantity:2 Nos.

EMU Cab Mask

Client: Bharat Earth Movers LimitedProduct: Front End Cab Mask with Interiors for EMU TrainsMaterials used:Glass reinforced polyester (FR grade)Process: Hand Lay-upScope:Tooling, Manufacturing and InstallationQuantity:6 Nos.

Driver’s Consoles

Client: Siemens, India (MRVC & GP-194 Projects)Product: Driver’s & Shunting Desks for EMUMaterials used:Glass reinforced polyester (FR grade)Process: Hand-LayupScope:Engg. detailing on Siemens AG, Germany concept, prototype development and serial manufacturing.Quantity: 132 Train Sets (264 Driver’s Desk and 528 Shunting Desks)

Toilet Modules

Product: Toilet Modules (for Conventional & LHB Coaches)Process: RTM / Hand-LayupMaterials used:Glass reinforced polyester (FR grade)Scope:Prototyping and Serial Manufacturing as per railway specifications. Quantity:2760 Nos. of Western & Indian type toilet modules for Conventional and LHB coaches.

Coach Interiors

Side / End Wall Panels for EMU Coaches (MRVC Project)

Quantity: 444 Coach sets

Side Wall / Roof Panels for LHB Design RCF Coaches

Quantity: 116 Coach sets

Side, End Wall and Ceiling Panels for Sri Lankan Railway DEMU trains

Quantity: 47 Coach sets

Coach Interiors

Hard Seating System

Client: De-Consult, Germany (IGP project of Western Railway)Process: Hand Layup Product: GRP Seats for EMU train coachesScope:Design, engg. detailing, prototype development and mass production.Quantity: 158 Nos.

Client: Integral Coach Factory (MRVC Project)Product: Polycarbonate Seats for Mumbai Suburban Trains Scope:Prototype development and mass production.Quantity:8274 Nos. of 2, 3, 4 and 6 seaters.

Client: Integral Coach Factory (Kolkata Metro Project)Product: Polycarbonate seats with stainless steel structure & glass partitionsScope:Prototype development and mass production.Quantity:162 Nos.

Hard Seating System

Sky-bus Coach

Client: Konkan Railway Corporation Ltd. (Indian Railway Undertaking) Process: Hand Lay-upProduct: Skybus CoachMaterials used: Glass reinforced polyester with foam core and Stainless Steel Skeletal Structure.Scope: Design, Development & PrototypingQuantity: 2 Coaches

Undercarriage Tank

Product: Railcar Undercarriage Water Tank Process: Filament WindingMaterials used:Glass reinforced Polyester Scope:Design, prototype development and serial manufacturing.Quantity: 110 Nos.

‘JEC Innovation Award Winner’

Esteemed Customers: Alte

Train & Coach Builders Customer / Administration Authorities

Case Histories: Alte

Major Projects

Project Type Costumer Project Country Number of units

Complete Interiors

ALSTOM

AR-41 BELGIUM 80+16UTE’S SILICIO PORTUGAL 58

S/447 SPAIN 33UTE’S BW SPAIN 1

RENFECATENARY RENFE SPAIN 1

S/447 SPAIN 27

METRO MADRIDS/5000 SPAIN 5

CATENARY MM SPAIN 1METRO

BARCELONA CAF SPAIN 75

EMEF ALLAN 300 PORTUGAL 21

Driver’s Cab

ALSTOM PEARL LINE SHANGHAI CHINA 32+24

BOMBARDIER CP 2000 PORTUGAL 34

ANSALDO BREDA METRO MADRID L10 SPAIN 30

Major Projects

Project Type Costumer Project Country Number of units

Front Masks

ALSTOM

AR-41 BELGIUM 80+16UTE’S SILICIO PORTUGAL 57

CIVIA SPAIN 80PEARL LINE SHANGHAI CHINA 32+24

BOMBARDIER CP 2000 PORTUGAL 34

ANSALDO BREDA METRO MADRID L10 SPAIN 30

EMEF ALLAN 300 PORTUGAL 21

MER MEC CARONTE (TRENITALIA) ITALY 28

Coach Interiors

Main Characteristics

AR 41

– Client ALSTOM

– User SNCB

– Country Belgium

– Date 2003

– Number of Units 80+16

– Unit Type Complete Interiors

– Train Type DMU

Main Characteristics

METRO MADRID: SERIES 5000

– Client METRO MADRID

– User METRO MADRID

– Country Spain

– Date 2004

– Number of Units 5 Composition

– Unit Type Complete Interiors

– Train Type METRO

Main Characteristics

METRO BARCELONA : L5

– Client CAF

– User METRO BARCELONA

– Country Spain

– Date 2004

– Number of Units 75

– Unit Type Drivers Cab & Interiors

– Train Type METRO

CP 2000

– Client BOMBARDIER

– User CP

– Country Portugal

– Date 2004

– Number of Units 68

– Unit Type Front, Driver Cab & Interiors

– Train Type EMU

Main Characteristics

CERCANÍAS 447

Main Characteristics

– Client RENFE

– User RENFE

– Country Spain

– Date 2008

– Number of Units 60 Compositions

– Unit Type Complete Interiors

– Train Type EMU

CETENARY METRO MADRID LABORATORY VEHICLE

Main Characteristics

– Client METRO MADRID

– User METRO MADRID

– Country Spain

– Date 2006

– Number of Units 1 Composition

– Unit Type Complete Interiors

– Train Type METRO

Main Characteristics

UTE’s BW for FGV

– Client ALSTOM

– User FGV

– Country Spain

– Date 2003

– Number of Units 1 Composition

– Unit Type Complete Interiors

– Train Type EMU

BEFORE AFTER

Front Ends & Cab Interiors

Main Characteristics

PEARLINE: SHANGHAI

– Client ALSTOM

– User Shanghai , Admin

– Country China

– Date 2004

– Number of Units 56

– Unit Type Front Mask

– Train Type METRO

Main Characteristics

AR 41

– Client ALSTOM

– User SNCB

– Country Belgium

– Date 2003

– Number of Units 96

– Unit Type Front Mask

– Train Type DMU

Main Characteristics

METRO MADRID: L10

– Client ANSALDO BREDA

– User METRO MADRID

– Country Spain

– Date 2003

– Number of Units 30

– Unit Type Front Mask

– Train Type METRO

Main Characteristics

CP 2000

– Client BOMBARDIER

– User CP

– Country Portugal

– Date 2004

– Number of Units 34

– Unit Type Front Mask

– Train Type EMU

Main Characteristics

ALLAN

– Client EMEF

– User CP

– Country Portugal

– Date 2003

– Number of Units 42

– Unit Type Front Mask

– Train Type Autorail

Main Characteristics

RENFE: S/596

– Client RENFE

– User RENFE

– Country Spain

– Date 2003

– Number of Units 15

– Unit Type Front Mask

– Train Type DMU

Main Characteristics

CIVIA : RENFE

– Client ALSTOM

– User RENFE

– Country Spain

– Date 2009

– Number of Units 80

– Unit Type Front Mask

– Train Type Suburban Train

Toilet Modules

Main Characteristics

HIGH SPEED AVE REFURBISHMENT:

– Client Alstom

– User Renfe

– Country / City Spain

– Date 2006-2008

– Wall material Phenolica

– Total number of Toilet Modules 180

– PMR Toilet Modules 18

– STANDARD Toilet Modules 162

– Toilet System Chemical system

– PMR Module Door Electric

– Train Type High Speed Train

– Special Features Refurbishment

Main Characteristics

HITACHI CTRL DS

– Client Hitachi

– User HSBC

– Country / City United Kingdom

– Date 2006-2008

– Total number of Toilet Modules 58

– PMR Toilet Modules 29

– STANDARD Toilet Modules 29

– Toilet system Pressure - Vacuum

– PMR Module Door Electric

– Train Type High Speed Train

– Special Features -

Main Characteristics

VIRGIN CROSS COUNTRY, UK

– Client

– User

– Country / City UK

– Date 1999-2003

– Total number of Toilet Modules 274

– PMR Toilet Modules 274

– STANDARD Toilet Modules 0

– Toilet System Permanent Vacuum

– PMR Module Door Electric

– Train Type Long Distance train

– Special Features Waste water system

Main Characteristics

ATPRD

– Client

– User

– Country / City Spain

– Date 2003-2004

– Total number of Toilet Modules 84

– PMR Toilet Modules 12

– STANDARD Toilet Modules 72

– Toilet system Pressure - Vacuum

– PMR Module Door Pneumatic

– Train Type High Speed Train

– Special Features -

Main Characteristics

Desiro UK

– Client

– User

– Country / City UK

– Date 2000-2004

– Total number of Toilet Modules 137

– PMR Toilet Modules 137

– STANDARD Toilet Modules 0

– Toilet system Pressure - Vacuum

– PMR Module Door Electric

– Train Type Suburban Train

– Special Features -

Fire Performance & Compliance

Fire Standard Country Project

NF F-16, 101 & 102 France TTNG, Regina

UNI–CEI 11170-3 Italy AGV

DIN 5510-2 Germany NedTrain, Regina

UNE 23-727 Spain AVGL

BS 6853 UK NIR1, NIR2, Wabtec, Hitachi

UIC 564-2, NCD 1409 India Indian Railways

Case Histories: Kineco’s Advanced Composite Products

High end composites using vacuum bagging / autoclave moulding. This technology can be adopted to produce light weight glass-phenolic sandwich interior parts (with Nomex

honeycomb).

Motor Sports

Product: Racing car componentsProcess: Auotclave MouldingMaterials used:Carbon fibre sandwiched construction with nomex, aluminium and rohacell core materialsScope:Tooling, prototyping and serial manufacturing

RACE CAR COMPONENTS: Carbon Epoxy with Aluminium Honeycomb Core

MONOCOQUE: FRONT UPPER

MONOCOQUE: REAR UPPER

NOSE BOX

RACE CAR COMPONENTS: Glass Epoxy with Aramid (Nomex) Honeycomb Core

REMOVABLE SEAT

RAD DUCT ASSEMBLY

DAMPER COVER

SIDE POD

RACE CAR COMPONENTS: Glass Epoxy with Aramid (Nomex) Honeycomb Core

Patient Positioning Table

Client: GE MedicalProcess: Autoclave MouldingProduct: Patient positioning TableMaterials used:Carbon fibre sandwiched construction with rohacell core materialScope:Tooling, prototyping and serial manufacturing

Airborne Radar Structure

Product: Airborne radar structureProcess: Autoclave MouldingMaterials used:Monolithic carbon fibre laminates and sandwich construction of carbon fibre and aluminium honeycomb materialsScope:Design, analysis, prototyping and serial manufacturing

Radar Support Cabin for Naval Ships

Products: Composite Cabin with Radar FrameProcess: Autoclave MouldingMaterial used: Carbon Fiber Epoxy PrepregsScope: Design, prototyping and serial manufacturing

Carbon Fibre Bicycle Frame

Products: Carbon Fibre Sports Bicycle FrameProcess: Autoclave MouldingMaterial used: Carbon Fiber Epoxy PrepregsScope: Prototyping and Serial Manufacturing

Kineco Alte Train Technologies Pvt Ltd,60, Pilerne Industrial Estate, Bardez,

Goa 403 511, IndiaPh : +91-832-6648888

Fax : +91-832-6648889Email : sales@katt.co.in