Increasing Throughput Using · PDF fileIncreasing Throughput Using Automation Jon Ranstrom...
Transcript of Increasing Throughput Using · PDF fileIncreasing Throughput Using Automation Jon Ranstrom...
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Success in MotionSuccess in Motion
Increasing Throughput Using AutomationJon Ranstrom
Principal EngineerNavis
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Success in MotionSuccess in Motion
Agenda
IntroductionAutomationSolutionQ & A
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Success in MotionSuccess in Motion
Solutions Across the Logistics Operation
Marine Distribution
Rail
Industrie
Retai
ManufacturinCP
Shipping
Third Party
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Success in MotionSuccess in Motion
The Navis DifferenceWe deliver
proven,mission-critical
supply chain execution solutions that
secure success and enable industry
best practices,allowing our customers
to move aheadof the competition.
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Success in MotionSuccess in Motion
Production Tested ReliabilityNavis software handles 25+% of the world’s container volume
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Success in MotionSuccess in Motion
Our Technology Partner
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
Agenda
IntroductionAutomationSolutionQ & A
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Success in MotionSuccess in Motion
Automation definedAutomation is:
The use of automated (i.e. unmanned) container handling equipment such as trucks and cranes
Automation requires:Operation with the right mix between manned and unmanned equipment
Adaptation to local conditions
Advanced Planning and Equipment Control for unmanned and cranes
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Success in MotionSuccess in Motion
Automation
ShipYardLand
Suitable for automation
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Success in MotionSuccess in Motion
AutomationFor example:
Computer system must handle….- Actual container move- Information synchronization- Overall planning- Adherence to, and adjustment of plans- Detailed robot control- Safety- Container transfers
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
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Success in MotionSuccess in Motion
CTA - Altenwerder
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Success in MotionSuccess in Motion
Agenda
IntroductionAutomationSolutionQ & A
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Success in MotionSuccess in Motion
System Functionality RequirementsFundamental Functionality
PlanningEquipment control
Productivity FunctionalityRealtime schedulingFlexible drivingTwinlift / Twincarry
Other FunctionalityRobot controlSafety
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Success in MotionSuccess in Motion
Automation Using SPARCS and TEAMS
SPARCS TEAMS
SPARCS functionalityTEAMS functionality
Interaction
SPARCS-TEAMS interactionMessage interfaceCoordinated behavior
AGVsASCs
603ect
InfrastructureCommunicationsUsers
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Success in MotionSuccess in Motion
TEAMSSPARCS
SPARCS and TEAMS
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Success in MotionSuccess in Motion
Automated Guided Vehicles - AGVs
Central Control 603ect
SPARCS & TEAMS
Movement controlNavigationObstacle detectionStatus monitoringCommunication
Job planningRoute selectionCommunicationTraffic managementUser InterfacesSafetyConfigurationProductivity
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Success in MotionSuccess in Motion
Automated Stacking Cranes - ASCs
Job planningCommunicationEquipment controlUser interfacesSafetyConfigurationSchedulingMovement coordination
Movement controlObstacle detectionStatusmonitoringCommunication
Central Control
SPARCS & TEAMS
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Success in MotionSuccess in Motion
AGV Navigation
Obstacle detectors
Onboard PC
Transponders
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Success in MotionSuccess in Motion
Solution in practicePlan and Direct
Drive
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Success in MotionSuccess in Motion
Solution in practicePlan and Direct
Drive
Plan and Direct
Drive
TEAMS
by GPT
Plan and Direct
Drive
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Success in MotionSuccess in Motion
Solution in practice
SPARCS
TEAMSAGV
ManagementAGV
Management
ASC Management
ASC Management
Topology ManagementTransfer Point Management
Topology ManagementTransfer Point Management
Dynamic planningDynamic planning
Automatic Equipment Management
Automatic Equipment Management
Manual EquipmentManual Equipment
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Success in MotionSuccess in Motion
Depots
Rail Terminal
RailTerminal
Distripark
Pre Gate Area
Europahaven
Amazonehaven
Hartel-haven
Customs
Solution atDepot
BargeTerminal
Inter TerminalTransport
EXPRESS
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Success in MotionSuccess in Motion
Solution at
EXPRESS
TEAMS
TEAMS
SPARCS
SPARCS
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Success in MotionSuccess in Motion
Solution at
SPARCS Main Server
Job Assignment
Radio Server
Client Workstations
RDT communicationRDT communication
SPARCS Main Server(Standby)
AGV/ASC communicationAGV/ASC communication
File ServerFile ServerSPARCS
TEAMS
TEAMS
EXPRESSEXPRESS
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Success in MotionSuccess in Motion
Other Functionality
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Success in MotionSuccess in Motion
Other Functionality
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Success in MotionSuccess in Motion
Requirements for ProductivitySmart Driving Smart Driving
Smart Planning Smart Planning
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Success in MotionSuccess in Motion
Requirements for Productivity
Integration
Realtime Changes
Smart Planning Smart Planning
Smart Driving Smart Driving
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Success in MotionSuccess in Motion
Planning and Driving Interaction
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Success in MotionSuccess in Motion
Integrated PlanningGood overall plan as the starting point
PrimeRouteExpertDeckingQuayCommanderAutoStowRoute planning
SPARCS & TEAMS provide: – Replanning without slowing the work down– Seamless execution of the revised plan
SPARCS & TEAMS provide: – Replanning without slowing the work down– Seamless execution of the revised plan
Equipment failureLate containersChanging EDI instructions
However - Things happen
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Success in MotionSuccess in Motion
Flexible AGV DrivingAdvanced features for…- Prestaging movements- Avoiding deadlocks- Position accuracy- Flexible S\sequence- Twin-carrying- Minimizing time deviations- Minimizing travel duration- Avoiding collisions- and more…
-600, 300
-1020, 380
-1020, -240-760, -300
-60, -20
-600, 300
-760, -300
-500, -440 280, -440
-60, -20
-500, -440
-340, -660
280, -800
280, -440
-340, -660
-280, -800
200, -2080
280, -800-280, -800
-200, -2080
-2500
-2000
-1500
-1000
-500
0
500
-3500 -3000 -2500 -2000 -1500 -1000 -500 0 500 1000
6 m6 m
-3500
-3000
-2500
-2000
-1500
-1000
-500
0
500
-3000 -2500 -2000 -1500 -1000 -500 0 500 1000 1500 2000 2500 3000
6 m
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Success in MotionSuccess in Motion
Twinlift / Twincarry
Finds TwinCarry opportunities
!Yard
Ship
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Success in MotionSuccess in Motion
Twinlift / Twincarry
Finds TwinCarry opportunitiesExecutes
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Success in MotionSuccess in Motion
Twinlift / Twincarry
Finds TwinCarry opportunitiesExecutesTwinLifts where possible
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Success in MotionSuccess in Motion
PrimeRoute Dispatching
Which AGVWhich Job
Well-proven at many SPARCS sitesUses Hungarian Algorithm with several refinementsChoose and schedule
When
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Success in MotionSuccess in Motion
Committed to 40 MPH
At ECT, Navis and Gottwald are contractually committed to 40 MPH
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Success in MotionSuccess in Motion
The Key to ConsistencyAll systems optimized to meet the needs of the terminalTight integration between planning, control, and execution systems- All updates made in real-time and communicated
across systemsFlexibility to react quickly to any operational changes - Operation doesn’t slow or stop
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Success in MotionSuccess in Motion
More Automated Sites to Come
Automation is coming to a port near youAutomation is coming to a port near you
North America and Europe are looking to North America and Europe are looking to automate, following ECT’s lead.automate, following ECT’s lead.
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Success in MotionSuccess in Motion
Thank You