Increasing Operator Effectiveness with Next Generation DynAMo Alarm and Operations Management
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Transcript of Increasing Operator Effectiveness with Next Generation DynAMo Alarm and Operations Management
Sustain.Ability.
2012 Honeywell Users’ Group EMEA
Tyron Vardy, Honeywell
Increasing Operator Effectiveness with Next Generation
DynAMo Alarm and Operations Management
2015 Honeywell Users Group Europe, Middle East and Africa
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Agenda
• Alarm Management
– Honeywell’s Award Winning DynAMo Solution
– Innovative Smart Reporting and Next Generation Platform
• Operations Management
– DynAMo’s Latest Addition for Improved Operator Effectiveness and Plant Integrity
• Operations Monitoring – Safe Operating Limits and Production Envelopes
– Integrity Operating Windows
• Operations Logbook – Workflow Integration for Documentation and
Secure Shift Handovers
• Integration with Honeywell’s New Mobility App
– Driving true Situational Awareness with
Honeywell Pulse
• DynAMo Alarm and Operations Management
– One Platform, One Interface, One Solution
© 2015 Honeywell International All Rights Reserved
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Alarm Management DynAMo Alarm Management
Primary Drivers
Regulatory
Compliance
Alarm
Reporting
Anticipate
Abnormal
Situations
Reduces Alarm
Noise
Secondary Drivers
Operator
Guidance
Reduction in
Trips
Increased
Availability
Faster Recovery
from Abnormal
Situations
Tertiary Drivers
Knowledge
Retention
Insurance Audits
Mobility for
Situational
Awareness
Enterprise
Assurance
© 2015 Honeywell International All Rights Reserved
Primary Drivers Secondary Drivers Tertiary Drivers
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Alarm Management DynAMo Alarm Management
Honeywell’s Latest Solution
DynAMo Alarm Management Honeywell Supporting Services
Reporting, Metrics, Analysis and Compliance Alarm Philosophy Document
Master Alarm Database, Alarm Response Manual Improvement Plan (Alarm, ORCA)
Management of Change Asset Benchmarking and Assessment
Predictive Alerting, Enforcement Alarm Rationalization
© 2015 Honeywell International All Rights Reserved
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Metrics & Reporting
DynAMo Alarm Management
© 2015 Honeywell International All Rights Reserved
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DynAMo Alarm Management
© 2015 Honeywell International All Rights Reserved
18 Standard Out-of-Box Templates
“Bullet Proof” Alarm Management
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DynAMo Alarm Management
© 2015 Honeywell International All Rights Reserved
Tree Mapping Technology
Enabling Faster, More Informed Decisions
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Alarm and Operations Management
DynAMo Alarm Management
Mobile Ready
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Alarm and Operations Management
Causes, Consequences and Corrective Actions Documented in DynAMo Delivered Direct to Operator Console
DynAMo Alarm Management
Built-in Experion Integration
Alarm Response Manual Master Alarm Database Mode Based Alarming Management of Change
© 2015 Honeywell International All Rights Reserved
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Next Generation Solution
© 2015 Honeywell International All Rights Reserved
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Alarm Management DynAMo Alarm Management
• Next Generation Requirements
Seamless Integration Analysis KPI’s and Metrics
Master Alarm Database
Alarm Response Manual
Create Alarm Management Experts Analysis and Corrective Actions Anyone Can Understand
Reduce Root Cause Analysis Time
Leaner, Faster, Smarter Benchmark Performance, Identify Weaknesses,
Drive Improvement, Reduce Operator Error,
Increase Operator Effectiveness
© 2015 Honeywell International All Rights Reserved
DynAMo Alarm Management R120 with SMART Report technology
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Alarm Management DynAMo Alarm Management
• Before SMART Reports…
– Analysing an Alarm Flood
• Run Flood Report
• Isolate the Time Period to Investigate
• Correlate the Operation Workload During the Flood
• Check for Parent/Child Relationships
• What Proportion of the Flood are Chattering/Fleeting Alarms
• Compare Results with Other Floods to Identify Common Issues
– Nothing Wrong with this Approach
• Detailed, Logical, Delivers Results, Drives Alarm System Improvement
– BUT…
– What if one SMART Report could do all that, in a fraction of the time,
cutting root cause analysis time by up-to 60%?
© 2015 Honeywell International All Rights Reserved
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Alarm Management DynAMo Alarm Management
• SMART Reports
– Fully Customizable
– Role, Shift and Operator Position based for more Effective Analysis
– Integrates information seamlessly from Master Alarm Database
– No JAVA Requirement, New HTML 5 User Interface
– Cuts down root cause analysis time
– Allows anyone to drive Alarm System Improvement
© 2015 Honeywell International All Rights Reserved
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Alarm Management DynAMo Alarm Management
© 2015 Honeywell International All Rights Reserved
– Benchmark current performance
Identify areas of weakness for fast ROI
– Smart Reporting reduces root cause analysis times
whilst driving alarm system improvement
– Increase operator effectiveness
Determine real alarms from distractions
helping reduce operator error
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DynAMo
Operations Management
© 2015 Honeywell International All Rights Reserved
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DynAMo® Alarm Management
Turning noise into knowledge through effective Alarm Management
Metrics & Reporting
Documentation & Enforcement
Alerts & Notifications
DynAMo Operations Management
DynAMo® Operations Management
Driving informed decisions and operational compliance through safe
and profitable operating windows
Operations Monitoring Limit Repository
Operating Limits
Operations Logbook
© 2015 Honeywell International All Rights Reserved
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Alarm Management DynAMo Operations Management
Primary Drivers
Critical Limit
Management
Integrity Operating
Windows
Secure Shift
Handovers
Safety
Secondary Drivers
Defined
Production
Envelopes
Improved Asset
Availability
Increased
Throughput
Tertiary Drivers
Reduced
Maintenance
Reduced
Operator Error
Enterprise
Assurance
© 2015 Honeywell International All Rights Reserved
Primary Drivers Secondary Drivers Tertiary Drivers
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Alarm Management DynAMo Operations Management
Honeywell’s Solution
DynAMo Operations Monitoring DynAMo Operations Logbook
Critical Limit Deviations Secure Shift Handovers
Excursions from Production Envelopes Auditable Document of Record
Functional Limit Ownership Critical Limit Documentation
Integrity Operating Windows Compliance and Approvals
© 2015 Honeywell International All Rights Reserved
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Operations Monitoring
DynAMo Operations Management
© 2015 Honeywell International All Rights Reserved
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Predict Deviations from Plan. Prevent Abnormal Situations. Be Pro-active.
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Easy to see deviations from limits – any limits, environmental, equipment, safety, optimal production
envelopes etc.
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Early Event Detection. See units deviating from plan or operating envelope.
Each Deviation costs $$$$, or negatively impacts Safety, Reliability, Asset Availability....
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Operations Logbook
DynAMo Operations Management
© 2015 Honeywell International All Rights Reserved
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Automatically populated, reduce operator error, improve
handover time, ensure consistent entries and easy access for knowledge sharing
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DynAMo
Alarm and Operations Management
© 2015 Honeywell International All Rights Reserved
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DynAMo® Alarm Management
Turning noise into knowledge through effective Alarm Management
Metrics & Reporting
Documentation & Enforcement
Alerts & Notifications
DynAMo Alarm and Operations Management
DynAMo® Operations Management
Driving informed decisions and operational compliance through safe
and profitable operating windows
Operations Monitoring Limit Repository
Operating Limits
Operations Logbook
DynAMo® Alarm & Operations Management Delivering operations integrity through better plant safety, availability and compliance across your entire enterprise
© 2015 Honeywell International All Rights Reserved
“By integrating alarm management with operations
management, the DynAMo solution from Honeywell
should help reduce one of largest causes of
incidents in the process industries: operator error.”
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Alarm Management Operations Logbook Operations Monitoring
Stale and Standing Alarms
Safety Bypasses and Inhibits
Critical Alarm Limits
Boundaries and Constraints
Critical Limit Deviations
Excursions from Production
Envelopes
Integrity Operating Windows
Alarm and Operations Management
Secure Shift Handover Process
DynAMo Alarm and Operations Management
© 2015 Honeywell International All Rights Reserved
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Honeywell’s New Mobility App
Honeywell Pulse (DynAMo Enabled)
© 2015 Honeywell International All Rights Reserved
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Go Mobile with Honeywell • Stay connected to plant
performance anywhere
• View plant data and
information in real time
• Look for trends and upset
conditions
• Identify problems as early
as possible
• Enable a faster response
to issues
Honeywell Pulse Mobility App
© 2015 Honeywell International All Rights Reserved
Stay Connected to Your Enterprise – Wherever You Are
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Summary
© 2015 Honeywell International All Rights Reserved
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Unified Suite Drives
Operations Integration
DynAMo Alarm and Operations Management
© 2015 Honeywell International All Rights Reserved
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Scalable Architecture Delivers
Enterprise Connectivity
DynAMo Alarm and Operations Management
© 2015 Honeywell International All Rights Reserved
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Mobility Platform Drives
Collaboration and
Situational Awareness
DynAMo Alarm and Operations Management
© 2015 Honeywell International All Rights Reserved
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Summary
Every Standard Best Practice Businesss Driver
(IEC62682, ISA.18.2, API 584) (EEMUA 191, ASM)
DynAMo Alarm and Operations Management
© 2015 Honeywell International All Rights Reserved
Standalone or Fully Integrated
One Platform · One Interface · One Solution
Sustain.Ability.
2012 Honeywell Users’ Group EMEA
Thank you
Increasing Operator Effectiveness with Next Generation
DynAMo Alarm and Operations Management
2015 Honeywell Users Group Europe, Middle East and Africa