IN01 - Introduction to FactoryTalk VantagePoint and Enterprise Manufacturing Intelligence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED

PUBLIC INFORMATION

IN01 - Introduction to FactoryTalk® VantagePoint

and Enterprise Manufacturing Intelligence


Agenda

Demo!

Customer Success Stories

FactoryTalk® VantagePoint - Product Review

Enterprise Manufacturing Intelligence Overview


Manufacturing Intelligence Defined

• Software used to bring a corporation’s production data together from many sources for the purpose of

reporting, analysis, and visualization.

• As data is combined from multiple sources, it can be given context that will help users find what they

need regardless of where it came from.

• The primary goal is to turn data into real knowledge (information), and drive business results based

on that knowledge.

+ = IMPROVED Decision Making


How Do You Want to See Your Data? Paper? Print Outs? Or This?


Or, How About This? Timely Information. From any device!


Actionable Information rather than data

– Advanced portal, reporting, and analytics

– Increased productivity, revenue, and profit

Decrease in production costs

– Better understand your process, then optimize it

– Reduced materials, labor, and energy

Improved quality

– Higher accuracy and agility via process control

– Less waste and material losses

Decreased Total Cost of Ownership

– Reduction in data collection and information transformation (data

prep)

– Increased utilization of fixed assets

Increased productivity by 10 percent

in less than one year, resulting in more

product at a lower price getting to the

market for a competitive edge - CPG

With real-time visibility into batch

comparisons and the capability to make

inline corrections, throughput increased

by 60%+ (from 4 batches every 12-14

hour shift to 5 batches in a 10 hour

shift) - Brewery

720 man-hours saved annually in

generation of regulatory reports.

Estimated savings of one man-year in

automation of billing process - Water

Wastewater

What Results Can You Expect? Leveraging Enterprise Manufacturing Intelligence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED 7 7

Performance/

OEE Quality

Systems/LIMS

Control

Systems HMI/

Alarm/Events Historians

Other Systems/

Databases

VantagePoint EMI Portal Mobile Clients SharePoint Portal

Maintenance

Mgmt Systems Energy HSE

Quality & Operations Plant Manager Engineer Operator Maintenance Production Manager

MES

What Results Can You Expect?

Leveraging Enterprise Manufacturing Intelligence

How Do You Access All This Data? Connectivity to all of your plant floor systems!


FactoryTalk VantagePoint Value Summary

Increased productivity & asset optimization through real time visibility to all of your

plant floor systems.

Connect to existing plant floor devices and systems to access data without

the need to modify or change anything. Data stays in it’s source!

Organize data logically in a central model for ad hoc analysis and advanced reporting.

Easily build role based reports and dashboards ensuring that key decision makers have

access to the data they need anytime from the shop floor to their mobile phone!


FactoryTalk VantagePoint EMI Overview

CONNECT • Premier Integration with

Rockwell Data Sources

• 3rd Party Historians, 3rd Party

Systems via OPC / OPC DA

• Database Connectivity (Oracle

and SQL)

ORGANIZE • Organize the data in a way that

makes the most sense for your users

• Combine multiple data sources into

one logical unit

• Reuse model content for increased

productivity

VISUALIZE • Ad Hoc / Self Service Tools: Excel,

Trend, XY Plotter

• Enterprise Reporting Tools: SQL

Server Reporting Services and

Sharepoint Web Parts

• Mobile: Mobile First Design Model

Browser and Display Creation


FactoryTalk VantagePoint EMI Let’s start with connectivity!






and SQL)




one logical unit


productivity


Trend, XY Plotter






Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. RA-TechED 2015 @RA-TechED #RA-TechED 11

Exclusive Logix Integration

Auto discover known structures and browse for tags using Live Data

Premier Integration with FactoryTalk products

Historian SE and ME for monitoring

process parameters

Metrics for machine performance

and downtime events

View SE for embedded Reporting

and Advanced Trending

Asset Centre for advanced reporting

EnergyMetrix for reporting and Energy Intensity

ProductionCentre (MES) For Enterprise Reporting

3rd Party Plant Systems Connectivity (Real-time, Historian, Databases)

FactoryTalk VantagePoint EMI What Data Can I Connect To?


Logix Integration Build once and deploy throughout your enterprise!

Simplified connectivity to leverage the

strengths of the Logix platform

Dynamic object creation based on ‘known’

UDT structures in the controller

Live Data Import wizard brings in

structures from the Logix controller

A type definition is created

automatically for each selected UDT

definition in the controller if one does

not already exist

Tag instances are created for each

occurrence of selected UDT’s


Automatic correlation of Live Data and Historian tags

Historian and Live Data tags are linked if they reference the same data point in the controller

Makes reporting completely transparent to the underlying data source – you only need to know the Live Data tag (logical) for a

data value

Cross correlation when using distributed historian solution

When tags are historized in multiple historians, the system can find the best source of information needed for a report / trend

Optimized Performance – Server Side Data Aggregation

Data aggregation is now performed at the server (e.g. Summary roll up by hour)

Significantly reduces the calculation loads on the VantagePoint EMI Server

Allows for processing of aggregations at the best performing server

Optimize Performance FactoryTalk Live Data – Historian Connector


Production Intelligence for

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Save time connecting to a PlantPAx System

Pre-defined type packages directly align with the

PlantPAx Process Library

Equipment definitions automatically created in the

model

Out-of-the-box dashboards for process defined

equipment


FactoryTalk VantagePoint EMI Now that your connected, let’s organize that data!






and SQL)




one logical unit


productivity


Trend, XY Plotter







Types of Models

Physical

Tags

Databases

External Sources

Logical

Plant

Line

Equipment

Content

Reports

Dashboards

Trends


How Does It Do It?

By allowing you to create template data structures, called 'models‘, that

let you organize data by the way you need to use it, instead of by how it

is stored or how it is exposed.

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UPM

Data Sources

KPIs, Reports, Applications

Chaos vs. Structure


Real World Model For Information The Way You Want to See It

Process Control Engineer

• Pressure

• Flow

• Speed

Production Manager

• Volume pumped

• Product throughput

• Operation history

• Power consumed

Maintenance Manager

• Running hours

• Performance spec

• Manufacturer data

• Spares on hand

• Maintenance date

Process Engineer

• Related

equipment

• Rating

• Vibration data

Asset Manager

• Purchase

date

• Cost

• Warranty

• Manufacturer

• Engineering

Specs

Quality Assurance

• Batch

record

• Leak test

data

• Lab sample

Live Data: Control System/HMI

Historian

Asset

Database

ERP, LMS, SQL

Database

Maintenance

Management

System


The Unified Production Model Key to standard and reusable, reporting solutions!

Physical Model Connect data sources

Logical Model Organize for Presentation


Why the Unified Production Model is a Big Deal

Manufacturing systems by default each have unique context

‘Like’ assets rarely resemble each other at the physical layer

Need to be able to create/use/re-use standard components in defining

hierarchies, assets or objects

Need ‘Reporting Standards’ across multiple lines, areas, plants, divisions

Facilitate corporate standardization AND plant flexibility/autonomy

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Data from Multiple Systems is Necessary to Solve Business Problems


FactoryTalk VantagePoint EMI Now your data is organized, let’s review how you can visualize it!






and SQL)




one logical unit


productivity


Trend, XY Plotter







Many Reporting Tools Available From Excel Through Enterprise Reports

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VantagePoint Portal

SharePoint Portal

Mobile Clients

Create a wide range of reports from dashboards to tabular data using SQL access to the model

VantagePoint Client Tools

Excel, Trend / XY Plotter, HTML

Dashboard Builder

Model-Based Report Elements

Charts & Grids

Status Indicators

SharePoint

Excel Services and Web Parts


Reporting Services

Power to create a wide range of enterprise reports from dashboards to tabular data

Query the VantagePoint model (UPM) and create reports using Reporting Services (SSRS) or other Business Intelligence tools

Author and publish reports to the VantagePoint EMI Portal

Leverage the VantagePoint model and create Report templates for re-use

Advanced Reporting Information access across the enterprise


Retrieve

Data From Any

Source

Calculate,

Analyze

and Format

Publish to the

VantagePoint

Portal

Create powerful Excel reports leveraging the VantagePoint Excel Add-In

Retrieve data from any connected data source (Real-time or Historical values)

Calculate, analyze and format data using Excel functionality

Publish reports for sharing / collaborating with others

Restore Excel workbook from the VantagePoint model to the same or different PC for editing

Single version of the truth

Excel - The Most Common Reporting Tool Shared Reports Save Valuable Time


Create Trend templates for re-use or ad-hoc trends to analyze impromptu situations

Publish trends for sharing / collaborating with others

Diagnose and analyze data from any connected data source

Powerful trend functionality – Pan, zoom, stack and synchronize

Display multiple time period at the same time to determine batch variations

Pre-configured trends available in Sample Reports

Advanced Trending Reporting that empowers action


An Event/Notification is comprised

of a Trigger and Actions

Triggers can be:

Any tags with a historical data

provider*

Time/Schedule

Actions can be:

Generating one or more

published reports

Sending emails, also with

attached reports

Sending SMS to a mobile

phone email address *Live data sources are not supported, use FT A&E!

Eventing/Notification Receive Notifications for Increased Efficiencies


Visually represent your data as a gauge,

bar graph or indicator

Collaborate by sending an e-mail with

instructions and attaching a KPI

Drill down to more specific detail

Pin them to the Start page on your

Windows device using Live Tiles to

provide instant feedback

See a map view of your KPI’s based on

geographic location

Available for download from

the Microsoft Store today

FactoryTalk VantagePoint KPI

A native Windows 8.1 application

KPIs (Key Performance Indicators)

to focus your attention


=

Manufacturing CIOs reported that mobility was the 2nd highest

technology priority for their

organizations between ‘12 and ‘15. #1 BENEFIT Increase the

productivity of

their workforce


VantagePoint Mobile Providing Information When and Where you Need It

MOBILE LANDING PAGE Responsive User Interface

Support for all major mobile platforms (iOS, Android)

MOBILE MODEL BROWSER Mobile Favorites – personalized, available on any device

Ad Hoc dashboard or trend creation

MOBILE CONTENT Excel Reports, Advanced Reports

Trend, XY Plot charts, Database Grid

New Composer – Drag and Drop Dashboard Creation

MOBILE FIRST DESIGN Optimized for your browsing experience


VantagePoint Composer Create Displays Quickly and Easily

Create new displays on a

tablet or PC device

Drag and drop canvas for

display Creation

Library of widgets (gauges,

indicators, trends, text, data

grid, linear gauge)

Save displays as favorites

Simplified single click

functionality for display

creation from mobile

phones

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Tyson Foods Mobilizes to Improve Compliance, Reduce Quality Deviations and Waste

Reduced Waste

Decreased Inedibles by 50%

1.6 to 0.8 % = nearly

1 million pounds of product saved annually


Tyson Foods Saves Significant Energy Costs Annually

• REDUCED 10% of Annual Utility Costs

•12-Month Payback /ROI

$800K Savings


LORAM Stays on Track With Real-Time and Historical Mobile Data Collection and Reporting

• Remote data reduced downtime costs by $35,000 per day • Increased on-machine data storage from 30 days to 137 days


Solutions Team Example HMI Based Diagnostic Reporting

IN01 - Introduction to FactoryTalk VantagePoint and Enterprise Manufacturing Intelligence

Technology

Transcript of IN01 - Introduction to FactoryTalk VantagePoint and Enterprise Manufacturing Intelligence