IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED...

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IN SEARCH OF THE PHILOSOPHER’S STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES Investigations performed by Stacy Glidden, Steve Engber, Doug Herlitzka, Mary Ryan, Gerald Reinke MTE SERVICES, INC. Paul Hofmann-Rochester Sand & Gravel Presented at NCAUPG MEETING February 19, 2014 KANASA CITY, MO Mathy Technology & Engineering

Transcript of IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED...

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IN SEARCH OF THE PHILOSOPHER’S STONE FOR RECLAIMED ASPHALT

SHINGLE MIXTURES Investigations performed by

Stacy Glidden, Steve Engber, Doug Herlitzka, Mary Ryan, Gerald Reinke

MTE SERVICES, INC. Paul Hofmann-Rochester Sand & Gravel

Presented at NCAUPG MEETING February 19, 2014

KANASA CITY, MO

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The Alchemist Discovering Phosphorus by Joseph Wright of Derby 1771 Full title The Alchymist, in Search of the Philosopher's Stone, Discovers Phosphorus, and prays for the successful Conclusion of his operation, as was the custom of the Ancient Chymical Astrologers

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The philosophers' stone or stone of the philosophers (Latin: lapis philosophorum) is a legendary alchemical substance said to be capable of turning base metals such as lead into gold or silver. It was also sometimes believed to be an elixir of life, useful for rejuvenation and possibly for achieving immortality. For many centuries, it was the most sought-after goal in alchemy. The philosophers' stone was the central symbol of the mystical terminology of alchemy, symbolizing perfection at its finest, enlightenment, and heavenly bliss.

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SOME POINTS TO PONDER • FROM ANTIQUITY TO WELL INTO 1700’S

ALCHEMY WAS CONSIDERED A SERIOUS SCIENTIFIC ENDEAVOR ALBEIT ONE INTERTWINED WITH PHILOSPHY & RELGION – As such laboratory techniques used by alchemists

became the basics for modern scientific investigations • ISSAC NEWTON & ROBERT BOYLE SPENT A GOOD

PORTION OF THEIR TIME ON ALCHEMICAL INVESTIGATIONS

• IT WAS NEARLY 1900 BEFORE THE SCIENTIFIC THEORY OF LUMINIFEROUS ETHER THROUGH WHICH LIGHT WAVES WERE THEORIZED TO TRAVEL WAS SHOWN TO NOT EXIST

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• TO PARAPHRASE WILL ROGERS – It is not the things that we don’t know that

are a problem – It is the things that we know that ain’t so

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GOALS

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• ASSESS IMPACT OF RAS & RAP CONTENT and MIX AGING ON PROJECTED MIX PERFORMANCE

• INVESTIGATE IMPACT OF REDUCED BINDER STIFFNESS ON PERFORMANCE OF RAS & RAP CONTAINING MIXES AT HIGH ASPHALT BINDER REPLACEMENT (ABR) LEVELS

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SOME PRELIMINARY INFORMATION ON TESTS THAT ARE USED TO GENERATE DATA

SHOWN IN THIS PRESENTATION

4 mm DSR BINDER TEST Developed by Western Research Institute. TRB talks in 2011 and 2012 by Sui and

Farrar, et al AASHTO & ASTM methods submitted

TORSION BAR TESTING OF MIXES Developed at MTE, now ASTM D7522

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4 mm DSR test heads. Today all major DSR manufacturers have these test fixtures available. Picture on right shows sample ready to test. Upper geometry should be lock while trimming to prevent material being pulled out from between plates.

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MIX TORSION BAR TEST ≈50 mm X 12 mm X 7 mm TESTED AT -40°C TO +40-80° DEPENDING ON MIX STIFFNESS

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DATA IS TRANSFERRED TO ABATECH ® RHEA SOFTWARE FOR ANALYSIS

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MASTERCURVE AT ANY TEMPERATURE WITHIN THE TESTED RANGE IS POSSIBLE BELOW IS THE MASTERCURVE AT +20°C

High Frequency results in stiffer response and therefore corresponds to results at low temperatures

THE FLATTER THIS LINE THE MORE SLOWLY THE MIX STIFFNESS DECREASES AS FREQUENCY DECREASES

Low Frequency results in less stiff response and therefore corresponds to results at high temperatures

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1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.0E-15 1.0E-13 1.0E-11 1.0E-09 1.0E-07 1.0E-05 1.0E-03 1.0E-01 1.0E+01 1.0E+03 1.0E+05

RELA

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MO

DU

LUS,

G(t

) in

Pa

REDUCED TIME, sec's

RELAXATION MODULUS MASTERCURVE

RHEA G(t) @20°C 1437, 10-11-13-A, STH 27 field mix, 5% RAS, PG 58-28, 7·0% AV, 0d age, RSS, TF, HR3-1(1)_c.tTd

Short relaxation times result in material with little chance to relax stiffness ; this data derived from the low temperature test results.

Long relaxation times result in material with opportunity to relax stiffness ; this data derived from the high temperature test results.

THE FLATTER THIS LINE THE MORE SLOWLY A BINDER STIFFNESS DECREASES AS FREQUENCY DECREASES

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1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E-08 1.0E-06 1.0E-04 1.0E-02 1.0E+00 1.0E+02 1.0E+04 1.0E+06 1.0E+08 1.0E+10 1.0E+12 1.0E+14

COM

PLEX

MO

DU

LUS,

G*,

Pa

REDUCED FREQUENCY, rad/sec

COMPLEX MODULUS MASTERCURVES AT A REFERENCE TEMPERATURE OF 25°C

THE FLATTER THIS LINE THE MORE SLOWLY A BINDER STIFFNESS DECREASES AS FREQUENCY DECREASES In this plot high frequency data (right side of plot) shows how stiff the binder is at low temperatures and the low frequency data (left side of plot) shows the stiffness behavior of the binder at high temperatures. Therefore the flatter the complex modulus mastercurve of the binder (or mix) the more slowly the binder stiffness decreases with increasing temperature. For example in this plot the top data curve is for binder recovered from tear-off shingles.

STIFFER

LESS STIFF

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1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E-05 1.0E-03 1.0E-01 1.0E+01 1.0E+03 1.0E+05 1.0E+07 1.0E+09 1.0E+11 1.0E+13

RELA

XATI

ON

MO

DULU

S, G

(t) i

n Pa

REDUCED TIME, sec's

RELAXATION MODULUS, G(t)

OR THE DATA CAN BE INTERCONVERTED INTO A RELAXATION MODULUS PLOT

THE FLATTER THIS LINE THE MORE SLOWLY A BINDER OR A MIX RELAXES WITH TIME

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1.0E-01

1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E-04 1.0E-03 1.0E-02 1.0E-01 1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07

RELA

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G(t

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REDUCED TIME, sec's MODEL: G(t) @ +20 Proj 1309, 02-22-12-A, 02-29-12, Shingles AC RecMODEL: G(t) @ +20 Proj 1309, 03-15-12-A, 58-28 w 22% Shingle ACMODEL: G(t) @ +20 Proj 1309, 03-14-12-A, 58-28 w 22% Shingle AC, RTFOMODEL: G(t) @ +20 Proj 1309, 03-14-12-A, 58-28 w 22% Shingle AC, PAVMODEL: G(t) @ +20°C Proj 1309, 03-14-12-B, 52-34 w 22% Shingles unagedMODEL: G(t) @ +20°C Proj 1309, 03-14-12-B, 52-34 w 22% Shingles RTFOMODEL: G(t) @ +20°C Proj 1309, 03-14-12-B, 52-34 w 22% Shingles PAV

BETTER

WORSE

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1.00E+00

1.00E+01

1.00E+02

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E-08 1.00E-06 1.00E-04 1.00E-02 1.00E+00 1.00E+02 1.00E+04 1.00E+06 1.00E+08 1.00E+10 1.00E+12 1.00E+14

COM

PLEX

SHE

AR M

ODU

LUS

(G*)

, Pa

REDUCED FREQUENCY, radians/sec

G* @20°C Proj 1437, 10-01-13-D, Recycled Shingle AC rec'd 10-2-13, 4mm, HR2_c.tTd

G* @20°C Proj 1392 03-26-13-C Reclaimed shingle oil from RTS (base for all blends), HR2

G* @20°C Proj 1437, 10-01-13-E, Recycled Manufac Shingle Scrap AC 10-2-13, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437, 10-01-13-C, Recycled Flat roofing AC, 4mm, HR2 (1)_c.tTd

4 mm DSR LOW TEMPERATURE RESULTS

Material Stiffness Tc m-value Tc

ΔTc (STc-mTc)

Softening point (Mettler)

High PG Grade BBR S Tc BBR mTc

ΔTc (STc-mTc)

Reclaimed shingle scrap binder -26.8 -1.1 -25.7 243°F 152°C -28.8 4.6 -33.4

Reclaimed manufactuers' shingle scrap binder

-30.8 -22.7 -8.1 227°F 138.6°C -29.5 -21.7 -7.8

Reclaimed Flat Roofing material -26.5 -15.0 -11.5 184°F 106.6°C -27.7 -15.1 -12.6

DATA ON THE PROPERTIES OF THE ADDITIVES WE ARE TALKING ABOUT

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The ΔTc value reflects the difference between the binder’s stiffness critical temp and its relaxation (m-value) critical temp. A large negative ΔTc binder does not relax stresses readily

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Background Information

Rising cost of liquid asphalt has motivated agencies, contractors, HMA plant manufacturers, additive suppliers to increase the level of RAP and RAS materials in paving mixes Previous levels were pegged at 15-20% binder

replacement of reclaimed binder This usage level generally required no change to

the PG grade of the binder used in the mix

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Background Information

Research reported by NCAT has suggested that higher binder replacement levels can be used without concern Some entities are suggesting that 50% or

more binder replacement can be used of which a significant amount can be RAS Softening of binder grade is recommended I have some reservations as to whether that will

solve the problem

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Background Information Our concerns—mainly center around RAS RAS can contain upwards of 30% bitumen (20-27%

more typical) Material is highly oxidized

o Poor m-values, wide variation between S & m-value • BUR tear off low temp grade S=-27.8, m= +11.9 (4 mm DSR)

o Softening points 223°F to 270°F o High temp PG grades 118-150 o Very flat relaxation modulus mastercurves

Mixes made with 20% RAS binder replacement look OK initially, but based on our data reported here, fatigue and low temperature properties seem to deteriorate rapidly

Fatigue of these mixes is a significant concern Mathy Technology & Engineering

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Several Studies

1. Lab study a) Impact of 20% RAS Binder Replacement on Short

Term & 5 Day Aged Mixture Properties b) Evaluation of additives to improve RAS

performance 1) Initial properties and after mix aging

2. USH 14 in Winona Cty., MN mix on shoulders a) Four test sections place-initial testing b) Follow-up testing after 1 year

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Design of Experiment

1. Shingle source chosen with ≈ 250°F softening point

2. Sufficient shingle binder (SB) extracted & recovered to make test specimens for study

3. Binder replacement was chosen at 22% 4. This afforded two mixes where we knew

100% blending of shingle binder and virgin binder had taken place

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Design of Experiment 1. Mixes produced

1) PG 58-28 virgin control 2) PG 58-28 + 22% recovered shingle binder 3) PG 58-28 + 5% RAS (=22% binder replacement) 4) PG 58-28 + 5% RAS + 0.5% warm mix additive 5) PG 58-28 + 5% RAS treated with 5% “rejuvenating” oil

added by wt. of binder in the RAS 6) PG 52-34 + 22% recovered shingle binder 7) PG 58-28 + 5% RAS (=22% binder replacement) 8) PG 52-34 + 5% RAS treated with 5% “rejuvenating” oil

added by wt. of binder in the RAS 2. Mix was Wisconsin E-3 (3 million ESAL) 3. Limestone aggregate

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Design of Experiment 1. Treatment of mixes

1) All mixes produced at 135°C (275°F) 2) Short term conditioned for 2 hrs at 135°C (275°F) 3) Compacted at 135°C (275°F)

2. One set of specimens tested at 0 day 3. One set of specimens conditioned for 5 days

at 85°C

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Testing Performed 1. Hamburg wet (50°C) and dry (58°C) but only in

the 0 day aged condition 2. Overlay test (triplicate) conducted at 20°C both

0 day and 5 day conditioned 3. Torsion bars tested at -40°C to +60°C in 10°C

increments from 100 to 0.5 radians/sec for complex modulus and relaxation modulus for both 0 day and 5 day conditioned

4. Binder recovered from 0 day and 5 day conditioned mix (only the 22% preblend), 4 mm DSR tested at -40°C to +60°C for determination of low temp grade and relaxation modulus at +20°C

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0 100 200 300 400

58-28 virgin mix unaged58-28 virgin mix 5 day aged @ 85°C

58-28 + 22% shingle binder mix unaged58-28 + 22% shingle binder mix 5 day aged

52-34 + 22% shingle binder mix unaged52-34 + 22% shingle binder mix 5 day aged

58-28 + 5.4% RAS mix unaged58-28 + 5.4% RAS mix 5 day aged

58-28 + 5.4% RAS mix unaged repeat58-28 + 5.4% RAS mix 5 day aged repeat

52-34 + 5.4% RAS mix unaged52-34 + 5.4% RAS mix 5 day aged

52-34 + 5.4% RAS mix unaged repeat52-34 + 5.4% RAS mix 5 day aged repeat

58-28 +5.4% RAS w/5% processing oil unaged58-28 +5.4% RAS w/5% processing oil 5 day

52-34 +5.4% RAS w/5% processing oil unaged52-34 +5.4% RAS w/5% processing oil 5 day

Average Cycles to 7% Max Peak

Sam

ple

ID

Average Cycles to 7% Max Load

You will notice from this data that the overlay cycles to failure collapse to the same very low levels after the mixes have aged.

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The amount of “rejuvenating” or processing oil added is not nearly enough to effect a permanent improvement

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1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.0E-16 1.0E-13 1.0E-10 1.0E-07 1.0E-04 1.0E-01 1.0E+02 1.0E+05 1.0E+08 1.0E+11

RELA

XATI

ON

MO

DULU

S, G

(t) i

n Pa

TORSION BAR RELAXATION MODULUS AT +20°C OF PG 58-28 CONTROL MIX, MIX CONTAINING 5% RAS, MIX WHERE 22% SHINGLE BINDER WAS

BLENDED WITH PG 58-28

MODEL: G(t) @ +20 1309, 02-28-12-B, 58-28 control, 5d aged, tmp-frq, HR3-1

MODEL: G(t) @ 20 1309, 02-28-12-A, 58-28 control, 0d aged, tmp-frq, HR3-1

MODEL: G(t) @ +20C 1309, 02-28-12-H, 58-28, 5% Shingles, 5d aged, HR-3

MODEL: G(t) @ +20C 1309, 02-28-12-C, 58-28, 22% SB, 0d aged HR-3 #1

Evaluation of MODEL: G(t) @+20C 1309, 02-28-12-D, 58-28, 22% SB, 5d aged, HR-3 (1)

REDUCED TIME, SEC'S

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1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.0E-16 1.0E-13 1.0E-10 1.0E-07 1.0E-04 1.0E-01 1.0E+02 1.0E+05 1.0E+08 1.0E+11

RELA

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ON

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LUS,

G(t

) in

Pa

Relaxation Modulus (G(t)) as function of Reduced Time

G(t) @ 20 1309, 02-28-12-A, 58-28 control, 0d aged, tmp-frq, HR3-1MODEL: G(t) @ +20 1309, 02-28-12-B, 58-28 control, 5d aged, tmp-frq, HR3-1 G(t) @ +20C 1309, 02-28-12-C, 58-28, 22% SB, 0d aged HR-3 #1 G(t) @20°C 1309, 02-28-12-D, 58-28, 22% SB, 5d aged, HR-3G(t) @20°C 1309, 02-28-12-G, 58-28, 5% Shingles, 0d aged, AR-2 G(t) @ +20C 1309, 02-28-12-H, 58-28, 5% Shingles, 5d aged, HR-3 G(t) @20°C 1309, 02-28-12-F, 52-34, 22% SB, 5d aged, AR-2-0002oG (t) @20°C 1309, 02-28-12-E, 52-34, 22% SB, 0d aged, tmp-frq, HR-3-3

Reduced time, sec's

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1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.0E-07 1.0E-05 1.0E-03 1.0E-01 1.0E+01 1.0E+03 1.0E+05 1.0E+07 1.0E+09 1.0E+11

RELA

XATI

ON

MO

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LUS,

G(t

) in

Pa

Relaxation Modulus (G(t)) as function of Reduced Time

G(t) @ 20 1309, 02-28-12-A, 58-28 control, 0d aged, tmp-frq, HR3-1MODEL: G(t) @ +20 1309, 02-28-12-B, 58-28 control, 5d aged, tmp-frq, HR3-1 G(t) @ +20C 1309, 02-28-12-C, 58-28, 22% SB, 0d aged HR-3 #1 G(t) @20°C 1309, 02-28-12-D, 58-28, 22% SB, 5d aged, HR-3G(t) @20°C 1309, 02-28-12-G, 58-28, 5% Shingles, 0d aged, AR-2 G(t) @ +20C 1309, 02-28-12-H, 58-28, 5% Shingles, 5d aged, HR-3 G(t) @20°C 1309, 02-28-12-F, 52-34, 22% SB, 5d aged, AR-2-0002oG (t) @20°C 1309, 02-28-12-E, 52-34, 22% SB, 0d aged, tmp-frq, HR-3-3

Reduced time, sec's

NOTE: PG 58-28 MIX WITH 5% RAS AND MIX WHERE 22% SB WAS PRE ADDED EXHIBIT VERY SIMILAR UNAGED & 5 DAY AGED RELAXATION MODULUS VALUES

WHAT CAN WE INFER FROM THIS WITH RESPECT TO DEGREE OF BINDER BLENDING FROM THE RAS MATERIAL

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Several Studies

1. Lab study a) Impact of 20% RAS Binder Replacement on Short

Term & 5 Day Aged Mixture Properties b) Evaluation of additives to improve RAS

performance 1) Initial properties and after mix aging

2. USH 14 in Winona Cty., MN mix on shoulders a) Four test sections place-initial testing b) Follow-up testing after 1 year

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Several Studies-US Hwy 14

1. Field study US Hwy 14 in Winona County, MN mixes place on shoulders

a) PG 58-28, 6% RAS (22% binder replacement) , 11% RAP (12% binder replacement)

b) PG 52-34, 6% RAS (22% binder replacement) , 11% RAP (12% binder replacement)

c) PG 58-28, 0% RAS, 31% RAP (32% binder replacement)

d) PG 58-28, 0% RAS, 20% RAP (21% binder replacement-this was the original job mix Mathy Technology & Engineering

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Several Studies-US Hwy 14 1. Mix was place in September 2012 2. FHWA trailer was on project to collect mix

and obtain samples to characterize mix as placed.

3. November 2012 three cores taken from each test section

a) 1 unaged core cut into torsion bars for mix modulus testing @ -40°C(-35°C) to +60°C

b) After this testing binder extracted for 4 mm DSR testing @ -40°C(-35°C) to +60°C

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Several Studies—US Hwy 14 a) Additional field cores aged 5 & 10 days @ 85°C

1) Torsion bars for mix modulus testing @ -40°C(-35°C) to +60°C

2) After this testing binder extracted for 4 mm DSR testing @ -40°C(-35°C) to +60°C

3) Iatroscan data collected on all recovered binders (asphaltenes + 3 other fractions determined)

b) New Cores taken 1 year after placement 1) Top 12 mm and 2nd 12 mm layers of each mix were tested

for 2) Mix stiffness using torsion bars 3) Recovered binder properties using 4 mm DSR

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-2.2646 -2.705

-6.812

0.3509

-0.6983

-2.8578

0.0121

-0.6233

-2.005 -1.7695

-2.5877

-5.7019

-8

-7

-6

-5

-4

-3

-2

-1

0

115 17 19 21 23 25 27 29

M C

RITI

CAL

TEM

P - S

CRI

TICA

L TE

MP,

°C

ASPHALTENE, %

Hwy 14 11% RAP, 6% RAS, PG 58-28 Hwy 14 31% RAP, 0% RAS PG 58-28Hwy 14 20% RAP, 0% RAS, PG 58-28 Hwy 14 11% RAP, 6% RAS, PG 52-34

THE MORE NEGATIVE THE DIFFERENCE OF M - S CRITICAL TEMPERATURES THE MORE M CONTROLLED IS THE BINDER

UNAGED

10 DAY

5 DAY

Note: data values in colored boxes are the M-S critical temperatures for the respectively colored data curves at 0, 5 and 10 days of core aging @ 85°C

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THESE DATA ARE FROM THE 2012 CORES ONLY

Page 34: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

-35.0

-34.0

-33.0

-32.0

-31.0

-30.0

-29.0

-28.0

-27.0

-26.0

-25.0

-24.0

-23.0

m-C

RITI

CAL

TEM

PERA

TURE

, °C

18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0ASPHALTENES, %

58-28 6% RAS, 11% RAP, 0 D

58-28 6% RAS, 11% RAP, 5 D

52-34 6% RAS, 11% RAP, 0 D

52-34 6% RAS, 11% RAP, 5 D

52-34 6% RAS, 11% RAP, 10 D

58-28 0% RAS, 31% RAP, 5 D

58-28 0% RAS, 31% RAP, 10 D

58-28 0% RAS, 20% RAP, 0 D

58-28 0% RAS, 20% RAP, 5 D

58-28 0% RAS, 20% RAP, 10 D

58-28 6% RAS, 11% RAP, 10 D

58-28 0% RAS, 31% RAP, 0 D

Y=-39.097962+0.69947266*EXP(-X/(-9.0079922)) R²=0.88

PLOT OF M-CRITICAL AS FUNCTION OF % ASPHALTENES

STIFFNESS & CREEP CRITICAL VALUESDETERMINED USING 4 mm DSR RESULTS

03/17/13 15:54:15 C:\DRIVE E\2010 DATA\Proj 1376 - Hwy 14 High RAP & RAS Shoulder Test Sections\PLOTIT PLOT M CRTIICAL = F(ASPHALTE

-35.0

-34.0

-33.0

-32.0

-31.0

-30.0

-29.0

-28.0

-27.0

-26.0

-25.0

-24.0

-23.0

m-C

RITI

CAL

TEM

PERA

TURE

, °C

18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0ASPHALTENES, %

58-28 6% RAS, 11% RAP, 0 D

58-28 6% RAS, 11% RAP, 5 D

52-34 6% RAS, 11% RAP, 0 D

52-34 6% RAS, 11% RAP, 5 D

52-34 6% RAS, 11% RAP, 10 D

58-28 0% RAS, 31% RAP, 5 D

58-28 0% RAS, 31% RAP, 10 D

58-28 0% RAS, 20% RAP, 0 D

58-28 0% RAS, 20% RAP, 5 D

58-28 0% RAS, 20% RAP, 10 D

58-28 6% RAS, 11% RAP, 10 D

58-28 0% RAS, 31% RAP, 0 D

Y=-39.097962+0.69947266*EXP(-X/(-9.0079922)) R²=0.88Y=-52.795047+1.00245875*X R²=0.868

PLOT OF M-CRITICAL AS FUNCTION OF % ASPHALTENES

STIFFNESS & CREEP CRITICAL VALUESDETERMINED USING 4 mm DSR RESULTS

03/23/13 21:37:14 C:\DRIVE E\2010 DATA\Proj 1376 - Hwy 14 High RAP & RAS Shoulder Test Sections\PLOTIT PLOT M CRTIICAL = F(ASPHALTE

Although the linear fit exhibits a good correlation, it doesn’t capture the exponential response of m-critical to the increase in asphaltenes due to aging and also predicts an absurdly low critical temperature as asphaltenes decrease

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IMPACT AFTER 1 YEAR OF FIELD AGING

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Mix type Days of 85°C core aging (or as noted in Table) Asphaltenes

m-critical Temp, °C (mcT)

S-critical Temp, °C (ScT)

ΔTc (S-Critical - m-critical)

Sec 1 52-34 0 18.4 -34.2 -35.9 -1.8 6%RAS 5 20.1 -32.3 -34.9 -2.6

11% RAP 10 21.2 -29.9 -35.6 -5.7 Top 12 mm 11 months field 19.3 -32.9 -35.7 -2.8 2nd 12 mm 11 months field 18.6 -34.3 -35.9 -1.6 Sec 2 58-28 0 23.5 -31.0 -33.2 -2.3

6%RAS 5 26 -28.0 -30.7 -2.7 11% RAP 10 27.2 -24.1 -30.9 -6.8

Top 12 mm 11 months field 25.8 -28.2 -30.8 -2.6 2nd 12 mm 11 months field 25.1 -29.4 -31.3 -1.9 Sec 3 58-28 0 20.5 -32.2 -31.9 0.4

0%RAS 5 23.6 -29.1 -29.8 -0.7 31% RAP 10 24.8 -26.7 -29.6 -2.9

Top 12 mm 11 months field 23.2 -30.2 -31.3 -1.1 2nd 12 mm 11 months field 21.9 -31.6 -31.4 +0.2 Sec 4 58-28 0 19.7 -33.4 -33.4 0.0

0%RAS 5 21.9 -31.3 -31.9 -0.6 21% RAP 10 23.4 -30.3 -32.3 -2.0

Top 12 mm 11 months field 22.7 -32.0 -32.2 -0.2 2nd 12 mm 11 months field 22.1 -32.3 -31.9 +0.4

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1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.00E-07 1.00E-05 1.00E-03 1.00E-01 1.00E+01 1.00E+03 1.00E+05 1.00E+07 1.00E+09 1.00E+11 1.00E+13 1.00E+15

COM

PLEX

SH

EAR

MO

DULU

S, G

*, P

a

REDUCED FREQUENCY, RAD/SEC

G* for 6% RAS, 11% RAP MIXES PG 52-34 @ 0, 5, 10 DAYS AGING 2012 CORES and CORES TAKEN in 2013

G* @20°C 1376, 11-15-12-D, Hwy 14 shoulder 11% RAP, 6% RAS, 52-34 top HR3-1-2G* @20°C 1376, 11-15-12-D, Hwy 14, 11% RAP, 6% RAS, 52-34, AS, top, 5d HR3-1 (1)G* average @20°C 1376, 11-15-12-D, USH 14 , 11% RAP, 6% RAS, 52-34, 2nd 10d HR3 &AR1G* @20°C 1376, 08-01-13-K, Core 1-1, Top layer, 52-34, AS. RAS, RAP, T-F, HR3-2 T-F-splitG* @20°C 1376, 08-01-13-K, Core 1-1, Top layer, 52-34, AS. RAS, RAP, T-F, HR2 T-F-splitG* @20°C 1376, 08-01-13-K, Core 1-1, 2nd layer, 52-34, AS, RAS, RAP, T-F, HR2 T-F-split

Data for 2013 cores - - - - Data for 2012 cores

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These are mixture test results

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1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.00E-07 1.00E-06 1.00E-05 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01 1.00E+02 1.00E+03

COM

PLEX

SHE

AR M

ODU

LUS,

G*,

Pa

REDUCED FREQUENCY, RAD/SEC

G* for 6% RAS, 11% RAP MIXES PG 52-34 @ 0, 5, 10 DAYS AGING 2012 CORES and CORES TAKEN in 2013

G* @20°C 1376, 11-15-12-D, Hwy 14 shoulder 11% RAP, 6% RAS, 52-34 top HR3-1-2

G* @20°C 1376, 11-15-12-D, Hwy 14, 11% RAP, 6% RAS, 52-34, AS, top, 5d HR3-1 (1)

G* average @20°C 1376, 11-15-12-D, USH 14 , 11% RAP, 6% RAS, 52-34, 2nd 10d HR3 &AR1

G* @20°C 1376, 08-01-13-K, Core 1-1, Top layer, 52-34, AS. RAS, RAP, T-F, HR3-2 T-F-split

G* @20°C 1376, 08-01-13-K, Core 1-1, Top layer, 52-34, AS. RAS, RAP, T-F, HR2 T-F-split

G* @20°C 1376, 08-01-13-K, Core 1-1, 2nd layer, 52-34, AS, RAS, RAP, T-F, HR2 T-F-split

Data for 2013 cores - - - - Data for 2012 cores

These are mixture test results Zoomed data of previous slide

Page 39: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.00E-07 1.00E-05 1.00E-03 1.00E-01 1.00E+01 1.00E+03 1.00E+05 1.00E+07 1.00E+09 1.00E+11 1.00E+13 1.00E+15

STIF

FNES

S M

OD

ULU

S G

*, P

a

FREQUENCY, RAD/SEC

G* FOR 6% RAS, 11% RAP MIXES PG 58-28 @ 0, 5 & 10 DAYS AGING @ 85°C 2012 and Cores from 2013

G* @20°C1376, 11-15-12-E, USH 14, 11% RAP, 6% RAS, 58-28 + AS, top layer HR3-1-2 unagedG* @20°C 1376, 11-15-12-E, Hwy 14, 11% RAP, 6% RAS, 58-28, AS, Top 5d Aged, HR2-1 G* @20°C AVERAGE 1376, 11-15-12-E, USH 14, 11% RAP 6% RAS 58-28 + AS, Top layer, 10d agedG* @20°C 1376, 08-01-13-Q, Core 2-3, Top layer, 58-28, AS, RAS, RAP, T-F, HR3-1G* @20°C 1376, 08-01-13-Q, Core 2-3, Top layer, 58-28, AS, RAS, RAP, T-F, HR2 (1)-2G* @20°C 1376, 08-01-13-O, Core 2-1, 2nd layer, 58-28, AS, RAS, RAP, T-F, HR2 (2).ttd

Data for 2013 cores - - - - Data for 2012 cores

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These are mixture test results

Page 40: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.00E-07 1.00E-06 1.00E-05 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01 1.00E+02 1.00E+03

STIF

FNES

S M

OD

ULU

S G

*, P

a

FREQUENCY, RAD/SEC

G* FOR 6% RAS, 11% RAP MIXES PG 58-28 @ 0, 5 & 10 DAYS AGING @ 85°C 2012 and Cores from 2013

G* @20°C1376, 11-15-12-E, USH 14, 11% RAP, 6% RAS, 58-28 + AS, top layer HR3-1-2 unaged

G* @20°C 1376, 11-15-12-E, Hwy 14, 11% RAP, 6% RAS, 58-28, AS, Top 5d Aged, HR2-1

G* @20°C AVERAGE 1376, 11-15-12-E, USH 14, 11% RAP 6% RAS 58-28 + AS, Top layer, 10d aged

G* @20°C 1376, 08-01-13-Q, Core 2-3, Top layer, 58-28, AS, RAS, RAP, T-F, HR3-1

G* @20°C 1376, 08-01-13-Q, Core 2-3, Top layer, 58-28, AS, RAS, RAP, T-F, HR2 (1)-2

G* @20°C 1376, 08-01-13-O, Core 2-1, 2nd layer, 58-28, AS, RAS, RAP, T-F, HR2 (2).ttd

Data for 2013 cores - - - -

Data for 2012 cores

These are mixture test results Zoomed data of previous slide

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Page 41: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.00E+00

1.00E+01

1.00E+02

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E-05 1.00E-03 1.00E-01 1.00E+01 1.00E+03 1.00E+05 1.00E+07 1.00E+09 1.00E+11 1.00E+13

COMPLEX MODULUS @ 20°C FOR 0, 5,10 DAY AGED MIX RECOVERED BINDERS & 11 MONTH FIELD MIX PG 58-28, 0% RAS, 31% RAP

G* @20°C 1376, 11-15-12-F, Hwy 14 shoulder, 31% RAP, 0% RAS, 58-28 + AS, 4mm, AR1-0001o

G* @20°C 1376, 01-25-13-D, 11-15-12-F,31% RAP USH 14 , 58-28, AS, 5d aged, Rec AC, 4mm, HR3-2, redo

G* @20°C 1376, 11-15-12-P, Hwy 14 shldr, 31% RAP, 0% RAS, 58-28, AS, Rec AC, 10d Aged, 4mm, HR3-2

G* @20°C 1376, 08-01-13-T, Core 3-2, Top layer, 58-28, AS, 31% RAP, Rec AC, T-F, HR3-2

G* @20°C 1376, 08-01-13-T, Core 3-2, 2ND layer, 58-28, AS, 31% RAP, 1 yr Rec AC, T-F, HR3-2

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These are recovered binder test results

Page 42: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.00E+00

1.00E+01

1.00E+02

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E-05 1.00E-03 1.00E-01 1.00E+01 1.00E+03 1.00E+05 1.00E+07 1.00E+09 1.00E+11 1.00E+13

COMPLEX MODULUS @ 20°C FOR 0, 5,10 DAY AGED MIX RECOVERED BINDERS & 11 MONTH FIELD MIX PG 58-28, 0% RAS, 20% RAP

G* @20°C 1376, 11-15-12-C, Hwy 14 shoulder 20% RAP, 58-28, Rec AC, 4mm, HR3-2

G* @20°C 1376, 01-24-13-A, 11-15-12-C, Hwy 14, 20% RAP, 58-28, 5d aged, Rec AC, 4mm, HR3-2

G* @20°C 1376, 11-15-12-M, Hwy 14 shldr, 20% RAP, 58-28, Rec AC, 10d Aged, 4mm, HR3-2

G* @20°C 1376, 08-01-13-X, Core 4-2, Top layer, 58-28, AS, 20% RAP, 1 yr Rec AC, T-F, HR3-2

G* @20°C 1376, 08-01-13-X, Core 4-2, 2nd layer, 58-28, AS, 20% RAP, 1 yr Rec AC, 4mm T-F, HR3-2

These are recovered binder test results

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Low Temp Grade Coating Binder Blends from 4 mm DSR Data

Paragon coating

Delta between Sc & mc

Coating + 10% 312 oil, original

Delta between Sc & mc

Coating + 10% 312 oil, RTFO

Delta between Sc & mc

Coating + 10% 312 oil, PAV

Delta between Sc & mc

Sc=-32.9 24.7 Sc=-47.8 16.7 Sc=-47.0 22.1 Sc=-42.2 27.8

mc=-8.2 mc=-31.1 mc=-24.9 mc=-14.4

These data show that adding an oil can significantly alter the binder stiffness but has only modest impact on the m-value critical temperature and further there is substantial degradation in the m-value with binder aging The difference between S & m critical temperatures is similar for the PAV residue of the oil blended sample to the original coating asphalt and the mc are only about 6°C better.

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1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E+11

1.00E-08 1.00E-06 1.00E-04 1.00E-02 1.00E+00 1.00E+02 1.00E+04 1.00E+06 1.00E+08 1.00E+10 1.00E+12 1.00E+14 1.00E+16

COM

PLEX

MO

DULU

S, G

*, P

a

REDUCED FREQUENCY, radians/sec

COMPARE MIXTURE COMPLEX SHEAR MODULUS FOR I-94 MIXES PLACED IN 2010 and 2011

G* @20°C 1374, 11-12-12-T, I-94 2010 W bound binder courseCore C, 2nd layer HR3-1 (1)G* @20°C 1374, 08-15-13-X, I-94 (2010), Core 1, WB, WP,2ndlayer binder course, HR3-1 (1) T-F-splitG* @20°C 1374, 08-15-13-X, I-94 (2010), Core 1, WB, WP,2ndlayer binder course, HR3-1 (1) T-F -splitG* @20°C 1374, 08-15-13-X, I-94 (2010), Core 1, WB, WP,2ndlayer binder course, HR3-1 (1) T-F-split-2G* @20°C 1374, 08-15-13-V, I-94, Core 3, EB, WP, 1st layerbinder course, HR2 T-F-splitG* @20°C 1374, 11-12-12-R, I-94 shingle mixes binder lift CoreA E bound 2nd layer HR3-1G* @20°C 1374, 08-15-13-U, I-94 (2011), Core 2, EB, BWP,1stlayer binder course, HR2 (1) T-F-split

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1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E+11

1.00E-08 1.00E-06 1.00E-04 1.00E-02 1.00E+00 1.00E+02 1.00E+04 1.00E+06 1.00E+08 1.00E+10 1.00E+12 1.00E+14 1.00E+16

COM

PLEX

MO

DULU

S, G

*, P

a

REDUCED FREQUENCY, radians/sec

COMPARE MIXTURE COMPLEX SHEAR MODULUS FOR I-94 MIXES PLACED IN 2010 and 2011

2010 WB – little cracking

2011 EB – more cracking

Page 46: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.00E-07 1.00E-04 1.00E-01 1.00E+02 1.00E+05 1.00E+08 1.00E+11 1.00E+14

COM

PLEX

MO

DULU

S, G

* of

I-94

REC

OVE

RED

BIN

DERS

, Pa

REDUCDED FREQUENCY, radians/sec

PLOT OF 20°C MASTERCURVES FOR RECOVERED BINDER I-94 CORES 2012 and 2013

G* @20°C 1374, 11-12-12-T, I-94 2010 W bound binder course Core C, RecAC, 4mm T-F-retest, HR3-2G* @20°C 1374, 08-15-13-U, I94 2011 binder lift core 2 EB rec AC 4mm ,HR3-2G* @20°C 1374, 08-15-13-X&AC, I-94 (2010), Cores 1 &3, WB, WP, binderlift layer 1, Rec AC, 4mm, HR3-2 T-F-splitG* @20°C 1374, 08-15-13-V&U I-94 EB 2010 binder lift 2nd layer WP &BWP Rec AC, 4mm, HR3-2G* @20°C 1374, 08-15-13-X, I-94 (2010), Core 1, WB, WP, 2nd layer bindercourse, Rec AC, 4mm, HR3-2

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Page 47: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E+11

1.00E-07 1.00E-05 1.00E-03 1.00E-01 1.00E+01 1.00E+03 1.00E+05 1.00E+07 1.00E+09 1.00E+11 1.00E+13 1.00E+15

COM

PLEX

MO

DULU

S, P

a

REDUCED FREQUENCY, radians/sec

COMPARISON G* FOR 5% RAS MIXES ZERO DAY & 5 DAY (85°C) AGED MADE WITH 3 DIFFERENT BINDERS

G(t) @20°C 1437, 10-05-13-B, STH 27, 5% RAS, PG 52-34 (neat), 6·5% AV, 0d age 2nd layer, TF, HR2_c.tTdG(t) @20°C 1437, 10-05-13-A, STH 27, 5% RAS, PG 52-34 (neat), 6·5% AV, 5d age 2nd layer, TF, HR2 (1)_c.tTdAVG G* @20°C 1437, 10-17-13-B, STH 27 AGG, PMA 5% RAS, 6% REJUVENATOR IN BASE BINDER, 0d age, TF, HR2.ttdAVG G* @20°C 1437, 10-17-13-B, STH 27 AGG, PMA 5% RAS, 6% REJUVENATOR IN BASE BINDER, 5 d age, TF, HR2.ttdG* @20°C 1437, 09-27-13-F, STH 27, 5% RAS, PG 58-28 (neat), 6·8% AV, RSS, TF, HR2 (1)_c.tTdG(t) @20°C1437, 09-27-13-E, STH 27, 5% RAS, PG 58-28 (neat), 6·8% AV, 5d age, RSS, TF, HR2 (1)_c.tTd

Page 48: IN SEARCH OF THE PHILOSOPHER’S STONE FOR …ncaupg/Activities/2014... · STONE FOR RECLAIMED ASPHALT SHINGLE MIXTURES . ... substance said to be capable of turning base metals ...

1.00E+00

1.00E+01

1.00E+02

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E-08 1.00E-06 1.00E-04 1.00E-02 1.00E+00 1.00E+02 1.00E+04 1.00E+06 1.00E+08 1.00E+10 1.00E+12 1.00E+14

COM

PLEX

MO

DULU

S, G

*, P

a

REDUCED FREQUENCY, radians/sec

COMPLEX MODULUS OF RECOVERED BINDERS FROM ZERO & 5 DAY AGED MIXES

G* @20°C Proj 1392 03-26-13-C Reclaimed shingle oil from RTS (base for all blends), HR2

G* @20°C Proj 1437, 10-05-13-B, STH 27, 5% RAS, PG 52-34 (neat), 6·5% AV, 0d age, Rec AC, top layer, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437, 10-05-13-A, STH 27, 5% RAS, PG 52-34 (neat), 6·5% AV, 5d age, Rec AC, top layer, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437,1437, 09-27-13-F, STH 27, 5% RAS, PG 58-28 w6·8% voids, Rec AC, 4mm, HR3-2.ttd

G* @20°C Proj 5% RAS, PG 58-28, 7·0% AV, 0d age, Rec AC from plant mix, 4mm, HR3-3(2)_c.tTd

G* @20°C Proj 1437, 09-27-13-E, STH 27, 5% RAS, PG 58-28 (neat), 6·8% AV, 5d age, Rec AC, B-1, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437, 10-17-13-B, STH 27 AGG, PMA BINDER WITH REJUVENATOR (25% ABR), 0d age, Rec AC, 4mm, HR3-2.ttd

G* @20°C Proj 1437, 10-17-13-B, STH 27 AGG, PMA BINDER WITH REJUVENATOR (25% ABR), 5d age, Rec AC, 4mm, HR3-2.ttd

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1.00E+00

1.00E+01

1.00E+02

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E-08 1.00E-07 1.00E-06 1.00E-05 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01 1.00E+02 1.00E+03 1.00E+04 1.00E+05

COM

PLEX

MO

DULU

S, G

*, P

a

REDUCED FREQUENCY, radians/sec

COMPLEX MODULUS OF RECOVERED BINDERS FROM ZERO & 5 DAY AGED MIXES (ZOOMED VIEW)

G* @20°C Proj 1392 03-26-13-C Reclaimed shingle oil from RTS (base for all blends), HR2

G* @20°C Proj 1437, 10-05-13-B, STH 27, 5% RAS, PG 52-34 (neat), 6·5% AV, 0d age, Rec AC, top layer, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437, 10-05-13-A, STH 27, 5% RAS, PG 52-34 (neat), 6·5% AV, 5d age, Rec AC, top layer, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437,1437, 09-27-13-F, STH 27, 5% RAS, PG 58-28 w6·8% voids, Rec AC, 4mm, HR3-2.ttd

G* @20°C Proj 5% RAS, PG 58-28, 7·0% AV, 0d age, Rec AC from plant mix, 4mm, HR3-3(2)_c.tTd

G* @20°C Proj 1437, 09-27-13-E, STH 27, 5% RAS, PG 58-28 (neat), 6·8% AV, 5d age, Rec AC, B-1, 4mm, HR3-2_c.tTd

G* @20°C Proj 1437, 10-17-13-B, STH 27 AGG, PMA BINDER WITH REJUVENATOR (25% ABR), 0d age, Rec AC, 4mm, HR3-2.ttd

G* @20°C Proj 1437, 10-17-13-B, STH 27 AGG, PMA BINDER WITH REJUVENATOR (25% ABR), 5d age, Rec AC, 4mm, HR3-2.ttd

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BLEND SPECIFICS ASPHALTENES RESINS CYCLICS SATURATES STH 27 5% shingle PG 58-28 unaged pill

24.4 32 36.8 6.8

STH 27 5% shingle PG 58-28 5 DAY AGED

27.1 35.6 29.8 7.5

STH 27, 5% RAS, PG 52-34 (neat), , 0d aged

23 30.1 39 7.9

STH 27, 5% RAS, PG 52-34 (neat), 5d aged 24.6 34.1 33.5 7.8

PMA BINDER WITH REJUVENATOR OIL

16 31.1 46 6.8

PMA BINDER WITH 25% SHINGLE BINDER ADDED (BINDER FROM 5% RAS)

20.8 28.9 43.3 7.1

PMA BINDER WITH 25% SHINGLE BINDER ADDED (BINDER FROM 5% RAS) PAV RESIDUE

27.3 33.6 31.7 7.4

PMA BINDER & RAS 25% Binder replacement 0 day Aged

25.2 32.3 35.5 7

PMA BINDER & RAS 25% Binder replacement 5 day Aged

27.2 35.4 29.5 7.8

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RHEA G(t) @-20°C 1437, 11-06-13-E, 90% 58-28 (Tk 5), 10%

ADDITIVE #1, 25% RTS Shingle AC ADDED TO 75% OF 90/10 BLEND,

Unaged, 4mm, HR3-3 (1).ttd

RHEA G(t) @-30°C 1437, 11-06-13-D, 90% 58-28 (Tk 5), 10% ADDITIVE #2, 25% RTS Shingle AC ADDED TO

75% OF 90/10 BLEND, unaged, 4mm, HR2.ttd

RHEA G(t) @-20°C 1437, 11-06-13-F, 90% 58-28 (Tk 5), 10%

ADDITVE #3, 25% RTS Shingle AC ADDED TO 75% OF 90/10

BLEND,

UNAGED delta(G(t)-m) UNAGED delta(G(t)-m) UNAGED delta(G(t)-m)

G(t) critical -38.5 1.36

G(t) critical -45.8 0.80

G(t) critical -37.4 0.70

m critical -39.9 m critical -46.6 m critical -38.1

RTFO delta(G(t)-m) RTFO delta(G(t)-m) RTFO delta(G(t)-m) G(t) critical -36.8 0.64

G(t) critical -43.5 -1.49

G(t) critical -35.6 0.14

m critical -37.4 m critical -42.0 m critical -35.8

PAV delta(G(t)-m) PAV delta(G(t)-m) PAV delta(G(t)-m) G(t) critical -35.3 -1.48

G(t) critical -38.9 -3.21

G(t) critical -33.2 -2.44

m critical -33.8 m critical -35.7 m critical -30.7

Evaluation of binders with 25% shingle binder using 3 different additives

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RECOMMENDATION FOR EVALUATING ADDITIVES

1. BINDER EVALUATION STEP a) Make 5% and 10% blends of additive with base

binder b) To this blend add 25% shingle binder (there are

sources for obtaining this) May want to add more if that is your ultimate target

c) Evaluate unaged, RTFO and PAV properties paying attention to changes in BBR (or 4mm DSR) stiffness and m-value limiting temperatures

d) A strongly m controlled binder is cause for concern

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RECOMMENDATION FOR EVALUATING ADDITIVES

1. MIXTURE EVALUATION STEP a) Choose a additive + base binder blend from binder

evaluation b) Make mixes at target RAS and/or RAP levels at 7% + 0.5%

air voids i. Could be AMPT, torsion bar or ?? ii. Recover binder and characterize especially low temp

c) 5 day age mix sample at 85°C and repeat steps b.i and b.ii above

d) Suggest comparing these types of data to same test properties with mixtures of good known performance

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COMMENTS

1. There is probably not complete blending of shingle binder with virgin binder in mixes initially

1) However it does appear as though blending (or greater interaction?) does occur to some degree after aging of the mix based on torsion bar stiffness

2. Low temperature grade of preblended shingle binder and virgin 58-28 appears to be acceptable, even after PAV aging

1) I believe this give a false sense of security and likelihood for performance

Mathy Technology & Engineering

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COMMENTS

3. The overlay tester cracking response shows that after 5 days of conditioning all mixes containing RAS collapse to the same unacceptable level

4. Recovered binder relaxation modulus mastercurves at +20C show that shingle blended binders relax at a an increasingly slower rate as mix ages than traditional mixes containing the same binder replacement using RAP

Mathy Technology & Engineering

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COMMENTS

5. Fatigue of aged mixes appears to be the major concern. Mixture testing for fatigue evaluation should be considered an essential step RAS or recovered shingle binder seems to accelerate

the aging of mixes and the binders therein

6. I don’t believe we understand the mechanism by which aged shingle binder blends and interacts with virgin paving binders—this needs to be studied on a more fundamental level Just because both materials are “black and sticky” doesn’t

mean they are truly compatible

Mathy Technology & Engineering

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COMMENTS 7. Use of some oils appear to improve

performance of shingles in mixes, however improvement does not appear to be sustainable when mixes are aged

8. So far we have not found any additive (i.e. REJUVENATOR) that provides sustainable results after aging on mix

9. If someone shows you data on an additive that shows improved performance with RAS, if he cannot show you such data on aged mix show him the door

Mathy Technology & Engineering

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COMMENTS 10.Use of RAS in lower lifts does not appear

after only 2 years of tracking to age at the same rate as the surface—still needs to be followed

11. A goal of NCHRP 9-58 is to evaluate rejuvenators for RAS and RAS/RAP containing mixes I think it will be a challenge, but success provides

a tremendous opportunity for the industry

Mathy Technology & Engineering

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