In Pit Crushing & Conveying

8/19/2019 In Pit Crushing & Conveying

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In Pit Crushing and

Conveying System (IPCC)

Muhammad Badar Hayat

Mining Engineering4/30/204


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Outline

What is IPCC?

IPCC Operation

History

Usage

Types of IPCC systems

Cost comparison

Advantages

Disadvantages

ecommendations

conclusion


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What is IPCC?

(204) matt!gerten"#d$"htt#%//g&aa"org/##t/matt!gerten"#d$

http://gcaa.org/ppt/matt-gerten.pdfhttp://gcaa.org/ppt/matt-gerten.pdf


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IPCC and Convetional truc! haulage

system

'orgate " and Ha*ue '" (203) he greenhouse gas im#a&t o$IPCC and ore!sorting te&hno+ogies" Minerals Engineering 42 3!2


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Components of IPCC "ystem


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IPCC Operation

# https$%%&&&'youtu(e'com%&atch?v)do*c+

s,APv-

https://www.youtube.com/watch?v=doNcVs-APvYhttps://www.youtube.com/watch?v=doNcVs-APvYhttps://www.youtube.com/watch?v=doNcVs-APvYhttps://www.youtube.com/watch?v=doNcVs-APvY


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History

# .irst introduced in the mid,/012s (y a limestone 3uarry in 4ermany

# .irst large,capacity IPCC system &as installed in /052

# In/062s the IPCC concept came to the forefront due to 7 Increase in oil prices due to Ara( em(argo

7 Higher demand 7 U" (ureau of mines

# Increasing since /062

,oeh+er -" (2003) In!Pit Crushing System the -uture Mining .#tion" ( edn) ##" 3!3

(204) S1##HandBoo5IPCC"#d$" htt#%//6"5it#a&5ers"&om/7+es/en/S1##HandBoo5IPCC"#d$

http://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdf


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Usage

# The IPCC system is (eing used successfully in large gold8 copper 8

iron and coal open cut and open pit mines

'orgate " and Ha*ue '" (203) he greenhouse gas im#a&t o$ IPCC and ore!sorting te&hno+ogies" Minerals Engineering 42 3!2


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Types of IPCC Systems

# "tationary crushing system

# 9o(ile crushing system

# "emi,mo(ile crushing system

,oeh+er -" (2003) In!Pit Crushing System the -uture Mining .#tion" ( edn) ##" 3!3

Inde#endentMiningConsu+tants (204) I'!PI C1SHI'8 '9 C.':E;I'8 ! " Continua++y moving ormu+ti#+e htt#%//666"in$omine"&om/+i>) Continuous hau+age and in!#it &rushing in sur$a&e mining" Mining

Science and Technology 2?3!23

http://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdf


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Cost comparison IPCC and Dump truc!

system

Aimmermann E" and ,ruse " Mo


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Cost comparison IPCC and Dump truc!

system

# In another granite 3uarry in Canada8 the reorgani:ation of the 3uarry from

the dump truc! haulage system to IPCC system resulted in a reduction of

12; operating cost



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Advantages

# Operating costs per ton of material conveyed8 particularly on long

uphill clim(s8 are cheaper'

# Capital and investment cost related &ith the truc!s is eliminated

# Pit life is e


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Advantages

# The po&er used for the system is electricity &hich is more

economically sta(le than diesel fuel used in truc!s

# 9ore environment friendly due to reduction of greenhouse gas

emissions

# The e3uipment involved has higher resale value

# The e3uipment has longer lifetime up to 12 to >2 years

# =o&er investment costs !eeping in vie& the overall mine life cycle

# =o&er dust and noise pollution'



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Disadvantages

# It has a high initial capital cost

# =ess fle


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ecommendations

# 9ine life should (e more than /2 years'

# The haul distances should (e long'

# =arge and steady tonnages of material are (eing moved'

# lectricity price should (e considera(ly less than the diesel price inthe area'

# Where lo&er operating costs are re3uired'

(204) 'e6 IPCC ideas"htt#%//666"in$omine"&om/+i


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ecommendations

# In case if in pit crushing is not re3uired and only the long truc!

haulage route has to (e replaced8 s!ip haulage system can (e

adopted'

o+#ers -" (203) Cost!e&ient rans#ort $or .#en!#it Mines" Engineering & Mining Journal (00958948) 24 4>!?2


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Conclusion

# It seems that in near future the IPCC system &ill replace the

conventional dump truc! system in large mines due to its lo&

operating8 la(or and fuel cost'

# 9oreover the environment friendly nature of this IPCC system

ma!es it a strong candidate as a future haulage system'

# In small mines the dump truc! system ho&ever may (e more

feasi(le'


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eferences

/' @2/B matt,gerten'pdf' http$%%gcaa'org%ppt%matt,gerten'pdf '

' *orgate8 T' and Ha3ue8 *' @2/ The greenhouse gas impact of IPCC and ore,sorting technologies'

Minerals Engineering B8 /,/'

' Eoehler8 .' @22 In,Pit Crushing "ystem the .uture 9ining Option' @/ edn8 pp' 5/,5>

B' @2/B "UFAppHandGoo!FIPCC'pdf' http$%%&'!itpac!ers'com%files%en%"UFAppHandGoo!FIPCC'pdf

1' *orgate8 T' and Ha3ue8 *' @2/ The greenhouse gas impact of IPCC and ore,sorting technologies'

Minerals Engineering B8 /,/

>' Independent9iningConsultants @2/B I*,PIT CU"HI*4 A*D CO*+-I*4 , ' Continually moving or

multiple http$%%&&&'infomine'com%li(rary%pu(lications%docs%Independent9iningConsultants/061'pdf

5' Tere:opoulos8 *' @/066 Continuous haulage and in,pit crushing in surface mining' Mining Science and

Technology 58 1,>

6' immermann8 ' and Eruse8 W' 9o(ile crushing and conveying in 3uarries,a chance for (etter and

cheaper production

0' @2/B IPCC8 @In,Pit Crushing and Conveying is the future , as is 9etso hard roc! mining solutions'http$%%&&&'metso'com%miningandconstruction%mmFproJ'nsf%We(WID%WTG,/2B1,1>.,CG>?OpenD

ocumentK'UGsIlfiiuI

/2' @2/B *e& IPCC ideas'

http$%%&&&'infomine'com%li(rary%pu(lications%docs%International9ining%Chad&ic!2/2&'pdfKpage)/L:o

om)auto8B86B>

//' Wolpers8 .' @2/ Cost,efficient Transport for Open,pit 9ines' Engineering & Mining Journal

(00958948) /B8 B6,1

http://gcaa.org/ppt/matt-gerten.pdfhttp://gcaa.org/ppt/matt-gerten.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://gcaa.org/ppt/matt-gerten.pdfhttp://gcaa.org/ppt/matt-gerten.pdf


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