In case you need any Clarification or Service Assistance, please … · 2018. 4. 4. · This manual...

CONTACT(S) FOR SUPPORT

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Dealer code , name .......................................................................................................................

Address ..........................................................................................................................................

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Contact person name and mobile no. (Sales)

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Contact person name and mobile no. (Service)

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Email id ...........................................................................................................................................

Or

TVS Motor Company‘s Area Offices (flip over for addresses)

Or

Toll Free Number : 18004252077

Email : [email protected]


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CONTACT AT OUR AREA OFFICES


CONTACT AT OUR AREA OFFICES

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UNIQUE FEATURES OF TVS JUPITER

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* Mandatory and optional accessory will be charged extra

Dear JUPITER Owner,

Thank you for choosing TVS JUPITER, a stylish scooter with all new CVT-I Engine & many class-leading features. As a proud owner of TVS JUPITER, you are now part of a family of millions of satisfied TVS customers.

With TVS JUPITER, riding comfort enters a new dimension. This innovative mobility embodies a combination of class-leading features and style unprecedented in the two-wheeler segment. Its unique vehicle design and superior ergonomics makes it a scooter which gives you more in every aspect.

This manual explains the features and operations of your TVS JUPITER. Kindly read it carefully and follow the instructions to enjoy years of safe riding. To ensure reliable performance, we urge you to get your TVS JUPITER serviced only at TVS Motor Company Authorised Main Dealers / Authorised Dealers at specified regular periodic intervals.

We welcome you once more to a world of comfortable and easy riding!

TVS MOTOR COMPANY LIMITED

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FOREWORD

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NOTICE

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All information, illustrations, photographs and specifications contained in this owner’s manual are based on the latest product information available at the time of this publication. TVS Motor Company Limited may, however, incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such events it is possible that the relevant part of the owner’s manual does not apply to your vehicle.

Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.

Note

Accessories shown in the picture may not be part of the standard equipment.

Part Number :- K6210490 Revision 3, July 2015

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SAFETY INFORMATION

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IONOperating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,

we have provided operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated with operating or maintaining the vehicle, you must use your own judgement.

You will find important safety information in following form in this manual. These words carry the following connotations:

Warning

Disregarding this message might result in injury to the rider.

Caution

This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.

Note

This message provides further clarification for clearer understanding of any particular information.

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CONTENTS

Running-in information 01

Safe riding tips 02

Know your TVS JUPITER 06

Riding your TVS JUPITER 23

Maintenance 27

Warranty and services 44

Technical specifications 55

General information 57

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Caution

Replacing the engine and transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM, 4T oil (SAE10W30 API-SL, JASO MA2) for better performance and life.

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RUNNING-IN INFORMATION

The first 1000 km is a crucial part for the life of your scooter. Proper running-in operation during this period helps in ensuring a maximum life and smooth performance of your scooter.

The reliability and performance of your scooter depends on the special care and restraint exercised during the running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:

Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).

The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine and transmission oil to be replaced. Timely performance of the first free service will ensure optimum service life and performance from the engine.

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SAFE RIDING TIPS

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SAFE RIDING TIPS

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Warning Warning

Two wheeler safety equipment starts with a safety helmet of good quality. One of the most serious injuries that can happen is a head injury. Always wear ISI approved helmet. You should also have good suitable eye protection.

One-hand riding is dangerous. Keep both hands firmly on the handle bar and both feet securely on the floor board. Under no circumstances should both the hands be removed from the handle bar, as it is very dangerous. Avoid use of mobile phones while riding as it could lead to fatal accident.

Slow down to a safe speed before negotiating a corner. If this is the first time that you are riding a vehicle of this type, we suggest that you practice on a safe, open area to become thoroughly familiar with the operation of the vehicle.

SAFE RIDING TIPS

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Warning

As the vehicle speed increases, the stopping distance also increases progressively. Be sure that, you have sufficient distance between you and the vehicle or obstruction ahead of you.

Avoid directing the water jet directly towards brake drums / disc pads during water wash.

Using only the front or rear brake is dangerous and can cause skidding and loss of control. Apply both the brakes together and with great care on a wet road or other slippery surfaces. Any abrupt braking on slippery or irregular roads can cause loss of rider control.

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Note

Get your vehicle certified by the Government authorised emission testing stations at specified intervals.

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SAFE RIDING TIPS

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VEHICLE IDENTIFICATION NUMBERSerial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for ordering parts or referring to special information.

Frame number

Engine number

Control key numberPlease fill the above boxes now for future reference

KNOW YOUR TVS JUPITER

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The frame serial number is stamped on the frame, at the rear end below the seat assembly. Open the seat assembly to read the frame number.

The engine serial number is stamped on the left side of the engine, at the bottom, near center stand mounting. See bottom to read serial number.

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BG4KD1013734

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G49D

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LOCATION OF PARTS - HANDLE BAR

1. Bag hook (front)

2. Choke knob

3. Horn switch

4. Turn signal lamp switch

5. Rear brake lever

6. Parking brake (rear brake lock)

7. Rear view mirror L

8. High/low beam cum pass by switch

9. Speedometer assembly

10. Rear view mirror R

11. Front brake lever

12. Throttle grip

13. Lights ON/OFF switch

14. Electric starter switch

15. Ignition cum steering lock

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LOCATION OF PARTS - VEHICLE LEFT SIDE

1. Rear brake adjusting nut

2. Lady foot rest - foldable*

3. Kickstarter lever

4. Effortless easy center stand

5. Side stand*

6. Pillion foot rest L

7. Speedometer cable

8. Front brake adjusting nut

9. Seat cum fuel tank cap lock

10. Pillion handle


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* Mandatory and optional accessory will be charged extra

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LOCATION OF PARTS - VEHICLE RIGHT SIDE

1. Front wheel axle nut

2. Bag hook (rear)

3. Cover front

4. Pillion foot rest R

5. Gauge oil level

6. Muffler assembly

7. Rear fender

8. Seat assembly

9. Bag hook (front)

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145 2367

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LOCATION OF PARTS - VEHICLE FRONT & REAR

FRONT

1. Position lamps

2. Head lamp

3. Head lamp focus adjuster

4. Turn signal lamp front LH

5. Turn signal lamp front RH

6. License plate front*

7. Throttle cable adjuster

REAR

1. Fuel tank cap

2. Turn signal lamp rear RH

3. Tail / brake lamp

4. Licence plate rear*

5. Transmission oil level screw

6. Reflex reflector

7. Turn signal lamp rear LH


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* Mandatory accessory will be charged extra

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MAXWEIGHT3Kg

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ON OPEUT NHS


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Warning

Never attempt to move the vehicle when the steering is locked, you may lose balance.

Caution

Leaving the ignition cum steering lock in ‘ON’ position will drain the battery when the vehicle is not in use. “Switch Off” and take the key out when the vehicle is not in use. For safety, always lock the steering and close the safety shutter while parking.

Note

Anti corrosion spray can be sprayed on the shutter release knob in regular intervals to avoid stuck-up of shutter due to corrosion.

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Note

Always ride the vehicle in ‘economy mode’ for better fuel efficiency.

Whenever the vehicle is switched ‘OFF’ and started again, if the engine is kept running in idle mode for more than 110 seconds approx, the power mode indicator blinks and informs you that the fuel is getting wasted and the engine needs to be switched ‘OFF’ to save the fuel.

Similarly, during running, if the vehicle is kept more than 20 seconds in idling mode, the power mode indicator blinks and warns again.

If the battery voltage is very low, power mode lamp will glow once you switch ‘ON’ the ignition key till you start the vehicle. Electric starter will not work in this condition. Use kick starter only. Contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.

* ‘LFI’ is not a mileage calculating medium and it should not be used for measurement of fuel consumption


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Warning

Always use the appropriate turn signal lamps when you intend to change lanes or take turns. Be sure to switch ‘OFF’ the turn signal lamps after negotiating the lanes or turns.

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Warning

Use appropriate head lamp beam ‘high/low’ as per the traffic and road conditions for your safety and to avoid inconvenience to other riders.

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Always use choke for starting the cold engine. Never open the throttle fully when the choke is applied. It may lead to flooding of fuel and difficulty in starting.

Caution

* The fuel tank is not a measuring instrument and the capacity of the fuel tank may slightly vary from the indicated capacity.

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Warning

Never refill fuel near open flame. Do not smoke while refueling. Do not use cell phones while refueling.

Ensure that the fuel gun is inserted fully in the tank neck while refueling. Whenever refueling, fill upto the bottom of neck portion (insert level) of the fuel tank. Filling above the neck may result in improper breathing of fuel tank and seepage of fuel.

While refueling, avoid spillage of petrol on the tyre. If fuel spills on tyre, the tyre will loose its grip on the road. Ensure to close fuel tank cap without fail to avoid fuel spillage.

Caution

Caution


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Warning

Always release the side stand to its full up position before moving the vehicle.

* Mandatory accessory will be charged extra

Never sit on vehicle when it is supported by stands. Always park the vehicle on a flat, firm surface.

Caution

It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer / Authorised Dealer.

Caution


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Warning

Operating the TVS JUPITER overloaded will hamper riding stability and may lead to loss of control. Hence, it is advisable to carry the recommended amount of load only.

Utility box can be used to carry a load of 10 kg maximum.

Do not carry perishable items inside the utility box. It is not fully sealed. Do not allow / spray water to get inside the utility box. Take care not to spill petrol or oil into the utility box.

Do not keep heat-sensitive items inside as it may get hot on long rides. Do not keep valuable items inside the utility box when leaving the vehicle unattended.

Caution

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Care should be taken not to attach the luggage which hangs out of your scooter. Please note that the luggage attached to your scooter should not interfere your feet movement.

Caution


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* Optional accessory will be charged extra

Secure your mobile phone properly during charging and protect it from any liquid, dust etc.

Caution

PRE RIDE INSPECTIONCheck the following items before riding.

ITEM WHAT TO CHECK FOR

Engine oil Availability of oil upto the level (page no. 34)

Transmission oil Availability of oil upto the level (page no. 35)

Fuel Enough fuel for the planned distance of running

Tyres Correct pressure (page no. 38)

Adequate tread depth

No cracks or cuts.

Battery Proper working of electric starter, horn, fuel gauge, pass by, brake lamp and turn signal lamps.

Electrolyte level (page no. 31)

Lighting Proper working of head lamp high / low beam, high beam indicator, position lamps, speedo back illumination, tail lamp and number plate lamp.

Steering Smooth movement

No play or looseness

Throttle Correct free play of cable

Smooth operation

Brakes Correct front and rear brake lever play (page no. 36)

Wheels Free rotation

RIDING YOUR TVS JUPITER

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Warning

Do not run the engine in indoors where little or no ventilation available. Exhaust gas is extremely poisonous.

Do not raise the throttle rapidly so the vehicle will move forward suddenly and lead to loss of control.

Do not keep the engine in idling rpm for long and do not open excessive throttle when engine is idling and the vehicle is parked, it leads to overheating of engine and damage to internal components.

Caution

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Warning

Reduce speed to a safe limit before turning / cornering. Do not apply brake while turning / cornering.

Never mix oil in petrol in the fuel tank. Always fill fuel from the reputed and reliable fuel stations.

Caution

Note

Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition.


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MAINTENANCE SCHEDULEThe maintenance schedule indicates the intervals between periodic services. At the end of each interval, be sure to inspect, check, replace, adjust, lubricate and service as instructed. If the maintenance is not done periodically, it will result in rapid wear and severe damage to the vehicle. If the vehicle is used under high stress conditions such as continuous full throttle operation or if used / operated in dusty climate, certain jobs should be performed more often to ensure reliability of the vehicle. Cylinder head, steering components, suspension and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.

Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS JUPITER, it is recommended that you use only the TVS Motor Company Genuine parts.

Proper running-in and maintenance are mandatory to ensure that your vehicle is reliable and gives optimum performance at all times. Be sure that the periodic maintenance is performed thoroughly in accordance with the instructions given in this owner’s manual.

In more dusty areas, the air cleaner element may required early replacement than the mentioned kilometers to avoid costly damage to the engine.

Caution

MAINTENANCE

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Item In free service After free service

Service 1st 2nd 3rd 4th 5th RemarksEvery Every km 500-750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km Period from the date of sale 1 month 3 months 6 months 9 months 12 months

Engine oil R I & T R I & T R I & T R

Oil filter (strainer) C – C – C – C

Transmission oil R I & T R I & T R I & T R

Spark plug C & A – – – R – – Replace every 12000 km

Air cleaner element – – – – R – – Replace every 12000 km

Air cleaner oil collection tubes – I & DR I & DR I & DR I & DR I & DR – Drain oil if necessary

SAI filter element – – – – R – – Replace every 12000 km1

CVT filter element – – I & C – R – I & C Replace every 12000 km

Tappet clearance I & A – I & A – I & A – I & A2

Carburettor assembly C & A – – – C & A – –

Carburettor breather hose I I I I I I – Inspect for routing & blockage Drive belt and CVT rollers – – – – – – – Replace every 24000 km

3 Cover variator – – I, C & L – I, C & L – I, C & L

Clutch shoe – – – – – – – Replace every 24000 km

Hose fuel I I I I I I – Replace every 3 years

Front and rear suspension I I I I I I – Inspect for proper functioning4

All control cables I, A & L I, A & L I, A & L I, A & L I, A & L I, A & L –

Throttle grip – – L – L – L Lubricate using grease

Choke operation I I I I I I –

Steering smooth operation / play I & A I & A I & A I & A C, L & A I & A – C & L with fresh grease every 12000 km

PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)

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MAINTENANCE

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Item In free service After free service

Service 1st 2nd 3rd 4th 5th RemarksEvery Every km 500- 750 2500-3000 5000-6000 8500-9000 11500-12000 3000 km 6000 km

Period from the date of sale 1 month 3 months 6 months 9 months 12 months Speedometer gear pinion / cable – – L – L – L Lubricate using grease

Front fork oil – – – – – – – Replace every 24000 km

All fasteners I & TI I & TI I & TI I & TI I & TI I & TI –

All bulbs, horn and switches I I I I I I – Inspect for proper functioning

Head lamp beam I & A I & A I & A I & A I & A I & A –

Battery electrolyte level I & T I & T I & T I & T I & T I & T –5

Specific gravity and voltage I I I I I I –

Brake effectiveness / play I & A I & A I & A I & A I & A I & A –

Brake cam – – C & L – C & L – C & L Lubricate using grease

Wheel freeness I I I I I I –

Front wheel bearing – – – – L – – Lubricate using grease every 12000 km

Tyre pressure at cold condition I & S I & S I & S I & S I & S I & S –

Engine idling RPM I & S I & S I & S I & S I & S I & S –6

Idling CO% I & S – – – – – –

Centre / side stand pivot L L L L L L – Lubricate using TRU4 oil

Kick starter pedal pivot L L L L L L – Lubricate using TRU4 oil

R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set

1 2 3 Inspect for damage Clean and adjust every 12000 km after first service Clean the cover with air. Lubricate kick starter with grease

4 5 Inspect for proper operation and adjust play. Lubricate ends using grease Recharge if necessary6 Idling CO% should be set with the help of exhaust gas analyser and tachometer only

MAINTENANCE

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Application Qty Manufacturer Brand

Engine oil 750 ml (during regular service) TVS Motor Company TVS TRU4 PREMIUM, 4T oil

800 ml (incase of disassembly)

Transmission oil 100 ml (during regular service) -do- -do-

120 ml (incase of disassembly)

Front fork oil 84 ± 1 ml / leg IOC Gabriel Premium front fork oil

Grease – Bharat petroleum MP Grease no. 3

IOC Servo Gem no. 3

Bechem Bechem premium

Kluber Lubrication Kluber Centoplex 2

Fuel additives As recommended IFTEX

RECOMMENDED LUBRICANTS

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MAINTENANCE

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Once the battery is charged initially, never add diluted sulphuric acid. Use only distilled water for topping up. Never add tap water. Never check the battery charge by shorting terminals. Always connect the positive terminals first and the negative to avoid sparking. Do not obstruct, bend or change the routing of the air vent tube of battery. Make sure that the vent tube is firmly attached to the battery and the other end is open and clear.

Caution

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Do not use vehicle by shorting the wires without fuse. This may result in overheating of electrical items / wiring and may result in fire.

Do not use fuse of higher amperage than specified for the safety of electrical system.

Caution

0.9 ~ 1.0 mm

Good Fuse Blown Fuse

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MAINTENANCE

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Always use only recommended make and type of spark plug. Replace spark plug every 12000 km.

Cover the spark plug hole with cloth when the plug is removed, to prevent dust / water entry.

It is advisable to tighten the new spark plug by hand till the end and then loose and again re-tight the spark plug by 1/8 of rotation after sealing by using only the hand tool.

Caution

Maximum

Minimum

MAINTENANCE

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If the vehicle is driven with less engine and transmission oil, the engine components will be severely damaged.

Check the oil level as per the schedule to avoid costly damage. Do not fill excess oil may cause oil leak. Always use ‘TVS TRU4 PREMIUM’ 4T oil only.

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10 ~ 15 mm

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Avoid using front brake alone while cornering.

MAINTENANCE

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Warning

Check both the brake play periodically. However the brake play needs to be adjusted more frequently depending upon the usage.

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MAINTENANCE

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Replace the brake shoes as a set, if the wear limit indicator shows beyond the wear limit even after indexing the lever.

Caution

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MAINTENANCE

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Warning

The tyre inflation pressure in cold condition and the tyre tread condition are extremely important for the performance and safety of the rider. Check the tyres frequently for inflation pressure as well as the wear pattern on it. Use of a tyre other than the standard may cause instability.

The side walls of the tubeless tyre which in contact with the wheel rim are only seals the air inside the wheel assembly. Hence care should be taken not to damage the side walls of the tyres during removal / reassembly.

Caution

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Warning

Warning

Always make sure that whenever the wheel is removed, axle nut is properly re-tightened to the specified torque.

The exhaust system becomes hot after a run. Park the vehicle in a place where pedestrians or children are not likely to touch the vehicle.

Caution

Do not park the vehicle on a slope or soft ground or else it may fall down.

During storage, the battery must be recharged at recommended charger if stored more than a month.

MAINTENANCE

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Caution

Long journey are to be taken only after the running-in period of 1000 km.

Caution

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WARRANTY AND SERVICES

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Following Toll Free numbers can be contacted for battery related queries if any.

Incase of EXIDE battery, call :- 1800 103 5454

Incase of AMCO battery, call :- 1800 425 0096

Warning

Modifications to this vehicle not approved by the TVS Motor Company may cause loss of performance and render it unsafe for use and disqualifies for warranty coverage also.

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SERVICE INFORMATIONThere are nine services for TVS JUPITER during warranty period.

Of these, first five services are free services for which labour charges are free. In addition to these five free services, we have a scheme of four pay services. Coupons for these free services are attached with this owner‘s manual. For keeping the maintenance track of your vehicle, a pay service record sheet is also attached. Please have the record sheet filled by the Dealer who is carrying out the maintenance service.

Before you avail your first free service, please enter the particulars of your vehicle on the left side of this page. This will be useful for any reference.

For availing any of the nine warranty services, please take your vehicle and your owner’s manual to any of our Authorised Main Dealers or any of our Authorised Dealer. After effecting the service the Authorised Main Dealer or the Authorised Dealer will take out the detachable portion of the relevant service coupon from your owner’s manual for their records and wil l obtain your acknowledgment on the same for having the service done to your satisfaction. For your record, the Authorised Main Dealer or the Authorised Dealer will affix their stamp on the stub of the relevant service coupon or the last column of the record sheet whenever they carry out any service.

Customer’s Name and address

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Frame number..............................................

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Engine number..............................................

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Key number..................................................

Service coupon no........................................

Colour...........................................................

Date of sale...................................................

Km................................................................

Registration number.....................................

Selling dealer’s code, name, address and phone number:

......................................................................

......................................................................


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Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS JUPITER performing good. Please note that carrying out the services for your vehicle at scheduled intervals is necessary for availing of warranty. And please also remember that, after the services are over, periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep your vehicle at its best level of performance.

In case you need any clarification or assistance, please feel free to write to us mentioning the frame number, engine number and date of purchase of your vehicle also the name and place of the Authorised Main Dealer / Authorised Dealer from whom you bought the vehicle and getting it serviced.

Service Department

TVS MOTOR COMPANY LIMITED

P.O. Box No. 4, Harita, Hosur - 635 109,

TAMILNADU, INDIA.

Toll free no:- 18004252077

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PART (B) DELIVERY CERTIFICATE(To be given by the customer to TVS Motor Company Authorised Dealer at the time of taking

possession of new vehicle)

Certified that I have taken possession of the TVS JUPITER bearing engine no. and frame no. as mentioned along side from M/s............................................................................... ..........................................................................................today in good condition.

I have understood operations, controls and general maintenance instructions including wheel removal and engine oil specifications. The terms of warranty have been explained to me and I agree to abide by the same.

I have also received the following items along with my TVS JUPITER without extra charge.

o Tool kit

o Mirror (2 nos)

o Owners manual

o Set of two keys

The location of the tool kit in the vehicle has been shown to me.

TO BE FILLED IN BY THE MAIN DEALER / AD

Engine No. :

Frame No. :

Dealer code :

Dealer stamp :

Date of delivery :

Colour :

Mode of purchase by customer

o Show room - cash sales

o Show room - hire purchase sales

o Institutional sales

Dealer to get the Customer information coupon filled by the customer and hand it over to Market Research, TVS Motor Company Limited, Hosur.

Dealer‘s signature : Customer signature : Date :


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S>rba hñVmja : C[^m{·Vm hñVmja : oVoW :

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EXTENDED WARRANTY

Peace of mind for 5 years

Trouble free ownership experience

Valid at all India TVSM Authorized network

TVSM Genuine Parts Guaranteed

Higher Resale Value of Vehicle.

Optional feature, can be availed at nominal charges.

Contact your nearest Dealership for details*

*Terms and conditions apply

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EXPRESS SERVICE

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Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.*

*Facility available at selected Dealerships only. Terms and conditions apply

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EXPERT ON WHEELS

Busy Life? Easy Servicing!Now, service your bike anywhere, anytime.

Service the vehicle at your door step.

Available for regular maintenance or breakdown service only.

Offered at nominal convenience charges.

Contact your nearest Dealership for details.**Facility available at selected Dealership only. Terms and conditions apply

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PICKUP AND DROP

Busy Life? Easy Servicing!Now, Avail Pickup & Drop of your vehicle for service.

Vehicle picked up & delivered from/to your office or residence at prefixed appointed time.

Offered at nominal convenience charges.

Contact your nearest Dealership for details.*

*Facility available at selected Dealership only. Terms and conditions apply

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MANUFACTURER : TVS MOTOR COMPANY LIMITED

P.B. No 4, Harita, Hosur - 635 109, India.

TECHNICAL SPECIFICATIONS

ENGINE

Type : Single cylinder, 4 stroke, air cooled, spark ignition engine

Cylinder bore : 53.5 mm

Stroke : 48.8 mm

Piston displacement : 109.7 cc

Compression ratio : 9.5 : 1

Carburettor : UCAL VM 16 SH

Air filter : Viscous paper filter

Lubrication system : Forced wet sump

Maximum power in kW : 5.88 @ 7500 rpm

Maximum torque in Nm : 8.0 @ 5500 rpm

Maximum speed : Around 78 km / hr

Engine idling rpm* : 1600 + 100 rpm

Starting system : Kick starter / Electric starter

TRANSMISSION

Clutch : Dry - Centrifugal clutch

Primary transmission : CVT (Continuous Variomatic Transmission)

Primary reduction : 2.38 to 0.82

Final reduction : 10.47

CHASSISDimensions and weight

Overall length : 1834 mm

Overall width : 650 mm

Overall height : 1115 mm

Ground clearance : 150 mm (unladen)

Wheel base : 1275 mm

Steering angle : 90°

Caster angle : 25°

Kerb weight : 107 kg (with tool kit & 90% of fuel)

Pay load : 130 kg

Maximum laden weight : 237 kg

Frame : Duplex tubular frame

Front suspension : Telescopic hydraulic

Rear suspension : Toggle link, gas filled hydraulic damper

Trail length : 93 mm

BRAKES

Front : 130 mm dia (hand operated)

Rear : 130 mm dia (hand operated)

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* Under warm condition

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TECHNICAL SPECIFICATIONS

TYRE

Front tyre : 90/90 x 12 (tubeless)

Rear tyre : 90/90 x 12 (tubeless)

Tyre pressure (cold condition) 2 Front : 1.69 kg/cm (24 PSI)2 Rear - Solo : 2.00 kg/cm (28 PSI)2 Rear - Pillion : 2.25 kg/cm (32 PSI)

ELECTRICAL

Ignition system : IDI ignition

Spark plug : Bosch UR4KCWELECTRICAL

Spark plug gap : 0.9 ~ 1.0 mm

Battery : 12V, 5Ah Lead Acid type

Generator : Fly wheel magneto, 12V, 80W

Head lamp : Halogen HS 12V, 35/35W

Tail / brake lamp : 12V, LED

Turn signal lamps : 12V, 10W x 4

Position lamp : 12V, 3W x 2

Number plate lamp : 12V, 4W x 1

Speedometer lamp : 12V, 1.7W x 2

Turn signal indicator lamp : 12V, 1.7W x 2

Low fuel warning lamp : 12V, LED

High beam indicator lamp : 12V, 1.7W x 1

Economy and power

mode indicator lamp : 12V, LED

Horn : 12V, DC

Fuse : 12V, 10A x 1 (Blade type)

CAPACITIES

Fuel tank capacity : 5.0 litres*

Fuel : Unleaded Petrol

Engine oil and capacity : TVS TRU4 PREMIUM, 4T oil 750 ml dur ing regu la r service and 800 ml incase of disassembly

Transmission oil and capacity : TVS TRU4 PREMIUM, 4T oil 100 ml dur ing regu la r service and 120 ml incase of disassembly.

Front fork oil and capacity : Gabriel Premium front fork oil, 84 ± 1 ml per leg

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Note

Specifications are subject to change without notice.

* The fuel tank is not a measuring instrument and the capacity of fuel tank may slightly vary from the indicated capacity.

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GENERAL INFORMATION

Dear Customer,

It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

To assist our customers on their insurance requirements such as the prompt issue and renewal of policies as well as expeditious settlement of claims if any, our preferred insurers are :

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In case you need any Clarification or Service Assistance, please … · 2018. 4. 4. · This manual...

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