Improving the Asset Reliability for Manufacturing the ...
Transcript of Improving the Asset Reliability for Manufacturing the ...
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© 2 0 1 9 S P L U N K I N C .
Adam Whiting | Chris Gilman
Improving the Asset Reliability for Manufacturing the World’s Most Advanced Fighter Jet, Lockheed Martin’s F-35 Lightning II
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Project ManagerLockheed Martin Aeronautics
Adam WhitingSenior IoT Consultant
Strategic Maintenance Solutions (SMS)
Chris Gilman
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During the course of this presentation, we may make forward‐lookingstatements regarding
future events or plans of the company. We caution you that such statements reflect our
current expectations and estimates based on factors currently known to us and that actual
events or results may differ materially. The forward-lookingstatements made in the this
presentation are being made as of the time and date of its live presentation. If reviewed after
its live presentation, it may not contain current or accurate information. We do not assume
any obligation to update any forward‐lookingstatements made herein.
In addition, any information about our roadmap outlines our general product direction and is
subject to change at any time without notice. It is for informational purposes only, and shall
not be incorporated into any contract or other commitment.Splunk undertakes no obligation
either to develop the features or functionalities described or to include any such feature or
functionality in a future release.
Splunk, Splunk>, Turn Data Into Doing, The Engine for Machine Data, Splunk Cloud, Splunk
Light and SPL are trademarks and registered trademarks of Splunk Inc. in the United States
and other countries. All other brand names, product names, or trademarks belong to their
respective owners. © 2019 Splunk Inc. All rights reserved.
Forward-LookingStatements
© 2 0 1 9 S P L U N K I N C .
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Transforming Data intoOperational Intelligence
Data Integrations (OPC, Kepware, Maximo, etc.)
Maximo
IntegrationPredictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
Monitoring
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Vision
Strategic Maintenance SolutionsIndustrial IoT Partner
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© 2 0 1 9 S P L U N K I N C .
Lockheed Martin Introduction
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Vision for Digitization of Facilities
Facilities / ESH Manager IT Manager
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Where To Go From There?
Idea of a data lake for Facilities Data
• Attend conferences
• Present at internal meetings
Get the word out
November 2017
• “Finally somebody in Facilities is doing this.” – Robert Frazier
January 2018
• Introduction to Splunk • Introduction to Tony Bass & LM
Splunk Team
March 2018
• F2F w/ John Gonzales (Splunk Staff Sales Engineer)
• Energy Focus
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Where To Go From There?
November2017
January 2018
March 2018
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Where To Go From There?
November2017
January 2018
March 2018
John Completed this on his Flight home (3.5 hours)
TIME TO VALUE
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Where To Go From There?
November 2017
• “Finally somebody in Facilities is doing this.” – Robert Frazier
January 2018
• Introduction to Splunk
• Introduction to Tony Bass & LM Splunk Team
March 2018
• F2F w/ John Gonzales (Splunk Staff Sales Engineer)
• Complete Initial POC on his flight home
October 2018
• Introduction to Aeronautics
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© 2 0 1 9 S P L U N K I N C .
Lockheed Martin F-35 Lightning II
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
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© 2 0 1 9 S P L U N K I N C .
Increasing Production, Decreasing Cost
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Business Goals
• Increase asset reliability & availability
• Automate a work order in Maximo from machine data
• Improve and track Asset Availability
• Anticipate catastrophic failures utilizing machine learning
• Access data from assets in near real-time
• Integrate with Maximo data
• Provide Technicians with the ability to visualize & create dashboards on their tablets without coding or programming
Align with Facilities
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Where To Go From There?
November 2017
• “Finally somebody in Facilities is doing this.” – Robert Frazier
January 2018
• Introduction to Splunk
• Introduction to Tony Bass & LM Splunk Team
March 2018
• F2F w/ John Gonzales(Splunk Staff Sales Engineer)
• Complete Initial POC on his flight home
October 2018
• Introduction to Aeronautics
• SMS working on Maximo upgrade with Aeronautics
December 2018
• SMS began Splunk Proof of Concept
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© 2 0 1 9 S P L U N K I N C .
Making machine data accessible, usable and valuable to everyone
• Transform Facilities’ operations by utilizing data from connected devices and systems
• Simplify the way information is communicated to enable all personnel in Facilities to
monitor, analyze, and ensure operational excellence
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Transform Machine Data intoOperational IntelligenceReal-time Visibility & Predictive Analytics
Data Integrations (OPC, Kepware, Maximo, etc.)
Predictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
Monitoring
Maximo
Integration
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine DataWhat data are we using?
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine Data
26 Critical Assets across multiple US sites
• Mills, Drills, Autoclaves
Maintenance
• Work Orders, Job Plans, PMs, Assets
What data are we using?
Sensor (Metric) Data Unstructured (Event) Data
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Data Integrations (OPC, Kepware, Maximo, etc.)
Machine DataHow do we use this data?
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine DataHow do we Access this data?
Integrations (OPC, Kepware, Maximo, etc.)
App for Maximo
Machine KEPServerEXSmartBox
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
AppsHow do we use the data in Splunk?
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
Data Integrations (OPC, Kepware, Maximo, etc.)
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
AppsAdd-ons
Kepware to Metrics
SMS App for Maximo
splunkbase.splunk.com/app/3963/ splunkbase.splunk.com/app/4410/
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
SMS App for Maximo
Data Ingest from IBM Maximo
• Ingesting Maximo Business Objects:– Assets, Locations, Work Orders, Job Plans, PMs, Items, Inventory, etc.
Work Order Generation from Splunk into Maximo
SMS App for
Maximo Predictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
MonitoringMaximo
Integration
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
SMS App for MaximoGenerating a Work Order from Alert Action
SMS App for
Maximo Predictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
MonitoringMaximo
Integration
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
SMS App for MaximoWork Order into Maintenance Workflow
SMS App for
Maximo Predictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
MonitoringMaximo
Integration
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
AppsCore
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
Data Integrations (OPC, Kepware, Maximo, etc.)
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Search & Reporting
DataEvents
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
DataMetrics
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
DataSimple Visualization
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
DataComplex Visualization
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
DataCombining panels to create dashboards
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
DataFocusing real-time panels for monitoring
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Search & Reporting
Aero IIoT Real-time
Monitoring
Diagnostics and
Troubleshooting
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Data – Actions
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Data – Actions
Axis Motor Temperatures
Drive 1
Drive 2
Search & Reporting
Aero IIoT Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Work Order Data
Search & Reporting
Aero IIoT Maximo
Integration
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Work Order Data
Search & Reporting
Aero IIoT Maximo
Integration
Diagnostics and
Troubleshooting
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Alerts
Search & Reporting
Aero IIoT Real-time
Monitoring
Diagnostics and
Troubleshooting
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Alerts
Real-time
Monitoring
Diagnostics and
Troubleshooting
Search & Reporting
Aero IIoT
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
AppsSplunk for IoT – IAI
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
Data Integrations (OPC, Kepware, Maximo, etc.)
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Industrial Asset
Intelligence
Monitor View
Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Monitor View
Diagnostics and
Troubleshooting
Industrial Asset
Intelligence Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Analyze View
Diagnostics and
Troubleshooting
Industrial Asset
Intelligence Real-time
Monitoring
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
AppsMachine Learning – Predictive Maintenance
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
Data Integrations (OPC, Kepware, Maximo, etc.)
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Predict machine failure and prescribe a remedy before failure
Machine Learning
Machine Learning
Predictive
Maintenance
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Transforming Data intoOperational IntelligenceFull stack
Data Integrations (OPC, Kepware, Maximo, etc.)
Predictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
Monitoring
Maximo
Integration
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine – Comparing Motor Loads
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine – Comparing Motor LoadsGood Axis
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine – Comparing Motor LoadsBad Axis
FailureEarly Signals
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Machine – Comparing Motor Temperatures
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Transforming Data into Operational Intelligence
Data Integrations (OPC, Kepware, Maximo, etc.)
Maximo
IntegrationPredictive
Maintenance
Diagnostics and
Troubleshooting
Real-time
Monitoring
Industrial Asset
Intelligence
Search & Reporting
Machine Learning
Aero IIoT
Kepware to
Metrics
SMS App for
Maximo
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© 2 0 1 9 S P L U N K I N C .
© 2019 Lockheed Martin Corporation
Business Goals
• Increase asset reliability & availability
• Automate a work order in Maximo from machine data
• Improve and track Asset Availability
• Anticipate catastrophic failures utilizing machine learning
• Access data from assets in near real-time
• Integrate with Maximo data
• Provide Technicians with the ability to visualize & create dashboards on their tablets without coding or programming
Align with Facilities
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© 2 0 1 9 S P L U N K I N C .
The peopleKalell Korkmas
Rob Sackett
Kena Searcy
Tony Bass
Bill Ern
Don Schofield
Mary Spross
John Gonzales
Chris Duffey
Erik Dellinger
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Q&A
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