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Mercmaster LEDIMPROVING INDUSTRIAL LIGHTING WITH TODAY’S TECHNOLOGY
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THE FUTURE OF LIGHTING HAS ARRIVED
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• Light‐emitting diodes are not a particularly new technology
• LED were first used as a replacement for incandescent lamps in indicator lamps on electronic equipment
• The first breakthrough that paved the way for modern LEDs was found in 1992
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CONVENTIONAL LAMPS VS. LED –ENERGY CONSUMPTION AND SAVINGS
Significant energy reduction from all categories with LED
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LIGHT SOURCE LAMP LIFE COMPARISON
UNDERSTANDING LED LANGUAGE
Junction Temperature• The critical part for temperature of
an LED is the “T junction”• “T junction” is the location which
determines the temperature code (T rating). The “T junction” also determines the life of the LED.
• Dissipating the heat via heatsinksbecomes the best solution
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UNDERSTANDING LED LANGUAGE
ColorCorrelated Color Temperature (CCT) measures the shade of white light:• “Warm” white light:
3200 K and below• “Cool” white light:
4000 K and above• Appleton’s
Mercmaster fixtures test at 5650 K
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UNDERSTANDING LED LANGUAGE
ColorColor Rendering Index (CRI) measures the ability to accurately render the color of illuminated objects
CRI Color Rendering Examples
75‐100 Excellent Incandescent, Halogen, Induction
60‐75 Good LED, Pulse Start Metal Halide
0‐60Poor
(not suitable for color critical applications)
High Pressure Sodium
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Device Efficiency / Efficacy• Efficiency is the ratio of total lumens exiting the fixture to the total lumens
initially produced by the light source
• Efficacy is how well a light source produces visible light
• lumens per watt (LPW or lm/w)
• HID/fluorescent efficacy should be calculated based on luminaire lumen (Efficiency)
• LED has minor loss, considered 100% efficient
LED: LED directs the light to where it’s needed without the use of external optics.
BULB: HID lamps emit light in every direction; this light is controlled using a reflector or refractor. The result is poor utilization efficiencies.
UNDERSTANDING LED LANGUAGE
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Mercmaster LED MLEDN17P5BU
Mounting Height 12ft – 4 meters
Luminaire lumen: 6,075 System watts: 74W
Mercmaster III KPBU175PMT, 175W PSMH lamp with KR2ST Dome Reflector
Mounting Height 12ft – 4 metersInitial Lamp lumen: 17,500Luminaire lumen: 12,652System watts: 198W
UNDERSTANDING LED LANGUAGE
Equivalent to
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Mercmaster LED MLEDN10P5BUMounting Height 10ft – 3 meters
Luminaire lumen: 3,450System watts: 48.5W
FEB236BUSN 2 x 36W fluorescentMounting Height 10ft – 3 meters
Initial Lamp lumen: 5,510Luminaire lumen: 4,433 System watts: 72W
UNDERSTANDING LED LANGUAGE
Equivalent to
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LED TESTING COMPLIANCES
IES LM‐80‐08: Measuring lumen maintenance of LED light sources
IES‐approved for measuring lumen maintenance and evaluating operating conditions for LED light sources
• Operating for at least 6,000 hours at representative operating temperatures
• Photometric data collected at a minimum of every 1,000 hours
• Chromaticity, color temperature, color rendering
The result: Photometric reports for long term lumen maintenance
IES TM‐21: Projecting long‐term lumen maintenance of LED light sources
Provides recommendations for projecting long term lumen maintenance of LED light sources using data obtained per IES LM‐80‐08
The result: Projection of lumen degradation or LED’s operating life in accordance to LM‐80
IES LM 79‐08: Electrical and photometric testing of solid state lighting
IES‐approved method that describes the procedures to be followed in performing reproducible measurements:
1. Total luminous flux (fixture lumens)
2. Luminous efficacy (lm/W)
3. Luminous intensity & distribution (candelas)
4. Color characteristics:
• Chromaticity – quality of color, independent of brightness
• Correlated Color Temperature (CCT) – in kelvins
• CRI with 100 defined as black body radiator or daylight
The result: Solid‐state lighting photometric reports (absolute)
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ADVANTAGES OF LED LIGHTING
LED lighting is revolutionizing the lighting industry• LED is environmentally sound: No mercury content, no UV or IR, and a
much smaller carbon footprint• LED lowers energy costs: Greater lighting efficacy and efficiency and
uses far less power than traditional lighting sources• LED lowers maintenance costs: 60,000+ hours between replacements • LED is perfect for demanding environments: Solid‐state resistance to
vibration and shock• LED is efficient: Directional light source without the use of external
optics• LED is ready when you are: Instant‐on and cold‐start capable at –40°C,
with no degradation of lumen output
Appleton’s LED Design Advantages
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• Wide range of LED products for most applications (70‐250W)• Plant retrofits now easily done• Uses the same mounting hood as the MMIII• Same electrical wiring for HID fixtures with lower electrical rating
• Compact light weight design• 11.4lbs(5.2kg) lighter (22lbs/10kg down to 10.6lbs/4.8kg)• New one piece design
• Upgraded the LEDs• Fewer LEDs and provides higher efficacy
• Increased drive current to 700mA• Same current as Areamaster LED
• Improved fin design to keep dust and debris out • Supplied with terminals which allows for easy wiring• Certifications and Compliances will include
Original Mercmaster LED
IECEx/ATEX ‐ Pending• Zone 2 and 22• II 3 GD• Ex nA II• Ex t IIIC• IP66
APPLETON’S LED DESIGN ADVANTAGES OPTIMIZED NEW FIXTURES
NEW Mercmaster LED
NEC/CEC• cCSAus• Class I, Div 2, Group A, B, C, D• Class I, Zone 2, Group IIC• Class II, Div 1, Group E, F,G• Class II, Div 2 Group F,G• Class III• Wet Locations and Marine (Salt Water)• Type 3R & 4X • IP66
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MERCMASTER LED LINE EXPANSION
MLEDN70 MLEDN10 MLEDN15 MLEDN17 MLEDN25
Equivalent to HPS/PSMH 70W 100W 150W 175W 250W
Voltage Range BU: 120‐277VAC 50/60Hz BH: 347‐480VAC, 50/60Hz
LED Lumen 2,300 3,450 4,850 6,075 9,455
Input Power (W) 35/33 47.5/46 61/62 74/72 95.5/92
Efficacy 66 71 80 82 93
Ambient Temp – T Rating‐40⁰C – T4A55⁰C – T465⁰C – T3C
‐40⁰C – T4A55⁰C – T465⁰C – T4
‐40⁰C – T4A55⁰C – T4
‐40⁰C – T4A55⁰C – T4
‐40⁰C – T4A50⁰C – T4
CCT/CRI 5650K/70
Fixture Weight (lbs and kg) 10.6lbs – 4.8Kg
Typical Mounting (ft and m) Max. 9ft/2.74m
8ft/2.44m‐12ft/3.66m
12ft/3.66m‐14ft/4.27m >14ft/4.27m 18ft/4.88m‐
25ft/7.62m
Standard MaterialsHousing – Copper‐free cast aluminum
Finish – Baked gray epoxy‐clad, electrostatically appliedLens – polycarbonate
Lifetime 60K+ hours
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TOOLS/RESOURCES
Appleton lighting cost and savings calculator• Tool for comparing industrial lighting systems in terms of total costs and
potential savings over time• Available soon at www.egseg.com
Lighting Layout • Available upon request
MERCMASTER LED SERiES
SEE THE FUTURE. THE MERcMaSTER LED
PulP & PaPer mills | Processing Plants | chemical Plants | oil refineries | storage areas | manufacturing Plants | Waste & seWage treatment Plants
SOME THiNGS DON’T CHANGE. Hazardous industrial locations demand lighting fixtures that deliver utmost safety and dependable illumination for critical tasks.
BuT SOME THiNGS ARE CHANGiNG RiGHT BEfORE yOuR EyES. Hazardous locations are increasingly responsible for energy efficiency and “green” operations to save money and precious resources.
THAT’S wHy THiS CHANGE iS HuGE. LED lighting has come to hazardous locations, and the Mercmaster LED is setting the industry standard for safety, performance and efficiency. To control the future, you need to see it. The Appleton Mercmaster LED Series of Luminaires.
PulP & PaPer mills | Processing Plants | chemical Plants | oil refineries | storage areas | manufacturing Plants | Waste & seWage treatment Plants
mercmaster leD: the choice for a smart future.No LED industrial fixture surpasses the Appleton Mercmaster LED in efficiency, performance and advanced engineering. In day-to-day use, installation and maintenance, the Appleton Mercmaster LED’s superior design simply shines.
In areas requiring better visibility and instant-on illumination, the complete range of Mercmaster LEDs provide a low maintenance, energy efficient solution. Whether low temperatures or retrofit applications Appleton has the answer.
features
• 5LEDarraychoicesforlightlevelsequivalentto70WHPS/PSMH, 100WHPS/PSMH,150WHPS/PSMH,175WPSMHand 250WHPS/PSMH.
• LuminairesratedforNEC/CECenvironments(ATEX/IECExpending).
• UpgradedLEDarrayprovideshigherefficacies.
• 700mAdrivecurrent.
• Ambienttemperatures:
—70Wequivalent:-40˚Fto149˚F/-40˚Cto65˚C
—100Wto175Wequivalent:-40˚Fto131˚F/-40˚Cto55˚C
—250Wequivalent:-40˚Fto122˚F/-40˚Cto50˚C
• Electrical:120-277Vac,50/60Hz
347-480Vac,50/60Hz
• Suppliedwithterminalstoallowforeasierwiring.
• Resistanttolowtemperatures;thelumenoutputdoesnotdecrease.
• Compactlightweightlowprofiledesign,wellsuitedforlowmountingheights.
• UtilizesthesameelectricalwiringforHIDfixtureswithlowerelectricalratings.
• Fixturehousingandmountinghoodsarecopperfreecastaluminumforbetter heat dissipation. All exposed hardware is stainless steel.
• Heatsinkdesigntokeepdustanddebrisfromaccumulatingonthefixture,while maintaining the rounded edges to reduce risk of injury during installation and maintenance.
• Hingedesignincreasessafetyduringinstallationandservicing,assuring360°compressiononballasthousinggasket.
• Siliconerubbergasketsealsoutmoisture,dirtanddust;staysflexibleandwithstands high temperatures.
• Highimpact-resistantpolycarbonatelensisthreadedforeasyremoval.
• Epoxypowdercoatfinishandstainlesssteellatchassemblyarecorrosionresistant.
• DarkSkyCompliant:meetsspecificationsforlowglare,focusedbeamandavoidance of overlighting.
Why is leD the future?
It’s not just about efficiency. LED lighting delivers real productivity benefits.
• Resistant to vibrations and shock.
• Directional light can improve efficiency, productivity and safety.
• Cold start capable to -40°C and instant-on (<100ns).
• Uses no mercury and its beam gives off no heat.
• Promises long life, 60,000+ hours.
• Delivers reduced maintenance costs.
And perhaps most importantly, it’s green – offering an energy reduction up to 68% for similar luminosities compared to the PSMH (Pulse Start Metal Halide) you may be using today. Because of its all-around benefits, LED will soon be the prevalent lamp technology in manufacturing settings worldwide. Your future can start now.
leD vs. hiD: the future of efficacy.
BulB: HID lamps emit light in every direction; this light is controlled using a reflector or refractor. The result is poor utilization efficiencies.
leD: LED directs the light to where it’s needed without the use of external optics.
leD testing comPliances
ies lm 79-08 “electrical and Photometric measurements of solid-state lighting Products”
An IES approved method describes the procedures to be followed in performing reproducible measurements of the following:
• Total luminous flux (fixture lumens)
• Luminous efficacy (lm/watt)
• Luminous intensity & distribution (candelas)
• Color Characteristics
– Chromaticity-Quality of color, independent of brightness.
– CCT-Correlated Color Temp (k)
– CRI-Color Rendering Index
The Result: Solid-State Lighting Photometric reports (Absolute).
lm80-08 “measuring lumen maintenance of leD light sources”
An IES approved method covers the measurement of lumen maintenance and procedures by which LED light sources can be operated.
• Operating for at least 6,000 hours at representative operating temperatures
• Photometric data collected at a minimum of every 1,000 hours
• Chromaticity, color temperature, color rendering
The Result: Photometric reports for long term lumen maintenance.
ies tm-21 – “Projecting long term lumen maintenance of leD light sources”
Provides recommendations for projecting long term lumen maintenance of LED light sources using data obtained per IES LM-80-08.
The Result: To project lumen degradation or LED’s operating life in accordance to LM-80.
easier installation, easier maintenance, easier to Be green – everyWhere.The Appleton Mercmaster LED excels in a varied range of demanding locations.
aPPlications
LED fixtures suitable for use in:
• Marineandwetlocations.
• Awiderangeofindustrial,chemicalprocessingandotherareaswhereflammablegasesandvaporsarepresent.
• Areasoflowclearance,lowceilingheightsorwherefixtureweightsmustbeminimized.
• Hazardouslocationswheresevereweatherconditions,excessivemoisture,dirt, dust, corrosive atmosphere or high ambient temperatures are encountered.
mounting hooDs
• Six different types of mounting hoods accommodate any application requirement.
• Utilizes the same mounting hoods as the Mercmaster III Series.
• Easilyaccommodatesretrofitting.
Pendant Wall
Pendant Cone 25° Stanchion
Ceiling 90° Stanchion
certifications anD comPliances
NEC/CEC
• Class I, Division 2, Groups A, B, C, D
• Class I, Zone 2, Group IIC
• Class II, Division 1, Group E, F, G
• Class II, Division 2, Group F, G
• Class III
• Type3R,4X
• IP66
• Suitable for Use in Wet Locations
• MarineOutsideType(SaltWater)
• ULStandard:UL1598,UL1598A,UL8750,UL844
• CSAStandard:C22.2No.250.0,C22.2No.137
• cCSAus
IEC/ATEX — Pending
• Zone 2 and 22
• II3GD
• IP66
• ExStandards:IEC60079-0;60079-15;60079-31
• 30LEDsininternalarraydirectlight to where it is needed without the use of external optics
• Protective,highimpactresistantpolycarbonatelensallowsforeasymaintenance access
• Heatsinkenablesreliableheattransferviathedie-cast,aluminumbody
catalog numBering guiDe
MLEDN A 17 2 P 5 BU H1
Mercmaster LED Series:
MLEDN-NEC/CECMLEDNA-ATEX/
IECEx
Light Level Equivalent:
70-70WHPS10 - 100 W HPS15 - 150 W HPS17-175WPSMH25-250WHPS/
PSMH
OpticalAssembly:P - Polycarbonate
Globe
Voltage:BU - Universal
Voltages 120-277Vac,50/60Hz
BH-347-480Vac,50/60Hz
Mounting:A - PendantC - CeilingD - Pendant ConeR-90ºStanchionS-25ºStanchionW - Wall
HubSize:2-3/4”NPT3-1”NPT4-1-1/4”NPT
stanchion5-1-1/2”NPT
stanchion6-MetricM20
LightDistribution:5 - NEMA Type 5
Symmetrical
Options:F - Fusing
ForNEC/CECOnly:H1-Photocontrol120VH2-Photocontrol208VH3-Photocontrol240VH4-Photocontrol277V
Certification for ATEX/IECEx pending. Canadian Electrical Code does NOT allow fusing in hazardous locations. Fuse not CEC rated.
inDuction/hiD/ leD lamP comParison
85 W QL 165 W QL 100 W HPS 175 W PSMH
LED (70 W PSMH
output)
LED (100 W PSMH
output)
LED (150 W PSMH
output)
LED (175 W PSMH
output)
LED (250 W PSMH
output)
System Watts 85 165 130 208 35 47.5 61 74 95.5
CRI 85 80 22 62 70 70 70 70 70
Ignition 0.1 sec 0.1 sec 5 sec 10 sec Instant Instant Instant Instant Instant
Warm Up 5 sec 5 sec 3 - 4 min 1.5 min Instant Instant Instant Instant Instant
Re-strike 0.1 sec 0.1 sec 1 min 1 min Instant Instant Instant Instant Instant
Life 100k 100k 24k+ 15k 60k+ 60k+ 60k+ 60k+ 60k+
technical Data
MLEDN70 MLEDN10 MLEDN15 MLEDN17 MLEDN25
Equivalent to HPS/PSMH 70 Watt 100 Watt 150 Watt 175 Watt 250 Watt
Voltage Range 120 - 277 Vac, 50/60 Hz, 347 - 480 Vac, 50/60 Hz
LED Lumen 2300 3450 4850 6075 9455
Input Power 35 / 33 47.5 / 46 61 / 62 74 / 72 95.5 / 92
Efficacy 66 73 80 82 99
Ambient Temperate / T Rating-40 °C / T4A
55 °C / T465 °C / T3C
-40 °C / T4A55 °C / T4
-40 °C / T4A55 °C / T4
-40 °C / T4A55 °C / T4
-40 °C / T4A50 °C / T4
CCT/CRI 5650K / 70
Typical Mounting Height Maximum 9 ft 8 to 12 ft 12 to 14 ft Maximum 14 ft 18 to 25 ft
Standard MaterialsHousing – Copperfree cast aluminium
Finish – Baked gray epoxy powder coat, electrostatically appliedLens – Polycarbonate
Fixture Weight 10.6 lbs/4.8 kgs
energy consumPtion comParison light source lamP life comParision
0
50
100
150
200
250
300
70W 100W 150W 175W 250W 2x36 2x58
LED Pulse Start Metal HalideHigh Pressure Sodium Fluorescent
Ene
rgy
Con
sum
ptio
n (W
atts
)
HID Fluorescent
30K
60K+
1K 1K to 2K
10K to 12K
11K to 20K12K to 24K
15K to 20K24K
100K
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012
1
Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures
Applications• Enclosed and gasketed fi xtures suitable for use in:
— Marine and wet locations— A wide range of industrial, chemical processing and other
areas where fl ammable gases and vapors are present — Areas of low clearance, low ceiling heights or where fi xture
weights must be minimized— Non-hazardous locations where severe weather conditions,
excessive moisture, dirt, dust, corrosive atmosphere or high ambient temperatures are encountered
• Typical applications include:— Pulp and paper mills— Processing plants— Chemical plants— Oil refi neries— Foundries— Manufacturing plants— Storage areas— Waste and sewage treatment— Parking garages — Other areas where dust, water, dirt and rough usage are a
problem
Features• Compact light-weight low profi le design is suited for low
mounting heights.• Modular design allows scores of fi xture component
combinations to meet installation needs. Uses same mounting hoods as Mercmaster III.
• Fixture housing and mounting hoods are copperfree cast aluminium with baked epoxy fi nish. All exposed hardware is stainless steel.
• Accommodates a wide range of voltages.• Ambient temperatures: — 70W equivalent: -40 ˚F to 149 ˚F/-40 ˚C to 65 ˚C — 100W to 175W equivalent: -40 ˚F to 131 ˚F/-40 ˚C to 55 ˚C — 250W equivalent: -40 ˚F to 122 ˚F/-40 ˚C to 50 ˚C• Electrical: 120-277 Vac, 50/60 Hz; 347-480 Vac, 50/60 Hz• Pole terminal block: 1 x 8-24 AWG; 1 x 0.75 to 6 mm2.• Hinge has high lip for added safety during installation
and servicing. Hinge and bolt construction assures 360º compression at all points on ballast housing gasket for positive sealing. Swing away design of captive bolt and nut simplifi es servicing.
• All Mercmaster mounting hoods have provision for easy fi eld installation of fuses in fi xtures (see Fixture Unit — Electrical Specifi cation).
• NPT and metric threads standard.
Standard Materials• Mounting hoods and bodies: cast copperfree (4/10 of 1% max.)
aluminium• All hardware and catch assemblies: stainless steel• Globes: polycarbonate
Standard Finishes• Mounting hoods, bodies and guards: baked gray epoxy-clad
fi nish, electrostatically applied for complete uniform protection
Certifications and Compliances• NEC/CEC
— UL Standard: UL 1598, UL 1598A, UL 8750, UL 844— CSA Standard: C22.2 No. 250.0, C22.2 No. 137— cCSAus
Pending Certifications and Compliances• ATEX
— Gas: Zone 2 – Conforming to ATEX 94/9/CE: CE 0081 II 3 G – ATEX Protection: Ex nA II – T Rating: • 70W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) T3C (149 ˚F/65 ˚C)
• 100W to 175W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) • 250W equivalent: T4 (+104 ºF/+40 ºC), T4 (122 ˚F/50 ˚C)
— Dust: Zone 22 – Conforming to ATEX 94/9/CE: CE 0081 II 3 D – ATEX Protection: Ex t IIIC – Surface Temperature: T197.6 ºF/T92 ºC Dc – Ambient Temperature: • 70W equivalent: -40 ˚F to 149 ˚F/-40 ˚C to 65 ˚C
• 100W to 175W equivalent: -40 ˚F to 131 ˚F/-40 ˚C to 55 ˚C • 250W equivalent: -40 ˚F to 122 ˚F/-40 ˚C to 50 ˚C
– Index of Protection: IP66• IECEx
— Gas: Zone 2 – IEC Protection: Ex nA II – T Rating: • 70W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) T3C (149 ˚F/65 ˚C)
• 100W to 175W equivalent: T4 (+104 ºF/+40 ºC), T4 (131 ˚F/55 ˚C) • 250W equivalent: T4 (+104 ºF/+40 ºC), T4 (122 ˚F/50 ˚C)
— Dust: Zone 22 – IEC Protection: Ex t IIIC – Surface Temperature: T197.6 ºF/T92 ºC Dc – Ambient Temperature: • 70W equivalent: -40 ˚F to 149 ˚F/-40 ˚C to 65 ˚C
• 100W to 175W equivalent: -40 ˚F to 131 ˚F/-40 ˚C to 55 ˚C • 250W equivalent: -40 ˚F to 122 ˚F/-40 ˚C to 50 ˚C
– Index of Protection: IP66• Ex Standards: IEC 60079-0; 60079-15; 60079-31
Related Products• NEC, Class I, Division 2 photocells for classifi ed use are available,
see PCD2 Series. • Mounting hoods
— With photocontrols are not rated IP66
Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
Ligh
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LIGHT
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ENC
LOSE
D AN
D GA
SKET
ED —
ARE
A —
LED/
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Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012
2
Illustrated Features
HeatsinkReliable heat transfer via the cast, epoxy powder coat aluminium body. Provides maximum heat dissipation from the LED assembly to the outside environment.
Driver AssemblyUtilizing non-sparking components avoiding the ignition of gases or vapors that may be present (nA).
Modular Plug between LED and driver.
LED ChamberProtected by polycarbonate lens, allows for easy maintenance access.
Terminal Blocks (Zone 2)A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG.
Epoxy FinishBallast housing, hoods and guards are copperfree aluminium with epoxy powder coat finish.
Electrical ProtectionGround wire provided to bond mounting hood to ballast housing.
SafetyRounded heatsink edges prevent possible injury during installation.
FusesTwo screws secure fuse kit to mounting boss in any Mercmaster mounting hood. Fuse included.
PhotocellAvailable for all fixtures except cone and ceiling mount. Installs through knock-out in mounting hood. Provides continuous ON-OFF dusk-to-dawn control.
Cooler Operating Cone HoodLarger sloped surface sheds dusts, dirt and combustible fibers providing better heat dissipation.
Mounting Hood and Globe GasketsSilicone rubber gaskets seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression.
"Safety" High HingeExtra-high hinge provides additional protection against accidental ballast housing disengagement during installation or maintenance.
Stainless Steel Latch AssemblyCaptive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing.
Order using catalog numbering guide below or select catalog number from tables on following pages.
Catalog Numbering Guide
MLEDN A 17 2 P 5 BU H1
Mercmaster LED Series:MLEDN - NEC/CECMLEDNA - ATEX/IECEx
Light Level Equivalent: 70 - 70 W HPS/PSMH10 - 100 W HPS/PSMH15 - 150 W HPS/PSMH17 - 175 W PSMH 25 - 250 W HPS/PSMH
Optical Assembly:P - Polycarbonate
Globe
Voltage:BU - Universal
Voltages 120-277 Vac, 50/60 Hz
BH - 347-480 Vac, 50/60 Hz
Mounting:A - PendantC - Ceiling D - Pendant ConeR - 90º StanchionS - 25º StanchionW - Wall
Hub Size:2 - 3/4” NPT3 - 1” NPT4 - 1-1/4” NPT
stanchion5 - 1-1/2” NPT
stanchion6 - Metric M20
Light Distribution:5 - NEMA Type 5
Symmetrical
Options:F - Fusing
For NEC Only:H1 - Photocontrol 120 VH2 - Photocontrol 208 VH3 - Photocontrol 240 VH4 - Photocontrol 277 V
IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Ceiling mount luminaries are not designed to use the PCD2 photocontrol. Ceiling mounts must use an FS/FD box with a photocontrol. Contact your local sales representative for more information. 175 W Pulse Start Metal Halide only. Does not have a High Pressure Sodium equivalent. Canadian Electrical Code does NOT allow fusing in hazardous locations V. Fuse not CEC rated.
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012
3
Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
“T” Numbers Represent the Maximum Internal Temperature or Maximum Surface Temperature
NEC/CEC
“T” # T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Temp. Range (ºF)
351-450
326-350
301-325
281-300
261-280
231-260
216-230
201-215
181-200
166-180
161-165
136-160
121-135
101-120
86-100 85
IEC
“T” # T1 T2 T3 T4 T5 T6
Temp. Range (°C)
301-450 201-300 136-200 101-135 86-100 85
T numbers represent the maximum internal temperature for Class I, Division 2 and Class I, Zone 2 locations designated by the NEC. T numbers represent the maximum surface temperature under a dust blanket for Class II, Division 1 and Class I, Zone 2 as designated by the NEC or Zone 2 (Gas) and 22 (Dust) locations as designated by the IEC.
Technical Data
Lamp
Ambient Temperature
(°F/°C)
Supply Wire Temperature
(°F/°C)
NEC/CEC IECEx/ATEX
Gas Dust Gas
Light Level Equivalent Type
Class I, Division 2/
Class I, Zone 2 GroupsClass II,
Division 1 and 2 GroupsEx II 3G
Ex NA
70 Watt HPS LED
104/40 140/66 T4A
A, B, C, D
T6
E, F, G
T6
131/55 167/75 T4 T6 T5
143/65 194/90 T3C T6 T5
100 Watt HPS LED
104/40 140/66 T4A
A, B, C, D
T6
E, F, G
T6
131/55 167/75 T4 T6 T5
150 Watt HPS LED
104/40 140/66 T4A
A, B, C, D
T6
E, F, G
T6
131/55 167/75 T4 T6 T5
175 Watt PSMH LED
104/40 140/66 T4A
A, B, C, D
T6
E, F, G
T6
131/55 167/75 T4 T6 T5
250 Watt PSMH LED
104/40 140/66 T4A
A, B, C, D
T6
E, F, G
T6
122/50 167/75 T4 T6 T5
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4
Mercmaster™ LED Series Luminaire Technical DataEnclosed and Gasketed Fixtures
Mercmaster LED Ballast and Mounting Hood Weights
Description Weight in Lbs/Kg Description Weight in Lbs/Kg Description Weight in Lbs/Kg
Fixture Unit 10.6/4.8 Pendant 2.25/1.0 Wall 4.00/1.8
Pendant Cone 2.50/1.1 25° Stanchion 3.25/1.5
Ceiling 3.00/1.4 90° Stanchion 3.75/1.7
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
Lamp Comparison Chart
Lamp Data Line Current Amps Input Power Lumens CRI Lamp Life (Hours) Color Temp CCT
MLEDN70.31 @ 120 V 35
2300 70 60,000+ 5650.17 @ 277 V 33
MLEDN100.41 @ 120 V 47.5
3450 70 60,000+ 5650.20 @ 277 V 46
MLEDN150.53 @ 120 V 61
4850 70 60,000+ 5650.25 @ 277 V 62
MLEDN175.63 @ 120 V 74
6076 70 60,000+ 5650.29 @ 277 V 72
MLEDN250.80 @ 120 V 95.5
9455 70 60,000+ 5650.36 @ 277 V 92
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
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5
Mercmaster™ LED Series Luminaire Technical DataEnclosed and Gasketed Fixtures
LED WattageBU/BH Lamp Wattage Equivalent Hub Size Conformance Catalog Numbers
Pendant — One Hub, Rigid Mounting
35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDNA702P5
47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDNA102P5
61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDNA152P5
74/72 W 175 W PSMH 3/4 NEC/CEC MLEDNA172P5
95.5/92 W 250 W HPS/MH 3/4 NEC/CEC MLEDNA252P5
35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDNA703P5
47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDNA103P5
61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDNA153P5
74/72 W 175 W PSMH 1 NEC/CEC MLEDNA173P5
95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDNA253P5
35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAA706P5
47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAA106P5
61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAA156P5
74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAA176P5
95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAA256P5
Pendant Cone — One Hub, Rigid Mounting
35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDND702P5
47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDND102P5
61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDND152P5
74/72 W 175 W PSMH 3/4 NEC/CEC MLEDND172P5
95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MLEDND252P5
35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDND703P5
47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDND103P5
61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDND153P5
74/72 W 175 W PSMH 1 NEC/CEC MLEDND173P5
95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDND253P5
35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAD706P5
47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAD106P5
61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAD156P5
74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAD176P5
95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAD256P5
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Suffix Voltage AC Frequency
BU 120 - 277 50/60 HzBH 347 - 480 50/60 Hz
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6
Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures
LED WattageBU/BH Lamp Wattage Equivalent Hub Size Conformance Catalog Numbers
Ceiling — Five Hubs, Four Close-up Plugs
35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDNC702P5
47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDNC102P5
61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDNC152P5
74/72 W 175 W PSMH 3/4 NEC/CEC MLEDNC172P5
95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MLEDNC252P5
35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDNC703P5
47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDNC103P5
61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDNC153P5
74/72 W 175 W PSMH 1 NEC/CEC MLEDNC173P5
95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDNC253P5
35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAC706P5
47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAC106P5
61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAC156P5
74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAC176P5
95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAC256P5
Wall — Five Hubs, Four Close-Up Plugs
35/33 W 70 W HPS/PSMH 3/4 NEC/CEC MLEDNW702P5
47.5/46 W 100 W HPS/PSMH 3/4 NEC/CEC MLEDNW102P5
61/62 W 150 W HPS/PSMH 3/4 NEC/CEC MLEDNW152P5
74/72 W 175 W PSMH 3/4 NEC/CEC MLEDNW172P5
95.5/92 W 250 W HPS/PSMH 3/4 NEC/CEC MLEDNW252P5
35/33 W 70 W HPS/PSMH 1 NEC/CEC MLEDNW703P5
47.5/46 W 100 W HPS/PSMH 1 NEC/CEC MLEDNW103P5
61/62 W 150 W HPS/PSMH 1 NEC/CEC MLEDNW153P5
74/72 W 175 W PSMH 1 NEC/CEC MLEDNW173P5
95.5/92 W 250 W HPS/PSMH 1 NEC/CEC MLEDNW253P5
35/33 W 70 W HPS/PSMH M20 ATEX/IECEx MLEDNAW706P5
47.5/46 W 100 W HPS/PSMH M20 ATEX/IECEx MLEDNAW106P5
61/62 W 150 W HPS/PSMH M20 ATEX/IECEx MLEDNAW156P5
74/72 W 175 W PSMH M20 ATEX/IECEx MLEDNAW176P5
95.5/92 W 250 W HPS/PSMH M20 ATEX/IECEx MLEDNAW256P5
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Suffix Voltage AC Frequency
BU 120 - 277 50/60 HzBH 347 - 480 50/60 Hz
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
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7
Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures
LED WattageBU/BH Lamp Wattage Equivalent Hub Size Conformance Catalog Numbers
25° Stanchion — One Hub35/33 W 70 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS704P5
47.5/46 W 100 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS104P561/62 W 150 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS154P574/72 W 175 W PSMH 1-1/4 NEC/CEC MLEDNS174P5
95.5/92 W 250 W HPS/PSMH 1-1/4 NEC/CEC MLEDNS254P535/33 W 70 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS705P5
47.5/46 W 100 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS105P561/62 W 150 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS155P574/72 W 175 W PSMH 1-1/2 NEC/CEC MLEDNS175P5
95.5/92 W 250 W HPS/PSMH 1-1/2 NEC/CEC MLEDNS255P535/33 W 70 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS704P5
47.5/46 W 100 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS104P561/62 W 150 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS154P574/72 W 175 W PSMH 1-1/4 ATEX/IECEx MLEDNAS174P5
95.5/92 W 250 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAS254P535/33 W 70 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS705P5
47.5/46 W 100 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS105P561/62 W 150 W H HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS155P574/72 W 175 W PSMH 1-1/2 ATEX/IECEx MLEDNAS175P5
95.5/92 W 250 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAS255P5
90° Stanchion — One Hub35/33 W 70 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR704P5
47.5/46 W 100 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR104P561/62 W 150 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR154P574/72 W 175 W PSMH 1-1/4 NEC/CEC MLEDNR174P5
95.5/92 W 250 W HPS/PSMH 1-1/4 NEC/CEC MLEDNR254P535/33 W 70 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR705P5
47.5/46 W 100 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR105P561/62 W 150 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR155P574/72 W 175 W PSMH 1-1/2 NEC/CEC MLEDNR175P5
95.5/92 W 250 W HPS/PSMH 1-1/2 NEC/CEC MLEDNR255P535/33 W 70 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR704P5
47.5/46 W 100 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR104P561/62 W 150 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR154P574/72 W 175 W PSMH 1-1/4 ATEX/IECEx MLEDNAR174P5
95.5/92 W 250 W HPS/PSMH 1-1/4 ATEX/IECEx MLEDNAR254P535/33 W 70 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR705P5
47.5/46 W 100 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR105P561/62 W 150 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR155P574/72 W 175 W PSMH 1-1/2 ATEX/IECEx MLEDNAR175P5
95.5/92 W 250 W HPS/PSMH 1-1/2 ATEX/IECEx MLEDNAR255P5
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
Mercmaster™ LED Series LuminairesEnclosed and Gasketed Fixtures
IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Suffix Voltage AC Frequency
BU 120 - 277 50/60 HzBH 347 - 480 50/60 Hz
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Fixture Unit — Electrical Specification
LED WattageBU/BH
Light Level Equivalent Current Draw
Catalog Number
Conformance Voltage RangeVoltage Suffix Fuse Kit Fixture Unit
35 / 33 W 70 W HPS 120 Vac @ .31 Amps277 Vac @ .17 Amps F3
MLEDN70P5 NEC/CEC120-277 Vac,
50/60 Hz BUMLEDNA70P5 ATEX/IECEx
35 / 33 W 70 W HPS 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN70P5 NEC/CEC 347-480 Vac,
50/60 Hz BH
47.5 / 46 W 100 W HPS 120 Vac @ .41 Amps277 Vac @ .20 Amps F3
MLEDN10P5 NEC/CEC120-277 Vac,
50/60 Hz BUMLEDNA10P5 ATEX/IECEx
47.5 / 46 W 100 W HPS 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN10P5 NEC/CEC 347-480 Vac,
50/60 Hz BH
61 / 62 W 150 W HPS 120 Vac @ .53 Amps277 Vac @ .25 Amps F3
MLEDN15P5 NEC/CEC120-277 Vac,
50/60 Hz BU
MLEDNA15P5 ATEX/IECEx
61 / 62 W 150 W HPS 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN15P5 NEC/CEC 347-480 Vac,
50/60 Hz BH
74 / 72 W 175 W MH 120 Vac @ .63 Amps277 Vac @ .29 Amps F3
MLEDN17P5 NEC/CEC120-277 Vac,
50/60 Hz BU
MLEDNA17P5 ATEX/IECEx
74 / 72 W 175 W MH 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN17P5 NEC/CEC 347-480 Vac,
50/60 Hz BH
95.5 / 92 W 250 W HPS/MH 120 Vac @ .80 Amps277 Vac @ .36 Amps F3
MLEDN25P5 NEC/CEC120-277 Vac,
50/60 Hz BU
MLEDNA25P5 ATEX/IECEx
95.5 / 92 W 250 W HPS/MH 347 Vac @ .32 Amps480 Vac @ .23 Amps F3 MLEDN25P5 NEC/CEC 347-480 Vac,
50/60 Hz BH
IECEx/ATEX Certification pending for: Zone 2 and 22; II 3 GD. Canadian Electrical Code does NOT allow fusing in hazardous locations V. Fuse not CEC rated.
NEC/CECClass I, Division 2, Groups A, B, C, DClass I, Zone 2, Group IICClass II, Division 1, Group E, F, GClass II, Division 2, Group F, GClass III
NEC/CECSimultaneous ExposureType 3R, 4XIP66Suitable for Use in Wet LocationsMarine Outside Type (Salt Water)
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
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9
Mercmaster™ LED Series Luminaire Ballast BodiesEnclosed and Gasketed Fixtures
Mounting Hoods
Description Hub Size Catalog Number
Pendant
One Hub, Rigid Mounting
3/4 KPA-75
1 KPA-100
M20 KPA-M20Pendant Cone
One Hub, Rigid Mounting
3/4 KPCH-75
1 KPCH-100
M20 KPCH-M20Ceiling
Five Hubs, Four Close-Up Plugs
3/4 KPC-751 KPC-100
M20 KPC-M20Wall
Five Hubs, Four Close-Up Plugs
3/4 KPWB-75
1 KPWB-100
M20 KPWB-M20
25° Stanchion
One Hub1-1/4 KPS-125
1-1/2 KPS-150
90° Stanchion
One Hub1-1/4 KPST-125
1-1/2 KPST-150
Replacement Parts
Description Catalog Number
Globe 59607647000
Globe Gasket — Silicone Rubber KRF-GK
Mercmaster™ LED Series Luminaire Mounting HoodsEnclosed and Gasketed Fixtures
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LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
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11
Mercmaster™ LED Series Luminaire DimensionsEnclosed and Gasketed Fixtures
Dimensions in Inches/Millimeters
Depending onthe length of the conduit stem
15.40" Dia.[391.16 mm]
6.66"[169.16 mm]
5.59"[142.0 mm]
15.40" Dia.[391.16 mm]
10.92"[277.36 mm]
Pendant Mount Pendant Cone Mount
15.40" Dia.[391.16 mm]
7.22"[183.38 mm] 4.06"
[103.1 mm]
10.93" [277.6 mm]
18.63" [473.2 mm]
15.40" Dia.[391.16mm]
8.54"[216.9 mm]
Ceiling Mount Wall Mount
9.25"[235.0 mm]
15.27"[387.9 mm]
16.93"[430.0 mm]
25° 15.40" Dia.[391.16 mm]
18.87" [479.3 mm]
17.22" [437.4 mm]
9.79" [248.7 mm]
15.40" Dia.[391.16 mm]
25° Stanchion Mount 90° Stanchion Mount
Applications• Encapsulated photocontrol provides automatic dusk-to-dawn
lighting control in Class I, Division 2 locations.• Typical applications include walkways, security areas and any
other outdoor lighting application.• For use with Mercmaster III, Mercmaster III Low Profi le,
Mercmaster III 50-250 and 400 Series Luminaires; Mercmaster LED Series.
• For remote mounting in FS Boxes.
Features• Factory sealed design eliminates the need for an explosionproof
enclosure.• Can be easily installed in the fi eld.• Solid state design for performance and reliability.• Available for 120, 208, 240, or 277 volts.• 50-400 W HID, incandescent, fl uorescent and LED, 50/60 Hz.• 1000 VA Voltage/Ampere• Minimum time delay: 15 seconds to eliminate nuisance tripping.• Provided with (3) 18AWG stranded leads 6”/152.4 mm in length.• Will fi t through standard 1/2” knockout.
Materials• Encapsulated with epoxy sealing compound• FS: aluminium
Certifications and Compliances• UL Standard: 1604 – Hazardous (Classifi ed) Locations• cULus Recognized
Factory-Installed PhotocontrolAdd to fixture catalog after voltage; i.e.: KPWBL1075MTH1. Dimensions
Voltage Range Suffix Designation
1.13/28.7
0.69/17.5
1.19/30.2
1.94/49.2
1.38/34.9
2.56/65.0
Mercmaster III wall mounting hood with photocontrol installed shown
120 V, 50/60 Hz H1
208 V, 50/60 Hz H2
240 V, 50/60 Hz H3
277 V, 50/60 Hz H4
Photocontrol in FS Cover for Use with FS/FD Box Supplied with two stainless steel screws. For neoprene gasket, order catalog number FS-GKR-1N.
Voltage Range Catalog Number
120V, 50/60 Hz FSKA-PC120D2
208-277V, 50/60 Hz FSKA-PC247D2
Photocontrol for Field Installation
Voltage Range Max. Current Catalog Number
120 V, 50/60 Hz 8.3 Amp PC120D2
208-277 V, 50/60 Hz 3.5 Amp PC247D2
Fixtures with photocontrols are not rated IP66.
Class I, Division 2, Groups A, B, C, DNEMA 4X
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12
PCD2 Series Factory Sealed Hazardous Location Photocontrol For Use in Class I, Division 2, Groups A, B, C, D LocationsMaintains Class I, Division 2 rating for Mercmaster III, Mercmaster III Low Profile, Mercmaster III 50-250 and 400 Series Luminaires; Mercmaster LED Series.
DATA SHOWN IS ABSOLUTE
REPORT NUMBER: MLEDN70P5BULamps: Mercmaster LED, Class 1, Div 2, Polycarbonate Optic
Candela Distribution Zonal Lumen Summary0.0 22.5 45.0 67.5 90.0 Flux Zone Lumens % Fixture
0° 15° 30°
45°
75°
90°
60°
400
800
1200
0 1054 1054 1054 1054 1054 0-30 829 36.15 1048 1047 1051 1047 1048 100 0-40 1326 57.7
15 1016 1014 1016 1014 1016 287 0-60 2149 93.525 977 961 941 961 977 442 0-90 2292 99.735 805 779 824 779 805 49745 583 607 603 607 583 465 CIE Type - Direct55 408 425 411 425 408 358 Plane Spacing Criteria65 185 146 139 146 185 133 0-Deg 90-Deg75 5 5 4 5 5 9 1.3 1.385 1 0 0 0 1 190 0 0 0 0 0
REPORT NUMBER: MLEDN10P5BULamps: Mercmaster LED, Class 1, Div 2, Polycarbonate Optic
Candela Distribution Zonal Lumen Summary0.0 22.5 45.0 67.5 90.0 Flux Zone Lumens % Fixture
0° 15° 30°
45°
75°
90°
60°
550
1100
1650
0 1580 1580 1580 1580 1580 0-30 1231 35.85 1569 1568 1568 1568 1569 149 0-40 1980 57.6
15 1509 1510 1513 1510 1509 427 0-60 3213 93.525 1412 1414 1437 1414 1412 655 0-90 3438 100.035 1177 1215 1171 1215 1177 74845 934 915 893 915 934 707 CIE Type - Direct55 577 588 632 588 577 527 Plane Spacing Criteria65 228 218 195 218 228 209 0-Deg 90-Deg75 6 7 6 7 6 13 1.2 1.285 0 0 0 0 0 190 0 0 0 0 0
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
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13
Mercmaster™ LED Series Luminaire Photometric DataEnclosed and Gasketed Fixtures
DATA SHOWN IS ABSOLUTE
REPORT NUMBER: MLEDN15P5BULamps: Mercmaster LED, Class 1, Div 2, Polycarbonate Optic
Candela Distribution Zonal Lumen Summary0.0 22.5 45.0 67.5 90.0 Flux Zone Lumens % Fixture
0° 15° 30°
45°
75°
90°
60°
750
1500
2250
0 2208 2208 2208 2208 2208 0-30 1738 35.85 2202 2195 2197 2195 2202 209 0-40 2789 57.5
15 2137 2131 2127 2131 2137 603 0-60 4523 93.325 2045 2003 1977 2003 2045 926 0-90 4844 99.935 1669 1658 1735 1658 1669 105145 1252 1282 1297 1282 1252 988 CIE Type - Direct55 836 850 838 850 834 746 Plane Spacing Criteria65 276 307 333 307 276 298 0-Deg 90-Deg75 16 12 11 12 16 22 1.2 1.285 2 1 1 1 2 290 1 0 0 0 1
REPORT NUMBER: MLEDN17P5BULamps: Mercmaster LED, Class 1, Div 2, Polycarbonate Optic
Candela Distribution Zonal Lumen Summary0.0 22.5 45.0 67.5 90.0 Flux Zone Lumens % Fixture
0° 15° 30°
45°
75°
90°
60°
950
1900
2850
0 0.0 22.5 45.0 67.5 90.0 Flux 0-30 2167 35.75 2739 2739 2739 2739 2739 0-40 3478 57.2
15 2724 2724 2725 2724 2724 259 0-60 5664 93.225 2660 2658 2655 2658 2660 752 0-90 6072 99.935 2553 2508 2462 2508 2553 115645 2069 2062 2201 2062 2069 1312 CIE Type - Direct55 1580 1614 1655 1614 1580 1243 Plane Spacing Criteria65 1047 1093 1046 1093 1047 943 0-Deg 90-Deg75 353 380 391 390 353 378 1.2 1.285 19 15 16 15 19 2890 2 1 1 1 2 2
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14
Mercmaster™ LED Series Luminaire Photometric DataEnclosed and Gasketed Fixtures
DATA SHOWN IS ABSOLUTE
REPORT NUMBER: MLEDN250P5BULamps: Mercmaster LED, Class 1, Div 2, Polycarbonate Optic
Candela Distribution Zonal Lumen Summary0.0 22.5 45.0 67.5 90.0 Flux Zone Lumens % Fixture
0° 15° 30°
45°
75°
90°
60°
1450
2900
4350
0 4206 4206 4206 4206 4206 0-30 3326 35.25 4170 4182 4177 4182 4170 397 0-40 5372 56.8
15 4035 4046 4038 4046 4035 1145 0-60 8844 93.525 3913 3888 3829 3888 3913 1784 0-90 9445 99.935 3211 3233 3380 3233 3211 204645 2484 2524 2532 2524 2484 1942 CIE Type - Direct55 1710 1763 1708 1763 1710 1530 Plane Spacing Criteria65 682 564 606 564 682 568 0-Deg 90-Deg75 20 18 17 18 20 31 1.2 1.285 2 1 1 1 2 290 1 1 0 1 1
LightingLIGHTING: ENCLOSED AND GASKETED — AREA — LED/INDUCTION
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15
Mercmaster™ LED Series Luminaire Photometric DataEnclosed and Gasketed Fixtures
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1386
Marine Outside Type (Salt Water)Wet LocationsType 4XIP66
Applications• Locations where a green light is required to see fl aws on steel.
Features• LED color: green.• Compact in size, attractively styled contemporary design,
rugged and dependable.• Easy to install and service.• One-piece housing.• One-piece lens cover. Secured by four M6 captive stainless
steel slotted hex-head bolts.• Thermal shock and impact resistant glass lens.• Heavy duty, high temperature silicone rubber gasket, fi rmly
seated.• Floodlight Mounting:
— Yoke mount, zinc plated steel yoke with architectural bronze polyester fi nish.
• High Bay Mounting:— (1) Conduit entry on back of luminaire.— Rotate yoke up or remove.
• Vibration rated in all confi gurations.• Cool operating temperatures translate into long luminaire life.• Total of three (3) 3/4" NPT entries with integral bushings.• Two (2) aluminum close up plugs provided.• Electrical: 120-277 Vac, 50/60 Hz.• Nominal input power: 165.• Maximum input Amps: 1.40 - 0.60.• Power factor: > 0.90.• Terminal block (screw type for secure connection) can accept
24-10 AWG wire.
Standard Materials• Ballast housing and lens door: copperfree (4/10 of 1% max.)
aluminum• Gasket: silicone rubber• Refl ector: metallized high refl ectance fi nish• Yoke mount: zinc plated steel• Bolts: stainless steel• Plugs: (2) aluminum provided
Standard Finishes• Housing, lens cover and yoke mount: architectural bronze
polyester
Floodlight
High Bay
Areamaster™ Green LED Flood/High Bay LuminairesGeneral Duty
LightingLIGHTING: GENERAL LIGHTING — AREA — FLOODLIGHTS
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1387
Areamaster™ Green LED Flood/High Bay LuminairesGeneral Duty
Marine Outside Type (Salt Water)Wet LocationsType 4XIP66
Line Voltage Yoke Mount Catalog Number
120-27750/60 Hz AMLED77YBUGR
Accessories
Description Catalog Numbers
Crossarm Mounting Bracket
Has 180° horizontal adjustment — degree marked. Facilitates mounting floodlight to crossarm or other flat surface, or to G-AM-8-WB. Includes floodlight yoke bolts. Malleable iron, zinc plated, chromate sealed, architectural bronze polyester finish.
G-AM-8-CA
Pipe or Wall Mount Bracket
Used with G-AM-8-CA. Clamps to 1” to 2-1/2” pipe, vertical or horizontal, or mounts on flat surfaces. Includes U-bolt and crossarm bracket bolts. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyster finish.
G-AM-8-WB
Poletop Slip-Fitter
Slip-fits 1-1/2” or 2” pipe size poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Body is malleable iron-zinc plated, chromate sealed, with cast aluminum cap. Assembly has architectural bronze polyester finish.
G-SF20
Poletop Slip-Fitter
Slip-fits 2” or 2-1/2” poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyester finish.
G-AM-8-SF
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Dimensions in Inches/Millimeters
Floodlight
High Bay Pendant Mount
15.30 in./388.6 mm
(4) Yoke Bolts
Conduit Entry
Conduit Entry(Pendant Mount)
Yoke
(3) Mounting Holes0.56 Dia.
3.64 Turning Radius180° Rotation
(3) hubs for 3/4" NPT Conduit
Set Screw
14.10 in./358.1 mm
5.70 in./144.78 mm
3.50 in./88.9 mm
4.83 in./122.7 mm
7.20 in2/4645.2 mm2
15.40 in./391.2 mm
3.70 in./93.9 mm
3.50 in./88.9 mm
2.25 in./57.2 mm
1.75 in./44.45 mm
6 in./152.4 mm
Areamaster™ Green LED Flood/High Bay Luminaire DimensionsGeneral Duty
LightingLIGHTING: GENERAL LIGHTING — AREA — FLOODLIGHTS
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1389
Areamaster™ Green LED Flood/High Bay Luminaire PhotometricsGeneral Duty
DATA SHOWN IS ABSOLUTE
REPORT NUMBER: AMLED77YBUGR
Fixture: Flood Mount, Led Board 60 LED, Specular Reflector 6-1/2 X 6-1/2 Tapered To 3-1/2 X 3-1/2 , Lens Clear 7 x 7"
Floodlight Characteristics
IES Type 7H X 7V
Maximum Candlepower 3424. AT 22.5 H, 25.5 V
Horizontal Beam Angle (50%) 101.5 deg
Vertical Beam Angle (50%) 100.3 deg
Horizontal Field Angle (10%) 134.6 deg
Vertical Field Angle (10%) 134.2 deg
Beam Lumens (Efficiency) 6436. (79.7)
Field Lumens (Efficiency) 7949. (98.4)
Total Lumens (Efficiency) 8075. (100.0)
Axial Candlepower Plot(s) is/are single sweep(s) — Stray light is NOT accounted for. Lateral trace thru 90 deg Vertical.
Deg Horizontal Deg Vertical
90.0 0. 90.0 0.
85.0 20. 85.0 1.
75.0 22. 75.0 3.
65.0 438. 65.0 444.
55.0 147 9. 55.0 1460.
47.5 1889. 47.5 1828.
42.5 2146. 42.5 2121.
37.5 2539. 37.5 2515.
33.0 2807. 33.0 2928.
29.0 3043. 29.0 3121.
25.5 3163. 25.5 3186.
22.5 3063. 22.5 3080.
19.5 2968. 19.5 2936.
17.0 2807. 17.0 2758.
15.0 2795. 15.0 2731.
13.0 2771. 13.0 2706.
11.0 2732. 11.0 2704.
9.0 2714. 9.0 2711.
7.0 2721. 7.0 2722.
5.0 2728. 5.0 2731.
3.0 2736. 3.0 2730.
1.0 2729. 1.0 2731.
0.0 2730. 0.0 2730.
NEC/CEC:Class I, Division 2, A, B, C, D
Marine Outside Type (Salt Water) Wet Locations
Type 4 and 3R
Applications• Typicalapplicationsinclude:
—Pulpandpapermills—Processingplants—Chemicalplants—Oilrefineries—Foundries—Storageareas—Wasteandsewagetreatment—Parkinggarages—Otherareaswheredust,water,dirtandroughusagearea
problem
Features• Compactinsize,attractivelystyledcontemporarydesign,
ruggedanddependable.• Easytoinstallandservice.• One-piecehousing.• One-piecelenshingedcover.SecuredbyfourM6captive
stainlesssteelslottedhex-headbolts.• Thermalshockandimpactresistantglasslens.• Heavyduty,hightemperaturesiliconerubbergasket,
mechanicallysecured.• Universaldesignforfloodandhighbaymounting• FloodlightMounting:
—Yokemount,zincplatedsteelyokewitharchitecturalbronzepolyesterfinish.
• HighBayMounting:—(1)Conduitentryonbackofluminairewithlockingsetscrew.—Rotateyokeuporremove.
• Vibrationratedinallconfigurations.• Cooloperatingtemperaturestranslateintolongluminairelife.• Totalofthree(3)3/4"NPTentrieswithintegralbushings.• Two(2)aluminumcloseupplugsprovided.• Electrical:120-277Vac,50/60Hz;347–480Vac,50/60Hz• Terminalblock(screwtypeforsecureconnection)canaccept
24-10AWGwire.
Standard Materials• Ballasthousingandlensdoor:aluminum• Gasket:siliconerubber• Reflector:polymarismetallizedhighreflectancefinish• Yokemount:zincplatedsteel• Bolts:stainlesssteel• Plugs:(2)aluminumprovided• Temperedglasslens• Lockingsetscrew:stainlesssteel
Standard Finishes• Housing,lenscoverandyokemount:architecturalbronze
polyester
Certifications and Compliances• NEC/CEC
—ULStandard:UL1598,UL1598A,UL8750,UL844—CSAStandards:C22.2No.250.0,C22.2No.137—cULus
Floodlight
High Bay
LightingLighting: EncLosEd and gaskEtEd — FLoodLight
1155Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012
Areamaster™ LED Flood/High Bay Luminaires
Electrical Specifications
Voltage Suffix
Voltage Range Watts -Input Power (Nom.)
Input Amps (Max.)
Total Harmonic Distortion Power FactorVac Hz
BU 120-277 50/60 127 1.40-0.60 5%-10% >0.90
BH 347-480 50/60 127 0.50-0.35 7.5%-9% >0.90
“T” Numbers
Supply Wire Temp. (°F/°C)
Ambient Temp.(°F/°C)
NEC/CEC
Lamp Class I, Division 2,Groups A, B, C, D
LED 140/60 104/40 T4
“T” Numbers Represent the Maximum Lamp Temperature for Class I, Division 2 Locations
“T” Number T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Temp. Range (˚ºF)
664-842
619-662
574-617
538-572
502-536
448-500
421-446
394-419
358-392
331-356
322-329
277-320
250-275
214-248
187-212 185
Temp. Range
(°C)
351-450
326-350
301-325
281-300
261-280
231-260
216-230
201-215
181-200
166-180
161-165
136-160
121-135
101-120
86-100 85
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1156 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012
Areamaster™ LED Flood/High Bay Luminaires
NEC/CEC:Class I, Division 2, A, B, C, D
Marine Outside Type (Salt Water) Wet Locations
Type 4 and 3R
Line VoltageFor Class 1, Division 2 Classified Duty and Marine Yoke Mount
Catalog Number
120-27750/60 Hz AMLED77YBU
120-27750/60 Hz AMLED77YBUGR ①
347-48050/60 Hz AMLED77YBH
Accessories
Description Catalog Numbers
Crossarm Mounting Bracket
Has 180° horizontal adjustment — degree marked. Facilitates mounting floodlight to crossarm or other flat surface, or to G-AM-8-WB. Includes floodlight yoke bolts. Malleable iron, zinc plated, chromate sealed, architectural bronze polyester finish.
G-AM-8-CA
Pipe or Wall Mount Bracket
Used with G-AM-8-CA. Clamps to 1” to 2-1/2” pipe, vertical or horizontal, or mounts on flat surfaces. Includes U-bolt and crossarm bracket bolts. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyster finish.
G-AM-8-WB
Poletop Slip-Fitter
Slip-fits 1-1/2” or 2” pipe size poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Body is malleable iron-zinc plated, chromate sealed, with cast aluminum cap. Assembly has architectural bronze polyester finish.
G-SF20
Poletop Slip-Fitter
Slip-fits 2” or 2-1/2” poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Malleable iron, zinc plated, chromate sealed, with architectural bronze polyester finish.
G-AM-8-SF
① Green LED. Nema 4X, general duty only. Non certified.
LightingLighting: EncLosEd and gaskEtEd — FLoodLight
1157Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © October 2012
Areamaster™ LED Flood/High Bay Luminaires
NEC/CEC:Class I, Division 2, A, B, C, D
Class I, Zone 2, AEx NR, Ex NR IP66, 67
Marine, Wet LocationType 4X
IECEx/ATEX:II 3 GD
nA IIIP66, 67
Dimensions in Inches/Millimeters
Floodlight
High Bay Pendant Mount
12in./304.8mm
6in./152.4mm
RequiredMinimumMountingDistance
Ceiling
JctBoxSetScrew
RotateYokeUporRemove
15.30in./388.6mm
(4)YokeBolts
ConduitEntry
ConduitEntry(PendantMount)
Yoke
(3)MountingHoles0.56Dia.
3.64TurningRadius180°Rotation
(3)hubsfor3/4"NPTConduitGroundTerminal
SetScrew
14.10in./358.1mm
5.70in./144.78mm
3.50in./88.9mm
4.83in./122.7mm
7.20in2/4645.2mm2
15.40in./391.2mm
3.70in./93.9mm
3.50in./88.9mm
2.25in./57.2mm
1.75in./44.45mm
Areamaster LED Weight
Description Weight in Lbs/Kg
FixtureUnit 22.00/10.0
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1158 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012
Areamaster™ LED Flood/High Bay Luminaires
NEC/CEC:Class I, Division 2, A, B, C, D
Marine Outside Type (Salt Water) Wet Locations
Type 4 and 3R
Axial Candela
Degree Horizontal Degree Vertical
90 0 90 085 24 85 375 35 75 5765 803 65 69055 2179 55 234847.5 3011 47.5 301742.5 3457 42.5 337137.5 3969 37.5 391633 4390 33 443229 4697 29 478525.5 4714 25.5 499222.5 4765 22.5 493219.5 4619 19.5 472617 4514 17 445215 4435 15 435013 4338 13 426211 4241 11 42149 4201 9 41837 4199 7 41985 4186 5 42073 4186 3 42121 4205 1 42120 4210 0 4210
-1 4208-3 4196-5 4179-7 4183-9 4198-11 4234-13 4262-15 4334-17 4507-19.5 4733-22.5 4925-25.5 4929-29 4681-33 4357-37.5 3845-42.5 3319-47.5 2970-55 2299-65 648-75 7-85 3-90 0
FloodlightLuminaire Lumens = 13138Mounting Height = 12.00 ft, Tilt = 45°Maximum Calculated Value = 25 FcTypical Footcandle Values
FloodlightLuminaire Lumens = 13138Mounting Height = 20.00 ft, Tilt = 45° Maximum Calculated Value = 10 Fc
Typical Footcandle Values
20100
Dis
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feet
Distance in feet
footcandles(fc)
.1fc
1fc
2fc
2fc
5fc10fc
20fc
.5fc
0
-10
-10
Dis
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feet
Distance in feet
200
footcandles(fc)
1fc
2fc
2fc
.5fc
5fc
10fc
0
-10
-10
-20
-20
LightingLighting: EncLosEd and gaskEtEd — arEa — hid
1159Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012
Areamaster™ LED Flood/High Bay Luminaires
NEC/CEC:Class I, Division 2, A, B, C, D
Marine Outside Type (Salt Water) Wet Locations
Type 4 and 3R
High BayCIE Type - General DiffuseLuminaire Lumens = 13211
Polar Graph - High Bay
Coefficients of Utilization - Zonal Cavity Method
Effective Floor Cavity Reflectance 0.20
Rcc 80 70 50 30 10 0
Rw 70 50 30 10 70 50 30 10 50 30 10 50 30 10 50 30 10 0
Zonal Lumen Summary 0 119 119 119 119 116 116 116 116 111 111 111 106 106 106 102 102 102 100
Zone Lumens % Fixture 1 111 107 103 100 108 105 102 99 101 98 96 97 95 93 93 91 90 88
0-30 3849 29.1 2 102 95 89 84 100 93 88 83 90 85 81 86 83 79 83 80 78 76
0-40 6804 51.2 3 94 84 77 71 91 83 76 71 80 74 69 77 72 68 75 71 67 65
0-60 12051 91.2 4 86 75 67 61 84 74 66 61 71 65 60 69 63 59 67 62 58 56
0-90 13196 99.9 5 79 67 59 53 77 66 58 52 64 57 52 62 56 51 60 55 51 49
90-120 4 0.00 6 73 60 52 46 71 60 52 46 58 51 45 56 50 45 55 49 45 43
90-130 6 0.1 7 68 55 46 41 66 54 46 40 52 45 40 51 45 40 50 44 39 38
90-150 11 0.1 8 63 50 42 36 61 49 41 36 48 41 36 47 40 35 45 40 35 33
90-180 14 0.1 9 59 46 38 32 57 45 37 32 44 37 32 43 36 32 42 36 32 30
0-180 13211 100.0 10 55 42 34 29 54 41 34 29 40 34 29 39 33 29 39 33 29 27
4500
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1500
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1160 Visit our website at www.appletonelec.com or contact us at (800) 621-1506. © February 2012
Areamaster™ LED Flood/High Bay Luminaires
NEC/CEC:Class I, Division 2, A, B, C, D
Marine Outside Type (Salt Water) Wet Locations
Type 4 and 3R