Improved Output & Slash Rejects by Mastering Your Cap Sealer's Features & Options
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Transcript of Improved Output & Slash Rejects by Mastering Your Cap Sealer's Features & Options
Improve Output & Slash Rejects by Mastering Your Cap Sealer’s Features
& Options
1
Today’s Panel
Jeff LaGrange Cap Seal Product Manager
Ryan Schuelke Sales Director
2 Copyright Enercon Industries 2012
Webinar Overview
Sealing energy basics
3
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Webinar Overview
Sealing energy control
4 Copyright Enercon Industries 2012
Webinar Overview
Sealing energy monitoring
5 Copyright Enercon Industries 2012
Webinar Overview
Inspection/Detection Options
6 Copyright Enercon Industries 2012
Webinar Overview
Electrically integrating your cap sealer
7 Copyright Enercon Industries 2012
Knowledge You’ll Gain
Customer and field service feedback
8 Copyright Enercon Industries 2012
Knowledge You’ll Gain
Better understanding of the process to
increase productivity 9
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Knowledge You’ll Gain
Focus on actionable operation tips
10 Copyright Enercon Industries 2012
Knowledge You’ll Gain
Options you should consider
11 Copyright Enercon Industries 2012
Knowledge You’ll Gain
Stay Tuned For a Special Offer
At the end of the webinar
12 Copyright Enercon Industries 2012
What does the induction sealer do?
13 Copyright Enercon Industries 2012
Keys to a successful seal
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Pressure Heat Time
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Keys to a successful seal
15
Pressure
Cap Torque Copyright Enercon Industries 2012
Keys to a successful seal
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Heat
Cap Sealer Copyright Enercon Industries 2012
Keys to a successful seal
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Time
Line Speed Copyright Enercon Industries 2012
Heat and Time
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5
10
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The relationship is not linear
How do we create sealing energy?
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Low Frequency AC Converted to DC
Then
Converted to high frequency AC
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Converted to a directed magnetic field – sealing energy
How do we create sealing energy?
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Factors affecting required sealing energy
Air Gap – sealing head to cap/foil distance
21 Copyright Enercon Industries 2012
Factors affecting required sealing energy
Distance – top of cap to foil
22 Copyright Enercon Industries 2012
Factors affecting required sealing energy
Cap application torque - Consistent - Generally caps with less
torque require more energy
23 Copyright Enercon Industries 2012
Factors affecting required sealing energy
Material variations • Bottle material changes • Land area • Bottle & cap in spec • Liner changes
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We highly recommend watching:
Optimizing Induction Cap Sealer Productivity by Setting up an Operating Window
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No Seal Partial Seal Overheated Seal Good Seal
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www.enerconind.com/sealing
Are you certain that you are using
the correct sealing head for your application?
26 Copyright Enercon Industries 2012
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First step in controlling sealing energy: Choose the right sealing head for the application
First step in controlling sealing energy: Choose the right sealing head for the application
28 All-in-One Universal Sealing Heads
Electrically Integrating your Sealer
29 Copyright Enercon Industries 2012
Controlling sealing energy
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• Output Control • Start/Stop Control • Monitor Output • Fault Monitoring
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Are you confident that your operators
always use your company’s predetermined cap sealer power level?
31 Copyright Enercon Industries 2012
Electrically Integrating your Sealer Power Control Modes
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Power Control: Local Up/Down Buttons
When to use: You trust your operators & additional options are not feasible
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Electrically Integrating your Sealer Power Control Modes
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Power Control: Remote Connected to Customer Supplied Control
When to use: You have the ability to supply a remote signal for power level
Copyright Enercon Industries 2012
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Power Control: Recipe Local Recipe Control Available with Super Seal Touch
When to use: Password protected prevents operator from overriding established QC recipes.
Electrically Integrating your Sealer Power Control Modes
Copyright Enercon Industries 2012
Electrically Integrating your Sealer Power Control Modes
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Power Control: Network (Remote Control & Monitoring) Connected to Customer Network Available with Super Seal Max and Super Seal Touch
When to use: Your induction sealer is part of completely integrated line
Copyright Enercon Industries 2012
Monitoring Sealing Energy How do I know if the sealer
is generating the power required?
36 Copyright Enercon Industries 2012
Monitoring Sealing Energy How do I know if the sealer is generating the power required?
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• Every Sealer has a built-in circuit • Sealing Alarm Level or LSI (Loss of Sealing Indicator)
Packagers may connect either a stack light or use the dedicated Alarm Level contact to some other custom alarm protocol
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Optional 0-10 volt feedback
Monitoring Sealing Energy How do I know if the sealer is generating the power required?
Copyright Enercon Industries 2012
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• Operator presses the stop button or sealer shuts off • Operator changes output setting below alarm level • External drop in the power feeding the induction sealer (rare) • There could be an internal issue (very rare)
Monitoring Sealing Energy What would cause the sealing energy to drop below the alarm level?
Copyright Enercon Industries 2012
Electrically Integrating your Sealer Start and Stop Control Modes
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• Local Control • Remote Control • Network
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Electrically Integrating your Sealer Start and Stop Control Modes
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Local Control Start Stop Buttons on Control Panel
Copyright Enercon Industries 2012
Electrically Integrating your Sealer Start and Stop Control Modes
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Remote Control Starts & Stops based on customer supplied signal
Copyright Enercon Industries 2012
Electrically Integrating your Sealer Start and Stop Control Modes
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Network Control Available with Remote Control and Monitoring
Copyright Enercon Industries 2012
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Operator Lockout with Password Protection
Other Options that Packagers find Beneficial
Copyright Enercon Industries 2012
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Fault Logging & Data Collection
Other Options that Packagers find Beneficial
Copyright Enercon Industries 2012
Inspection & Detection Options
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Tool sets to ensure your containers have seals in their caps and alerts to line
conditions than can create downtime
Copyright Enercon Industries 2012
Motion Detection
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• Auto-start • Bottle backup • Stalled bottle
Copyright Enercon Industries 2012
Foil & Cap Detection
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• Missing foil • Missing cap • High cap • Cocked cap
Copyright Enercon Industries 2012
Inspection & Detection Combinations
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• Bottle backup • Foil detection • Motion & foil detection • Stalled bottle detection • Cap inspection
Copyright Enercon Industries 2012
Rejections
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• Integrated Ejector • Signal for your own rejection
Copyright Enercon Industries 2012
Which inspection options could most
benefit your operation?
51 Copyright Enercon Industries 2012
Webinar Review Boost Productivity & Slash Rejects • Understanding the sealing process • Set up an operating window • Take advantage of Sealing Alarm Circuitry • Choose the right Power Control Mode for Your operation • Choose the right Start/Stop control mode for your operation • Take advantage of inspection systems to enhance quality • Consider a rejection system to eliminate faulty containers
52 Copyright Enercon Industries 2012
For more information please contact:
Enercon Industries Corporation Jeff LaGrange Ryan Schuelke [email protected] [email protected] + 1 (262) 255-6070
www.enerconind.com/sealing
53 Copyright Enercon Industries 2012