Improve driver behaviour and training - Real Telematics speeding Speeding is a health and safety...

Improve driver behaviour and trainingOur driver ID system with key tags allow you to link specific incidents to individual drivers, regardless of which machine was in use at the time.

• Multiple drive tags can be loaded per machine and multiple machines activated by a single tag, depending on your requirements.

• Daily lubricant checks are monitored by the bonnet open switch. The person responsible for these checks will be held accountable by means of driver ID. By ensuring the correct lubricant and coolant levels are maintained, the lifespan of machinery will be extended.

• Proactive incentives and motivational efforts can be more easily utilised for improving driver behaviour by applying the findings of Real FMX reports, which supply a comprehensive driver rating analysis.

• Immobilisation

• Driver ID and access control

• Remote override

• Un-immobilise tags

• Production hours

• Excess idle monitoring and log off

• Ignition on alert

• Overload/excess load and set load indication LED

• Speed monitoring/limiting

• Seat vacant/no seatbelt

• Seat/seatbelt start inhibit

• Engine protection – water temperature and level

• Transmission protection

• Over revving

• Low battery cut out on electric forklifts

• Starter motor protection

• Oil pressure

• Bonnet open

• Harsh braking and acceleration

• Distance travelled

• Fuel profiler

Choose Real FMX – the number one name in Forklift Fleet Management Systems. A unique, customisable solution, it combines fleet management features, such as driver identification, immobilisation, gear control and run hour monitoring along with advanced engine, start motor and transmission protection and monitoring full battery management that translates to cost-effective, safe and easily monitored use of all associated resources. Real FMX is in service with leading manufacturers countrywide.

Head Office

Tel: 086 100 0342 • Int. Tel: +27 31 702 2368 • Fax: 086 555 2740 • Int. Fax: +27 31 701 9245

Unit 8, Wareing Park, 2 Wareing Rd, Pinetown, 3600 • P.O. Box 1564, Pinetown, 3600, KZN, South Africa

Products & Services

[email protected] • www.realtelematics.com

Features and benefits Real FMX offers many features and benefits to help build up a materials handling machine management system that enhances your specific operational requirements. From a single machine used in a small facility to a national fleet comprising of many different functions and requirements, any facility will benefit from our forklift management solutions.

Premium reductionsReductions are granted by a number of insurance companies due to the proactive risk reduction facilitated by Real FMX. Reporting can then assist with validating incidents that result in claims.

Additional features:Run hours – accurate run hours can assist with avoiding unnecessary billing and incorrect service cycles. Real FMX run hours are synchronised.

Alerts and warnings – notifications may be sent immediately when the exception occurs according to your specifications.

Impact sensor – standard impact sensors will record the date and time of an impact, as well as the level of that impact.

Forklift battery voltage – low battery levels will be signalled by an alert. Forklift can be immobilised on low battery if necessary.

Flexible reports – reports and software can be remotely upgraded and modified to suit your operations, e.g. time sheets or production hour reports, billing reports for rental clients.

Scheduled actions – machine licence and service scheduling, driver licence scheduling, load test, etc.

Other standard features include:

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Limit speedingSpeeding is a health and safety concern on any site, but also generally points to other dangerous or costly behaviour. The Real FMX speed governing system is applied in an economical way, decreases fuel usage and doesn’t have a negative impact on machine performance.

Reduce damagesDriver access control provided by Real FMX enables you to identify which drivers are regularly involved in incidents with damage, to facilitate taking the necessary actions in addressing this.

0 1 2 3 4 5 6 7 8

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Nov-11 Dec-11 Jan-12 Feb-12 Mrt-12 Apr-12 May-12 Jun-12 Jul-12 Aug-12 Sep-12 Oct-12 Nov-12 Dec-12 Jan-13

l/hr

FUEL VS INCIDENTS/HR

Average l/hr

Fleet Avg l/hr

Average Incidents/hr

Linear (Average l/hr)

Reduce maintenance costsReal FMX provides real time communication that helps reduce maintenance costs. Live reports and alerts allow for instant notifications of unwanted actions or incidents while work is still in progress.

• Quick response rates on oil pressure and water temperature problems may save an engine.

• Tyre wear reduction and transmission damage control will automatically improve maintenance costs.

• Monitoring revs and speed exceptions ensure the engine is operated within its optimum range.

• Reducing unnecessary access and/or idle run hours will increase time between service intervals and ensure services are actually required, helping limit unnecessary ‘ageing’ of your assets.

• Low battery alerts will facilitate prevention of damage to batteries and electronic components on electric forklifts.

• Access control can prevent unlicensed, unauthorised use of machines and thereby lead to more responsible habits due to accountability.

• Immobilisation can take place automatically or on demand from management preventing potential engine damage.

• Over-air immobilisation can be done to protect machines in emergency situations or in the case of theft or negligence.

• Daily checks assist with good maintenance, and these are monitored by means of a bonnet switch which shows when the bonnet is opened.

Reduce tyre wearThe Real FMX transmission protection feature prevents operators changing from forward to reverse and vice-versa while the machine is moving, bringing a saving of up to 49% on tyres. An added benefit is extra protection of the drivetrain. It will also limit wheel spinning and the resultant excessive tyre wear.

Case study: The example below shows four identical forklifts, operating in the same environment, over a 5 month period (June 2011 – October 2011). The machines D177and D176 were fitted with Real FMX and transmission protection enabled.

Improve life expectancy of batteries, starter motors, gearboxes and differentialsReal FMX helps increase the lifespan of your starter motors by up to three times by preventing over-cranking when fuel tanks are empty or closed and when operators don’t follow correct starting procedures.

Good battery charge management on electrical machines can result in a battery lifespan of 7 years, as opposed to 3 to 4 years achieved by many operators. We can implement a robust battery change process with the assistance of our low battery alerts and reports on possible opportunity changing incidents.

You can add two to three years to the lifespan of gearboxes and differentials by reducing drivetrain wear and tear, made possible by transmission protection.

D177 D176 D180 D179

mm per hour 0,011650485 0,013462574 0,028303728 0,023345917

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TYRE WEAR IN MM/HOUR

Reduce fuel costYou are able to set the idle rev tempo on your machines to the parameter required. Our idle cut-out feature will detect when the machine is not in use and prevent fuel waste or bad work practices.

Case study: In 2012 eight machines out of a fleet of 20 at a fresh produce market were fitted with Real FMX and monitored over a year. It was noted that a saving of almost R238 000 on fuel alone was achieved, an average of almost R2 500 per month per forklift.

Model FleetNo StrType #Us_ Run Hrs Run Hrs 2 Critical Incidents Critical #Tx_ Impact % Under #Tx_ SpeedHigh BatteryLow (Selected) Incidents/hr Impact LevelHigh Load BonnetOpen

18D-7E RSAJ003 18D-7E Hyundai 0 12.9 12:56:37 15 1,16 9 58 42% 3 0,14

18D-7E RSAJ002 18D-7E Hyundai 0 14,8 14:49:50 18 1,21 10 34 38% 1 0.,12

18D-7E VNFS05 Hyundai 0 10,1 10:03:37 28 2,78 9 42 40% 1 0

18D-7E VNFS03 Hyundai 0 9,7 9:42:34 6 0,62 4 34 50% 0 0,07

18D-7E VNFS06 Hyundai 0 11,1 11:08:34 32 2,87 12 48 47% 5 0

18D-7E RSAJ005 18D-7E Hyundai 0 14,4 14:21:07 22 1,53 14 40 37% 1 0,015

18D-7E RSAJ001 18D-7E Hyundai 0 11,4 11:25:03 23 2,01 10 40 44% 0 0

18D-7E VNFS01 Hyundai 0 13,9 13:55:35 13 0,93 6 36 46% 0 0


18D-7E VNFS04 Hyundai 0 14,7 14:41:10 20 1,36 11 42 51% 1 0


7FD20 NP102 7 Series 0 2,1 2:06:00 66 31,43 2 26 59% 0 0,21

18D-7E VNFS02 Hyundai 0 5,4 5:25:00 0 0,00 0 0 0% 0 0

13 0 132,4 12:23:57 20,2 5,33 99,00 58,00 45% 13 0,21

Improve driver behaviour and trainingOur driver ID system with key tags allow you to link specific incidents to individual drivers, regardless of which machine was in use at the time.

• Multiple drive tags can be loaded per machine and multiple machines activated by a single tag, depending on your requirements.

• Daily lubricant checks are monitored by the bonnet open switch. The person responsible for these checks will be held accountable by means of driver ID. By ensuring the correct lubricant and coolant levels are maintained, the lifespan of machinery will be extended.

• Proactive incentives and motivational efforts can be more easily utilised for improving driver behaviour by applying the findings of Real FMX reports, which supply a comprehensive driver rating analysis.

• Immobilisation

• Driver ID and access control

• Remote override

• Un-immobilise tags

• Production hours

• Excess idle monitoring and log off

• Ignition on alert

• Overload/excess load and set load indication LED

• Speed monitoring/limiting

• Seat vacant/no seatbelt

• Seat/seatbelt start inhibit

• Engine protection – water temperature and level

• Transmission protection

• Over revving

• Low battery cut out on electric forklifts

• Starter motor protection

• Oil pressure

• Bonnet open

• Harsh braking and acceleration

• Distance travelled

• Fuel profiler

Choose Real FMX – the number one name in Forklift Fleet Management Systems. A unique, customisable solution, it combines fleet management features, such as driver identification, immobilisation, gear control and run hour monitoring along with advanced engine, start motor and transmission protection and monitoring full battery management that translates to cost-effective, safe and easily monitored use of all associated resources. Real FMX is in service with leading manufacturers countrywide.

Head Office

Tel: 086 100 0342 • Int. Tel: +27 31 702 2368 • Fax: 086 555 2740 • Int. Fax: +27 31 701 9245

Unit 8, Wareing Park, 2 Wareing Rd, Pinetown, 3600 • P.O. Box 1564, Pinetown, 3600, KZN, South Africa

Products & Services

[email protected] • www.realtelematics.com

Features and benefits Real FMX offers many features and benefits to help build up a materials handling machine management system that enhances your specific operational requirements. From a single machine used in a small facility to a national fleet comprising of many different functions and requirements, any facility will benefit from our forklift management solutions.

Premium reductionsReductions are granted by a number of insurance companies due to the proactive risk reduction facilitated by Real FMX. Reporting can then assist with validating incidents that result in claims.

Additional features:Run hours – accurate run hours can assist with avoiding unnecessary billing and incorrect service cycles. Real FMX run hours are synchronised.

Alerts and warnings – notifications may be sent immediately when the exception occurs according to your specifications.

Impact sensor – standard impact sensors will record the date and time of an impact, as well as the level of that impact.

Forklift battery voltage – low battery levels will be signalled by an alert. Forklift can be immobilised on low battery if necessary.

Flexible reports – reports and software can be remotely upgraded and modified to suit your operations, e.g. time sheets or production hour reports, billing reports for rental clients.

Scheduled actions – machine licence and service scheduling, driver licence scheduling, load test, etc.

Other standard features include:

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AL

LE

YS

55

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Improve driver behaviour and training - Real Telematics speeding Speeding is a health and safety...

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