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© LEAN CONSTRUCTION INSTITUTE
C A P T U R E A N D L E V E R A G E T H E L E A N A D V A N T A G E
Implementing an Integrated Project Delivery approach for infrastructure projects during the
early planning phase – A Peruvian case
Oct, 2017
Sulyn Gomez – Purdue University
Paulo Barriga – Graña y Montero
Nader Naderpajouh – RMIT University
C A P T U R E A N D L E V E R A G E T H E L E A N A D V A N T A G E
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C A P T U R E A N D L E V E R A G E T H E L E A N A D V A N T A G E
Infrastructure Projects
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Background Infrastructure
3
Transportation 36%
Energy19%
Telecommunications 17%
Healthcare12%
Water and sewage 8%
Hydroelectric 5%
Education 3%
Source: AFIN (2015). "A plan to get out of poverty: National Infrastructure Plan 2016-2025"
Infrastructure Gap
$ 160,000 MM
Peru:+ 30 million people
+ 25% Do not have access to drinkable water+ $58 000 million investment needed in Transportation
This research aims to investigate the implementation of an
integrated project delivery (IPD) approach for a
Peruvian infrastructure project with operation and
maintenance as part of the scope.
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Background Infrastructure
5
Major Issues
Management system not suitable for integration
Absence of planning and evaluation of the feasibility of execution (Engineering –Construction – O&M).
Need procedures that look for integration
Lack of alignment mechanisms.
We need to
integrate
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Team: Traditional Approach
6
WHAT
Pre-design Schematic Design Detailed design Working drawing Winning Construction Close
Public agencies
Client
Other designers / consultants
General Contractor
Other SC
Designer
HOW
WHO
BUILD
TR
AD
ITIO
NA
L
PPP Bid
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Graña y Montero Group
7
GoalGet additional business opportunities for the companies of our group Stability
Combine knowledge to perform any work delivering the greatest value to the client.
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Team Alignment: IPD Approach
8
WHAT
Conceptualization Criteria Detailed Design Documentation Early Planning Construction Start-up
Public Agencies (Government)
GyM Infrastructure (Developer)
Other consultants
GyM (General Contractor)
Other SC
GMI (Designer)
HOW
WHO
BUILD
LEA
N
GyM – FERROVIAS (O&M Contractor)
Operation
PPP Bid
LCI 2017
Economic growth Complex projects Need to change how we do things
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Service Level
9
Develop of a competitive solution
(Competence factor) that meets service levels
Develop the
budget based on a
defined solution
Value
Engineering
Incidence
Price
Incidence
Public Project: PPP
Classical Public Project
Integrated Approach
(IPD)
COMPETENCY
FACTOR
FC = X% Investment Value +
Y% Operation Value
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Study Objectives
10
Identify current Lean, BIM, and IPD level of implementation
Analyze perception of participants regarding IPD practices
Propose further improvements based on best practices
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Study Participants
11
Project Manager14
Designer1
Construction Manager2
Technical Manager1
Field Engineer2
Technical Office Engineer3
Human Resources1
• Period:3 months (May –Jul)
• Participants:Professionals infrastructure division
• Total number of participants:30
Answered: 26Skipped: 04
Case Study:Rail Line Expansion
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Current State
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Current State
13
~ 60% of participants are not familiar with IPD concept or just
know a little bit about it
Training plays a crucial role on the implementation of IPD through all the
divisions93.3%
6.7%
LEAN
Yes A little No
73.3%
20.0%
6.7%
BIM
Yes A little No
40.0%
26.7%
33.3%
IPD
Yes A little No
Línea 1 – Metro
de Lima
First infrastructure project
with an IPD approach
Budget: US$ 123,564,043.00
Schedule: 28/07/2016 - 06/12/2018
1. Electric system improvement
2. Train stations expansion
3. Garage units expansion
4. Second Access to the train stations
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Current State
15
Case study: Unique in its kind in Peru
Complexity can:
- Challenge (encourage or discourage)
- Motivate0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
(1)Low complexity
(2) (3) (4) (5)High complexity
Level of Complexity
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To Improve
16
Teams need to improve:
“We’re still doing PUSH”Start designing our production
system
Cost Risk management
Accountability & Trust Real commitments
Communication Efficient (Quality, quantity, time)0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
70.00%
80.00%
90.00%
100.00%
Unrealistic schedulecommitments
Unrealistic costcommitments
Lack of communicationbetween team
members
Lack of on-timeinformation
Others
Major reason for not accomplishing goals
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Team Perception
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Participants Perception
18
0
1
2
3
4
5
We share risk & rewardIt is a different way of
doing things
It helps to improvecommunication
It helps to create trust
I can make big changes
No one is more importantthan others
My job benefits the teamTeam shows
consideration with newmembers
We work better as a team
I am an essential part ofthe team
I can speak up aboutanything
We do better things bysharing ideas
I am part of the decision-making process
The team wants to hearmy voice
I feel empoweredIPD as a delivery method:
Adds valueWhy are we not using it?
Team work:CollaborationHigh morale
Decision making:Ideas/information
sharingEmpowerment
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Team Alignment
19
Not only COST driven
We’re still not choosing Technical proposal Cost consequences due
risk impact
$9 million under risk needs creative people
Designers GeneralContractor
MEP Contractor StructuralContractor
O&M
0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
70.00%
80.00%
90.00%
Factors to Choose Key Partners
Cost
Technical Proposal
Design
Expertise
CBA for choosing advantages of working with each partner
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Implementation of IPD Principles
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Target Cost
22
PROFIT
OH
RISK
INDUSTRIAL
COST
(Direct Cost)
Target Cost
TARGET COST PROPOSAL
COST 101,874,087
Direct Cost 83,683,123
Engineering 2,840,958
Indirect Cost 14,094,116
Insurance, WC 1,255,890
RISK A% TC 9,434,873
Overhead OP B% TC 6,114,059
PROFIT C% TC 6,114,059
TOTAL COST: 123,537,078
TARGET COST: 117,423,019
Pain/Gain
Sharing
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Shared Governance
23
Shared Governance
MGI Leaders
Project Team Leaders
General
ContractorDesigner Infrastructure Services
MGI Leader
Construction
MGI Leader
Engineering
MGI Leader
Business
Model
MGI Leader
O&M
Team Leader
Construction
Team Leader
Engineering
Team Leader
Business
Model
Team
Leader O&M
Operations
CEO
Integrated Management Team Leaders+Project Team Leaders
Decisions are made in
consensus
Core Group:Integrated
Management Committee
(IMC)
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Shared Governance
24
COMPETENCY
FACTOR
Key: It can not
affect current
operation
Conceptualization
First estimation
Contractual analysis
Alternatives
Best solution identification
ENGINEERING
Critical variable identification
Strategies to win
Contract management and risks
Integrated decision-making
process
Financial analysis
BUSINESS MODEL
Constructability
Contractual analysis
Best estimation
CONSTRUCTION
Conceptualization
Contractual analysis
Optimization
Best estimation
Operational Security
OPERATION
Iteration of decisions
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Co-Location or Big Room
25
More people are getting involved in
early phases
Design Early Planning Before 50% Const After 50% Const O&M
0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
70.00%
80.00%
90.00%
100.00%
Co-Location
Owner
Designer
General Contractor
MEP Contractor
Structural Contractor
Finishing Contractor
O&M Contractor
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Decision-Making Process
26
More people involved in decision-making
Scope Cost Schedule Change Orders Interferences
0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
70.00%
80.00%
90.00%
100.00%
Parties Involvement in Decision-Making Process
End Users
Client
Designers
General Contractor
MEP Contractor
Structural Contractor
Finishing Contractor
O&M
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Essential Principles for Integration
27
Lean requires:
Respect
Survival is more important than
working conditions15.38%
23.08%
23.08%
38.46%
38.46%
53.85%
69.23%
69.23%
0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00%
Respect
Clear Procedures
Continuous Improvement
Technology
Leadership
Objectives Understanding
Mutual Benefit
Communication
Essential Principles
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LCI CONGRESS PRESENTATION STYLE GUIDEWhat comes next?
Mindset
Ownership
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Conclusions
29
Current State
Survival culture
Early involvement of different parties
Target Value: Iterative process, stimulate creativity
IPD Principles
Develop a culture
Strengthen use of tools such as: A3, CBA…
Focus on delivering greater value: Life-cycle
Further Improvements
Change of mindset:
Respect for people
Multidisciplinary team working together through all
phases of the project
Work on commercial strategies to sustain IPD:
Risk&Reward management
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In the spirit of continuous improvement, we would like to remind you to complete this session’s survey in the Congress app! We look forward to receiving your feedback.
Thanks for making it possible:
Glenn BallardSantiago RuizAlonso Medina
Sulyn Gomez:E-mail: [email protected]: +1 765 775 6583
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Case-Study Project
32
Goal:Getting final users
feedback & Delivering greater value
Focus should be greater in Design phase
10% Didn’t use feedback
0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
70.00%
80.00%
Conceptualization Design Programming /Planning
Construction O&M Didn't usefeedback
Final users feedback