Impact Crusher

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file:///home/website/convert/temp/convert_html/55cf9d2f550346d033ac9397/document.xls Data Sheet No: K0864-02 002 Client: Metropolitan Mine Plant: CPP Service: Coarse Reject Crusher Site: Metropolitan Mine No. of Crushers: One (1) Design Life: 20 years PROCESS DESIGN CRITERIA Process Criteria Performance capability of the proposed plant Process Material Coarse Reject Capacity : Normal 50 tph Capacity nominal 50 tph Design 150 tph Maximum feed size 60 mm Material Density 2,200 kg/m³ UCS 32 Mpa Max. processed particle si 5 mm Tolerance to clay contaminant 5% Sieve Analysis - See attached Particle Size DistributiTolerance to excessive moisture 20% HGI Index 62 Angle Of Repose 30 to 40 º Product Description typical sedimentatary rock (predominately carbonacious shales 45.5% Wt with some siltstone). see attached assay. Moisture Content 6% to 20% Wt. % Free Maximum Material Feed Temperature 30 ºC GENERAL DESIGN CRITERIA Equipment Operating Cycle 24 h/day 24 hours x 5 days/week Max Lump Size 60 mm Year hrs/annum tph (ad) tph (ar) tph (ad) tph (ar) 2010 to 2012 5291 87 90 29 30 2012 onwards 4615 144 150 47 49 Feed & Discharge (Orientation / Typ An overflow (to crusher bypass) is included upstream Drive Assy. Orientation To suit Power Pack To suit Insulation: IP66 on electrical equipment. MECHANICAL DESIGN INFORMATION FROM SUPPLIER Manufacturer Motor Model kW Phase Rated Capacity tph RPM Hz Overall Dimensions mm Volt VA RPM rpm Mass of Unit kg (approx.) RTD's Fitted Materials Full Load Torque (Starting): Blow Bar details Full Load Torque (Running): Rotor details Maintenance Liners details Disc details Underspeed sensor x1 Transmission Coupling MTS x 1 Type Service Factor Drive Assy. Mounting Ratio Nearest Service Centre Rating AGMA Class (if Gears) V-Belt type (if V-Belt) Instalation Drive Coupling type/model Dymanic forces to structure kN Driven Coupling type/model Noise level dBA 1m REVISION LOG REVISION ISSUE STATUS DATE BY CHECKED APPROVED A Initial Issue 2/12/09 TK Silica (SiO2) content Operatin g Hours Coarse Rejects Maximum Coarse Rejects Nominal See attached capacity probability curve Impact Crusher Data Sheet

Transcript of Impact Crusher

Page 1: Impact Crusher

file:///tt/file_convert/55cf9d2f550346d033ac9397/document.xls

Data Sheet No: K0864-02 002

Client: Metropolitan Mine Plant: CPP

Service: Coarse Reject Crusher Site: Metropolitan Mine

No. of Crushers: One (1) Design Life: 20 years

PROCESS DESIGN CRITERIA

Process Criteria Performance capability of the proposed plant

Process Material Coarse Reject

Capacity : Normal 50 tph Capacity nominal 50 tph

Design 150 tph Maximum feed size 60 mm

Material Density 2,200 kg/m³ UCS 32 Mpa

Max. processed particle size: 5 mm Tolerance to clay contaminant 5%

Sieve Analysis - See attached Particle Size Distribution Tolerance to excessive moisture 20%

HGI Index 62

Angle Of Repose 30 to 40 º Product Description typical sedimentatary rock (predominately carbonacious shales

45.5% Wt with some siltstone). see attached assay.

Moisture Content 6% to 20% Wt. % Free

Maximum Material Feed Temperature 30 ºC

GENERAL DESIGN CRITERIA

Equipment Operating Cycle 24 h/day 24 hours x 5 days/week

Max Lump Size 60 mm

Year hrs/annumtph (ad) tph (ar) tph (ad) tph (ar)2010 to 2012 5291 87 90 29 30

2012 onwards 4615 144 150 47 49

Feed & Discharge (Orientation / Type) An overflow (to crusher bypass) is included upstream

Drive Assy. Orientation To suit

Power Pack To suit

Insulation: IP66 on electrical equipment.

MECHANICAL DESIGN INFORMATION FROM SUPPLIER

Manufacturer Motor

Model kW Phase

Rated Capacity tph RPM Hz

Overall Dimensions mm Volt VA

RPM rpm

Mass of Unit kg (approx.) RTD's Fitted

Materials Full Load Torque (Starting):

Blow Bar details Full Load Torque (Running):

Rotor details Maintenance

Liners details

Disc details

Underspeed sensor x1

Transmission Coupling MTS x 1

Type

Service Factor

Drive Assy. Mounting

Ratio Nearest Service Centre

Rating

AGMA Class (if Gears)

V-Belt type (if V-Belt) Instalation

Drive Coupling type/model Dymanic forces to structure kN

Driven Coupling type/model Noise level dBA 1m

REVISION LOG

REVISION ISSUE STATUS DATE BY CHECKED APPROVED

A Initial Issue 2/12/09 TK

Silica (SiO2) content

Operating Hours

Coarse Rejects Maximum

Coarse Rejects Nominal See attached capacity

probability curve

Impact CrusherData Sheet

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All orders are accepted and all reports and certificates issued subject to the General Conditions for Inspection and Testing Services (Available from www.au.sgs.com)

ANALYTICAL REPORT

WL. 01837

ATTENTION: Mr Glenn Sherrit

CLIENT: Minecraft Consulting

REFERENCE: Material propertires of Metropolitan Rejects

DESCRIPTION: Silica analysis of Metropolitan reject samples

Sampled 3/16/2009

DATE RECEIVED: 16 March 2009

Inherant Moisture % (ad) 0.7

Ash Determination % (ad) 70.8

Ash Determination % (db) 71.3 28.7%

Ash Constituents (XRF) %(db)

Silicon as SiO2 63.8

Aluminium as Al2O3 24.9

Iron as Fe2O3 3.98

Calcium as CaO 1.05

Magnesium as MgO 1.14

Sodium as Na2O 0.35

Potassium as K2O 2.82

Titanium as TiO2 1.08

Manganese as Mn3O4 0.07

Sulfur as SO3 0.33

Phosphorus as P2O5 0.13

Strontium as SrO 0.02

Barium as BaO 0.06

Zinc as ZnO 0.01

Silica (SiO2) in ash % (db) 63.8

Silica (SiO2) in Rejects % (db) 45.5

Silicon in Rejects % (db) 21.3

Yours Faithfully

Michael HayesBusiness ManagerSGS Wollongong26 March 2009