IMAGEX TECHNOLOGIES INDIA PVT LTD · Husk Power Business Review and Outlook Prasanna Kulkarni...
Transcript of IMAGEX TECHNOLOGIES INDIA PVT LTD · Husk Power Business Review and Outlook Prasanna Kulkarni...
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WELCOME TO
IMAGEX TECHNOLOGIES INDIA PVT LTD
( ISO 9001 2008 Company)
Corporate Office
# 45/B,1st Main, 3rd Phase
Mini Forest Road, J.P Nagar
Bangalore – 560 078, INDIA
Ph : 91 80 41200300
Mobile : 9342584507
Email : Prasanna @imagex.in
Husk Power
Business Review and Outlook
Prasanna Kulkarni
IMAGEX TECHNOLOGIES INDIA PVT LTD
# 45/B, 1ST MAIN, 3RD PHASE
J.P.NAGAR, BANGALORE 560078 - INDIA
+91 9342584507
Husk Based Power Generation Scheme For 16TPH Rice Mill
16tph Boiler
~
Condensate for parboiling
6 TPH
0.5 TPH
4 kg/cm²g steam for
feed water heating2 TPH
5 kg/cm²g for dryer
16TPH/
45 Kg/cm²g
2000 KVA Alt
30°C air 85°C air 125°C air
Imagex- Proposed Scheme
•A boiler of10 TPH 45 kg/cm2 Boiler delivering Steam at 415 0C
•Supply the Steam to Back Pressure turbine OR condensing turbine- Multistage
•Supply the Low pressure exhaust steam at 5 kg/cm2 for parboiling
•Depending on process need whatever steam load is available Power will be generated .
•Generated Power will be in accordance of steam load which is to be used in Grid Parallel Mode
Boiler
Control
Room
Turbine
Room
Steam Distribution Header
Proposed Scope SupplyComplete Scheme
Boiler Supply Scope
Boiler
Control
Room
Turbine
Room
Steam Distribution Header
ID Fan
Cyclomax TT
FD Fan 1No.
Air Pre Heater Economiser
Steam Drum
Water Drum
Boiler Bank
Super Heater
Rotary feeder
Deaerator tank
L.P. Dosing
H.P. DosingPulsating Grate
AssemblyIBR piping from Feed water
Pump to Steam Drum
Feed Water Pump ,2.Nos
Boiler
Control
Room
Turbine
Room
Steam Distribution Header
Proposed Scope SupplyComplete Scheme
Turbine Factory Scope
Turbine
Room
Turbine
Gear Box
Alternator
Control Panel
For grid paralleling
Boiler
Control
Room
Turbine
Room
Steam Distribution Header
Proposed Scope SupplyComplete Scheme
Boiler
Control
Room
Turbine
Room
Steam Distribution Header
ChimneyDucting APH
toCyclomax
Ducting
Cyclomax
to ID fan
Ducting
ID fan to
chimney
Ducting Boiler bank
to Economiser
Hopper Common for
Economiser and APH
RCC Platform
Steam Piping from Boiler
outlet to Turbine Inlet
Deaerator steam line
from turbine exhaust
Turbine room&
Turbine foundation
Exhaust steam piping
and Distribution Header
Feed Water from D/E tank
to feed water PumpPiping H.P. DosingPiping L.P. Dosing
Ducting From
F.D. Fan to APH
Ducting From
APH to furnace
Balance of plant Local Imagex scope
Proposed Investment
Turbine Factory Scope
ID Fan
Cyclomax TT
FD Fan 1No.
Air Pre Heater Economiser
Steam Drum
Water Drum
Boiler Bank
Super Heater
Rotary feeder
Deaerator tank
L.P. Dosing
H.P. DosingPulsating Grate
AssemblyIBR piping from Feed water
Pump to Steam Drum
Feed Water Pump ,2.NosBoiler
Control
Room
Turbine
Room
Steam Distribution Header
ChimneyDucting APH
toCyclomax
Ducting
Cyclomax
to ID fan
Ducting
ID fan to
chimney
Ducting Boiler bank
to Economiser
Hopper Common for
Economiser and APH
RCC Platform
Steam Piping from Boiler
outlet to Turbine Inlet
Deaerator steam line
from turbine exhaust
Turbine room&
Turbine foundation
Exhaust steam piping
and Distribution Header
Feed Water from D/E tank
to feed water PumpPiping H.P. DosingPiping L.P. Dosing
Ducting From
F.D. Fan to APH
Ducting From
APH to furnace
Total Turnkey solution
BoilerSupply Scope
Balance of plant Local Imagex scope
( Erection Of Boiler/ Turbine + BOP Local Scope)
+piping+ duct+ Cabling IBR clearance)
Civil Work +RCC platform etc
Water Treatment Plant
Boiler House Shed 12X14 m @9000 per sq.m
Transportation from Pune/Bangalore appox @ 15 trucks
Pollution control
FDF
IDF
Chimney
Ash Handling
Turbine
Condensate Returned
Water tank
Condensate tank
Auto start-up
Water Treatment plant
Dump Pit
Booster fanBED ASH
CONVEYOR
Ash silo
Storage bunker
Service bunker
Fuel feeders
FBC BOILER
THE COMPLETE SYSTEM
Economizer
Powermax can support any of your power needs be it Extraction, Condensing or combination
Complete Condensing
Power generation by condensing
turbine is normally done to have
power generation as prime objective.
Here steam demand is controlled as
per requirement of power
generation. This power is normally
consumed in islanding mode.
Back PressurePower generation using Back
pressure turbines is quite a
beneficial to many Process
industries. Steam generation is
controlled considering process
demand and power generated is
incidental. Generated power
may or may not be sufficient for
complete power requirement of
the Process house. The
generated power is normally
consumed by grid paralleling.
Process power integration or
alternative suitable
arrangements.
Steam to turbine
Extraction cum CondensingWhen Power and process both are important and
both need to be catered with equal importance and
critical Extraction cum Condensing Turbines are
used. Steam generation is controlled by combining
need of Process steam and Power. This power is
normally consumed using grid Parallel system.
Steam to Process
•Low pressure
•Saturated steam
Steam to turbine
Steam to Process•High pressure
•Super heat
•Low pressure
•Saturated steamS
team
to C
ondenser
Ste
am
to C
ondenser
Steam to turbine
•High pressure
•Super heat
Ste
am
to t
urb
ine
Powermax- Power generation advantages
•High pressure
•Super heat
Thank you
SYNCHRONISATION IS THE KEY !!
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Engineering & Project Management
Basic designing and standardisation
Complete plant engineering solutions as per International norms
Tie up with Key associates
Capabilities for Outsourcing
The Competencies of Our
Engineering /Project Team
IMAGEX’S CUSTOMERS
Partner in your Progress
IMAGEX TECHNOLOGIES INDIA PVT. LTD
Rice power !
Win Together !