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and GE Part

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ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]

of Conten

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nd Safety Wa

t Number Cr

ck Checklist

al Preparatio

Set Prepara

d Nut Assem

ner Equipme

f Tensioner o

d Tensioning

d Windage P

d Nut Remo

ge Instruction

y Asked Que

sion History

tion of Confo

ttern (HPIP‐

‐419

m

nts

arnings

oss Referen

ons

ations

mbly

ent Assembly

on Stud

lug Installat

oval

ns

estions

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ormity

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100A14

GE DRAWING NU

ce

y

ion

Sheet

467

UMBER

Page

Page Num

3

4

5

9

11

14

16

19

22

25

27

31

31

34

35

36

REV

e2of36

mber

1.0 Cauti

Impropecauses oincorrectdeliberattraining n

Risk of higinspect al

Personal procedurapplicabl

The propat a mini

It is espeThread d

Riverhawinspectiorecommeto a plan

A damagrating. Drating, or

To avoid on a studat any pr

ions and Saf

r tool use anf tool failuret hardware ite actions shneeds.

gh pressure fl hoses and c

injury and eres are not fle safety rule

per personal mum, safety

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wk recommeons. Replaceended. The Rned outage

ged burst diso not substitr a foreign o

failure, ensud in the flangressure unles

fety Warning

nd the failures and persoinstallation hould use hy

fluid injectioconnections

equipment dfollowed. Coes and regul

protective ey glasses, lon

tant to checm previous ab

ends that thement of obsRiverhawk Sto schedule

c must be retute a damabject.

ure safety, age before bless the tool is

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gs

Wre to follow onal injuriesor incorrectydraulic ten

Won. Riverhaws for damage

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Wand proper oeeding and ps installed on

on Manual IM


WARNING the correct s. A lack of tt tool use. Osioners. Con

WARNING wk tools opee or leaks pr

CAUTION occur if the te’s health a

WARNING must be worirt, hard hat

CAUTION tion of the coad to failure

CAUTION should be reoners is recorns Coordinaon service.

WARNING h a burst discisc with a dif

WARNING operation, thpressurizing n a stud in a

‐419

m

proceduresraining or ex

Only trained ntact Riverh

rate under hior to using

proper healnd safety of

rn at all timet, heavy wor

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c of the samfferent disc

he tensionerthe tension flange.

100A14

GE DRAWING NU

s are the primxperience caoperators whawk Compa

high pressurthis equipm

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d used to teor tensionin

iverhawk foFunctional ube notified 3

me design andtype, a diffe

r assembly mner. Do not u

467

UMBER

Page

mary root an lead to with careful,any with any

e. Thoroughent.

ty codes andrmine all

wk recommend steel toe s

ension the stng equipmen

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Do not u 2.0 Scope This docusets supp The hydrthe safetfactory fo

injury and etapered thrhe stud and

ty cage mustof designate

hreading thend the pullert to the pulleads before ti

ghten the nttempting tocould jump o

xceed the mand puller s

ZARD: DO Nmay occur. U

se a hydraul

e and GE Pa

ument descrplied by the

raulic toolingty guard is YEor assistance

equipment deads of the sthe tension

t be in placeed areas to a

e puller screw screw's coner screw. Thiightening. D

ut while theo tighten theoff the stud

maximum precrew.

OT heat whUse of an Ox

lic tensioner

rt Number C

ribes the proRiverhawk C

g used in thisELLOW, a dife.

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We at all timesavoid any po

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C tool is comie nut with thwhile comin

Cessure mark

Wen puller assxy‐Acetylene

Wr to remove

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s applicationfferent set o

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ence

be used to inthe flanges a

n can be idenof instruction

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m

puller screwnt is achieveurn.

tensioner is personal inju

y check the ht coat of clssembly and” on the con

essure; waitring. If the tossure.

ensioner. Exc

place. Persot recommen

damaged co

nstall the stuat the HPIP t

ntified by itsns are requir

100A14

GE DRAWING NU

w is not secued when the

pressurizedury.

cleanliness ean turbine d assure posnical threads

t until pressuool is not pro

cessive pres

onal injury onded

onical thread

d, nut, and wto LP connec

s ORANGE sared. Consult

467

UMBER

Page

rely engage puller screw

d hands must

of both the oil or a spraitive mating s.

ure is achievoperly instal

sure can dam

or equipmen

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sure at 80psi

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s covered innnective hahese drawing

otor to LP Ro

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steps needeed personnethe entire m

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100A14

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E VENDOC P

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k HT‐7967.

set for the

E VENDOC P

E 101B0710 E 269B8768

ed to use theel who have manual.

pumps)

467

UMBER

Page

2.1 through 2pertinent xxx) form pa

P/N

9

HPIP rotor

P/N

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REV

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NUT AND

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tall the span

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t measureme

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ler screw int

wrench into

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Instructio


ndage plugs

windage plu

engths. (VER

ds with cleanclean turbin

center) into

the HPIP sid

side of stud,

ent (VERY IM

or correct pa

turbine oil oONICAL THRE

s into the ad

to the nut.

to the stud.

o the back sid

h into the pht and then ht. DO NOT B

on Manual IM


for any dam

ugs.

RY IMPORTA

n turbine oile oil or spray

the flange.

de of the flan

firmly seat

MPORTANT)

arts and part

or spray lubriEADS.

djacent studs

de of the stu

uller screw. loosen the pBACK OFF PU

‐419

m

mage.

ANT)

or spray luby lubricant.

nge.

backside nu

)

t numbers.

icant to the

s on either s

ud.

While holdipuller screw ULLER SCREW

100A14

GE DRAWING NU

bricant. Lubr

t using span

puller screw

side of the st

ng the stud 1/2 of a turW.

467

UMBER

Page

ricate the nu

nner ring and

w. DO NOT U

tud to be

still, tightenn. Retighten

REV

e6of36

ut’s

d pin

USE

n the n the

□ Slid

□ Thrbet

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de the correc

read the tentween the fo

ce the guardews.

hten the guansioner (no g

e retention s

sh the centeing’s pull tab

tall the back

nnect the hyrrect pressur

e the pin wreque.

ease pressu

connect theing towards

move the ba

osen the knu

screw the te

move the foo

ove to the neessure.

peat above s

ct foot over

sioner onto oot and tens

d over tensio

ard’s knurledgap).

screws must

r of the intebs until it loc

kside guard t

ydraulic pumre.

ench to turn

re and allow

hose and rethe tension

ackside guard

urled interloc

ensioner from

ot, puller scr

ext stud in th

steps at fina

Instructio


the puller st

puller screwioner.

oner and pos

d interlock f

be inside th

rlock fitting cks onto the

to cover stud

mp to the ten

n the spanne

w the tension

elease the iner while pul

d.

ck fitting and

m the puller

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he pattern. T

l pressure.

on Manual IM


tud and orie

w until it stop

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itting by han

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towards the tensioner a

d to be tensi

nsioner and t

er ring to firm

ner to fully r

nterlock fittinling back on

d remove th

r screw.

er ring, and t

Tension all st

‐419

m

entate the fo

ps. There sh

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nd until it pr

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e tensioner wand release t

ioned.

tension to 5

mly tighten n

retract.

ng by pushinn the fitting’s

he guard.

the retention

tuds to 50%

100A14

GE DRAWING NU

oot into posit

ould be a 1/

eted slots int

resses firmly

ts.

while pullingthe pull tabs

50%. Consult

nut with 20 f

ng the centes pull tabs.

n screws.

% before proc

467

UMBER

Page

tion.

/16” to 3/16

to retention

y against

g back on ths.

t manual for

ft∙lbs [27 N∙m

er of the inte

ceeding to fi

REV

e7of36

6” gap

e

m] of

erlock

inal

□ Meme

□ Tor

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DETENSI

□ Loo

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□ App“NE

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□ Thr

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□ Slid

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easure final sasurement.

rque the nut

tall the wind

ONING (Stu

osen the win

osen nuts' se

pect and clem the threamove a dama

ply a light coEVER SEIZE”

tall the retennsioned.

tall the span

read the pul

ert an Allen

ert another ler screw unler screw an

de the correc

read the tentween the fo

ce the guardews.

stud length a

ts' set screw

dage plugs a

d Removal)

ndage plugs’

et screws.

an studs' coads! See instaged stud!

oat of clean t ON THE CO

ntion screws

nner ring ont

ler screw int

wrench into

Allen wrencntil hand tighnd leave tigh

ct foot over

sioner onto oot and tens

d over tensio

Instructio


and record o

s.

nd torque th

set screws a

onical threadtruction man

turbine oil oONICAL THRE

s into the ad

to the nut.

to the stud.

o the back sid

h into the pht and then ht. DO NOT B

the puller st

puller screwioner.

oner and pos

on Manual IM


on stretch da

heir set screw

and remove

ds. Do not conual IM‐220

or spray lubriEADS.

djacent studs

de of the stu

uller screw. loosen the pBACK OFF PU

tud and orie

w until it stop

sition the gu

‐419

m

atasheets. C

ws.

the windag

ontinue unt. Do not try

icant to the

s on either s

ud.

While holdipuller screw ULLER SCREW

entate the fo

ps. There sh

uard’s pocke

100A14

GE DRAWING NU

Calculate fina

e plugs from

til ALL debrisy to use the

puller screw

side of the st

ng the stud 1/2 of a turW.

oot into posit

ould be a 1/

eted slots int

467

UMBER

Page

al stretch

m the studs.

s is removedtensioner to

w. DO NOT U

tud to be

still, tightenn. Retighten

tion.

/16” to 3/16

to retention

REV

e8of36

d o

USE

n the n the

6” gap

□ Tigten

□ The

□ Pusfitt

□ Inst

□ Conma

□ Loo

□ Rel

□ Disfitt

□ Rem

□ Loo

□ Uns

□ Remnecscre

□ Mo

4.0 Gene Read and Operatorequipme

hten the guansioner (no g

e retention s

sh the centeing’s pull tab

tall the back

nnect the hynual for cor

osen nut wit

ease pressu

connect theing towards

move the ba

osen the knu

screw the te

move the foocessary to inew.

ove to next s

eral Preparat

d understand

rs should beent. Training

ard’s knurledgap).

screws must

r of the intebs until it loc

kside guard t

ydraulic pumrect pressur

h the spann

re and allow

hose and rethe tension

ackside guard

urled interloc

ensioner from

ot, puller scrsert an Allen

tud in patte

tions

d all instruct

trained or hwill minimiz

Instructio


d interlock f

be inside th

rlock fitting cks onto the

to cover stud

mp to the tenre.

er ring and p

w the tension

elease the iner while pul

d.

ck fitting and

m the puller

rew, spannen wrench int

rn

tions before

have previouze the chanc

on Manual IM


itting by han

he guard’s po

towards the tensioner a

d to be tensi

nsioner and t

pin wrench.

ner to fully r

nterlock fittinling back on

d remove th

r screw.

er ring, and tto the backs

installing an

us experiencce of improp

‐419

m

nd until it pr

ocketed slot

e tensioner wand release t

ioned.

tension to fi

retract.

ng by pushinn the fitting’s

he guard.

the retentionide of the st

nd tensionin

ce using Riveper use of th

100A14

GE DRAWING NU

resses firmly

ts.

while pullingthe pull tabs

inal pressure

ng the centes pull tabs.

n screws. It mtud to remov

ng studs.

erhawk tensie equipmen

467

UMBER

Page

y against

g back on ths.

e. Consult

er of the inte

may be ve the puller

ioning nt.

REV

e9of36

e

erlock

r

The hydrguideline This equiexercise operating High‐prelarge forcThe nut iflange, thtogether 4.1 Mach The flangTurning tremove aplates, an 4.2 Hard The studin its set one set wnot assigthe insta2.0). The nuts its set wiset with assigned installatio A weightappropri 4.3 Tensi When noplugs for

raulic toolinges are listed

ipment prodcaution andg the hydrau

ssure oil froce that actuas then turnehe pressure .

hine Prepara

ge to be tensthe turbine sas many obsnd conduit.

ware – Bala

s are suppliewithout affewith anothergned to any sllation site. T

are suppliedthout affectanother nutto any specon site. The

t balance cerate location

ioner – Care

ot in use, the hydraulic o

g including tin the follow

duces very h wear the apulic tooling.

m the hydraally stretcheed by hand uin the tensio

ation

sioned mustshafts is not structions as

nce

ed in compoected the ovr stud from aspecific holeThe set size

d in componted the over from a diffecific hole in tset size is de

rtification is as it will be

e and Handli

e tensioner spenings and

Instructio


he hydraulicwing sub‐sec

igh hydraulippropriate p

aulic pump pes the stud. Ausing the suponer is relea

t be fully closrequired, bu possible fro

onent balancverall balanca different se in the load is determine

nent balanceall balance oerent set. Whe load couetermined b

supplied wit needed for

ing

shall be maind fittings mus

on Manual IM


c hoses shouctions.

c pressures personal pro

pressurizes tAs the stud ipplied spannsed. The har

sed prior to ut may be usom the flang

ced sets. A ste of the equet. When shcoupling flaed by the re

ed sets. A nuof the equiphen shippedpling flange;by the releva

th each ordethe purchas

ntained in a st be in plac

‐419

m

uld be inspec

and very higtective equi

he tensioneis stretched ner ring. Oncrdware is no

positioning seful. Also, ige area, such

tud can be euipment. Do hipped from nge; this is oelevant GE o

ut can be excment. Do nod from River; this is optioant GE order

er. Store thisse of replace

clean enviroce.

100A14

GE DRAWING NU

cted prior to

gh forces. Opment whe

r which genthe nut lifts ce the nut isow clamping

of studs in tit will be advh as speed p

exchanged wnot exchangRiverhawk, optional andrder drawing

changed witot exchange rhawk, the nonal and canr drawing (se

s certificatioement equip

onment and

467

UMBER

Page1

o use. Inspec

Operators mun handling a

erates a ver off the flang tight againsg the flange

the flanges. vantageous trobes, shipp

with another ge a stud frothe studs ard can be dong (see sectio

h another na nut from outs are not n be done atee section 2.

on in an pment.

all caps and

REV

10of36

ction

ust and

y ge. st the

to ping

stud om re ne at on

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Use ISO 3 When in See secti 4.4 Hand Several hmeasure 5/8” Wre3/4” WreA set of A3’ to 4’ B12” to 13 4.5 Speci

Hydraulic

Hydraulic

Riverhawinspectioalso recomonths p 5.0 Hard

32 grade oil.

use, the ten

on 12 for lo

d Tools

hand wrenchment of the

ench ench Allen WrencBreaker Bar 3” Micromet

ial Tools

c Tensioner

c Pump Kit:

wk recommeons. Replaceommended. prior to a pla

ware Set Pr

.

nsioner shall

ng term stor

hes and micr studs:

hes

ter or Calipe

Kit:

ends that thement of ob The Riverhanned outag

eparations

Instructio


be protecte

rage require

rometers ma

r

HT‐

AP‐

Ce tensionersbsolete tensawk Servicege to schedu

on Manual IM


ed from sand

ements.

ay be require

‐7967 Hydra (reference

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CAUTION s be returneioners is rece Returns Coule an inspe

‐419

m

d and grit.

ed to perfor

aulic Tensione GE VENDOC

perated Hyde GE VENDOC

ed to Riverhcommendedoordinator section servic

100A14

GE DRAWING NU

rm installatio

ner, 2‐3/4” C 101B0710

draulic PumpC 269B8768

awk for perd. Functionashould be noce.

467

UMBER

Page1

on and

0)

p )

riodic al upgrades otified 3‐6

REV

11of36

are

5.1 Nut P

If there isfor a repand digit 5.1.1 Nut

For new 5.1.2 Nut

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It is espestud. Threquipme

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Preparation

s any visiblelacement nual photograp

t Cleaning ‐

installations

t Cleaning ‐

ly installed no remove an

Preparation

e stud for anthe Riverhawnumber, wei

ecially imporread damagent.

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(2) Locking Set Screws

damage on ut. Please bephs for evalu

New Installa

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Old Installa

nuts require ny foreign m

n

ny visible dawk Companyght certifica

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Instructio


Picture 5A ‐

a nut, do noe prepared touation.

ations

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tions

cleaning as material on th

mage. If they for a replacation, and dig

Cck the condivious abuse c

must be cleof the puller

on Manual IM


‐ Riverhawk

ot use the nuo supply the

sealed from

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ere is any viscement studgital photog

CAUTION ition of the can lead to f

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m

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ut and contae turbine num

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re brush usinsurfaces and

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100A14

GE DRAWING NU

act the Rivermber, weigh

y and will ne

ng a petroled threads.

e, do not useprepared tovaluation.

ead used to the stud or te

re installatio

(2R

467

UMBER

Page1

rhawk Compht certificatio

ed no cleani

eum‐based

e the stud ano supply the

tension the ensioning

on or remova

2) SpannerRing Holes

REV

12of36

pany on,

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nd

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5.2.1 Stu For new 5.2.2 Stu Previousshiny app If cleanin

1. Bthch

2. U

3. Inat

4. W

thp

5. B

6. V

7. R

8. In

9. D

10. Fst

ud Cleaning ‐

installations

ud Cleaning ‐

ly installed spearance.

ng is required

low out the hreads. Do nhemically at

Use Stud Clea

nsert the brut high speed

Work the drilhreads. Try nrotective co

low out the

Visually inspe

epeat if any

nspect threa

Do not apply

inish the cletud to dry.

‐ New Instal

s, the studs s

‐ Old Installa

studs may re

d, follow the

threads witnot apply a stack the stu

aning Kit, GT

ush into an ed.

l in a circulanot to hold tating.

threads wit

ect threads f

dirt can be

ds for any d

“Never Seiz

aning proce

Instructio


llations

should come

ations

equire cleani

ese steps:

h compresseolvent or otd.

T‐4253 or a s

Picture 5B ‐

electric drill a

ar motion whthe brush in

h compresse

for cleanline

seen in the t

amage that

ze” to the stu

ss by rinsing

on Manual IM


e sealed from

ing. Clean co

ed air to remher cleaning

similar 1" dia

‐ Brass Powe

and set drill

hile moving tone place to

ed air to rem

ss. Threads

threads.

may have b

ud’s threads

g in a volatile

‐419

m

m the factor

onical thread

move loose dg solution to

ameter Bras

er Brush

to run in a c

the brush inoo long, so a

move loosen

should be b

een caused

s.

e solvent suc

100A14

GE DRAWING NU

ry and will ne

ds should ha

debris and do the threads

s power bru

counterclock

n and out to as not to rem

ed debris.

right and sh

by previous

ch as aceton

467

UMBER

Page1

eed no clean

ave a bright

ry conical s as this may

ush.

kwise direct

clean all of tmove the stu

iny.

s installation

ne and allow

REV

13of36

ning.

and

y

ion

the ud's

.

w the

5.3 Stud Measure

P

St

N

M

M

R

D

T 6.0 Stud

Refer to

1. A

2. Lu

3. Lu

4. S

Length Mea

e and record

lan to start

tuds and fla

Number each

Mark the loca

Measure eac

Record each

Do not allow

he same pe

and Nut Ass

the hardwar

Assemble the

ubricate the

ubricate the

lide the stud

asurement

the initial st

and finish a

nge must be

h stud with a

ation of mea

h stud to ne

measureme

the measur

rson should

sembly

re assembly

e cylindrical

e stud’s threa

e nut’s threa

d and cylindr

Instructio


tud lengths.

ny flange in

e at the sam

a marker for

asurement o

earest 0.001

ent on the su

ring instrum

make all m

drawing (HF

nut to the in

ads with clea

ds and nut f

rical nut asse

on Manual IM


The followin

n the same d

me temperat

r later stretc

on stud end

inch (.01 m

upplied reco

ments to sit i

easurement

F‐xxxx) listed

nternal, coni

an turbine o

face with cle

embly into t

‐419

m

ng suggestio

day.

ture.

ch measurem

d with a perm

mm).

ord sheets.

n the sun.

ts.

d in Section

ical thread e

oil or spray lu

ean turbine o

the flange as

100A14

GE DRAWING NU

ons will impr

ment trackin

manent mar

2.0 of the m

end of the st

ubricant.

oil or spray l

s shown in F

467

UMBER

Page1

rove your re

ng.

rker.

manual.

ud.

ubricant.

igure 6A.

REV

14of36

sults.

5. In

6. AthTAp

HP

TConic

* Set Stuon th

Fi

nstall the oth

Adjust the nuhe cylindricaHIS PROTRUA metal stick‐rotrusion di

PictureNote

Fro

PIP Rotor Flange

Tensioning cal Thread ud Stick‐out his side only

igure 6A – Cr

her nut on th

ut/stud assemal nut the disUSION OF ST‐out gage is mension.

e 6B – Use oe: The D202

ont Side Nut

Instructio


oss‐section VLP Rotor Bolt

he backside.

mbly so thatstance specifTUD TO NUTprovided wi

of Stick‐Out Gstick‐out gag

t

on Manual IM


View of Steamted Flange Co

.

t the stud prfied on the hT IS CRITICALith the tensio

Gage on the ge is used on

‐419

m

m Turbine HPIonnection

rotrudes (or hardware drL FOR PROPEoner to assis

D602 HPIP‐n this specia

Stud

100A14

GE DRAWING NU

IP Rotor to

sticks out) frawing (HF‐xER TENSIONst the opera

LP Flange Joal application

Back Si

467

UMBER

Page1

from the facxxxx). SETTINNER OPERATator in settin

oint n

Hex Drive

de Nut

LP RotoFlange

REV

15of36

e of NG TION. g the

r

7. W

p

8. Rd

7.0 Hydr 7.1 Hydr 7.1.1 Hyd

RiverhawReplacemrecommeprior to a This tens

To avoidinstalledthe tensi Clean pu

Picture 6m

With Allen wrin wrench.

echeck the srawing, adju

aulic Tensio

aulic Equipm

draulic Tens

wk recommement of obsoended. The a planned o

sioner does n

failure, ens on a stud inioner at any

ller screw an

6C – Use of measure stic

rench in bac

stud stick‐ouust the nuts

oner Equipm

ment Inspec

sioner Inspec

ends that tholete tensioRiverhawk Sutage to sch

not require b

sure safety, an the flange y pressure un

nd check for

Instructio


Drop Gage tck‐out

ckside of stud

ut length. If tas necessary

ment Assemb

tion

ction

Ce tensioneroners is recoService Retuhedule an in

bleeding. Se

Wand proper before bleenless the too

r any debris

on Manual IM


to

d, firmly sea

the stick‐outy.

bly

CAUTION be returned

ommended. urns Coordinspection ser

e section 8.3

WARNING operation, teding and prol is installe

and dents.

‐419

m

Picture 6m

at backside n

t length doe

d to RiverhaFunctional unator shouldrvice.

3

the tensioneressurizing ted on a stud

100A14

GE DRAWING NU

6D – Use of easure stick

nut using spa

es not match

awk for perioupgrades ard be notified

er assemblythe tensionein a flange.

467

UMBER

Page1

Calipers tok‐out

anner ring a

h the hardwa

odic inspectre also d 3‐6 month

y must be er. Do not us

REV

16of36

nd

are

tions.

hs

se

Inspect tmodifiedrubber p Inspect tand inter Perform providedReplacem 7.1.1.1 H The hydrtensioneHT‐xxxx l Each tenand withRiverhaw To replac

1. R2. D3. C

so4. R

h

A damagrating. Drating, o 7.1.2 Hyd Refer to revision m

he tensioned in the field ad is in place

he outside ornal damage

an inventoryd on the tensment parts a

Hydraulic Ten

raulic tensionr. The burst listed in sect

sioner is shi another spawk for replac

ce a damageemove the h

Discard the dlean the dispolvent to eneassemble nydraulic por

ged burst disDo not substir a foreign o

draulic Pum

the Hydraulmay be obta

r guard for ashould be ree on the bac

of the tensioe.

y of the loossioner’s techre available

nsioner’s Bu

ner’s burst ddisc’s locatition 2.0 and

pped from oare disc for fcement purp

ed burst dischydraulic poamaged burpersion nut,sure a dirt‐fnew burst dirt.

sc must be ritute a damaobject.

p Kit Inspec

ic Pump Kit ained by con

Instructio


any signs of eplaced. Benck side guard

oner for disco

se equipmenhnical drawinfrom Riverh

urst Disc Rep

disc is a key eon is shown4.5).

our factory wfield replaceposes.

: ort’s dispersirst disc. compressioree installatisc, compres

Weplaced witaged burst d

ction

Instruction Mntacting Rive

on Manual IM


damage inclnt guards shd, if missing,

oloration pa

nt supplied wng (Riverhawhawk.

placement

element in t on the tens

with one burement. Extra

on nut, com

on ring, new ion. ssion ring, an

Warning th a burst disdisc with a d

Manual, IM‐erhawk Comp

‐419

m

luding crackhould be rep, replace.

atterns that m

with the tenswk HT‐xxxx li

the overall ssioner’s tech

rst disc alreaa burst discs

mpression rin

burst disc, a

nd dispersio

sc of the samdifferent dis

‐293 (GE VENpany or thru

100A14

GE DRAWING NU

ed welds. Anlaced. Also,

may indicate

sioner. An inisted in sect

afe use of thhnical drawin

ady installedare availabl

ng, and dama

and the hyd

n nut into th

me design ac type, a dif

NDOC 373A4u www.river

467

UMBER

Page1

ny guards be sure the

e submersio

nventory listion 2.0 and

he hydraulicng (Riverhaw

in the tensie from

aged burst d

raulic port w

he same

nd pressurefferent press

4058). The lahawk.com.

REV

17of36

on

t is 4.5).

wk

oner

disc.

with a

e sure

atest

7.2 Hydr

Illustratio

Illustratio

Illustratio

aulic Fitting

on 1

on 2

on 3

s

Instructio


on Manual IM


Riverhawk hPressure pohose conneassembly: a1/4” hose e To assemblythe 1/4” tubcounter‐clotube or hos

The collar sthe tip of thnecessary tgrip pliers. the tube or

Slide the glaIllustration end into thefirmly holdirotating, tuthread) andN‐m). Tips: Make su

debris. Protect

or 1/4” sealing s

Replaceprotect

‐419

m

hydraulic puort to connecector is madea gland nut, aend. (See Illu

y the fitting,be or 1/4” hockwise (left se end as sho

hould be plahe cone. (Seeo adjust thisBe careful those end.

and nut dow3) Insert the tensioner’ng the tube rn the glandd torque the

ure all parts

the cone onhose end frosurface. e red plastic the threads

100A14

GE DRAWING NU

umps use a 1ct its hydraue from a threa collar, andustration 1)

, slide the glhose end. Tuhand threaown in Illust

aced .125” (3e Illustrations collar with to not strip t

wn over the ce 1/4” tube s quick coupor hose end

d nut clockw gland nut to

are clean an

n the end of om scratche

caps when fs and cone.

467

UMBER

Page1

1/4” High ulic hoses. Thee piece d a 1/4” tube

and nut overn the collard) on to theration 1.

3.2 mm) fron 2) It may ba set of visehe threads o

collar. (See or 1/4” hosepler. While d to stop it frise (right hao 25 FT‐LBS

nd free from

the 1/4” tubes as this is t

finished to

REV

18of36

he

e or

er r

m be e‐off

e

rom and (34

m

be he

8.0 Assem The tenstensioneRiverhaw 8.1 Hand The tensnot drop 8.2 Kit As Connect Refer to tensionetensione

mbly of Ten

ioner used ir’s safety guwk factory fo

dling of the T

ioner used i any part of

ssembly

the hydraul

the hardwarr assembly dr must be as

sioner on a

n this applicuard is YELLOor assistance

Tensioner

n this applicthe tension

ic hose from

re assembly drawing (HT‐ssembled on

Instructio


Stud

ation can beOW, a differe.

ation is desier on the op

m the hydrau

drawing (HF‐xxxx) listed n the load co

on Manual IM


e identified bent set of ins

igned to reqperator or ot

ulic pump to

F‐xxxx) listedin Section 4

oupling for it

‐419

m

by its ORANGstructions ar

uire no specther nearby

the tension

d in Section 4.5 of this mats correct op

100A14

GE DRAWING NU

GE safety gure required.

cial lifting inspersonnel.

er.

2.0 of this manual to detperation.

467

UMBER

Page1

uard. If the Consult the

structions. D

manual and ttermine how

REV

19of36

Do

the w the

Conne

Con

Interloc

P

Fi

Safety Guard

Hose ection

Safet

Hose nnection

Knurled ck Fitting

Hydr

Picture 8A –

igure 8B – C

ty Guard

raulic Cylinde

Instructio


Features of

utaway view

Foot

er Spanner

on Manual IM


the Hydraul

w of Hydraul

HydrauCylinde

Pur Ring

‐419

m

ic Tensioner

lic Tensioner

ulic er

Pin Wrenc

uller Screw

100A14

GE DRAWING NU

r HT‐7967

r HT‐7967

ch

BSa

467

UMBER

Page2

Foot

Pin Wre

HPIP RotFlange

ackside afety Guard

RetenScrew

REV

20of36

ench

tor

ntion w

Note: Bethe stud'spray lubprocedur Assembly1. Open

from hydra

2. Threatensi

3. Place

4. Inser

5. Insercross

6. Usingturn. PULL

7. Place

9. Threinside1/16”THE F

10. Placereten

11. TightThere

12. The r

13. Activthumforwathumthe p

efore thread's and the pubricant to thre will ease

y sequence in the hydrauthe puller toaulic pump)

ad the retenoned until h

e the spanne

t the puller s

t the puller ss‐thread the

g an Allen wrRetighten tER SCREW.

e the foot ov

ad the tensie the tension”[1.6mm] toFOOT.

e the orangention screws

en the knure should be

retention scr

ate the custmb and pullinard until it lo

mb, Ensure copump.

ing the pulleuller screw'she puller screassembly an

is as followsulic return vaool into the

ntion screws and tight.

er ring on the

screw releas

screw into tpuller screw

rench, tightehe puller scr

ver the pulle

oner onto thner will causo 3/16”[4.8m

guard over .

led interlockno gap betw

rews must b

om connectng the tabs wocks into theonnection is

Instructio


er screw ints conical threw. Do not und assure po

: alve on the ppump reser

into the adj

e nut.

se tape per R

he tapered tw.

en the pullerrew by hand

r screw and

he puller scrse a gap in bmm]. DO NOT

the tensione

k fitting by hween the ten

e inside the

tor from the with your fore tensioner. firmly enga

on Manual IM


o the stud, creads. Applyuse “Never ositive mati

pump to allovoir. (This is

acent studs

Riverhawk m

thread of the

r screw and d until it is fu

orientate it

rew until it sbetween the T ATTEMPT

er and posit

and until it fnsioner the i

guard’s poc

rear of guarre finger andRelease fingged or else t

‐419

m

carefully chey a light coatSeize” on thng of the th

ow hydraulic s automatic o

on either si

manual IM‐3

e stud and h

then back oully inserted.

into positio

tops. Pleasefoot and teTO TIGHTEN

ion the pock

firmly pressenterlock fitt

cketed slots.

rd by pushind middle finggers from thethe tensione

100A14

GE DRAWING NU

eck the cleat of clean tuhe conical threads befor

fluid to be pon the air‐op

de of the stu

36.

hand tighten

off the puller. DO NOT BA

n.

e note that tnsioner. TheN THE TENSI

keted slots i

es against thing.

ng on the cenger. Push thee tabs and ter will not be

467

UMBER

Page2

anliness of burbine oil or hreads. This re tightening

pushed backperated

ud to be

n. Be sure no

r screw 1/2 aACK OFF THE

he internal se gap shouldIONER AGAI

nto the

he tensioner

nter with yoe assembly hen removee connected

REV

21of36

both a

g.

k

ot to

a E

stop d be INST

r.

our

e d to

14. In

th

15. Cas

8.3 Bleed Bleeding 9.0 Stud The studtensioninthis man 9.1 Tensi After theto the 50

nstall the bahe stud to be

onnect the hssembled an

ding Hydrau

of the hydra

Tensioning

s will be tenng sequenceual.

ioning at 50

e tensioner is0% level in ac

Pictu

ckside guarde tensioned

hydraulic pund ready for

lic System

aulic system

sioned in twe for each fla

% pressure

s properly inccordance w

Instructio


ure 8C ‐ Activ

d by attachinand lightly t

ump to the teuse.

m is not nece

wo steps, at 5ange joint as

nstalled applwith the follo

Pull tabs with fingers

on Manual IM


vation of the

ng it to the fthreaded int

ensioner. Th

ssary with th

50% pressurdefined on

ly hydraulic owing table.

‐419

m

e safety inte

lange face. Ito backside o

he tensioner

his tensione

re and at finathe record s

pressure to

Pull tawith fing

Pushwith

100A14

GE DRAWING NU

rlock

It should be of the adjace

r should now

er design.

al pressure. sheets found

the tool. Bri

bs gers

h center h thumb

467

UMBER

Page2

centered ovent studs.

w be complet

Follow the d at the end

ing the press

REV

22of36

ver

tely

of

sure

The safetwhen the


Do not edamage

Do not tibefore atinstalled

Flang

D602 StHP

Firmly tigwrench a 9.2 Remo The tens

1. RPo

2. R

3. Uth

4. U

5. R

ty cage muse tensioner

hreading thend the pullert to the pulleads before t

xceed the mthe stud and

ighten the nttempting to, the tool co

ge Position

team TurbinPIP to LP

ghten the cyand spanner

oving the Te

ioner removelease the hump Kit or bpen.

emove the b

Unscrew the he tensioner

Unscrew the

emove foot

st be in placeis pressurize

e puller screr screw's coner screw. Thtightening. D

maximum prd puller scre

nut while theo tighten thould jump of

Stu

ne 2[71

ylindrical nut ring. Turn t

ensioner fro

val is accomphydraulic preby opening t

backside gua

knurled inter.

tensioner fr

from aroun

Instructio


We at all timeed otherwis

Cew into the snical threadhis procedurDo not use “

Cressure markew.

Ce tool is come nut with tff the stud w

ud Size

‐3/4" 1 mm]

ts with approhe nut until

m an Install

plished by thessure by eithe valve on

ard.

erlock fitting

rom puller sc

d the puller

on Manual IM


WARNING s. Keep hanse personal i

CAUTION stud, carefus. Apply a lire will ease a“Never Seize

CAUTION ked on the t

CAUTION ming up to pthe spanner while coming

50% Pre

11500[800 b

oximately 20it bottoms o

ed Stud

he follows stther releasinthe MP‐013

g at the end o

crew.

screw.

‐419

m

ds out of deinjury can oc

lly check theight coat of assembly ane” on the con

tensioner. Ex

ressure; waring. If the tg up to pres

essure

0 psi bar]

0 ft∙lbs [27 Non the flange

teps: ng the hand s30 Manual P

of the guard

100A14

GE DRAWING NU

esignated arccur.

e cleanlinesclean turbinnd assure ponical thread

xcessive pre

it until prestool is not pssure.

50%

Do noDo

N∙m] of torque.

switch on thump Kit and

d and remov

467

UMBER

Page2

reas at all tim

s of both thne oil or a spositive matinds.

essure can

ssure is achieproperly

% Stretch

ot measurenot use

ue using the

he AP‐0532 d leave the v

ve the guard

REV

23of36

mes

e pray ng of

eved

e pin

alve

from

6. UhD

7. R

8. UAD

9. Mre

9.3 Tensi Repeat thhave beevalues ar

The safetwhen the


Do not edamage

Do not tibefore atinstalled

Flang

D602 StHP

Unscrew the ammer or th

Do not use an

emove the s

Unscrew the Allen wrenchDo not use an

Move the tooecord sheets

ioning at Fin

he pulling anen tensionedre listed in th





ge Position

team TurbinPIP to LP

puller screwhe use of a 3n impact wre

spanner ring

retention sc with a hamn impact wre

ol to the nexs at the end

nal Pressure

nd tightenind, measure the following





Stu

ne 2[71

Instructio


w using an Al3‐4’ breaker ench as this

g from the nu

crews using amer or use aench as this

xt bolt hole fof this manu

g procedurehe final studg table.



Cressure markew.


ud Size

‐3/4" 1 mm]

on Manual IM


llen wrench.bar may be can damage

ut.

an Allen wrea 3‐4’ breakecan damage

ollowing theual.

e stated abovd length. The





Final Pre

23000[1585

‐419

m

. Tapping thenecessary toe the puller s

ench. It may er bar to looe the retenti

e tensioning

ve at full pree final press



tensioner. Ex


essure

0 psi bar]

100A14

GE DRAWING NU

e Allen wreno loosen thescrew.

be necessaosen the reteion screws.

pattern fro

essure. Afterure and requ

esignated arccur.


xcessive pre


Fina

0.019[0.48 mm

467

UMBER

Page2

nch with a e puller screw

ry to tap theention screw

m the stretc

r all of the stuired stretch

reas at all tim


essure can


al Stretch

9" ‐ 0.022" m ‐ 0.56 mm

REV

24of36

w.

e ws.

ched

tuds h

mes

e pray ng of

eved

m]

Firmly tigwrench a Failure to Incorrectmeasurestretch v Have fina 10.0 Thre 10.1 Thre

Mechanionto the the set scvalues spthe web

Flange

D602 SteHP

(S

ghten the cyand spanner

o achieve th

t stretch valu the initial leariations can

al stretch va

ead Locking

ead Locking

cal lock nutsstud, checkcrews to thepecified, the thereby crea

e Position

eam TurbineIP to LP

(2) Locking Set Screws

ylindrical nut ring. Turn t

e correct fin

ues can be cength of the n also be co

lues approve

and Windag

P

s have two s to be certaie values specload createating the de

Stud

e 2‐3/[71 m

Instructio


ts with approhe nut until

nal stretch va

corrected by studs and rerrected by th

ed by the su

ge Plug Insta

Picture 10A

set screws loin the set sccified in the d by the set sired locking

Size

/4" mm]

on Manual IM


oximately 20it bottoms o

alues will res

uninstallingepeat the inhe same me

upervisor res

allation

‐ Riverhawk

ocated in therews are frefollowing tascrew displag action.

Set Screw

1/4"‐28 U

‐419

m

0 ft∙lbs [27 Non the flange

sult in an inc

g some or allnstallation inethod.

sponsible for

k Locknut

e top face. Bee to turn. Oable. When saces the thr

Size

UN

100A14

GE DRAWING NU

N∙m] of torque.

correctly ten

l of the selecnstructions st

r the installa

efore threadnce the nut seated and tread of the n

T

70 in∙l[7.9 N∙

(2R

467

UMBER

Page2

ue using the

nsioned stud

cted studs. Rtuds. Excess

ation.

ding the nutis seated totorqued to thnut in the are

Torque

lbs ‐ 80 in∙lb∙m – 9.0 N∙m

2) SpannerRing Holes

REV

25of36

e pin

d.

Re‐sive

rque he ea of

bs m]

10.2 Win Refer to

Tools Req Torqu 1/2" 1/8”

1. B

2. In

3. T

4. C

ndage Plug In

the hardwar

quired: ue Wrench Allen DriverAllen Driver

e sure intern

nsert the win

ighten the s

aution – the

HPIP RoFla

LockinSc

nstallation

re assembly

Figu

for windager for set scre

nal threads i

ndage plug f

et screws to

e plug must r

otor nge

ng Set crews

Instructio


drawing (HF

ure 10B – W

e plug ws

in the stud a

full and tight

o 80‐90 in‐lbs

rest a minim

Nut

on Manual IM


F‐xxxx) listed

indage Plug

are clean and

ten to 200‐2

s (3‐4 Nm) to

mum of .12” (

WindagPlug

‐419

m

d in Section

Installation

d free from

250 in‐lbs (22

orque.

(3mm) below

ge

100A14

GE DRAWING NU

2.0 of this m

oil.

2.6‐28.2 Nm

w the face o

467

UMBER

Page2

manual.

) torque.

of the stud.

Stud

REV

26of36

11.0 Stud The tenstensioneRiverhaw 11.1 Han The tensany part 11.2 Stud

The safetwhen the


Do not edamage

Do not tibefore atinstalled Refer to tensionetensione Section 8 Note: Bethe stud'spray lubprocedur

d and Nut Re

ioner used ir’s safety guwk factory fo

ndling of the

ioner used iof the tensio

d and Nut Re





the hardwarr assembly dr must be as

8.0 contains

efore thread's and the pubricant to thre will ease

emoval

n this applicuard is YELLOor assistance

e Tensioner

n this appliconer on the

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re assembly drawing (HT‐ssembled on

diagrams of

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ation can beOW, a differe.

ation is desioperator or



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f the tension

er screw ints conical threw. Do not und assure po

on Manual IM


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oupling for it

ner equipme

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ent.

carefully chey a light coatSeize” on thng of the th

100A14

GE DRAWING NU

GE safety gure required.

ng instructioel.

esignated arccur.


xcessive pre


2.0 of this manual to detperation.

eck the cleat of clean tuhe conical threads befor

467

UMBER

Page2

uard. If the Consult the

ons. Do not d

reas at all tim


essure can


manual and ttermine how

anliness of burbine oil or hreads. This re tightening

REV

27of36

drop

mes

e pray ng of

eved

the w the

both a

g.

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Do not u 2. With

3. Conn

4. Openfrom hydra

5. Threatensi

6. Place

7. Inser

8. Insercross

9. Usingturn. PULL

mbly sequencg a wire brusove any debron 5.2.2. Do

se a hydrau

an Allen‐wr

nect the hydr

n the hydrauthe puller toaulic pump)

ad the retenoned until h

e the spanne

t the puller s

t the puller ss‐thread the

g an Allen wrRetighten tER SCREW.

ce is as follosh (GT‐4253)ris/deposits not continu

lic tensione

rench loosen

Pic

raulic hose f

ulic return vaool into the

ntion screws and tight.

er ring on the

screw releas

screw into tpuller screw

rench, tightehe puller scr

Instructio


ws: ) and shop awhich may hue until ALL d

Wr to remove

n the two loc

cture 11A ‐ L

from the hyd

alve on the ppump reser

into the adj

e nut.

se tape per R

he tapered tw.

en the pullerrew by hand

on Manual IM


air, clean thehave accumudebris is rem

WARNING e a stud with

cking set scr

Loosening of

draulic pump

pump to allovoir. (This is

acent studs

Riverhawk m

thread of the

r screw and d until it is fu

‐419

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e internal tapulated durinmoved from

h damaged c

ews but do

f a nut's set s

p to the tens

ow hydraulic s automatic o

on either si

manual IM‐3

e stud and h

then back oully inserted.

100A14

GE DRAWING NU

pered threadng service asthe threads

conical threa

not remove

screws

sioner.

fluid to be pon the air‐op

de of the stu

36.

hand tighten

off the puller. DO NOT BA

467

UMBER

Page2

d of the stud described in.

ads.

from the nu

pushed backperated

ud to be

n. Be sure no

r screw 1/2 aACK OFF THE

REV

28of36

d to n

ut.

k

ot to

a E

10. Place

11. Threainside1/16”THE F

12. Placereten

13. TightThere

14. The r

15. Activthumforwathumthe p

16. Insta

stud t

17. Connper th

e the foot ov

ad the tensioe the tension”[1.6mm] toFOOT.

e the orangention screws

en the knure should be

retention scr

ate the custmb and pullinard until it lo

mb, Ensure copump.

ll the backsito be tensio

nect the hydrhis table.

ver the pulle

oner onto thner will causo 3/16”[4.8m

guard over .

led interlockno gap betw

rews must b

om connectng the tabs wocks into theonnection is

Pictur

de guard by ned and ligh

raulic pump

Instructio


r screw and

he puller screse a gap in bmm]. DO NOT

the tensione

k fitting by hween the ten

e inside the

tor from the with your fore tensioner. firmly enga

re 11B ‐ Acti

attaching ithtly threaded

to the tensi

Pull tabs with fingers

on Manual IM


orientate it

ew until it stbetween the T ATTEMPT

er and posit

and until it fnsioner the i

guard’s poc

rear of guarre finger andRelease fingged or else t

ivation of th

to the flangd into backs

oner and ap

‐419

m

into positio

tops. Please foot and teTO TIGHTEN

ion the pock

firmly pressenterlock fitt

cketed slots.

rd by pushind middle finggers from thethe tensione

e safety inte

ge face. It shside of the ad

pply the app

Pull tawith fing

Pushwith

100A14

GE DRAWING NU

n.

note that thnsioner. TheN THE TENSI

keted slots i

es against thing.

ng on the cenger. Push thee tabs and ter will not be

erlock

hould be cendjacent stud

ropriate hyd

bs gers

h center h thumb

467

UMBER

Page2

he internal se gap shouldIONER AGAI

nto the

he tensioner

nter with yoe assembly hen removee connected

tered over tds.

draulic press

REV

29of36

stop d be INST

r.

our

e d to

the

sure

18. Turn turn.

19. Relea

11.3.1 Re The tens

1. RPo

2. R

3. Uth

4. U

5. R

6. UhD

7. R

8. Inschw

9. Mre

F

D602 Ste

the spanner

ase the hydr

emoving the

ioner removelease the hump Kit or bpen.

emove the b

Unscrew the he tensioner

Unscrew the

emove foot

Unscrew the ammer or th

Do not use an

emove the s

n the case ofcrews using ammer or u

wrench as thi

Move the tooecord sheets

Flange Positi

eam Turbine

r ring with th

aulic pressu

e Tensioner

val is accomphydraulic preby opening t

backside gua

knurled inter.

tensioner fr

from aroun

puller screwhe use of a 3n impact wre

spanner ring

f the generaan Allen wrese a 3‐4’ breis can damag

ol to the nexs at the end

Instructio


ion

HPIP to LP

he pin wrenc

re.

from a Stud

plished by thessure by eithe valve on

ard.

erlock fitting

rom puller sc

d the puller

w using an Al3‐4’ breaker ench as this

g from the nu

tor side of thench. It mayeaker bar to ge the reten

xt bolt hole fof this manu

on Manual IM


Stud Siz

2‐3/4"[71 mm

ch. Loosen a

d

he follows stther releasinthe MP‐013

g at the end o

crew.

screw.

llen wrench.bar may be can damage

ut.

he load coupy be necessaloosen the rntion screws

ollowing theual.

‐419

m

ze Rem

" m]

and turn the

teps: ng the hand s30 Manual P

of the guard

. Tapping thenecessary toe the puller s

pling flange,ry to tap theretention sc.

e tensioning

100A14

GE DRAWING NU

moval Press

23000 psi [1585 bar]

nut approxi

switch on thump Kit and

d and remov

e Allen wreno loosen thescrew.

, unscrew the Allen wrenrews. Do no

pattern fro

467

UMBER

Page3

sure

imately 3/4

he AP‐0532 d leave the v

ve the guard

nch with a e puller screw

he retention nch with a ot use an imp

m the stretc

REV

30of36

of a

alve

from

w.

pact

ched

12.0 Stor Follow thlong term If any dainspectio 12.1 Hyd Refer to revision m 12.2 Hyd Check th

1. C2. K3. In

If any dainspectio Place the Coat the shipping 12.3 Stor Secure ththe supp Seal the and grit. 13.0 Freq This sectnot solve

rage Instruct

hese directiom storage an

mage is obseon.

draulic Pump

the Hydraulmay be obta

draulic Tensi

e tensioner lean puller snurled internspect the te

mage is obseon.

e protective

hydraulic tecontainer.

re shipping c

he hydrauliclied wood b

original ship

quently Aske

ion containse your proble

tions

ons to propend shipment

erved, conta

p Kit Storage

ic Pump Kit ained by con

oner Storag

for any damscrew and chrlock fitting sensioner gua

erved, conta

plastic cap o

ensioner wit

container

pump and hraces.

pping contain

ed Question

s some frequem, contact

Instructio


erly store you.

act the River

e

Instruction Mntacting Rive

ge

mage heck for anyshould be cleard for any s

act the River

on the guard

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hydraulic ten

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ur hydraulic

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debris and ean and freesigns of dam

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e under she

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tensioner a

pany to sche

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place the te

the original

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100A14

GE DRAWING NU

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467

UMBER

Page3

c pump kit fo

tenance

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be replaced.

tenance

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ontainers usi

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ps listed herail, or phone

REV

31of36

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.

l

ing

sand,

re do e call.

Q: A:

C Ye

Q: A:

Ate Nfrmst

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Q: A:

Thsh Dprefr

Q: A:

Thla Rp

an I rent a h

es, Riverhaw

tensioner hensioner on

o. Both the rom the wormust be usedtud in place

iverhawk caertification should also b

a stud mustndelible, brigote the loca

he hydraulichort of the f

o not increaressure. Instecheck the srom the hole

he hydraulicarger than th

emove the sressure. Re‐

ydraulic ten

wk has renta

has pulled itsthis stud?

tensioner anrk area. If thed to remove will lead to a

n supply a resupplied wite returned t

t be left in pght‐colored pation of the d

c tensioner hinal stretch t

ase the hydratall the tensitretch mease and re‐mea

c tensioner hhe final stret

stud from thmeasure the

Instructio


nsioner kit?

l tensioner k

self out of th

nd the stud e stud is tenthe damagea safety haza

eplacement h the hardwto Riverhawk

lace, paint tpaint. Notifydamaged stu

has been taktarget. Wha

aulic pressuioner and resurement. If asure the stu

has been taktch target. W

e bolt hole. e stud's initi

on Manual IM


kits available

he stud's con

may have besioned, a Nued stud by drard on futur

stud and nuware set (seek for inspect

he damagedy the appropud in the ser

ken up to its t is the next

re. Check if te‐pressurize tthe stretch ud's initial le

ken up to its What is the n

Check if theal length the

‐419

m

e for most of

nical threads

een damageut Buster reprilling out thre outages.

ut based on e section 4.2)tion and rep

d stud with apriate GE Safrvices notes

final pressut step?

the hydraulithe tensionevalue is still ength then t

final pressunext step?

e hydraulic pen try to inst

100A14

GE DRAWING NU

f our hydrau

s. Can I conti

ed and must pair kit, frome nut. Leavi

the initial w). The damaair.

a generous afety and Servfor the mac

re. The final

ic pump is seer to the finashort, remory to install

re. The final

pump is set ttall the stud

467

UMBER

Page3

ulic tensione

inue using a

be removedm Riverhawkng a damage

weight ged tension

amount of vice personnchine.

l stretch leng

et to the righal pressure tove the stud the stud aga

l stretch leng

to the right again.

REV

32of36

ers.

d k, ed

er

nel.

gth is

ht then

ain.

gth is

Q: A:

Th If wCco

Q: A:

H Thd

Q: A:

Dw Dhyda

Q: A:

Th Caspgu

Q: A:

Th Ththnth

he tensioner

the nuts cawill not help aheck the nutorrosion aro

ow do I clea

he conical thescribed in s

uring the iniwrong.

o not proceydraulic tenamaged.

he hydraulic

heck the hosssembled coroblem contuidance.

he hydraulic

he hydraulichread lockinecessary to hreads off th

r is at its fina

nnot be loosand can be dt to see if itsound the nut

an the conica

hreads are bsection 5.2.2

itial steps of

ed. Contact sioner has a

c pump appe

se connectioorrectly as shtinues, it ma

c hose has a

c fitting is shg compoundadjust this che tube or ho

Instructio


al pressure,

sened at thedangerous as set screws t's threads. A

al threads on

best cleaned 2

f removing a

Riverhawk f limited stro

ears to be lea

on to the hydhown in sectay be necess

collar on it t

own in sectid. This prevecollar with a ose end.

on Manual IM


but the nut

e final pressund in some chave been lApply penetr

n a stud?

using a spir

a tensioned s

for assistancoke and may

aking.

draulic pumtion 7.2, it mary to open

that can't be

ion 7.2. The ents the collaset of vise‐g

‐419

m

cannot be lo

ure, continuacases make oosened. Chrating oil be

al wound br

stud, the stic

ce. With the y not work p

p. If the 1/4may look like the pump k

e moved by h

collar is somar from movgrip pliers. B

100A14

GE DRAWING NU

oosened.

ally increasinit harder to heck for andtween the s

rass brush in

ck‐out lengt

wrong stickroperly and

4" high press the pump isit. Contact R

hand

metimes heldving too easie careful to

467

UMBER

Page3

ng the pressremove the remove anytud and the

n a drill as

h is found to

‐out length, can be

sure fitting iss leaking. If tRiverhawk fo

d in place wiily. It may benot strip the

REV

33of36

sure e nut. y nut.

o be

the

s not the or

ith a e e

14.0 Rev

RevisioLette

‐

vision History

on er

Ef

O

y

ffective Date

Oct 20, 2017

Instructio


e

Releas

on Manual IM


Descriptio

sed

‐419

m

n

100A14

GE DRAWING NU

467

UMBER

Page3

REV

34of36

Appendix

EC Decl

ManufacAddress: The hydrapplying tensione All applicfulfilled idescribed FurthermEN ISO 90 Consult tidentifiessignature

x A1

aration of

cturer:

raulic pump tension to lad hydraulica

cable sectionn the designd in this man

more, this eq001:2008

the Declarats the authore.

f Conformi

Riverhawk215 ClintoNew Hartf

and bolt tenarge bolts thally.

ns of Europen and manufnual. Refere

quipment ha

ion of Confoized Riverha

Instructio


ty

k Companyon Road ford NY, 134

nsioning toolhat are spec

ean Directivefacture of thnce also ISO

s been man

ormance inclawk represe

on Manual IM


413, USA

l described iifically desig

e 2006/42/ECe hydraulic

O 12100:2010

ufactured un

luded with tntative, app

‐419

m

in this manugned by Rive

C for machinpump and b0, ISO 4413,

nder the Riv

the shipmenlicable seria

100A14

GE DRAWING NU

ual are used erhawk Comp

nery have bebolt tensioni and ISO 441

verhawk qua

t of this equal numbers, a

467

UMBER

Page3

for installingpany to be

een applied ng tool 14.

ality system p

uipment thatand appropr

REV

35of36

g and

and

per

t riate

Appendix

STRETCHTHE HPIP

TURBINE

DATE:

TECHNIC

SUPERVIS

HOLE NU

1

9

5

13

15

7

3

11

8

16

12

4

10

2

6

14

x B1

H RECORD SHP TO LP

E NUMBER:

CIAN:

SOR:

MBER

HEET FOR

STARTINGMEASUREME

Instructio


G ENT

on Manual IM


FINAL MEAS

‐419

m

SUREMENT

100A14

GE DRAWING NU

FINAL G

467

UMBER

Page3

AUGE READIN

REV

36of36

NG

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