I,L! - Sears Parts Direct · Canada), ABS-DWV, or ABS-F628 Schedule ... see Air Delivery table for...

Heating & Cooling

INSTALLATIONFLEXIBILITY:

CASING:

COMBUSTION

SYSTEM:

3-PASS

PRIMARYHEAT

EXCHANGERS:

FLOW-THROUGHSECONDARY

HEATEXCHANGERS:

LIMITED

WARRANTY:

MONOPORT

INSHOT

_ BURNERS:

®

/

FEATURES

The 4-way multipoise design allowsa model PG9MAA to be installed

in an upflow, downflow, or horizon-tal orientation. Atl sizes of the

PG9MAA may be installed in directvent (2-pipe) applications. All sizes

except the t40 size may beinstalled in non-direct vent (1-pipe)

applications. The 140 size alsohas an elevation limitation of 7,000ft. See "Combustion Air and Vent

Pipe" table for more information.

The casing also has the required

openings for left- or right-sideconnection of gas, electric, drain,and vent connections.

INTEGRATED

CONTROLCENTER:

COMBUSTION

Enclosed burner assembly isolatesoperating noise without the expense

of sound deadening devices.

This design accelerates heat trans-fer and extracts heat that conven-

tiona! heat exchangers waste upthe flue. The primary heat ex-

changer is made of aluminizedsteel for corrosion resistance.

AIR AND

VENTILATION:

Each cell is laminated with our pa-

tented polypropylene for greatercorrosion resistance to help extend

the life of the furnace for years ofdependable performance. The heat

exchanger is positioned in the fur-nace to extract additional heat from

the combustion products regard-less of furnace orientation.

CERTIFICATIONS:

The PG9MAA is backed by a Life-

time Warranty on the heat ex-

changers in direct vent application(2O-year in non-direct vent applica-

tions) and a 5-year Warranty on al!other parts.

Produce precise air-to-gas mixture

which gives a clean burn. The largemonoport on the inshot or injec-

QUALITYREGISTRATION:

tion-type burners seldom, if ever,needs cleaning.

The printed-circuit board has con-venient terminals which permit

quick-connection of a thermostat, airconditioning control circuits, a humid-

ifier, or an air cleaner. The controlhas a built-in status indicator andself-test feature. A self-test feature

allows for a complete check of the

major components in about 60 sec-onds. The control also features an

adjustable blower off delay.

The PG9MAA advanced designattows Schedute 40 PVC,

Schedule 40 CPVC pipe and fit-tings, PVC-DWV, SDR-21 PVC,

SDR-26 PVC (not approved inCanada), ABS-DWV, or ABS-

F628 Schedule 40 pipe to bringair into the furnace for combus-

tion and to be used for ventingcombustion products outside the

structure. The vent pipe can ter-minate through a sidewall or

through the roof.

The PG9MAA units are CSA (for-

medy A.G.A. and C.G.A.) designcertified for use with natural and pro-

pane gases, as welt as GAMAefficiency rating certified. The fur-

nace is factory-shipped for use withnatural gas. A CSA (formerly A.G.A.

and C.G.A.) listed gas conversion kitis required to convert fumace for use

with propane gas. The modelPG9MAA meets Catifomia Air Qual-

ity Management District emissionrequirements.

The quality systems for this producthave been registered by UL toISO 900I Standards.

m

O

I,L!

or)

O

SS-PG9M-05

IIx3

I

261_® ,

14 _" S}DE}NLET

Ti +i Z_

CONDENSATEDRAIN

TRAPLOCk'ON(OOWNFLOW&HORIZONTALLEFT)

_ iN DJA. i

32' I_-- _IN DIA _ 30 e, T '

ACCI S80'RY H ":9 ,pow,_ Nr[{Y "1 _

! 2

% CON DENS"_ZE 1

DP.AINT,_AP _,OCATION s(ALTERNATE "4JPF OW) _ _

\t l! !_CON " N_AI h

(UPFLOW)

A _ 2 '

_O_ _ / Typ J 19

OUTLET OU _t _ _,

'_t,,_._otY_ _ A_CO,_ ,"HO_I ONIA _<GH "h

l2£ 5' _1_ _- 2IN VENT CONN 39 15'

I 'I

1 la_/Ifl_aw' ! ......... iL ;

FOR HOR}ZONTAL}_ANG_NG

NOTES: Minimum retu_n-ai_ opening at furnace based on metalduct ;f flex duct is used see flex duct manufacturer's

recommendation for equivalent diameters:1 Fol 800 CFM 16-in fob'f_d or 14-112 X 12dn _ectangle2 For 1200 CFM 2Odn to@rid or 14-1/2 X 19-1/2 in rectangle3 FOr 1600 CFM 22-in rom]d or 14-1/2 X 23-1/4 in rectangle4 For aidiow requiFements above 1800 CFM, see Air DeB,_eryTab!e in p_oduct Specification Sheet for specific use of single sideinlets The use of both side inlets a combina£ion of 1 side and

the bottom or the bottom only will ensure adequate re_urn-ai_opemngs for airflow requirements above 1800 CFM at 05" VVC ESR

UNIT SIZE SHIP. WEIGHT(Lb)

024040 165

036040 166

024060 172

036060 174

048060 t74

036080 188

048080 194

060080 206

048100 219

060100 22t

060120 250

060140 250

DIMENSIONS (In.)

A D E

17-1/2 15-7/8 16

17-1/2 15W/8 16

17-I/2 15-7/8 16

17-I/2 15-7/8 16

t7-t/2 t5-7/8 t6

17-1/2 15-7/8 16

17-1/2 15W/8 16

2t 19-3/8 19-t/2

2t 19-3/8 19-t/2

2t t9-3/8 t9-t/2

24-1/2 22-7/8 23

24-1/2 22W/8 23

A02185

CONDENSATE TRAP

E_D FURNACE

OOR

TRAP(INSID_X_

FIELD--DRAINCONN

UPFLOW APPLICATIONS

/-'-- CONDENSATE

/ TRA_uRNADE--.

_r,--? /_ I_j_-_......?l II 4"

261/4 11/2

SIDE VIEW FRONT VIEW

DOWNFLOW AND ALTERNATEEXTERNAL UPFLOW APPLICATIONS

FURNACE

OOR

FIELD --

DRAINCONN

-- FURNACESIDE

-,,--I I-.,*-3/4

END VIEW FRONT VIEW

HORIZONTALAPPLICATIONS

SLOT FOR SCREW ---/HORIZONTAL

APPLICATION(OPTIONAL) ! ¢ OD

/ COLLECTOR BOX TOTRAP RELIEF PORT

INDUCER HOUSING

3/4__ t DRAIN CONNECTIONCOLLECTOR BOX

71/8 DRAIN CONNECTION

SCREW HOLE FORUPFLOW OR DOWN-FLOW APPLICATIONS

_DE/s IE t 7/8= (OPTIONAL): Vz-IN. PVC OR CPVC

(WHEN USED)

FRONT VIEW SIDE VIEWA93026

MEETS DOE RESIDENTIAL CONSERVATION SERVICESPROGRAM STANDARDS.

Before purchasing this appliance, read importantenergy cost and efficiency information availablefrom your retailer. ISO 8001:2000

As an ENERGY STAR®

partner, Payne Heating &Cooling has determined thatthis product meets theENERGY STAR® guidelinesfor energy efficiency.

m3m

SPECIFICATIONS

UN,TS,ZE I 02404°I 036°4°I 0240 0[ 03 0 0[ 048080[ 03 080RATINGS AND PERFORMANCE

Input Btuh* 40,000 40,000 60,000 60,000 60,000

Output Capacity% Nonweathedzed ICS 37,000 37,000 56,000 56,000 56,000

AFUE%t Upflow/Hodzontal Direct Vent Applications 92 1 92 1 92.1 92.1 92.1

Nonweatbedzed ICS Downftow Direct Vent Applications 91 5 91 5 91 5 91.5 91.5

Upftow/Horizontal Non-Direct Vent AppIications 900 900 90.0 90.0 90.0

Downflow Non-Direct Vent Applications 900 900 90.0 90.0 900

Certified Temperature Rise Range °F

Certified External Static Pressure

Airflow CFM$

Heating

Cooling

Heating

Cooling

ELECTRICAL

Unit Volts--Hertz--Phase

Operating Voltage Range Min--Max**

Maximum Unit Amps

Unit Ampacitytt

Minimum Wire Size

Maximum Wire Length (Ft)_:$

Maximum Fuse Size or Ckt Bkr Amps (Time-Delay Type Recommended)

Transformer (24v)

External Control Heating

Power Availabte Cooting

Air Conditioning Blower ReIay

CONTROLS

Limit Control

Heating Blower Control (Off DeIay)

Burners (Monoport)

Gas Connection Size

GAS CONTROLS

Gas Valve (Redundant) Manufacturer

Minimum Inlet Pressure (In. wc)

Maximum Inlet Pressure (In. wc)

30--60

0.10

050

85O

895

15--45

0.10

050

1125

1215

45--75

012

0.50

885

900

30--60

012

0.50

1065

1200

20--50

0.12

050

1320

1545

80,000

74,000

921

915

900

900

40--70

0.15

050

1190

1245

Ignition Device

BLOWER DATA

Direct-Drive Motor HP (Permanent Split Capacitor) 1/5 1/3 1/5 1/311/211/3

Motor Full Load Amps 49 58 4.9 5.8 / /79 58

RPM (Nominal)--Speeds 1075--3 1075--4 1075--3 1075--4

Blower Wheel Diameter x Width (In) 10X6 10X7 10X6 10X7 [ 11X8 _ 10X7

Fitter Size (In)--Permanent WashabIe (1) 16 X 25 X 1 I(1) 20 X 25 X 1

FACTORY-AUTHORIZED AND LISTED, DEALER-INSTALLED OPTIONS

Gas Conversion Kit_Natural-to-Propane KGANP2901ALL

Gas Conversion Kit_Propane-to-Natural KGAPN2301ALL

KGATW0601 [Twinning Kit N/A [ HS N/A

Manufactured (Mobite) Home Kittl-t KGAMH0101 KIT

Downflow Base*** KGASBO201ALL

Vent Termination Kit (Bracket Only for 2 Pipes)it1- 2-in.--KGAVTO101BRA 3-in --KGAVT0201BRA

Concentric Vent Termination Kit (Single Exit)tl-t 2-in --KGAVT0501CVT 3-in --KGAVT0601CVT

Condensate Freeze Protection Kit KGAHT0101CFP

Side Filter Rack (Without Filter)--Upflow ONLY KGAFR0206ALL

Thermostat--Programmable For Use With Air Conditioner--TSTATPPSAC01

Thermostat--Non-Programmable For Use With Air Conditioner--TSTATPPBAC01-B

Condensate Neutralizer Kit (obtained thru RCD) P908-0001

115--60--1

104--127

6.1 7.2

8.4 98

14 14

44 38

15 15

40va

12va

21va

Standard

SPST

SeIectable 90, 120, 150, or 180

2 _ 2 _ 3 [ 3 [ 3 [ 4

1/2-in NPT

White-Rodgers

4.5 (Natural Gas)

136 (Natural Gas)

Hot Surface

* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each I000 ft above sea level. In Canada,derate the unit 5 percent from 2000 to 4500 ft above sea level.

t Capacity and AFUE in accordance with U.S. Government DOE test procedures.:l: Airflow shown is for bottom only return-air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for each

return-air supply.** Permissible voltage limits for proper furnace operation.

1-t Unit ampacity =125 percent offul!loadampsoflargestcomponentsplusl00percent ful! load amps of all other potentiat operating components (EAC, humidi-tier, etc.).

_:$ Length shown is measured I way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.

11-1 For direct vent applications only.N/A--Not Applicable. Unit is not allowed in this installation application.ICS--Isolated Combustion System

--4--

61 7.4 96 77

84 10.0 128 10.4

14 14 14 14

44 37 29 36

15 15 15 15

SPECIFICATIONS Continued

UN,TS,ZE [ 048080L 080080L 048100L 080100L 0801=0L 080140RATINGS AND PERFORMANCE

Input Btuh* 80,000 80,000 100,000 100,000 120,000

Output Capacity1- Nonweatherized ICS 74:000 74:000 83,000 83,000 112:000

AFUE%t Upflow/Horizontal Direct Vent Applications 92.1 92.1 92 1 92 1 92 1

Nonweatherized iCS Downflow Direct Vent Applications 91.5 91.5 91.5 91 5 91 5

Upflow/Horizontal Non-Direct Vent Applications 90.0 90.0 900 900 900

Downflow Non-Direct Vent Applications 90.0 90.0 900 900 90.0

Certified Temperature Rise Range °F

Certified External Static Pressure

Airflow CFM_:

Heating

Cooling

Heating

Cooling

ELECTRICAL

Unit Volts--Hertz--Phase

Operating Voltage Range Min--Max**

Maximum Unit Amps

Unit Ampacityl-1-

Minimum Wire Size

Maximum Wire Length (Ft)$_:

Maximum Fuse Size or Ckt Bkr Amps (Time-Delay Type Recommended)

Transformer (24v)

External Controt Heating

Power Available Cooling

Air Conditioning Blower Relay

CONTROLS

Limit Control

Heating Btower Controt (Off Delay)

Burners (Monoport)

Gas Connection Size

GAS CONTROLS

Gas Valve (Redundant) Manufacturer

Minimum Intet Pressure (In wc)

Maximum inlet Pressure (In wc)

30--60

015

0.50

1285

1525

20--50

015

0.50

1785

1925/2035

45--75

0.20

050

1315

1570

30--60

0.20

050

1690

1930/2130

40--70

020

0.50

1720

2000/2130

138,000

127,000

92.1/92.0

90.0

N/A

N/A

50--80

020

0.50

1970

1990/2045

Ignition Device

BLOWER DATA

Direct-Drive Motor HP (Permanent Sprit Capacitor) 112t3/4tl/2t3/4t3/4t3/4Motor Fult Load Amps 7.9 11 1 7 9 11.1 11.1 11 1

RPM (Nominal)--Speeds 1075--4

Blower Wheel Diameter x Width (tn.) 11X8 L 11X10 L 11X8 L 11X10 t 11X10 L 11X10Filter Size (In.)--Permanent Washable (1) 20 X 25 X 1 (1) 24 X 25 X 1

FACTORY-AUTHORIZED AND LISTED, DEALER-INSTALLED OPTIONS

Gas Conversion Kit--Natural-to-Propane KGANP3001ALL*

Gas Conversion Kit--Propane-to-Natural KGAPN2301ALL

Twinning Kit KGATW0601HSl L N/A

Manufactured (Mobile) Home Kit1-1-1- KGAMH0101KIT / N/A

Downflow Base*** KGASB0201ALL

Vent Termination Kit (Bracket Only for 2 Pipes)l-t-I- 2-in --KGAVT0101BRA 3-in.--KGAVT0201BRA

Concentric Vent Termination Kit (Singte Exit)l-l-I- 2-in.--KGAVT0501CVT 3-in.--KGAVT0601CVT

Condensate Freeze Protection Kit KGAHT0101CFP

Side Filter Rack (Without Filter)--Upflow ON LY KGAFR0206ALL

Thermostat_Programmabie For Use With Air Conditioner--TSTATPPSAC01

Thermostat_Non-Programmable For Use With Air Conditioner--TSTATPPBAC01-B

Condensate Neutralizer Kit (obtained thru RCD) P908-0001

115--60--1

104--127

102 14.8

13.5 19.3

14 12

27 30

15 20

40va

12va

21va

Standard

SPST

Selectable 90, 120, 150, or 180

4 L 4 L 5 L 5 L 8 L 81/2qn. NPT

White-Rodgers

45 (Natural Gas)

13.6 (Natural Gas)

Hot Surface

* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada,derate the unit 5 percent from 2000 to 4500 ft above sea level.

1- Capacity and AFUE in accordance with U.S. Government DOE test procedures._: Airflow shown is for bottom only return-air supply. For air delivery above I800 CFM, see Air Delivery table for other options. A filter is required for each

return-air supply.** Permissible voltage limits for proper furnace operation.

1-1- Unit ampaeity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC, humidi-tier, etc.).

$_: Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coi! is used.

1-11- For direct vent applications only.N/A--Not Applicable. Unit is not allowed in this installation application.ICS--Isotated Combustion System

--5--

101 141 14.6 146

134 184 19.1 188

14 12 12 12

28 31 30 30

15 20 20 20

COMBUSTION-AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) APPLICATIONS

ALTITUDEABOVE SEA

LEVEL (FT)

0 to 2000

200I to 3000

300I to 4000

MAXIMUM ALLOWABLE PIPE LENGTH (FT)

UNIT SIZE

024040036040

024060036060048060

036080048080060080

048100060100

060120

060140

024040036040

024060036060048060

036080048080060080

048100060100

060120

060140

024040036040

024060036060048060

036080048080060080

048100060100

060120

060140

TERMINATIONTYPE

2 Pipe or 2-in. Concentric


















PIPEDIAMETER

(IN.)*1

I-1/2

2I-1/2

2

I-1/22

2-1/22

2-1/23

2-1/2 one disk

31-

31-no disk2-1/2 one disk

31-one disk31-no disk

41-no diskI-1/2

2I-1/2

2

2

2-I/22-1/2

33

31-no disk41-no disk

31-one disk31-no disk

41-no diskI-1/2

2I-1/2

2

2

2-/122-1/2

3

31-no disk

41-no disk31-one disk


1

57O

7O2O

7O

I055

7O5

4O7O

I045

7O5

4O6O

7O67

7OI7

7O

49

7O35

7OI4

7O

7O2O39

7O64

7OI6

68

46

7O33

7O65

7OI1

3O7O

2

NA7O

7OI5

7O

NA5O

7ONA

3O7O

NA4O

7ONA

3556

7O62

7OI2

67

44

7O26

7O9

7O

7OI535

7O59

7OI1

63

41

7O24

7O58

7O6

267O

NUMBER OF 90 °

3

NA

65

70

10

70

NA

35

70

NA

20

70

NA

35

70

NA

30

52

70

57

70

7

66

30

70

16

70

NA

63

70

10

3I

70

54

70

6

62

28

70

15

70

5I

70

NA

22

70

ELBOWS

4

NA

60

70

5

70

NA

30

70

NA

20

70

NA

30

70

NA

25

48

70

52

70

NA

6I

25

70

16

70

NA

56

70

5

27

70

49

70

NA

57

23

70

14

66

44

70

NA

18

70

5

NA6O

7ONA

7O

NA3O

7ONA

107O

NA25

7ONA

2O44

7O52

7ONA

6I

25

7O6

66NA

50

7ONA23

7O48

7ONA

57

22

7O5

6I38

7ONA

147O

6

NA55

7ONA

7O

NA2O

7ONA

NA7O

NA2O

7ONA

I54O

7O47

7ONA

61

I5

7ONA

61NA

43

7ONAI9

7O43

7ONA

56

I3

7ONA

5631

7ONA

I07O

* Disk usage--Unless otherwise s _ecified, use perforated disk assembly (factory-supplied in loose parts bag). If one disk is stated, separate 2 halves of per-

forated disk assembly and use shouldered disk half. When using shouldered disk half, install screen side toward inlet box.

1- Wide radius elbow.

_: Vent sizing for Canadian installations above 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.

N/A -- Not Allowed. Pressure switch will not make.

NOTES:

I. Do not use pipe size greater than these specified in table or incomplete combustion, flame disturbance, or flame sense lockout may ocCUrs

2. Size both the combustion-air and vent pipe independently, then use the larger diameter for both pipes.

3. Assume two 45 ° elbows equal one 90 ° elbow. Long radius elbows are desirable and may be required in some cases.

4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.

5. The minimum pipe length is 5 ft for all applications.

6. Use 3-in. diameter vent termination kit for installations requiring 4-in. diameter pipe.

m6m

ALTITUDEABOVE SEALEVEL (FT)

4001 to 50005

5001 to 60005

6001 to 70005

7001 to 80005

UNIT SIZE

024040036040

024060036060048060036080048080060080

048100060100

060120

060140

024040036040

024060036060048060

036080048080060080

048100060100

060120

060140

024040036040

024060036060048060036080048080060080

048100060100

060120

060140

024040036040

024060036060048060

036080048080060080

048100060100

060120

060140

MAXIMUM ALLOWABLE PIPE LENGTH (FT) Continued

TERMINATIONTYPE







2 Pipe or 2-In. Concentric

















PIPEDIAMETER

(IN.)*

1-I/2

2

1-I/2

2

2

2-I/2

2-I/2

3

3t- no disk

41- no disk

31- no disk

41- no disk

1-I/2

2

1-I/2

2

2

2-I/2

2-I/2

3

31- no disk

41- no disk

31- no disk

41- no disk

1-I/2

2

1-I/2

2

2

2-I/2

2-I/2

3

31- no disk

41- no disk

41- no disk

1-I/2

2

1-I/2

2

2

2-I/2

2-I/2

3

31- no disk

41- no disk

1

6O

70

15

64

44

70

3I

70

53

70

2I

69

57

70

14

6O

4I

70

29

70

42

7O

12

42

53

7O

13

57

38

7O

27

68

3I

7O

17

49

66

12

53

36

66

25

63

2O

6I

2

5570

10

5939

70

2270

4670

1764

5270

9

5536

70

2I67

357O

8

37487O

8

5233

7O1963

247O

1244

657

48

3I

6517

5813

56NA

NUMBER OF 90 ° ELBOWS

3 4

50 4570 70

5 NA

58 5326 21

70 70

I3 I287 82

40 3370 70

I3 959 54

47 4270 70

NA NA

54 4923 I8

70 70

I2 I182 57

29 2270 70

NA NA

32 2743 3868 67

NA NA

50 4521 16

68 67I0 958 53

I8 I170 70

7 NA39 34

63 62NA NA

46 41

I9 I4

63 628 7

53 487 NA

51 46

5

447O

NA

522O

7O

NA57

267O

549

4O7O

NA

48I7

7O

NA52

I57O

NA

223766

NA

4415

66NA48

NA7O

NA33

6ONA

4O

I2

6ONA

43NA

41

6

39

70

NA

52

1I

70

NA

52

20

70

NA

44

35

70

NA

47

8

70

NA

47

9

7O

NA

17

32

64

NA

43

6

64

NA

43

NA

7O

NA

28

59

NA

38

NA

59

NA

38

NA

36

* Disk usage--Unless otherwise specified, use perforated disk assembly (factory-supplied in loose parts bag). If one disk is stated, separate 2 halves of per-

forated disk assembly and use shouldered disk half. When using shouldered disk half, install screen side toward inlet box.

1 Wide radius elbow.

5 Vent sizing for Canadian installations above 4500 ft (I370m) above sea level are subject to acceptance by the local authorities having jurisdiction.

N/A -- Not Allowed. Pressure switch wil! not make.

NOTES:

1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.

2. Size both the combustion-air and vent pipe independently, then use the larger diameter for both pipes.





m7m

MAXIMUM ALLOWABLE PIPE LENGTH (FT) ContinuedALTITUDE

ABOVE SEA

LEVEL (FT)

800I to 9000_:

UNIT SIZE

024040036040

024060036060048060036080048080060080

048100060100

060120

060140

024040036040

024060036060048060

90Olto 03608010,000_ 048080

060080

048100060100

060120

060140

* Disk usage--Unless otherwise s

TERMINATIONTYPE






PIPEDIAMETER

(IN.)*I-1/2

2

I-1/2

22

2-1/2

2-1/23







I-1/2

2

NUMBER OF 90 °

3

36

58

NA

42

17

58

7

49

NA

25

ELBOWS

4

3I

56

NA

37

12

56

5

44

NA

20

1 2

46 4162 60

I1 6

49 4433 28

62 60

23 I559 54

I0 NA35 30

NA42 37

57 55

45 40

30 25

57 5521 I3

54 49I0 5

NA

5

29

55

NA

35

10

55

NA

39

NA

15

6

24

53

NA

34

NA

53

NA

34

NA

I0

20

47

2 29

32 27 25

53 5I 49

38 33 3I

14 9 7

53 5I 49

5 NA NA

44 39 34

NA NA NA

2

2-1/22-1/2

3

41-no disk

_ecified, use perforated disk assembly

NA

47

NA

29

NA

(factory-supplied in loose parts bag). If one disk is stated, separate 2 halves of per-forated disk assembly and use shouldered disk half. When using shouldered disk half, install screen side toward inlet box.

1- Wide radius elbow.

_: Vent sizing for Canadian installations above 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.N/A -- Not Allowed. Pressure switch will not make.

NOTES:

I. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.

2. Size both the combustionIair and vent pipe independently, then use the larger diameter for both pipes.





m8m

MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT) WITHOUT INSULATIONIN WINTER DESIGN TEMPERATURE AMBIENT FOR DIRECT-VENT APPLICATIONS*

WINTER DESIGN MAXIMUM PIPEUNIT TEMPERATURE DIAMETER WITHOUTSIZE (°F) (IN.) INSULATION

20 I-I/2 51

0 I-I/2 28

-20 I-I/2 I6040

20 2 45

0 2 22

-20 2 I 0

20 2 65

060 0 2 35

-20 2 20

20 2 55

0 2 48

-20 2 30080

20 2-I/2 70

0 2-I/2 47

-20 2-I/2 28

20 2-I/2 40

0 2-I/2 40

-20 2-I/2 38I00

20 3 70

0 3 50

-20 3 28

20 3 70

0 3 61

-20 3 37I20

20 4 70

0 4 48

-20 4 23

20 3 60

0 3 60

-20 3 44I40

20 4 70

0 4 57

-20 4 30

* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed

able pipe length as specified in Maximum Allowable Pipe Length table on pages 6 and 7.

1 insulation thickness based on R value of 3.5 per in.

WITH 3/8-1N. ORTHICKER INSULATIONt

70

70

70

70

70

58

70

70

70

55

55

55

70

70

70

40

40

4070

70

70

70

70

70

70

70

70

60

60

60

70

70

70

the total al!ow-

m9m

VENT PIPING FOR NON-DIRECT VENT (1 PIPE) APPLICATIONS

MAXIMUM ALLOWABLE VENT PIPE LENGTH (FT)

ALTITUDEABOVE SEA

LEVEL (FT)

0 to 2000

200I to 3000

300I to 4000

400I to 50001-

UNIT SIZE

024040036040

024060036060048060

036080048080060080

048100060100

060120

024040036040

024060036060048060

036080048080060080

048100060100

060120

024040036040

024060036060048060

036080048080060080

048100060100

060120

024040036040

024060036060048060

036080048080060080

048100060100

060120

* Wide radius elbow.

VENT PIPEDIAMETER

(IN.)*I

1-1/2

21-1/2

2

1-1/22

2-1/22

2-1/23

2-1/2 one disk

31-


1-1/22

1-1/2

22

2-1/2

2-1/23

3

31-no disk

41-no disk1-1/2

21-1/2

2

2

2-/I22-1/2

3

31-no disk

41-no disk1-1/2

21-1/2

2

2

2-1/22-1/2

3

31-no disk

41-no disk

1

57O

7O2O

7O

I055

7O5

4O7O

I045

7O7O

677O

I7

7O49

7O

357O

I47O

7O64

7OI6

68

46

7O33

7O65

7O6O

7OI5

64

44

7O31

7O53

7O

2

NA7O

7OI5

7O

NA5O

7ONA

3O7O

NA4O

7O7O

627O

I2

6744

7O

267O

97O

7O59

7OI1

63

41

7O24

7O58

7O55

7OI0

59

39

7O22

7O46

7O

NUMBER OF 90 ° ELBOWS3 4

NA NA65 60

70 70I0 5

70 70

NA NA35 30

70 70NA NA

20 2070 70

NA NA35 30

70 7070 70

57 5270 70

7 NA

66 6130 25

70 70

I6 I670 70

NA NA63 56

70 7054 49

70 706 NA

62 57

28 23

70 70I5 I4

70 6651 44

70 7050 45

70 705 NA

58 53

26 21

70 70I3 I2

67 6240 33

70 70

5

NA6O

7ONA

7O

NA3O

7ONA

107O

NA25

7O7O

527O

NA

6I25

7O

666

NA50

7O48

7ONA

57

22

7O5

6I38

7O44

7ONA

52

2O

7ONA

5726

7O

1- Vent sizing for Canadian installations above 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.NA -- Not Allowed. Pressure switch will not make.

NOTES:

I1 D_ n_t use pipe size greater than th_se speci_ed in tabIe _r inc_mp_ete c_mbusti_n, f_ame disturbance_ _r f_ame sense l_ck_ut may _ccur`




6

NA55

70NA

70

NA20

70NA

NA70

NA20

7070

4770

NA

6I15

7O

NA6I

NA43

7O43

7ONA

56

13

7ONA

563I

7O39

7ONA

52

1I

7ONA

522O

7O

ml0m

MAXIMUM ALLOWABLE VENT PIPE LENGTH (FT) Continued

ALTITUDEABOVE SEA

LEVEL (FT)

5001 to 60001-

6001 to 70001-

7001 to 80001-

8001 to 90001-

9001 toI0,0001-

* Wide radius elbow.

UNIT SIZE

024040036040

024060036060048060036080048080060080

048100060100

060120

024040036040

024060036060048060036080048080060080

048100060100

060120

024040036040

024060036060048060036080048080060080

048100060100

060120

024040036040

024060036060048060036080048080060080

048100060100

060120

VENT PIPEDIAMETER

(IN.)*I-I/2

2

I-I/2

22

2-I/2

2-I/23


I-I/22

I-I/2

22

2-I/2

2-I/23


I-I/22

I-I/2

22

2-I/2

2-I/23


I-I/22

I-I/2

22

2-I/2

2-I/23


I-I/22

1

577O

14

6O4I

7O

297O

427O

537O

13

5738

7O

2768

3I7O

4966

12

5336

66

2563

2O6I

4662

1I

4933

62

2359

1035

4257

2

52

70

9

55

36

70

2I

67

35

70

48

70

8

52

33

70

19

63

24

70

44

65

7

48

3I

65

17

58

13

56

4I

60

6

44

28

60

15

54

NA

30

37

55

5

40

70

NA

48

I7

70

NA

52

I5

70

37

66

NA

44

I5

66

NA

48

NA

67

33

6O

NA

4O

I2

6O

NA

43

NA

41

29

55

NA

35

I0

55

NA

39

NA

I5

25

49

NUMBER OF 90 ° ELBOWS3 4

47 4270 70

NA NA

54 4923 18

70 70

12 1I62 57

29 2270 70

43 3868 67

NA NA

50 452I 16

68 67

10 958 53

18 1I70 70

39 3463 62

NA NA

46 4I19 14

63 62

8 753 48

7 NA5I 46

36 3I58 56

NA NA

42 3717 12

58 56

7 549 44

NA NA25 20

32 2753 5I

38 33

14 9

53 5I

5 NA44 39

NA NA

6

35

70

NA

47

8

70

NA

47

9

70

32

64

NA

43

6

64

NA

43

NA

62

28

59

NA

38

NA

59

NA

38

NA

36

24

53

NA

34

NA

53

NA

34

NA

I0

2O

47

024040036040

024060036060 2 45 40 31 29048060

036080 2 30 25 7 NA048080060080 2-I/2 57 55 49 47

048100 2-I/2 2I 13 NA NA

060100 3 54 49 34 29

060120 41- no disk 10 5 NA NA

1- Vent sizing for Canadian installations above 4500 ft (I370m) above sea level are subject to acceptance by the local authorities having jurisdiction.NA -- Not Allowed. Pressure switch will not make.

NOTES:

1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.




m11m

COMBUSTION-AIRPIPEFORNON-DIRECTVENTAPPLICATIONS

(Sizes 040 through 120 only)

._ FIELD-SUPPLIED2-IN. DIAMETER r- FIELD-SUPPLIED

PVC 90' ELBOW// 2-IN. DIAMETER

_" PVC PIPE

U-FA-_COMBUSTION-AIR DISC

(FACTORY-SUPPLIED INLOOSE PARTS BAG)

A96211

LENGTH OF STRAIGHT PIPE PORTION OF

COMBUSTION-AIR INLET PIPE ASSEMBLY (IN.)CASING WIDTH A

17-1/2 8-1/2 + 1/2

21 10-I/2 + I/2

24-1/2 12 + 1/2

ACCESSORIES

CONCENTRIC VENT(Direct Vent Applications Only)

B IN. DIA PVC

VENT/EXHAUST

I--- : .... :_

,-

._D,.. 11/2_._ _I3/_16 "_

l

L C IN. DIA

_ D "_J"

A--B IN. DIA PVC

INTAKE/COMBUSTION AIR

A97110

Note: See furnace Installation Instructions when venting multiple furnaces near each other.

DIMENSIONS (In.)

PART NO. A* B C Dt E F

KGAVTO50ICVT 33-3/8 2 3-I/2 16-5/8 6-I/4 5-3/4

KGAVT060ICVT 38-7/8 3 4-I/2 2I-1/8 7-3/8 6-1/2

* Dimension A will change accordingly as dimension D is lengthened or shortened.1- Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shortened by cutting

the pipes provided in the kit to 12 in. minimum.

i12i

ACCESSORIES (Continued)

SIDE FILTER RACK*

A80199

*Accepts one 16 x 25 x 1 in. filter.

ACCESSORY DOWNFLOW SUBBASE

114"TYP

OPENING

FACTORY-SUPPLIED.FIELD-INSTALLED

INSULATION

Disassembled

A88207

Assembled

A97427

FURNACECASINGWIDTH

17-I/2

2I

24-I/2

FURNACE IN DOWNFLOW APPLICATION

Furnace with or without CD5, CK5 CoilAssembly or KCAKC Coil Box



* The plenum should be constructed 1/4dn. smaller in width and depth than the plenum dimensions shown above.

PLENUM OPENING*

A B

15-I/8 19

18-5/8 19

22-I/8 19

FLOOR OPENING

C D

I6-3/4 20-3/8

20-1/4 20-3/8

23-3/4 20-3/8

HOLE NO.FOR WIDTH

ADJUSTMENT

3

2

I

i13i

CLEARANCETOCOMBUSTIBLES

• This forced air fumace is equipped for use with naturaUgas at amtitudes 0 - 10,000 ft (0 m3,050m), except t40 size furnaces are onUy approved for aUtitudes 0 - 7,000 ft.(0 _2,135m).

o An accessory kit, suppJ_ed by the manufacturer, shah be used to convert toprepene gas use or may be required for some naturaUgas appUicetions.e This furnace is for indoor installation in a building constructed on site. This furnace may be installed in a manutactured (mobiKe) home when stated on rating plate and

using factory authorized kit..• This furnace may be instaIKed on cembustible flooring in alceve or deset at Minimum inches C|earance To Combusflb|e Construction as described below.• This furnace requires a special venting system. Refer to the installation in_ractbns for parts Uistand method of installation. This furnace is for use with scheduUe40 PVC,

PVC_DV_A/, CPVC, or ABS-DVVV pipe, and must not be vented in common with other gas-fired appUiances. Construction through which vent/air intake pipes may beinstalled is maximum 24 inches (610 ram), minimum 3/4 inches (19 ram) thickness (incUuding rooting matedals).

® Carte foumaise & air puls6 est 6quippe pour ufllisation avec gaz naturel et a_udes comprises entre 0 - 3,050m (0 - 10,000 pi),except6 queles foumaises de 140 tailmesent pour a_tudes compnses entre 0 - 2,135m (0 - 7,0OOpi).

• UtiUiserune trousse de conversion, foumie par mefabricant, pour passer au gaz propane ou pour cerLaines instaMations au gaz natureL• Cette foumaise & air puls6 est pour installation & I'intCrieur dans un b&timent consbreit sur place. Cette foumaise & air pulse peut _tre install6e dans une maison

prefabflquce (maisen mobiUe) si prescflt par mapUaque signamCtiqueet si'Uon utiUiseone treusse specifi6e par mefabricant.o _ette foureaise peut _tre install_ surun plancher sembustible dans un enfencement ou un placard en observant les D_gagement Mtairnu_ En Pouces Avec

E|6ments De Consttu_ion CombuetJbmee.® Cette foumaise n@_site on syst_me d'6vacuation sp_ciaJ. La m6thc<te d'instaHation et la Uistedes pieces n_ssaires flgurent dans Uesinstructions d'it_stalmatior_.Cette

foumaise dot s'u,flmiseravec _atuyauterie des nomenclatures 40 PVC, PVC_DVW, CPVC, ou ABSoDWV et e_e ne peat pes _ venti_e coojointment avec d'autresapperei_s a gaz. Epeisseur de la constm_on au travers de lequelle il est possible de faire passer Ins tuyaux d'a_ration (admission/6vacuation}: 24 pc (610 ram)maximum, 3/4 pe (19mm) minimum (y compris la toture).

For upSow and dcwnflow aplc_ications, furnace must be inst£1Hedbve], or pitched w_thin 1/2" of _ev_. For a M_N 1/4" TO 1/2" MAXhorizontal application, the furnace must be pitc_hedminimum 1/4" to maximum of 1/2" forward for properdrainage. See Installation Manual for _MPORTANT unit support details on berizootal app{ications.

Pour des appl_tJons de flux ascendar_ et descendant, la foumaise dot _t_e instalbe de nMsau ou indin6epes plus de 1/2" du niveau. Pour une ap#i_oo hodseeta_e, la fourcaLse dot _lre indir_e entre minimum UPFLOW1/4" et maximum 112" da niveau pour Redrainage apprepri& En ces d'instaSation en positk.)nhorizontab,

_lNl_U_ iNCHES CLEARANCE TO CO_BUSTIBLE CONSTRUCTIONALL POSmONS:

Minimum front c_earance for service 24 inches (610ram).1-1 140 size furnaces require 1 inch back clearance to Combustible materials.

DOWNFLOW POSmONS:

t: Forinstallatioooncembustiblefor_soolywheninstalledonspecia_baseNo. KGASBO2OIALL

Coil Assemb_, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC.

HORIZONTAL POSmONS:

Line contact is permissible only between lines formed by intersections d top and two sides of

furnace jacket, and building joists, studs, or framing.

§ Clearance shown is for air inlet and air outlet ends.

120 and 140 size farnaces require 1 inch bottom clearance to cornbustib_e materials.DEGAGE_ENT _INI_U_ EN POUCES AVEC ELEMENTS DE CONSTRUCTION COmBUSTiBLES

POUR TOU$LES POSmONS:D_agement avant minimum de 24 pc (610mm) pour I'entzetien.

1 1 Pour Ins foumaises de 140 tail_e, 1 pc (25rnm) d_gagement des materiaux cembustibles estreqUiS au-_rr_ere.

POURLA POSmON COURANT DESCENDANT:1" Pour _'instaHation sur le plancher combustible seulement quand on utilise la base s_ciale, piece

n° KdGASBO2OIALL, _'eesemble serpentin, piece n° CD5 ou CKe, ou le carter de serpentin,piC,cen ° KCAKC.

POUR LA POSmON NOR_ZONTALE:Le contact n'est perrnis qL_entre les _ignes for[Tl_es par Ins intersections du de,_sus et desdeuxc6tes de la chemise de la foumaise, et des so_ives, des montan#_ ou de _acharpente dub_timent.

§ La distance indiquee oonceme I'extt_mite du tuyau d'arriv6e d'air et I'exCr_mit_ du tuyau de sortied'air.Pour les foumaises de 120 et 140 taille, 1 po (25ram) d_agement des mat6riaux combusitbbsest requis au_essous,

This furnace isapproved for UPFLOW,DOWNFLOW andHORIZONTAL insta_ations.

Cette foumaise est approuv_e pour [installation HORIZONTALEet la drculation d'air VERS LE HAUT et VERS LE BAS.

C_earanceanows

do not change with ne change pas avecfurnace orientation. Fedentationde _a

g¢n@rateurd'air chaud.

Clearance in inches

D_gagement (pc).

'gent clearance tocombustibles O".

0(po) Degagementd'_vent avec combustibles.

328066-20! REV.C

14

AIR DELIVERyICFM (With Filter)*

EXTERNAL STATIC PRESSURE (In. wc)RETURN-AIR

UNIT SIZE SUPPLY SPEED 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

1 side High 1075 I040 995 945 895 840 760 670024040 or Med-Low 850 825 780 740 685 635 560 480

bottom Low 740 700 650 620 565 515 455 385

High 1470 I4 I5 I400 1285 1215 1120 995 8901 side Med-High 1315 I280 I235 1180 1115 I035 930 825

036040 or Med-Low 1I25 11 t0 I085 1045 990 915 830 740bottom Low 930 925 910 850 830 770 705 635

1 side High 1I00 I065 I005 945 900 805 730 610024060 or Med-Low 890 865 810 765 705 620 540 475

bottom Low 745 710 670 625 565 505 425 360

High 1430 I375 I325 1275 1200 1135 I040 9351 side Med-High 1270 I260 I215 1160 1105 I035 950 850

036060 or Med-Low 1070 I055 I045 1015 975 920 850 750bottom Low 915 895 885 865 840 800 720 650

High 1700 I695 I640 1580 1545 I450 I380 13101 side Med-High 1500 I465 I435 1385 1355 I300 I250 1185

048060 or Med-Low 1325 I295 I265 1230 1190 I150 I105 1050bottom Low 1205 1170 1145 1110 1080 I035 990 950

High 1535 I470 I405 1330 1245 1160 I065 9351 side Med-High 1395 I350 I300 1225 1I55 I080 985 880

036080 or Med-Low 1200 1175 1125 1065 1030 970 890 780bottom Low 1040 I020 990 960 910 860 785 680


048080 or Med-Low 1310 I260 I225 1170 1125 I095 I040 980bottom Low 1I35 1105 I075 1040 995 995 910 860

High 2200 2175 2085 2025 1925 I820 I735 16351 side Med-High 2100 2025 I945 1865 1785 I700 I620 1540

or Med-Low 1815 I760 I720 1670 1620 I550 I480 1405bottom

060080 Low 1560 I555 I515 1460 1435 I390 I340 1270

both sides or High 2360 2280 22I 0 2I 30 2035 1960 1875 1790I side and Med-High 1965 I925 I870 1830 1760 I710 I670 1575

bottom


048100 or Med-Low 1340 I315 I300 1270 1235 I200 I140 1095bottom Low 1I95 1175 1165 1 I30 1I00 I070 I030 975

High 2250 2175 2090 2020 1930 1855 1760 16701 side Med-High 2020 I950 I900 1840 1790 I7t0 I640 1545

or Med-Low 1725 I690 I660 1630 1575 I520 I460 1370bottom

060100 Low 1490 I480 I460 1440 1380 I340 I295 1230

both sides or High 2360 23t 5 2265 2200 2I 30 2055 1965 1890I side and Med-High 1960 I940 I930 1900 1850 I800 I740 1660

bottom

High 2350 2250 2160 2070 2000 I885 I790 1635bottom Med-High 2100 20t5 I955 1875 1810 I710 I650 1540

only Med-Low 1770 I720 I675 1620 1575 I5t5 I450 1365Low 1545 I520 I465 1415 1365 I325 I265 1 I85

060120 both sides or High 2435 2360 2285 2220 2I 30 2050 1965 1875I side and Med-High 2040 2000 I950 1905 1835 I790 I725 1650

bottom

High 2255 2190 21 I5 2045 1965 I890 I800 1710I side only Med-High 1985 I930 I890 1840 1780 I720 I645 1560

High 2285 2210 2140 2065 1990 I910 I830 1745bottom Med-High 2020 I970 I920 1870 1805 I730 I660 1590

only Med-Low 1675 I650 I620 1590 1560 I510 I450 1390Low 1460 I445 I430 1400 1370 I320 I275 1230

060140 both sides or High 2310 2255 2185 2120 2045 I965 I880 1800I side and Med-High 1975 I945 I900 1860 1835 I775 I720 1640

bottom

High 2140 2080 2025 1945 1875 I795 I725 1625I side only Med-High 1930 I850 I800 1740 1725 I660 I580 1495

A filter is required for each return-air supply.

* For horizontal and downflow applications, use "1 side or bottom" or "bottom only" as airflow reference.

i15i

© 2004 Payne Heating & Cooling 7310 West Morris Street. Indianapolis, IN 46231

1lcating& Cooling

--16--

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

UNIT MUST BE INSTALLED IN ACCORDANCEWITH INSTALLATION INSTRUCTIONS

Cancels: SS-PG9M-04

PRINTED IN U.S.A. Catalog No 52PG-9M5 9-04

I,L! - Sears Parts Direct · Canada), ABS-DWV, or ABS-F628 Schedule ... see Air Delivery table for...

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Transcript of I,L! - Sears Parts Direct · Canada), ABS-DWV, or ABS-F628 Schedule ... see Air Delivery table for...