Ifm Product Innovations English 2012

Innovations 2012

www.ifm.com

fluid sensors and diagnostic systems position sensors and object recognition

bus, identification and control systems

www.ifm.com Information around the clock and around the globe in 23 languages on the internet.

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* Some offered information is available country-specific.

2

Convenient order processing via the e-shop** on the internet.

Secured authentication Customer-related price indication Real time availability check Personal product favourites Online parcel tracking

Individual order history Convenient quick input form Simple order processing Management of shipping addresses Confirmations by e-mail

** Already available in many countries.

3

Position sensors and object recognition

Inductive sensors... maximum protection in hazardous areas ... safe detection of metal(04.2012) (11.2011)

68-

7 9

Magnetic sensors, cylinder sensors... now in full-metal housing(11.2011)

10 - 11

Touch sensors... capacitive touch sensors for installation on walls(04.2012)

12 - 13

Photoelectric sensors... PMD distance sensor O1D now insensitive to extraneous light ... OG-Cube as AC version(04.2012) (04.2012)

14 - 15 16 - 17

Object recognition... the vision sensor optical object inspection(04.2012)

18 - 19

Fluid sensors and diagnostic systems

Level sensors... new level sensor, ignores foam and build up ... improved performance, now also with IO-Link ... diagnostic system: oil moisture and temperature sensor(04.2012) (04.2012) (11.2011)

20 - 21 22 - 23 24 - 25

Flow sensors... measurement of liquids up to 180 C ... space-saving ATEX control monitor with wire-break alarm ... compressed air meter with display and totalizer function ... modular flow monitoring for field applications(04.2012) (04.2012) (11.2011) (11.2011)

26 28 30 32 -

27 29 31 33

Pressure sensors... PN7 pressure sensor with communication interface IO-Link 1.1 (04.2012) ... 2-wire pressure sensor, display, parameter setting via IO-Link (11.2011) 34 - 35 36 - 37

Temperature sensors... temperature transmitter with 4...20 mA and IO-Link 1.1 ... for fast temperature changes ... hygienic Pt100 sensors with 4-wire connection ... head transmitter the past; temperature plug the future(04.2012) (11.2011) (11.2011) (11.2011)

38 40 42 44 -

39 41 43 45

Diagnostic systems... fast diagnostic electronics detects machine crash(11.2011)

46 - 47

4

Evaluation systems, power supplies

Evaluation systems... standstill safely detected(11.2011)

48 - 49

Connection technology

Connection technology... Y connection cable M12 for hygienic and wet areas ... Y connection cable M12 for factory automation(04.2012) (04.2012)

50 - 51 52 - 53

Bus systems

Bus system AS-Interface... AS-i gateways with ultra short transfer times ... AS-i safety made easy(04.2012) (11.2011)

54 - 55 56 - 57

Identification systems

RF-identification systems... RFID with Profibus-DP(11.2011)

58 - 59

Control systems

Control systems for mobile vehicles... dialogue module PMD360 NG for mobile vehicles(04.2012)

60 - 61

For further technical data please go to: www.ifm.com

5

product news Position sensors and object recognition

Maximum protection in hazardous areas.Inductive sensors for ATEX 3D (zone 22) and 3G (zone 2).The 4 joules impact test guarantees high mechanical stability of the housing. Full metal sensors as threaded M12, M18 and M30 types. M12 connector ecolink for ATEX categories 2D / 3D / 3G. High vibration and shock resistance.

EU-wide explosion protection The ATEX directive 94/9/EC (ATEX) sets out detailed rules for explosion prevention. This sensor family passed a very demanding test series of artificial ageing, 4 joules impact test and subsequent protection rating test. The result: the sensor housings are designed to ensure that, even in the toughest conditions they will not become an ignition source in explosive dusts or gaseous atmospheres. This guarantees maximum protection in hazardous areas. Only safe with the matching connection ifm ecolink series connectors also comply with the strict requirements of the standard and are therefore allowed for use in hazardous areas of the categories 2D, 3D and 3G.



6

Inductive sensors

Threaded housingsType Dimensions Length [mm] Sensing range [mm] f [Hz] Ambient temperature [C] Housing material Category Order no.

M12 connector output function NO 3-wire DC PNP M12 M12 M18 M18 M30 M30 M30 L = 60 L = 70 L = 70 L = 70 L = 70 L = 70 L = 70 3f 6 nf 5f 12 nf 10 f 25 nf 10 f 100 500 100 500 50 250 50 -40...60 -40...60 -40...60 -40...60 -40...60 -40...60 -40...60 high-grade stainless steel high-grade stainless steel high-grade stainless steel high-grade stainless steel high-grade stainless steel high-grade stainless steel high-grade stainless steel 3D / 3G 3D / 3G 3D / 3G 3D / 3G 3D / 3G 3D / 3G 2D / 3G IF503A IF505A IG510A IG511A II502A II503A II504A

M12 connector output function NC 3-wire DC PNP M12 M18 L = 60 L = 70 3f 5f 100 100 -40...60 -40...60 high-grade stainless steel high-grade stainless steel 3D / 3G 3D / 3G IF504A IG512A

ecolink M12 the safe connection in ATEX applications. This series of ecolink connectors meets the strict requirements of the standard and is therefore allowed for use in ATEX areas of the categories 2D, 3D and 3G. It is a simple matter to tighten the connector so far that it complies with the ATEX requirements but cannot be loosened by hand. Observe the recommended tightening torques of 1.2...1.5 Nm!

Common technical dataFull-metal inductive sensors M12, M18, M30 Operating voltage Current rating Short-circuit protection, pulsed Reverse polarity / overload protection Switching status Protection in hazardous areas Protection outside the hazardous area LED [V DC] [mA] 10...36 100 / yellow (4 x 90) IP 67 IP 65, IP 67, IP 68, IP 69K

Type

Description

Order no.

AccessoriesType Description Angle bracket for type M12, stainless steel Angle bracket for type M18, stainless steel Angle bracket for type M30, stainless steel Order no. E10735 E10736 E10737

Sockets M12, 4-pole 2 m black, PUR cable 5 m black, PUR cable 10 m black, PUR cable EVC04A EVC05A EVC06A

Technical data: Operating voltage: 60 V AC / 60 V DC Nominal current: 2 A Protection rating: IP 67 in locked condition with the matching counterpart. Tightening torque of the nut: 1.2...1.5 Nm Ambient temperature: -20...60 C Vibration / shock: 750 g, 1 million cycles Cable characteristics: drag chain: > 5 million cycles

For further technical data please go to: www.ifm.com04.2012

7



Safe detection of metal.Safe state is reached when damped.Fail-safe inductive sensor without magnetic or coded target. 2 OSSD outputs for connection to a safety relay or safety PLC. Diagnosis of different operating states via LED indication. Easy integration in the machine due to flush mounting. Certified to ISO 13849-1 PL d, IEC 61508 SIL 2 and IEC 62061 SIL cl2.

Applications The safety function of the sensor allows the user to solve some applications easier than before. If there is no metal in the sensor field, the outputs are enabled. If there is metal in the sensor field, the outputs are safely switched off. Example crane bridge monitoring A fail-safe sensor monitors the position of the crane on the rail. So far the sensor was damped across the whole travel; the sensor was undamped only at the stop positions. This new fail-safe sensor allows mounting of only one damping element each at the beginning and the end of the crane bridge which saves material and mounting cost.



8

Inductive sensors

Inductive fail-safe applications are special applications requiring non-contact and safe detection of a metal object.Type / design Enable zone [mm] Safe switch-off distance [mm] Current load [mA] Protection Ambient temperature [C] Order no.

M12 connector / output function 2 PNP (OSSD) M18 / f > 10 10 mm of the sensing face and if there is no sensor fault, both outputs (OSSD) are enabled (logic "1"). Inadmissible zone Between the safe switch-off distance (2) of < 5mm and the enable zone (4) of > 10 mm there is the inadmissible zone (3). The user has to take measures to exclude the presence of the damping element in this zone.Type Description Order no.

Safety relay relay Safety relay semiconductor

G1501S

G1503S

Safety relay relay

G1502S

Connectors and splitter boxesType Description Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Order no. EVC001 EVC002 EVC004 EVC005


9



Our magnetic sensors begin where others end.Now in full-metal housing: Reliable switch point even in the event of mechanical tolerances.Long sensing ranges even through non-magnetisable metals. No mutual interference of the sensors. Temperature-stable and reproducible switch point. IP 69K up to 100 C in full-metal food-grade housing. Impact, shock and vibration-resistant for demanding applications.

Use in hygienic areas and the food industry Magnetic sensors can be installed behind covers of stainless steel, non-ferrous metal, plastic, wood or glass which ensures inexpensive and fast mounting. There is no need for bore holes or flush installation. The sensors are also used for cleaning pipes to detect pigs through pipe walls. Mechanically demanding applications Thanks to the tolerant response behaviour, reliable switchpoint detection is also ensured with high mechanical tolerances. Long-life applications can be found on telescope and swivel arms or industrial trucks for example.


Full-metal magnetic sensors for early detection of approaching objects.


10

Magnetic sensors, cylinder sensors

Type

Sensing range [mm]

Protection rating

Output function

Electrical design

Ambient temperature [C]

Iload [mA]

Order no.

M12 connector, 4-pole M12 M12 M12 M12 M12 connector, 4-pole M18 M18 M18 M18 70 70 70 70 IP 65, IP 67 IP 65, IP 67 IP 65, IP 67 IP 68, IP 69K NO NO NC NO DC, PNP DC, NPN DC, PNP DC, PNP -25...75 -25...75 -25...75 0...100 Common technical data Description Angle bracket for type M12, stainless steel Angle bracket for type M18, stainless steel Mounting clamp M12, PC Mounting clamp M18, PC Mounting clip for type M12, stainless steel (1.4310, 301) Mounting clip for type M18, stainless steel (1.4310, 301) Damping element M1.0, samarium cobalt Order no. E10735 E10736 E11047 E11048 E11533 E11534 E10749 Operating voltage Current consumption Hysteresis Protection class Switching frequency Short-circuit protection, pulsed Reverse polarity / overload protection Voltage drop Function display Housing length Housing material [V] LED [mm] [Hz] [V] [mA] [% of Sr] 10...30 < 20 1...10 III 5000 / < 2.5 yellow (4 X 90) 60 high-grade stainless steel 200 200 200 100 MGS204 MGS205 MGS206 MGT203 60 60 60 60 IP 65, IP 67 IP 65, IP 67 IP 65, IP 67 IP 68, IP 69K NO NO NC NO DC, PNP DC, NPN DC, PNP DC, PNP -25...75 -25...75 -25...75 0...100 200 200 200 100 MFS211 MFS209 MFS210 MFT202

AccessoriesType

Connectors and splitter boxesType Description Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 10 m orange, PVC cable Order no. EVT001 EVT002 EVT004 EVT005 EVT007 EVT008

Damping element M2.0, alnico

E10750

Damping element M3.0, barium ferrite

E10751

Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 10 m orange, PVC cable


E10752

Socket, M12, 4-pole, 5 m orange, PVC cable, LED Socket, M12, 4-pole, 10 m orange, PVC cable, LED


E10753

Damping element M5.1, barium ferrite with plastic sheathing ABS

E10754

Damping element M4.1, barium ferrite / stainless steel (1.4571, 316Ti) Damping element M3.1, barium ferrite / stainless steel (1.4571, 316Ti)

E11803 E12291 For further technical data please go to: www.ifm.com11.2011

11



Touch sensitive sensors compatible with automotive applications.Capacitive touch sensors for installation on walls.Non-contact switching, no pressure necessary, wear and tear-free. Optical feedback by LEDs in case of switching. Oil-resistant; protection rating IP 69K; impact and scratch resistant. Easy wiring thanks to tried-and-tested 3-wire technology.

Technology The capacitive measuring principle detects an approaching human hand. Dynamic touch sensors suppress interference such as water, layers of ice or foreign bodies to a large extent. However, a gloved hand will still trigger them. Static touch sensors detect hands and objects for as long as the sensing face is damped. Touch sensors also work through glass. Compared to mechanical switches the sensors operate without wear. Since they react to contact, no pressure is required for activation which means considerably increased ease of use.



12

Touch sensors

Applications: Mobile area such as a start /stop button on mobile vehicles and semi-trailers, industrial applications. Mounting options Three common M4 cylinder head bolts or tapping screws of 3.9 mm diameter are required to mount the sensor on a wall. LEDs as optical feedback signal that the sensor has been activated. Applications Industry: Here, sensors are used as start / stop buttons on machines. Mobile applications: The sensors can be used as buttons on mobile vehicles and trailers. Furthermore they can be used as stop buttons or door openers. Designs for handicapped people with Braille are possible. Dimensions100 60,2

The productsType Description Order no.

Dynamic evaluation principle DC PNP Touch sensor, mounting on the wall, 2 m PUR cable KT5001

Touch sensor, mounting on the wall, 0.3 m PUR cable with M8 plug

KT5002

Dynamic evaluation principle DC NPN Touch sensor, mounting on the wall, 0.3 m PUR cable with M8 plug KT5007

3810

Static evaluation principle DC PNP4,3

60

Touch sensor, mounting on the wall, 2 m PUR cable

KT5005

Touch sensor, mounting on the wall, 0.3 m PUR cable with M8 plug12 0

KT5006

Other symbols as well as colours of the outer ring on request. Common technical data

Connectors and splitter boxesType Description M8 socket, 2 m black, PUR cable M8 socket, 5 m black, PUR cable M8 socket, 2 m black, PUR cable M8 socket, 5 m black, PUR cable Order no. EVC150 EVC151 EVC153 EVC154 Operating voltage Current rating Current consumption Ambient temperature Protection (front) [V DC] [mA] [mA] [C] 24 (12...36) 500 30 -40...85 IP 69K


13



Optical distance sensors with sun protection factor.PMD distance sensors O1D now insensitive to extraneous light up to 100,000 lux.Optical distance detection with a range of up to 10 m. 2 switching outputs; one output can be configured as analogue output. Scalable detection range and window function. Can be used in applications needing background suppression. Extensive range of fixing components.

No interference caused by extraneous light The new generation of the popular O1D sensors with the innovative on-chip time-of-flight measurement system based on PMD technology (Photonic Mixer Device) operates reliably with extraneous light of up to 100,000 lux. This exceeds the values of standard optical sensors many times over and corresponds to the light conditions on a bright summer day with direct sunlight. These sensors can be used in workshops where daylight hits the sensor or target from above. Even reflective objects such as metal surfaces are reliably detected or reflective strips on high-vis vests reliably suppressed.


Object detection of gear parts


14

Photoelectric sensors

Applications: Distance, level and object detection in automation technology.Electrical design Distance detection DC PNP DC NPN DC PNP DC PNP Object detection DC PNP DC NPN Level detection DC PNP > 10...100 2* 2 max. 33, adjustable 6 (for 10 m) 0.2...10 O1D300 > 10...100 > 10...100 1 1 2 2 1 1 6 (for 10 m) 6 (for 10 m) 0.2...10 0.2...10 O1D101 O1D104 0...19 0...19 > 10...100 > 6...100 2* 2* 2* 2* 2 2 2 1 max. 50, adjustable max. 50, adjustable max. 33, adjustable max. 33, adjustable 6 (for 10 m) 6 (for 10 m) 6 (for 10 m) 5 (for 6 m) 0.2...10 0.2...10 0.2...10 0.3...6 O1D100 O1D103 O1D105 O1D155 Background suppression [m] Switching outputs Laser class Sampling rate [Hz] Light spot diameter [mm] Operating range [m] Order no.

* one switching output can be configured as analogue output (0...10 V or 4...20 mA)

Dimensions42 30 4,5 45

Further technical dataType O1D Operating voltage45 59 30 6

[V]

10...30 DC M12 connector IP 67 / III / EN 60947-5-2 diecast zinc glass polycarbonate yellow green 4-digit alphanumeric display

Connection Protection Short-circuit protection, pulsed

1

2

M12x1 20 25

Reverse polarity / overload protection EMC Material housing front pane LED window LED LED

52

1) 4-digit alphanumeric display 2) programming buttons

AccessoriesType Description Mounting set for clamp mounting, 12 mm / stainless steel Order no. E2D101

Function display Switching status Operation Distance value, programming

Connectors and splitter boxesType Description Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m orange, PVC cable Socket, M12, 5 m orange, PVC cable Socket, M12, 2 m orange, PVC cable Socket, M12, 5 m orange, PVC cable Order no. EVC001 EVC002 EVC004 EVC005 EVT064 EVT001 EVT067 EVT004

Cube for mounting on an aluminium profile, M10 thread, diecast zinc

E20951

Mounting adapter, G1A process connection, stainless steel

E21224

Protective cover, plastic, PMMA Protective cover, glass Cooling and protection box, aluminium

E21133 E21171 E21248


15



OG-Cube as AC version.2-wire photoelectric sensor in metal housing with M18 thread.Voltage supply 20...250 V AC in 2-wire technology. Small, compact and robust: a high performance sensor. Through-beam, retro-reflective and diffuse reflection sensors (background suppression). Fixed ranges for quick set-up. Universal mounting and large selection of fixing accessories.

New version in 2-wire AC The newly developed 2-wire output stage with a leakage current of only 1.7 mA allows for the sensor also to be used in alternating current networks. Robust metal housing This sensor is optimised for use in harsh industrial environments. The powerful technology together with the small housing design provides more flexibility for machine building. High optical performance Thanks to the minimal drift when detecting light or dark objects, the sensor achieves long ranges as well as a very good repeatability.



16

Photoelectric sensors

Applications: Conveying, packaging machinery, automotive and materials handling.Range [m] Light spot diameter [mm] Light-on / dark-on mode Function display LED Switching frequency [Hz] Protection rating, protection class Order no.

Diffuse reflection sensor with background suppression 1/2" connector 2-wire AC 0.1 (fixed) 0.1 (fixed) 11* 11* light-on dark-on yellow yellow 20 20 IP 67,II IP 67,II OGH080 OGH081

Retro-reflective sensor with polarisation filter 1/2" connector 2-wire AC 4 (fixed) 4 (fixed) 160* 160* dark-on light-on yellow yellow 30 30 IP 67,II IP 67,II OGP080 OGP081

Through-beam sensor transmitter 1/2" connector 20 (fixed) 800* green IP 67,II OGS080

Through-beam sensor receiver 1/2" connector 2-wire AC 20 (fixed) 20 (fixed) * at maximum range dark-on light-on yellow yellow 30 30 IP 67,II IP 67,II OGE080 OGE081

AccessoriesType Description Clamp for mounting rod 12 mm, diecast zinc, steel Clamp for mounting rod 12 mm, high-grade stainless steel Clamp for mounting rod 12 mm, diecast zinc, steel Clamp for mounting rod 12 mm, high-grade stainless steel Mounting rod, 100 mm, 12 mm, M10 thread, stainless steel Order no. E20721 E21207 E20720 E21206 E20938

Common technical dataType OG-Cube Type of light Operating voltage Current rating Leakage current / current consumption Minimum load current Voltage drop Ambient temperature Dimensions (W x H x D) Housing materials Mounting rod, 200 mm, 12 mm, M10 thread, stainless steel [V AC] [mA] [mA] [mA] [V] [C] [mm] red light 633 nm 20...250 200 < 1.7 5 20 0...60 0...80 / (90 peak) stainless steel (303S22), PTFE, NBR FKM, NBR, PBT, PC, TPE-V, stainless steel (304S15), PTFE, PEI COM2 (38.4 kbaud) LR8000 -1...4 IP 67, III LR7000 -1...4 IP 67, III LR3000

M12 connector output function 2 x G 3/4 1.5

M12 connector output function 4 x G 3/4 1.5

Probes (to be ordered separately)Type Description stainless steel (303S22) 240 mm 300 mm 450 mm 500 mm 700 mm 1000 mm 1200 mm 1400 mm 1600 mm

Coaxial pipes (to be ordered separately)Type Description stainless steel (303S22) 240 mm 300 mm 450 mm 500 mm 700 mm G 3/4 1000 mm 1200 mm 1400 mm 1600 mm NPT 3/4" 450 mm 700 mm 1000 mm 1600 mm

Connectors and splitter boxesType Description Order no.

G 3/4

AccessoriesType Description Order no. E43201 E43206 E43202

* A coaxial pipe is required for the unit to function correctly in low dielectric media.

Flange plate, LR 73-90 Flange plate, LR 73-90, NPT Flange plate, LR 65-80


23


product news Fluid sensors and diagnostic systems

Ensure oil remains dry!Combined oil moisture and temperature sensor.Continuous condition monitoring of oils. Two analogue outputs (4...20 mA) for relative humidity and temperature. Wide input voltage range 9...33 V DC. Medium temperature -20...100 C. G 3/4" process connection for direct mounting.

Application Water is generally not wanted in hydraulic liquids and lubricants. High concentrations of water can seriously affect operation or even cause damage. Measuring principle The sensor measures the relative humidity in the oil in the range of 0...100 % by means of a capacitive measuring element. At 0 % the oil is absolutely without any water content. At 100 %, however, the medium is completely saturated. No more water is dissolved and is then present as free water. Besides the relative humidity the sensor also outputs the medium temperature as an analogue signal.



24

Level sensors

Application: Oil moisture and temperature monitoring of mineral oils, synthetic esters and bio oils.Process connection M12 connector, 8-pole G 3/4 10 4...20 mA IP 67 -20...100 C (short-term 120 C) -20...85 C LDH100 Pressure resistance [bar] Output function Protection Medium temperature Oil Ambient temperature Order no.

Dimensions54 44 14 43

Further technical data Operating voltage Measuring range Rel. humidity Temperature Measuring resolution Rel. humidity Temperature32

[V] [%] [C] [%] [K] [%FS*] [%FS*] [mA]

9...33 DC 0...100 -20...120 1 0.1 3 2 < 60 aluminium, HNBR, polyurethane resin, epoxy resin EN 13309:2000-11

Wiring diagram1 2 3 4 5 6 7 8

Measuring accuracy Rel. humidity Temperature Current consumption

L+

Ln.c. n.c. n.c. Out 1 Out 2 n.c.screen

Materials (wetted parts) EMC *FS = Full scale

Connectors and splitter boxesType Description Socket M12, 8-pole 2 m PUR, shielded Socket M12, 8-pole 10 m PUR, shielded Socket M12, 8-pole 2 m PUR, shielded Order no. E80021 E11855 E80022

AccessoriesType Description Order no. E43400

Assembly block G 3/4


25


42 M12x1

21,6 G3 4


Mechatronic flow sensor for high temperatures.Measurement of liquids up to 180 C.For flow ranges of 0.3...25 l/min. Analogue output signal 4...20 mA. Simple and robust. Fast response time 10ms. Pressure ranges up to 15 bar.

Mechatronic flow sensor The flow sensor works to the principle of spring-supported piston: the piston, located in the valve seat in the housing, is lifted by the flowing medium against the spring resistance. The piston position is monitored via a magnetic-field sensor and is output as an analogue signal. The spring resistance forces the piston to return to its original position with decreasing flow. This ensures position-independent installation of the flow sensor preventing backflow. Due to the temperature decoupling of the transducer from the electronics, this sensor is especially suitable for media in high temperature applications of up to 180 C. The units are maintenance-free.


Process cooling in an induction furnace.


26

Flow sensors

Applications: Liquids (water, glycol solutions).Process connection Medium temperature [C] Measuring range [l/min] Accuracy [% of the final value] Pressure resistance [bar] Protection rating, protection class Order no.

Connection cable 0.3 m with M12 connector analogue function mode 4...20 mA Rp 3/4 G 3/4 20...180 20...180 0.3...25 0.3...25 5 5 15 15 IP 67, III IP 67, III SBT633 SBM613*

* Only measuring insert for OEM solutions, no replacement part.

DimensionsSBT633

Common technical dataType SBT, SBM Operating voltage Current consumption35

[V] [mA]

24 DC (-15 % / + 10 %) < 30 /

Short-circuit protection65

M12x1

Reverse polarity / overload protection Response time [s] [C] Ambient temperature

< 0.01 0...60 stainless steel 304/1.4301; nickel-plated brass; PPS; O-ring: FPM

Rp 3 4

Rp 3 4

M12x1 13 76,5 13

Materials in contact with the medium SBM613

47

35

M12x1

157 70

M12x1

65

G34

Thermographic diagram of an SBT type flow sensor.

40

20 30

Wiring12 3L

L+

2 3

1 4


27



Flow and temperature monitor for ATEX applications.Space-saving ATEX control monitor with wire-break alarm.For all sensors of the type SP. Flow, temperature and wire-break monitoring. ATEX approval group II, category 2G. Potential-free relay outputs with changeover contact. Improved performance thanks to integrated medium selection.

Easy handling and high functionality A pushbutton is used to set the flow range and adjust the switch. Nominal flow range and the switch point are indicated locally by a multicolour LED display. In addition, the user can set a temperature switch point. The signals are output via potential-free relays. In combination with the SP flow probes this monitor offers high repeatability of the switch points. Separate response settings for liquids and gases ensure the set up is tailored to its medium. The integrated teach function allows the flow monitor to be further individually adapted to differing applications. Integrated wire-break monitoring between flow probes and the monitor plus electronic locking of the settings provide additional safety and full confidence in the output status.


Flow and temperature monitoring in gas supply pipes.


28

Flow sensors

Applications: Liquids and gases.Process connection Setting range liquids [cm/s] Setting range gases [cm/s] Pressure resistance [bar] ATEX approval Order no.

Flow sensor for connection to a control monitor connection cable 6 m G 1/2 A 3...300 Technical data type SR307A Applications: flow, temperature and wire-break monitoring Control monitor for flow sensors Output function Operating voltage Contact rating Current consumption Storage temperature Ambient temperature Protection Approvals Marking of the unit [V] [A] [mA] [C] [C] housing terminals relay 24 DC 4 (250 V AC cos phi > 0.7); 0.2 (250 V DC); 4 (24 V DC) 100 -25...80 -20...60 IP 20 IP 20 ZELM 11 ATEX 0466 IECEx ZLM 11.0004 II (1) G [Ex ia Ga] IICWH BN WH BN BU BK2 7 8 9 22 23 24 28 29 30 31 32 34 2 7 8 9

100...15000

30

group II, category 2G Further technical data type SP321A

SP321A

Temperature gradient Medium temperature Response time Protection Approvals Marking of the unit Housing materials Materials in contact with the medium

[K/min] [C] [s]

30 -20...70 1...10 IP 65 / IP 67 ZELM 11 ATEX 0467 IECEx ZLM 11.0005 II 2G Ex ia IIC T4 Gb high-grade stainless steel (316L/1.4404) high-grade stainless steel (316L/1.4404)

Wiring

Wiring

BU 1 BK

1) SR307A / VS4000 2) SP321A

2

Dimensions95 15

L+ L

SP321A45 20 G1 2 7,7

1) flow monitoring 2) fault monitoring 3) temperature monitoring

35 36

3

27

DimensionsSR307ALEDs

35,2

104,5

107 113,6

1) LED bar display 2) setting buttons Note: The switching amplifier must be mounted outside the Ex zone!


29



To prevent your money from dissolving into thin air.Compressed air meter with display and totalizer function.Measurement to ISO 2533 and DIN 1343 possible. For compressed air in industrial use, argon, carbon dioxide, nitrogen. Large measuring range up to 700 Nm3/h. Larger measuring ranges on request. Fast response time and high response sensitivity. Volumetric flow quantity, flow velocity and temperature indication.

Calorimetric measuring principle The compressed air meter detects the standard volume flow directly (according to ISO 2533 and DIN 1343). This makes corrections, in case of temperature or pressure fluctuations, unnecessary. The high measurement dynamics of the system enable the reliable detection of even minute quantities, e.g. leakage. High accuracy and repeatability are ensured by the integration of the measurement sensors key elements into a defined pipe length. Measuring compressed air consumption in air supply lines We offer additional compressed air sensors for larger measuring ranges on request, especially for supply and air supply lines. As an option compressed air sensors with exchangeable electronics, allowing subsequent calibration under operating pressure, can also be used.


Argon consumption measurement in a laser welding system.


30

Flow sensors

Measuring range [Nm3/h]

Pulse value [m3]

Measuring accuracy [% of the final value]

Process connection

Order no.

Application: compressed air in industrial use, air quality DIN 8573-1, class 141 (measurement error: value A) / class 344 (measurement error: value B) 0.06...15 0.25...75 0.25...75 0.75...225 1.3...410 2.3...700 0.001...1 000 000 0.001...1 000 000 0.001...1 000 000 0.003...3 000 000 0.005...4 000 000 0.010...4 000 000 A): (3 % MV + 0.3 % VMR) / B): (6 % MV + 0.6 % VMR) A): (3 % MV + 0.3 % VMR) / B): (6 % MV + 0.6 % VMR) (15 % MV + 1.5 % VMR) A): (3 % MV + 0.3 % VMR) / B): (6 % MV + 0.6 % VMR) A): (3 % MV + 0.3 % VMR) / B): (6 % MV + 0.6 % VMR) A): (3 % MV + 0.3 % VMR) / B): (6 % MV + 0.6 % VMR) G 1/4 R 1/2 G 1/2 R1 R 1 1/2 R2 SD5000 SD6000 SD6050 SD8000 SD9000 SD2000

Larger measuring ranges on request. Application: argon (Ar), carbon dioxide (CO2), nitrogen (N2) Ar: 0.08...24.54 CO2: 0.047...14.38 N2: 0.05...14.94 Ar: 0.39...118.2 CO2: 0.24...71.7 N2: 0.24...73.0 0.001...1 000 000 (6% MV + 0.6% VMR) G 1/4 SD5100

0.001...1 000 000

(6% MV + 0.6% VMR)

R 1/2

SD6100

Connectors and splitter boxesType Description Order no.

Common technical dataType SD Operating voltage Current rating EVC005 EVC006 Analogue output Short-circuit protection, pulsed Reverse polarity / overload protection Medium temperature Ambient temperature Response time Pressure resistance Protection Connection Housing materials [C] [C] [s] [bar] [V] [mA] [mA] 19...30 DC 2 x 250 4...20 / 060 060 < 0.1 (dAP = 0) 16 IP65, III M12 connector PBT-GF 20; PC (APEC), Makrolon; stainless steel (304/1.4301); Viton high-grade stainless steel 316L /1.4404; ceramics; glass passivated; PEEK (polyetheretherketone); polyester; Viton; aluminium; anodized

Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 10 m black, PUR cable

EVC004

Materials (wetted parts)


31



Modular flow monitoring for field applications.On-site control monitor for the flexible connection of flow sensors.For the connection of sensors with different immersion depths. For sensors made of ceramics, high-grade stainless steel and titanium. Teach button allows easy scaling of the measuring range. Flow and switch point are indicated by LEDs directly on the unit. Available in DC and AC versions.

High flexibility Standardised M12 connections are used to connect control monitor and sensor as well as the supply. This allows the use of an evaluation and display unit in different applications, e.g. for different immersion depths and a wide range of aggressive liquids. Easy handling and high functionality Adjustment to the flow and setting of the switch points are carried out by pressing a pushbutton. Flow and switch point are indicated by a multicolour LED display. High repeatability of the switch points offers an optimum choice for use. Electronic locking of the settings and factory reset of the parameters provide additional safety.


Flow monitoring in a return pipe with a large nominal width.


32

Flow sensors

Control monitor for flow sensors of the SF seriesOperating voltage [V] Current consumption [mA] Protection Power-on delay time [s] Ambient temperature [C] Switch point adjustment Material Order no.

M12 connector electrical design DC PNP / AC, relay 19...36 DC 90...240 AC < 75 < 45 IP 67 IP 67 10 10 -20...60 -20...60 via pushbuttons ber Taster stainless steel (304S15) stainless steel (304S15) SR5900 SR5906

Sensors for connection to control monitorSetting range liquid / gaseous [cm/s] Medium temperature [C] Response time [s] Temperature gradient [K/min] Pressure resistance [bar] Sensor length [mm] Material Order no.

M12 connector process connection adapter 3...300 / 200...3000 3...300 / 200...3000 -25...80 -25...80 1...10 1...10 300 300 300 30 44 55 stainless steel (316S12) stainless steel (316S12) SF5200 SF5201

M12 connector process connection clamp adapter with flexible immersion depth 3...300 / 200...3000 3...300 / 200...3000 -25...80 -25...80 1...10 1...10 30 30 30 30 191 106 stainless steel (316S12) stainless steel (316S12) SF6200 SF6201

M12 connector process connection G 1/4 male, G 1/2 male, adapter for aggressive media 3...60 / 3...60 / 3...300 / 200...3000 3...300 / 200...3000 3...300 / 200...3000 3...300 / 200...3000 3...300 / 200...3000 5...70 5...70 -25...80 -25...80 -25...80 -25...80 -25...80 2...20 2...20 1...10 1...10 1...10 1...10 1...10 7 7 300 300 300 300 300 30 30 300 300 300 300 300 12 15,5 44 63 93 143 243 ceramics* ceramics* titanium (3.7035) titanium (3.7035) titanium (3.7035) titanium (3.7035) titanium (3.7035) SF2405 SF3405 SF5700 SF5701 SF5702 SF5703 SF5704

* aluminium oxide, 99.7 %

Wiring diagram1 1 4 3 L L+ L1

Connectors and splitter boxesType Description23

N

Order no.

n.c.Out

4 5

M12 socket, 2 m black, PUR cable M12 socket, 5 m black, PUR cable M12 socket, 2 m black, PUR cable

EVC001 EVC002 EVC004 EVC005

SR5900

SR5906

AccessoriesType Description Protective cover, PP colourless Order no. E40203

M12 socket, 5 m black, PUR cable


33



Pressure sensor with choice of switch points or analogue values.PN7 pressure sensor with communication interface IO-Link 1.1.Parameter setting, diagnosis and transmission of process values via IO-Link. High switch point accuracy and switching frequency. Ceramic measuring cell for more than 100 million switching operations. Dual independent switching outputs or switching and diagnostic output. Different versions with pressure ranges between -1...600 bar.

PN7 pressure sensor upgraded with IO-Link IO-Link is a simple, point-to-point, communication protocol between an IO-Link enabled device, such as a sensor or actuator, and an IO-Link master. IO-Link advantages The IO-Link circuit allows the process measurement data, parameters and diagnostic information to be transmitted using the standard connection cable. For example, the pressure measurement can be transferred as a digital value directly to the PLC. The measurement is more accurate, free from conversion errors. IO-Link masters can also store the set up parameters of their sensors. If the original sensor is damaged, then the IO-Link master will recognise its "blank" replacement and automatically download the stored set up into the newly connected sensor, saving time and avoiding errors.


PN7 pressure sensors in hydraulic and pneumatic lines


34

Pressure sensors

Process connection G 1/4 I, PNP / NPN switching, diagnostic outputMeasuring range Relative pressure [bar] Poverload max. [bar] Pburst max. [bar] Set point SP1 / SP2 [bar] Reset point rP1 / rP2 [bar] Step increment [bar] Protection, class Order no.

M12 connector output function 2 x NO/NC programmable or 1 x NO/NC + diagnosis 0...600 0...400 0...250 0...100 0...25 -1...10 0...2.5 0...1 -1...1 800 600 400 300 150 75 20 10 20 1200 1000 850 650 350 150 50 30 50 6...600 4...400 2...250 1...100 0.2...25 -0.90...10.00 0.02...2.5 0.01...0.1 -0.97...1 3...597 2...398 1...249 0.5...99.5 0.1...24.9 -0.95...9.95 0.01...2.49 0.005...0.995 -0.98...0.99 3 2 1 0.5 0.1 0.05 0.01 0.005 0.01 IP 67, III IP 67, III IP 67, III IP 67, III IP 65, III IP 65, III IP 65, III IP 65, III IP 65, III PN7060 PN7000 PN7001 PN7002 PN7003 PN7004 PN7006 PN7007 PN7009

AccessoriesType Description IO-Link interface, current consumption from USB port Order no. E30396

Common technical dataType of pressure: relative pressure liquids and gases Operating voltage Current rating Short-circuit protection, pulsed Memory plug, parameter memory for IO-Link sensors Protected against reverse polarity E30398 Overvoltage protection Integrated watchdog Voltage drop Protective cover E30006 Current consumption Accuracy / deviation (in % of the span) turn down 1:1 Switch point accuracy Linearity error Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range 0...60 C (in % of the span per 10 K) Greatest TEMPCO of zero Greatest TEMPCO of the span Power-on delay time Switching frequency Order no. EVC001 EVC002 EVC004 EVC005 Materials in contact with the medium Function display LED switching status operation Housing materials Medium temperature Shock resistance Vibration resistance Switching cycles [s] [Hz] [C] [V] [mA] [V DC] [mA] 18...36 250 up to 40 V 100 99 % / complied with / 4 ISO 13849-1: Category 4 ISO 13849-1: PL e EN 62061: SIL 3

Operating voltage Current consumption Sensor supply Input frequency, max. Input data Pulse inputs S34, S43: Input voltage: Switch points

[V] [mA] [V] [Hz]

Output function

Contact rating Ambient temperature Function display Voltage Fault Switching status Input signal Protection D Housing materials Safety-related reliability PFHd [1/h] Test interval T1 [years] MTTFd [years]

3xD

Switch points: Via an external circuit a switch point from among 4 preset values (2 Hz, 1 Hz, 0.5 Hz and 0.2 Hz) can be selected. Feedback contact: The device monitors the position of an interlock by means of a feedback contact. When a movement starts, the output relays K1/ K2 are de-energised. The switching outputs open. The output LEDs K1/ K2 flash when the feedback contact is open. Error message: If faults such as described for "sensor monitoring" are detected by the Ps, the relays are kept in the "safe status" (no standstill message), the LED "Fault" lights and the output switches (opens).

DC/CCF/Cat. Meets the requirements of:

Dimensions25 105

LED

1) Combicon connector with screw terminals 2) DIN rail mounting


35,5

100

49

Evaluation systems, power supplies

5 xD

product news Connection technology

ecolink M12 the secure connection even in difficult applications.For hygienic and wet areas in the food industry.Connection technology meets the M12 standard (EN 61076). Optimum sealing even when mounted without tools. The mechanical end stop protects the O-ring against destruction. Nut secured against shock/vibration due to saw tooth contoured vibration protection. LEDs clearly visible even in cases of high light exposure.

ecolink M12 for demanding applications. Most applications require special solutions. Only highquality materials, safe production processes and faultless mounting lead to success in the long run. The integrated end stop protects the O-ring against destruction caused by tightening the nut too much. Mounting and removal are carried out without tools. The asymmetrically acting vibration protection holds the nut tight in its position, guaranteeing an optimum and permanent seal. High-quality materials especially adapted to the application and intensive monitoring during and after production guarantee maximum quality standards.


ecolink a new dimension in connection technology.


50


Applications: Hygienic and wet areas in the food industry (food and beverage) Technical data Operating voltage: without LED: 60 V AC / 60 V DC with LED: 10...36 V DC Nominal current: 4 A Protection rating: IP 67, IP 68, IP 69K in locked condition with the matching counterpart. Tightening torque of the plug: 0.6...1.5 Nm (Take into account the max. value of the counterpart!) Tightening torque of the socket: 0.6...1.5 Nm Ambient temperature: -25...100 C (cURus max. 50 C) Vibration / shock: 750 g, 1 million cycles Materials: Housing / moulded body: without LED, PVC orange with LED, PVC black Contact carrier: PA 6.6 Coupling nut: high-grade stainless steel (316S12) Contacts: gold-plated Sealing ring: EPDM Cable: PVC, 4 x 0.34 mm 2, 4.9 mm 3 x 0.34 mm 2, 4.9 mm with LED Approvals: cURus in preparationType Description Order no.

Y connection cable M12 1.0 m 2.0 m 5.0 m 1.0 m 2.0 m 5.0 m 1.0 m, LED 2.0 m, LED 5.0 m, LED EVT329 EVT330 EVT331 EVT332 EVT333 EVT334 EVT335 EVT336 EVT337

DimensionsExample EVT32914 15 M12x1

C

B

A15,5

14

17 50 L 45

M12 x1

Example EVT33215,5 M12x1 14 26,5

14 15 M12x1

C B

A

17 50 L

36,5

Example EVT33515,5 M12x1 14 26,5

14 15 M12x1

C

B

A

LED

17 50 L

36,5


51


product news Connection technology

ecolink M12 the secure connection even in difficult applications.From factory automation to machine tool industry.Connection technology meets the M12 standard (EN 61076). Optimum sealing even when mounted without tools. The mechanical end stop protects the O-ring against destruction. Nut secured against shock/vibration due to saw tooth contoured vibration protection. LEDs clearly visible even in cases of high light exposure.

ecolink M12 for demanding applications. Most applications require special solutions. Only highquality materials, safe production processes and faultless mounting lead to success in the long run. The integrated end stop protects the O-ring against destruction caused by tightening the nut too much. Mounting and removal are carried out without tools. The asymmetrically acting vibration protection holds the nut tight in its position, guaranteeing an optimum and permanent seal. High-quality materials especially adapted to the application and intensive monitoring during and after production guarantee maximum quality standards.


ecolink a new dimension in connection technology.


52


Applications: Factory automation, machine tool industry, construction of machinery, hydraulics Technical data Operating voltage: without LED: 60 V AC / 60 V DC with LED: 10...36 V DC Nominal current: 4 A Protection rating: IP 67, IP 68, IP 69K in locked condition with the matching counterpart. Tightening torque of the plug: 0.6...1.5 Nm (Take into account the max. value of the counterpart!) Tightening torque of the socket: 0.6...1.5 Nm Ambient temperature: -25...90 C (cURus max. 50 C) Vibration / shock: 750 g, 1 million cycles Cable characteristics: Bending cycles: > 5 million Torsional strain: 180/m Materials: Housing / moulded body: without LED, TPU orange with LED, TPU black Contact carrier: TPU Coupling nut: CuZn / Ni Contacts: gold-plated Sealing ring: Viton Cable: PUR, halogen-free, 4 x 0.34 mm 2, 4.9 mm 3 x 0.34 mm 2, 4.9 mm with LED Approvals: cURus in preparation

Type

Description

Order no. old

Order no. NEW

Y connection cable M12 1.0 m 2.0 m 5.0 m 1.0 m 2.0 m 5.0 m 1.0 m, LED 2.0 m, LED 5.0 m, LED E11762 E11763 E11760 E11761 E70063 E70065 EVC431 EVC432 EVC433 EVC434 EVC435 EVC436 EVC437 EVC438 EVC439

DimensionsExample EVC43114 14 15 M12x1 15,5

C

B

A

17

4,2 50

L

45

M12x1

Example EVC43415,5 14 M12x1

14 15 M12x1

C

B

A

17

4,2 50

L

36,5

15,5 14

M12x1

14 15 M12x1

C

B

A

LED

17

4,2 50

L

36,5


26,5

26,5

Example EVC437

53


product news Bus systems

Third-generation communicator.AS-i gateways with ultra short transfer times.Colour display for clear diagnosis and set-up. AS-i double address recognition. Earth fault monitor. Profinet switch with 2 ports and certification according to Conformance Class B. Profibus DP interface with certified DPV0 and DPV1 functionality.

The bus at a glance The new ifm gateways are the fast connection from AS-i to Profibus or Profinet. Thanks to a colour display and web interface, the status of all AS-i slaves is recognizable at a single glance. The quick set-up menu and intuitive handling facilitate installation and diagnosis. In addition, the web interface allows full remote access. Three types of voltage supply The flexible voltage supply ensures a low-cost integration into your application. The units can be operated via AS-i power supplies, DC power supplies, or a combination of both. It is also allowed to supply several AS-i networks via a single power supply.



54

Bus system AS-interface

Advantages and customer benefits Communication interfaces: Profinet: Profinet Class B Profinet switch 2 ports integrated Profibus: Profibus DPV0 and DPV1 functionality AS-Interface: 1 and 2 AS-i masters pursuant to M4 profile Configuration interface: Ethernet with integrated web interface Connections: AS-i and auxiliary supply: plug-in terminals (supplied with the unit) Profinet 2 x RJ45 Profibus D-Sub 9 Configuration interface RJ45 Visualisation: 1.8" colour display LEDs for unit and fieldbus status Housing: Robust metal housing: aluminium powder-coated; steel sheet galvanised Ambient temperature: Operating temperature 0...60 C Storage temperature -20...70 C

The productsDescription AS-i Profinet gateway 1 AS-i master with M4 profile AS-i Profinet gateway 2 AS-i masters with M4 profile AS-i Profibus gateway 1 AS-i master with M4 profile AS-i Profibus gateway 2 AS-i masters with M4 profile AS-i data decoupling, can be mounted on AS-i Profinet gateway Order no. AC1401 AC1402 AC1411 AC1412 AC1250

DimensionsAC1401 / AC140293 106,2

128,2 135,5

AC1411 / AC141293 106,2

Functions Pluggable data decoupling Via the optional data decoupling AC1250, the gateway and the connected AS-i slaves can be powered by one power supply. A single voltage source can hereby supply several gateways and their AS-i networks. Power supplies with a voltage of 30 V (DC or AS-i) allow any possible AS-i structure at full cable length. The use of a 24 V power supply offers the advantage of AS-i power24: For AS-i networks of up to 50 m the introduction of the bus system AS-interface will become even more cost-efficient. Transfer of AS-i data PLC user programs of existing plant can be changed to the new AS-i gateways of the third generation without any changes to the I /O addresses.

1) Sub-D (9 poles)45 65,5 62,8

128,2 135,5

AC1250


128,2

55

Bus systems

product news Bus systems

AS-i safety made easy.AS-i safety monitor allows parameter setting via USB interface.4 safe inputs or 8 standard inputs /outputs locally. 2 safe electronic outputs locally, 6 triggerable outputs in the field. USB 2.0 interface for clear configuration and diagnosis using the PC.

Safety at Work

Saving of data on chip card for an easy exchange of units. Certification to EN 62061 / SIL3, IEC 61508 / SIL3 and EN ISO13849-1/ PL e.

Introduction The new AS-i safety monitor processes up to four safe inputs or eight standard inputs /outputs locally and up to 31 safe slaves in the AS-i system. The AS-i safety monitor is equipped with a USB interface and a chip card for an easy exchange of units. The user-friendly configuration and diagnostic software ASIMON V3.0 G2 enables clear and quick assignment and logical combination of the safety-related bus components in the tried-and-tested function block representation under Windows.

standard switch host (PLC)

safety monitor

safe input module

I1 I2

I3 I4

standard PLC standard AS-i master

standard module

e-stop


System overview with safety-related components.


56

Bus system AS-interface

Functions The AS-i safety monitor controls, in the AS-i network, the code sequences which are to be transmitted. In the case of message deviations or timeouts it ensures the safe state of the system. The unit has two safe semi-conductor outputs. It is possible to trigger up to six further safe outputs independently in the field. The AS-i safety monitor can be integrated into the AS-i system at any position. Several AS-i safety monitors can be operated via one AS-i master. So grouping is possible to evaluate the safe AS-i slaves without problem. Known safety relay functions like "e-stop", "stop categories 0 or 1", "two-hand operation", "enable switch" can be implemented via the software. One AS-i safety monitor thus replaces many traditional safety relays. Advantages and customer benefits Due to the extension of Safety at Work safe and non safe I /O signals can be transmitted via the same AS-i bus. The safety-related extension is fully downward compatible and can be retrofitted on existing installations. All masters, power supplies and bus components can still be used. Application There is a wide range of applications for the new generation of the AS-i Safety at Work safety monitors. Wherever a decentralised safety technology is important, AS-i safety monitors can be used. In conveying, special machines, handling and the food industry these safety-related assemblies have established themselves.

The productsDescription AS-i safety monitor, 2 channels, with semi-conductor outputs Order no. AC041S

Technical data Operating voltage AS-i interface Stop category to EN 60204-1 Semi-conductor outputs Current rating per output Service button AS-i profile Ambient temperature Protection Connection Dimensions (H x W x D) [mm] [C] [A] [V DC] 24 1 0/1 2 0.5 S-7.5.5 0...55 IP 20 Combicon screw terminals 99 x 22.5 x 114

AccessoriesType Description Parameter setting software ASIMON V3 G2 for safety monitor Order no. E7050S

USB interface cable for the connection of the safety monitor to PC

E7051S

Chip card to save the configuration data

E7052S

Safe contact extension, 2 independent channels, without delay, for AS-i safety monitor with semi-conductor outputs

E7053S


57

Bus systems

product news Identification systems

RFID with Profibus-DP for production and conveying.Flexible RFID system with evaluation unit, antennas and transponders.RFID evaluation unit with Profibus-DP and web server. Evaluation unit with 4 antenna connections or digital I / Os. Read/write antennas in industrially compatible housing. Antennas and transponders from a few bits to Kbytes. Protection rating IP 67 meets the requirements for harsh environments.

The new RFID evaluation unit with integrated Profibus-DP interface and web server can be used in production to mark tools, for quality assurance such as monitoring production steps, in conveying and in automation technology. Easy to use flexible parameter setting you can solve any identification task. The antenna concept guarantees easy and fast connection of the LF and HF RFID antennas to the evaluation unit by means of M12 connectors from 0.3...20 m from ifm electronic. The production range of the transponders includes not only LF transponders with up to 2 Kbit-memory but also HF transponders with 16 Kbits as FRAM version which can be rewritten an unlimited number of times.



58

RF-identification systems

Applications The new ifm RFID system platform can be used in production for quality assurance such as for electronic route cards, in assembly/handling technology for the automotive industry and in conveying. The RFID system is optimised for applications in production control asset management material flow control track&trace All connections have industrial-compatible M12 connections. Current is supplied directly via an M12 connection. The fast and easy integration into the higher-level automation /process control is effected by means of provided program examples. Complex identification tasks are as easy to implement as reading a simple UID. As an option the RFID antenna inputs can also be used for controlling outputs or detecting input signals. The ifm standard configuration ensures that no complex wiring is necessary. The connected sensors /actuators are supplied directly from the RFID evaluation unit. The RFID system features a robust housing in the high protection rating IP 67 and a broad temperature range thus meeting the requirements of harsh industrial environments. The comprehensive accessories such as Profibus connection cables and terminating resistors further facilitate the system set-up.

The productsDescription RFID evaluation unit RFID evaluation unit, Profibus-DP EU/ETSI DTE100 Order no.

RFID antennas RFID antenna 125 KHz RFID antenna 13.56 MHz RFID transponders for ANT512 ID tag/30X2.5/05 125 KHz 256 bits ID tag/30X2.5/05 125 KHz 2048 bits RFID transponders for ANT513 ID tag/30X2.8/0313.56 MHz 16 Kbits FRAM ID tag/30X2.5/06 13.56 MHz 896 bits E80370 E80371 E80360 E80361 ANT512 ANT513

Technical data RFID evaluation unit DTE100 Operating voltage Current consumption AUX [V] [mA] 18...30 DC < 0.2 A closed circuit current consumption; < 3.0 A at max. load on IO-1 to IO-4 (IO-1, IO-2) 500 (IO-3, IO-4) 1000 -20...60 IP 67 metal housing with plastic cover 4 4 [KHz] [MHz] [mm] LED 125 13.56 ISO 15693 60, tag dependent red / green / yellow 4 M12, 20 m unscreened

Connectors and splitter boxesType Description M12 jumper 1 m, black, PUR cable M12 jumper 5 m, black, PUR cable Ethernet, cross-over patch cable, 2 m, PUR cable, M12 / RJ45 Ethernet, screened patch cable, 2 m, PUR cable, M12 / RJ45 Order no. EVC012 EVC059 E11898 E12090

Current rating outputs Ambient temperature Protection Material Switching inputs at option Switching outputs at option Frequency range for ANT512 Frequency range for ANT513 Air interface ANT513 Range Indicators Antenna concept, external

[mA] [C]

ZubehrDescription Profibus terminating resistor, M12 connector, 4 poles, B coding PROFIBUS cable: straight M12 connector to straight M12 socket, connection cable, 10 m PROFIBUS cable: M12 connector to free cable end, straight connector, 10 m PROFIBUS cable: M12 connector to free cable end, straight socket, 10 m Further cable lengths on request Order no. E12315 E12317 E12319 E12321

Antenna terminal, external


59

Identification systems

product news Control systems

Dialogue module PDM360 NG for mobile vehicles.7.0" TFT colour display with a resolution of 800 x 480 pixels.Backlit function keys with tactile feedback. Optional encoder with pushbutton or scroll key. Internal mass storage, USB interface, interfaces for analogue cameras. Up to 4 CAN interfaces with CANopen and SAE J1939 protocol. Programmable to IEC 61131-3 with CoDeSys 2.3.

PDM360 NG dialogue module In almost any mobile machinery a powerful process and dialogue unit is needed for machine operation and for indication of system messages. With its high-resolution graphic display, the powerful 32-bit controller and the flexible programming according to IEC 61131-3, the PDM360 NG is such a user interface. Its robust housing with protection rating IP 67 enables mounting inside or outside the cabin. It has been designed for surface and panel mounting. Up to four CAN interfaces, Ethernet and USB together with the Linux operating system form a universal platform for networking and communication with other vehicle components.



60

Control systems for mobile vehiclesFunctions and advantages High-resolution display Protected by a scratch-resistant glass pane, the modern display, which can even be read in sunlight, provides a resolution of 800 x 480 pixels with an aspect ratio of 15:9. Images and graphics can be shown with a colour depth of up to 18 bits. Mechanical structure The PDM360 NG has a fully sealed diecast aluminium housing with protection rating IP 67. The integrated M12 connectors provide all important connections for supply, inputs /outputs and communication. It can be used as surface mount devices using the tried-andtested RAM mount system or can be mounted in a wall. The service lid on the back allows the exchange of the battery for the real-time clock as well as access to the USB 2.0 service interface. The powerful electronics The integrated 32-bit controller and the operating system Embedded Linux are the basis for the visualisation of the high-resolution graphics, the processing of the application program and the unit functions. Due to its universal software structure Embedded Linux furthermore provides many possibilities as regards communication and networking with other systems and networks. Programming to IEC 61131-3 The CoDeSys software enables a clear and easy creation of the application software for the user. Function libraries are available for the special functions of the display. The graphic elements are created and animated via the integrated visualisation. The communication interfaces The PDM360 NG is equipped with up to four CAN interfaces to ISO 11898. These interfaces are for example used to exchange data with the connected controller, the de-centralised input/output modules or the engine controller. For this purpose the interfaces support the CANopen and the J1939 protocol among others. The integrated USB 2.0 interfaces provide easy data exchange with modern storage media. The Ethernet interface cannot only be used for programming but also for communication with other network participants. Applications: Complex construction machines Agricultural machines Municipal vehicles ProductsDescription Dialogue module PDM360 NG with encoder Dialogue module PDM360 NG with rocker switch Dialogue module PDM360 NG with 8 function keys Mounting frame for panel mounting USB adapter cable, M12 / RJ45 socket, 1.5 m Ethernet, cross-over patch cable, 2 m, PUR cable, M12 connector / RJ45 connector Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Programming software CoDeSys, German version Programming software CoDeSys, English version Order no. CR1080 CR1081 CR1083 EC2110 EC2099 E11898 EVC001 EVC002 CP9006 CP9008

Technical dataDialogue modules PDM360 NG CR1080, CR1081, CR1083 Housing Device connection Protection Operating voltage Current consumption Temperature range [V DC] [mA] operation [C] storage [C] closed, diecast aluminium 1 x M12 connector 6 x M12 socket IP 65, IP 67 10...32 300 -30...65 -30...80 7" TFT LCD display 800 x 480 pixels 18-bit colour depth RGB LED MPC5121 / PPC, 400 MHz [MB] [GB] pushbuttons encoder pushbuttons rocker switch pushbuttons 128 / 128 1 9 1 9 1 8 1 1 1 1 4 x CAN 1 x Ethernet 100 Mbits 2 x USB 2.0 2 x CAN 1 x Ethernet 100 Mbits 2 x USB 2.0 2 x analogue camera CANopen (DS 301 V4) SAE J 1939 CoDeSys V2.3 CE, e1 (RL 2009/19/EC), BN 411 002

Display Indication Processor Data memory Flash / SRAM Internal mass storage (only CR1080 / CR1081) Operating elements CR1080 (backlit) Operating elements CR1081 (backlit) Operating elements CR1083 (backlit) Inputs (digital / analogue) Inputs with special functions: Internal temperature sensors Photoelectric sensor Outputs (digital) Interfaces CR1080, CR1081

Interfaces CR1083

Supports CAN protocols Programming software Standards and tests (extract)


61

Control systems

Cert no. IMO-COC-027827

visit our website: www.ifm.com

Overview ifm product range: Position sensors and object recognition Inductive sensors Capacitive sensors Magnetic sensors, cylinder sensors Safety technology Valve sensors Photoelectric sensors Object recognition Encoders Evaluation systems, power supplies Connection technology Fluid sensors and diagnostic systems Level sensors Flow sensors Pressure sensors Temperature sensors Diagnostic systems Evaluation systems, power supplies Connection technology Bus systems Bus system AS-Interface Power supplies Connection technology Identification systems Multicode reading systems RF-identification systems Power supplies Connection technology Control systems Control systems for mobile vehicles Connection technology

ifm article no. 7511468 Printed in Germany on non-chlorine bleached paper. We reserve the right to make technical alterations without prior notice. 04.2012

Ifm Product Innovations English 2012

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