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Transcript of If Morrison Structural Lab
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Oyerviewof Structural
TestingFacilities
at the University of Alberta
1.1
Description
of I.F. Morisson
Structural EngineeringLaboratory
The main floor
of
the
laboratory onsists
f a tall crane
bay with adjacent
workshop, ffice,
washroom nd miscellaneousooms.
On the second
loor
are a computer oom, hreegraduate
student
ffices
and
a common oom.
The
main
crane
bay s 110
t by 62 ft
(33.5
m x 18.9m) with a clearheight
of about29 ft
(8.8
m).
Thecentre
art
ofthe floor
s a oadbed.
1.1.1 oadBed
The
oadbed,
commonly
alled he
strong floor, is a three
cell
reinforced oncrete
ox
girder
with
plan
dimensions
f 35 ft
(10.7
m)
by 70 ft
(21.3
m).
The exteriorwebsare
24 in
(610
mm)
thick, he nteriorwebs 12 n
(305
mm). The op slabof the oadbed s 2 ft
(610
mm) thick
plus
2
in
(51
mm)
of topping
total
26 in). The
opping s
unbonded ver
parts
of the loor. There
are
holes hrough he
op slabat 2 ft
(610
mm)
on
centres achway. The holesare ined with 2-112
in
(64
mm) standard
ipe
with
an inside diameter f
2.4 in
(61
mm).
The smallestdistance
between weband he centre f a hole s 6 in (152mm).
The drawings f the ab
state hat he ollowing oadsmaybe
appliedwith a
factorof safety f at
least .5.
o
Loads ctingdownward
1) Three oadsof990 kN at any
hreeadjacent oles n
the slabwith no otherdownward
oads
on he oadbedwithin a radiusof 6 m.
2)
Three
oads
of 490 kN at any hreeadjacent oLesn two or
all panels
of the slabwith no
downwardoadswithin 6 m longitudinallyn the
panels
alryingconcentratedoads
.
Loadsactingupwards
The maximumallowable oadsshallnot be sreater han
half the allowabledownward oads
described bove.
.
Uniform oads
Any combination f
480
kN/m2 downward
combination f
these
and concentratedoads
describedbove
2).
o
Horizontal loads
The maximum horizontal load at any
one
panel point is 490 kN
applied
at 9i4 mm above he
floor surfacecombined with i50 kN/m'uoward or downward uniform loads.
1.1.2Cranes
The crane n the main test areaofthe 1abhas a capacityof
10 tons
(89
kN). It spansapproximate
17 m and
is operated
by
a control box
that hangs
rom the crane.
This crane
s to be operated
only by lab technicians unless special
permission
s
given
by the head technician. A smaller
overhead
raneservices he
machine shoo area.
al.td 240
kN/m' upward uniform loads or any
o1
490 kN downwardsor
145 kN
upwards
as
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The ab
s equipped ith
a battery
driven orklift
anda
propane
owered
orklift. An
air-operated
hoist
s usedaround
arge est
set-upso provide
erticalaccessor one
person.
1.1.3Machine
Shopand Concrete
atching
Facility
There s a machine
hop n
the ab that
canbe used or smallsteel abrication
ndwoodworking
jobs.
Large
obs
and
obs
requiring
precision
machiningare normally
handled
either hrough
machine hops n campus r commercialmachine hops ff campus.
An old
pan
ype
concretemixer
with a maximum
batchcapacity
f about
7 ft3 s located
t the
south-westomer
f the ab.
A high
performance
oncrete
ixer.which
hasa capacity
f mixing
fibrereinforced
oncrete, as
been
purchased.
owever,
t hasnot been nstalled
et.
1.2TestingMachines
n Structures
Laboratory
1.2.1MTS
000
6200
kN
MTS ClosedLoop
Hydraulic
System)
This is a high capacity
universal esting
machine. t is capable f applying
staticor very slow
appliedcyclic loads.
t operates
n either oad control or stroke control and
can follow an
internallygeneratedamp flmctionor an external ontrol signal.Switchingbetween oadand
stroke ontroldudnga test
s not
possible.
Capacities:
.
Compression:atedcapacity
=
6200
kN
(1a00
kip$.
The compression
ead s a spherical
seated eadof 610mm
in diameter.,
.
Tension:
ated
capacity 4000kN
(900
kips).Tensile
oadsare ransmitted
y
clevis
grips
or hydraulic
grips.
o Two setsof clevis
grips
are
available: ne
setusing 89 mm
pins
and atedat 2900
kN, and he
otherusing50 mm
pins
and
atedat 980kN.
o
The
hydraulic
grips
havea 4000
kN capacity.
nstallation r removalof the
hydraulic
grips
akesabouthalf a day.
o
LoadRanges: 67 kN, 1334
kN, 3336kN and6612kN.
In lower ranges,
oad s measured
by load cell; in upper
anges,oad s based n measured ydraulic
pressure.
or any oad
range,maximum oadcorresponds
o an output
oltage f 10V DC.
o
Stroke:Total stroke s
300 mm
(+150
mm from
zero
position).
Available anges re
25
mm,
+50
mm and
+150
mm. For anystroke ange, he
correspondingoltage
output s
+10
V DC. Note that
strokemeasureshe movement
f the
piston
and doesnot measurehe
movement fthe loadinghead
elative o thebase.
TestSpace:
The MTS 6000 s
prestressed
o a reinforced oncreteoad
bed hat s 3.66m wide by 13.1m
long, which seryes s the lower
platen
of the machine.
he load bed has bolt holes62 mm in
diameter
at 610 mm on centre n each
direction.
The bolt
holes were misalignedduring
construction nd not symmetrical bout he centreof the
machine.The actual
positions
f
the
holesareshown
n
the attached rawing.
.
Height:7300mm with the am at themidpointof its travel.
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.
Width between olumns:
1700mm
between olumn
baseconnections.
829mm betvr'een
columns.
1.2.2MTS 1000
1000
N MTS
Closed oop
Hydraulic
System)
It
is a universal estingmachine
which
can apply static or slowly appliedcyclic
loading n
tension r compression.
t canoperate
n either oador stroke ontroland s capable
f switching
from one o theotherduringatest.The oad s measured ith a built-in oadcell.
The MTS1000
and he MTS2700
share
he same onfol
panel.
Only one of these
machines an
be
used
at any
ime.Loadand
stroke anges
reselected
ith
plug-in
caftridges.
Capacities:
.
Comprglqen nd lgnsiap:
1000 N
o
Load Ranses:
100
kN,
+200
kN,
+500
kN and
+1000
kN all conesponding
o output
voltagesf+l0 V DC.
.
Stroke:Maximum shoke s
300 mm
(+150
mm).
Availablestroke anges
are
+100
mm,
+50mm,+20mm and+10mm. All stroke anges orrespondo anoutputvoltage f +10V
DC.
TestSpace:
o
Height:Clear erticalspaces 2057
mm withoutspecimen
rips;
with
grips
s 1250mm.
(With
carefu1
anoeuvring, 1400mm o 1500mm might be itted nto the machine.)
o
Clear
horizontal
istances etween olumns
le
406 mm by 711mm.
1.2.3MTS 2700
This is a compressionestingmachinewhich can apply staticor
lowly applied
cyclic oads n
compression.t is intended rimarily for testingconcrete ylindersand
prisms.
The maximum
bearing apacity n the spherically eated ompression
laten
s 200 MPa. t can be
operated
n
load or strokecontrol and can switch from one to the
other durins a test. Load is basedon
measured
ydraulic
ressure.
Capacities
o
Compression:
ated
capacity:2670 kN in compression.
.
Load Ranqes:1200
kN and
2670
kN. Maxirnum
compressiveoad conespondso a
voltage utputof+10 V DC.
TestSpace:
Ma,ximum efiical clearances 1000mm. A set of spacers re used o accommodatemaller
specimens.he spherically eated ompression
laten onforms o ASTM standardsor test 100
mm and 150mm diameter oncrete ylinders.
1.2.4 egasus
atigue oadingSystem
This
atigue oading ystem onsists f two
pumps
otalling
140
gpm,servocontrolvalves, oses
and atigue
atedactuators.t is necessaryo build a load
rame
o reactagainsthe forces rom
the actuators.
oadmeasured ith loadcell.
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Rams:Two
at 530kN capacity,
50 mm
stoke;and wo at 340kN capacity, 50
mm stroke.
Loading ates:
variable.The rate
of loading
depends n
the amplitude
f the stroke
cycle and
alsomustbe choseno avoid
esonance
ith test rames ndspecimens. typical
ate s 5 Hz at
25
mm deflection.
The
Pegasusystem's
ump
andjacksare
eakingandmayrequire omplete verhaul.
1.2.5NewX'lex-Frame
A reaction ramesystem
etup along he
eastwal1, all Flex-Frame, an be used or
simple est
(such
as ight beam ests) p
to 600kN.
1.2.6Hydraulic Rams
There s a wide
assoftment f hydraulic
acks
available n the structuresaboratory.
Someof
these re isted n Table1. Most have
nterchangeableose ouplers.
1.2.7HydraulicPumpsand LoadMaintainers
a) Hydraulic Purnps
Thereare our hand-operatedumps
and wo electrically perated
ump
n
the laboratory. he
electronic
ump
hasa reservoir
fabout 4litres anda maximum
ressure
fabout 55 MPa
8000
psi).
lthoughl is rated t
10000
si .
b) Air on Hydraulic Oil PressureSystems
Blue
Panels)
There are two
"air
over
oil" hydrauiic
pressure
ystems,
enerally
eferred
o as the-
blue
paneis".
-
Each
panel
hasan air driven
pump.
The
pumps
axe
drivenoff of the 100
psi
shopair
supply
hose. hepumps ressurizeydraulicluid to a maximum ressuref 10,000 si.
-
Each
panel
has one air
pressure
upply.One
panel
has ive
hydraulicpressure
utlets; he
otherhas wo.
-
The outletscan be controlled o deliver
equal
pressures
y openingboth outlet valvesand
controllinghe air
pressure
upply
with the egulator. nder
hese onditionshe estwould
be
"loadcontrolled"n that he hydraulic
ressure
ouldbe keptconstant.
-
While t is
possible
o
control he outlet
pressure
n each
outlet separatelyhis is
sometimes
difficult to do. If
you
require ndependentonffol at
two different
pressures,ou
would
be
better ffusing two control
panels
with different ir supply
pressues
n
each
panel.
Outlet pressuesare measuredwith mechanicalpressuregaugesand can provide an
independent
on-electronicheck
ofthe
ack
oad.
-
Pressureeadings uringunloading
tages re naccurate
nd shouldnot be used o determine
the oadon the sfucture.
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1.5Computers
and Instrumentations
TheStructural
Groupsubscribes
ite icences
f finite element
rograms
f ABAQUS,
SAP2000,
S-Frame, tc. o be used
n PC's. You
will needan access ccount o use
ABAQUS.
The CNS
ComputerLabs in NRE
2-117 and
NRE 2-718 are available or students
who need o use
SAP2000 ndS-Frame
tructural nalysis
nddesign
rograms.
A numberof PC's
arealso
ocated n the
main loor of the structuresab.These omputets re
usedmainly or control
ofthe data
acquisition
ystems. hereare hreedataacquisition
ystems
cunentlybeing
equippedn
the I.F. Morrison
Structural ab, wo HBM, MGC
Plus system nd
oneHBM,
Quantum
X system.
Eachsystem
onsists f 16 high evel
(DC)
channels
nd48 low
level
strain)
hannels.
Thereare wo camera
trainmeasuring
ystems, achwith four setsof camera,
n the ab.A
total
of six lens are
equipped
or the system.
The systems
ave he capacity
of measuring
train
distributionsna deformed
pecimen.
There s an mpact
Drop
Weight)Testing
Machine quipped
ith two high
speed amerasn the
Laboratory.
1.6Technical taff
Two technicians re employed
by the Deparlmento
work in the Structural
aboratory. he
curent staff are Greg Miller
(Senior
Technician)
and Cameron West. Studentsdoing
experimental
esearch
houldcontactGreg
Mil1er
2-37
4) well in advance f when hey expect
to do their work. Meetings o discuss
cheduling re held
when needed. loor space,machine
time and technician ime must be scheduled
ell in
advance. echnicalhelp in the area
of
electronicss availablerom DaleLathe
andPeterAltobelli
ocatedn NRE 7-130.
1.7Safety
In the structuralaboratory, tudents ork
with
relatively ittle supervision, aveaccesso a wide
varietyof
power
ools, and work with large orces n sfuctures
whosebehaviour
s not always
understood.n thesecircumstances,t is
particularly
mportant
hat a high
level of safetybe
maintained. summary
of the safety ules or the 1ab
s
posted
near he north overhead oor.
Greg
Miller is the inal authoritywith respect
o safety
ractices.
e
will advise
any user f their
procedures
o not meet he requirements.
is
decisions
with respect o matters
of
safetyare
final. You will be ssued setof Lab Rules. t is
your
responsibility
o readand ollow the Lab
Rules.Failure o do so could esult n the ossoflab use
privileges.
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