If Morrison Structural Lab

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    Oyerviewof Structural

    TestingFacilities

    at the University of Alberta

    1.1

    Description

    of I.F. Morisson

    Structural EngineeringLaboratory

    The main floor

    of

    the

    laboratory onsists

    f a tall crane

    bay with adjacent

    workshop, ffice,

    washroom nd miscellaneousooms.

    On the second

    loor

    are a computer oom, hreegraduate

    student

    ffices

    and

    a common oom.

    The

    main

    crane

    bay s 110

    t by 62 ft

    (33.5

    m x 18.9m) with a clearheight

    of about29 ft

    (8.8

    m).

    Thecentre

    art

    ofthe floor

    s a oadbed.

    1.1.1 oadBed

    The

    oadbed,

    commonly

    alled he

    strong floor, is a three

    cell

    reinforced oncrete

    ox

    girder

    with

    plan

    dimensions

    f 35 ft

    (10.7

    m)

    by 70 ft

    (21.3

    m).

    The exteriorwebsare

    24 in

    (610

    mm)

    thick, he nteriorwebs 12 n

    (305

    mm). The op slabof the oadbed s 2 ft

    (610

    mm) thick

    plus

    2

    in

    (51

    mm)

    of topping

    total

    26 in). The

    opping s

    unbonded ver

    parts

    of the loor. There

    are

    holes hrough he

    op slabat 2 ft

    (610

    mm)

    on

    centres achway. The holesare ined with 2-112

    in

    (64

    mm) standard

    ipe

    with

    an inside diameter f

    2.4 in

    (61

    mm).

    The smallestdistance

    between weband he centre f a hole s 6 in (152mm).

    The drawings f the ab

    state hat he ollowing oadsmaybe

    appliedwith a

    factorof safety f at

    least .5.

    o

    Loads ctingdownward

    1) Three oadsof990 kN at any

    hreeadjacent oles n

    the slabwith no otherdownward

    oads

    on he oadbedwithin a radiusof 6 m.

    2)

    Three

    oads

    of 490 kN at any hreeadjacent oLesn two or

    all panels

    of the slabwith no

    downwardoadswithin 6 m longitudinallyn the

    panels

    alryingconcentratedoads

    .

    Loadsactingupwards

    The maximumallowable oadsshallnot be sreater han

    half the allowabledownward oads

    described bove.

    .

    Uniform oads

    Any combination f

    480

    kN/m2 downward

    combination f

    these

    and concentratedoads

    describedbove

    2).

    o

    Horizontal loads

    The maximum horizontal load at any

    one

    panel point is 490 kN

    applied

    at 9i4 mm above he

    floor surfacecombined with i50 kN/m'uoward or downward uniform loads.

    1.1.2Cranes

    The crane n the main test areaofthe 1abhas a capacityof

    10 tons

    (89

    kN). It spansapproximate

    17 m and

    is operated

    by

    a control box

    that hangs

    rom the crane.

    This crane

    s to be operated

    only by lab technicians unless special

    permission

    s

    given

    by the head technician. A smaller

    overhead

    raneservices he

    machine shoo area.

    al.td 240

    kN/m' upward uniform loads or any

    o1

    490 kN downwardsor

    145 kN

    upwards

    as

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    The ab

    s equipped ith

    a battery

    driven orklift

    anda

    propane

    owered

    orklift. An

    air-operated

    hoist

    s usedaround

    arge est

    set-upso provide

    erticalaccessor one

    person.

    1.1.3Machine

    Shopand Concrete

    atching

    Facility

    There s a machine

    hop n

    the ab that

    canbe used or smallsteel abrication

    ndwoodworking

    jobs.

    Large

    obs

    and

    obs

    requiring

    precision

    machiningare normally

    handled

    either hrough

    machine hops n campus r commercialmachine hops ff campus.

    An old

    pan

    ype

    concretemixer

    with a maximum

    batchcapacity

    f about

    7 ft3 s located

    t the

    south-westomer

    f the ab.

    A high

    performance

    oncrete

    ixer.which

    hasa capacity

    f mixing

    fibrereinforced

    oncrete, as

    been

    purchased.

    owever,

    t hasnot been nstalled

    et.

    1.2TestingMachines

    n Structures

    Laboratory

    1.2.1MTS

    000

    6200

    kN

    MTS ClosedLoop

    Hydraulic

    System)

    This is a high capacity

    universal esting

    machine. t is capable f applying

    staticor very slow

    appliedcyclic loads.

    t operates

    n either oad control or stroke control and

    can follow an

    internallygeneratedamp flmctionor an external ontrol signal.Switchingbetween oadand

    stroke ontroldudnga test

    s not

    possible.

    Capacities:

    .

    Compression:atedcapacity

    =

    6200

    kN

    (1a00

    kip$.

    The compression

    ead s a spherical

    seated eadof 610mm

    in diameter.,

    .

    Tension:

    ated

    capacity 4000kN

    (900

    kips).Tensile

    oadsare ransmitted

    y

    clevis

    grips

    or hydraulic

    grips.

    o Two setsof clevis

    grips

    are

    available: ne

    setusing 89 mm

    pins

    and atedat 2900

    kN, and he

    otherusing50 mm

    pins

    and

    atedat 980kN.

    o

    The

    hydraulic

    grips

    havea 4000

    kN capacity.

    nstallation r removalof the

    hydraulic

    grips

    akesabouthalf a day.

    o

    LoadRanges: 67 kN, 1334

    kN, 3336kN and6612kN.

    In lower ranges,

    oad s measured

    by load cell; in upper

    anges,oad s based n measured ydraulic

    pressure.

    or any oad

    range,maximum oadcorresponds

    o an output

    oltage f 10V DC.

    o

    Stroke:Total stroke s

    300 mm

    (+150

    mm from

    zero

    position).

    Available anges re

    25

    mm,

    +50

    mm and

    +150

    mm. For anystroke ange, he

    correspondingoltage

    output s

    +10

    V DC. Note that

    strokemeasureshe movement

    f the

    piston

    and doesnot measurehe

    movement fthe loadinghead

    elative o thebase.

    TestSpace:

    The MTS 6000 s

    prestressed

    o a reinforced oncreteoad

    bed hat s 3.66m wide by 13.1m

    long, which seryes s the lower

    platen

    of the machine.

    he load bed has bolt holes62 mm in

    diameter

    at 610 mm on centre n each

    direction.

    The bolt

    holes were misalignedduring

    construction nd not symmetrical bout he centreof the

    machine.The actual

    positions

    f

    the

    holesareshown

    n

    the attached rawing.

    .

    Height:7300mm with the am at themidpointof its travel.

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    .

    Width between olumns:

    1700mm

    between olumn

    baseconnections.

    829mm betvr'een

    columns.

    1.2.2MTS 1000

    1000

    N MTS

    Closed oop

    Hydraulic

    System)

    It

    is a universal estingmachine

    which

    can apply static or slowly appliedcyclic

    loading n

    tension r compression.

    t canoperate

    n either oador stroke ontroland s capable

    f switching

    from one o theotherduringatest.The oad s measured ith a built-in oadcell.

    The MTS1000

    and he MTS2700

    share

    he same onfol

    panel.

    Only one of these

    machines an

    be

    used

    at any

    ime.Loadand

    stroke anges

    reselected

    ith

    plug-in

    caftridges.

    Capacities:

    .

    Comprglqen nd lgnsiap:

    1000 N

    o

    Load Ranses:

    100

    kN,

    +200

    kN,

    +500

    kN and

    +1000

    kN all conesponding

    o output

    voltagesf+l0 V DC.

    .

    Stroke:Maximum shoke s

    300 mm

    (+150

    mm).

    Availablestroke anges

    are

    +100

    mm,

    +50mm,+20mm and+10mm. All stroke anges orrespondo anoutputvoltage f +10V

    DC.

    TestSpace:

    o

    Height:Clear erticalspaces 2057

    mm withoutspecimen

    rips;

    with

    grips

    s 1250mm.

    (With

    carefu1

    anoeuvring, 1400mm o 1500mm might be itted nto the machine.)

    o

    Clear

    horizontal

    istances etween olumns

    le

    406 mm by 711mm.

    1.2.3MTS 2700

    This is a compressionestingmachinewhich can apply staticor

    lowly applied

    cyclic oads n

    compression.t is intended rimarily for testingconcrete ylindersand

    prisms.

    The maximum

    bearing apacity n the spherically eated ompression

    laten

    s 200 MPa. t can be

    operated

    n

    load or strokecontrol and can switch from one to the

    other durins a test. Load is basedon

    measured

    ydraulic

    ressure.

    Capacities

    o

    Compression:

    ated

    capacity:2670 kN in compression.

    .

    Load Ranqes:1200

    kN and

    2670

    kN. Maxirnum

    compressiveoad conespondso a

    voltage utputof+10 V DC.

    TestSpace:

    Ma,ximum efiical clearances 1000mm. A set of spacers re used o accommodatemaller

    specimens.he spherically eated ompression

    laten onforms o ASTM standardsor test 100

    mm and 150mm diameter oncrete ylinders.

    1.2.4 egasus

    atigue oadingSystem

    This

    atigue oading ystem onsists f two

    pumps

    otalling

    140

    gpm,servocontrolvalves, oses

    and atigue

    atedactuators.t is necessaryo build a load

    rame

    o reactagainsthe forces rom

    the actuators.

    oadmeasured ith loadcell.

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    Rams:Two

    at 530kN capacity,

    50 mm

    stoke;and wo at 340kN capacity, 50

    mm stroke.

    Loading ates:

    variable.The rate

    of loading

    depends n

    the amplitude

    f the stroke

    cycle and

    alsomustbe choseno avoid

    esonance

    ith test rames ndspecimens. typical

    ate s 5 Hz at

    25

    mm deflection.

    The

    Pegasusystem's

    ump

    andjacksare

    eakingandmayrequire omplete verhaul.

    1.2.5NewX'lex-Frame

    A reaction ramesystem

    etup along he

    eastwal1, all Flex-Frame, an be used or

    simple est

    (such

    as ight beam ests) p

    to 600kN.

    1.2.6Hydraulic Rams

    There s a wide

    assoftment f hydraulic

    acks

    available n the structuresaboratory.

    Someof

    these re isted n Table1. Most have

    nterchangeableose ouplers.

    1.2.7HydraulicPumpsand LoadMaintainers

    a) Hydraulic Purnps

    Thereare our hand-operatedumps

    and wo electrically perated

    ump

    n

    the laboratory. he

    electronic

    ump

    hasa reservoir

    fabout 4litres anda maximum

    ressure

    fabout 55 MPa

    8000

    psi).

    lthoughl is rated t

    10000

    si .

    b) Air on Hydraulic Oil PressureSystems

    Blue

    Panels)

    There are two

    "air

    over

    oil" hydrauiic

    pressure

    ystems,

    enerally

    eferred

    o as the-

    blue

    paneis".

    -

    Each

    panel

    hasan air driven

    pump.

    The

    pumps

    axe

    drivenoff of the 100

    psi

    shopair

    supply

    hose. hepumps ressurizeydraulicluid to a maximum ressuref 10,000 si.

    -

    Each

    panel

    has one air

    pressure

    upply.One

    panel

    has ive

    hydraulicpressure

    utlets; he

    otherhas wo.

    -

    The outletscan be controlled o deliver

    equal

    pressures

    y openingboth outlet valvesand

    controllinghe air

    pressure

    upply

    with the egulator. nder

    hese onditionshe estwould

    be

    "loadcontrolled"n that he hydraulic

    ressure

    ouldbe keptconstant.

    -

    While t is

    possible

    o

    control he outlet

    pressure

    n each

    outlet separatelyhis is

    sometimes

    difficult to do. If

    you

    require ndependentonffol at

    two different

    pressures,ou

    would

    be

    better ffusing two control

    panels

    with different ir supply

    pressues

    n

    each

    panel.

    Outlet pressuesare measuredwith mechanicalpressuregaugesand can provide an

    independent

    on-electronicheck

    ofthe

    ack

    oad.

    -

    Pressureeadings uringunloading

    tages re naccurate

    nd shouldnot be used o determine

    the oadon the sfucture.

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    1.5Computers

    and Instrumentations

    TheStructural

    Groupsubscribes

    ite icences

    f finite element

    rograms

    f ABAQUS,

    SAP2000,

    S-Frame, tc. o be used

    n PC's. You

    will needan access ccount o use

    ABAQUS.

    The CNS

    ComputerLabs in NRE

    2-117 and

    NRE 2-718 are available or students

    who need o use

    SAP2000 ndS-Frame

    tructural nalysis

    nddesign

    rograms.

    A numberof PC's

    arealso

    ocated n the

    main loor of the structuresab.These omputets re

    usedmainly or control

    ofthe data

    acquisition

    ystems. hereare hreedataacquisition

    ystems

    cunentlybeing

    equippedn

    the I.F. Morrison

    Structural ab, wo HBM, MGC

    Plus system nd

    oneHBM,

    Quantum

    X system.

    Eachsystem

    onsists f 16 high evel

    (DC)

    channels

    nd48 low

    level

    strain)

    hannels.

    Thereare wo camera

    trainmeasuring

    ystems, achwith four setsof camera,

    n the ab.A

    total

    of six lens are

    equipped

    or the system.

    The systems

    ave he capacity

    of measuring

    train

    distributionsna deformed

    pecimen.

    There s an mpact

    Drop

    Weight)Testing

    Machine quipped

    ith two high

    speed amerasn the

    Laboratory.

    1.6Technical taff

    Two technicians re employed

    by the Deparlmento

    work in the Structural

    aboratory. he

    curent staff are Greg Miller

    (Senior

    Technician)

    and Cameron West. Studentsdoing

    experimental

    esearch

    houldcontactGreg

    Mil1er

    2-37

    4) well in advance f when hey expect

    to do their work. Meetings o discuss

    cheduling re held

    when needed. loor space,machine

    time and technician ime must be scheduled

    ell in

    advance. echnicalhelp in the area

    of

    electronicss availablerom DaleLathe

    andPeterAltobelli

    ocatedn NRE 7-130.

    1.7Safety

    In the structuralaboratory, tudents ork

    with

    relatively ittle supervision, aveaccesso a wide

    varietyof

    power

    ools, and work with large orces n sfuctures

    whosebehaviour

    s not always

    understood.n thesecircumstances,t is

    particularly

    mportant

    hat a high

    level of safetybe

    maintained. summary

    of the safety ules or the 1ab

    s

    posted

    near he north overhead oor.

    Greg

    Miller is the inal authoritywith respect

    o safety

    ractices.

    e

    will advise

    any user f their

    procedures

    o not meet he requirements.

    is

    decisions

    with respect o matters

    of

    safetyare

    final. You will be ssued setof Lab Rules. t is

    your

    responsibility

    o readand ollow the Lab

    Rules.Failure o do so could esult n the ossoflab use

    privileges.

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