ICC500 Power cube Manual

PowerCube 1000 V300R005C13

Installation Guide (G2, ICC500, ESU-A)

Issue 02

Date 2014-02-15

HUAWEI TECHNOLOGIES CO., LTD.

Issue 02 (2014-02-15) Huawei Proprietary and Confidential

Copyright Huawei Technologies Co., Ltd. i

Copyright Huawei Technologies Co., Ltd. 2014. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means without prior

written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.

All other trademarks and trade names mentioned in this document are the property of their respective

holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and

the customer. All or part of the products, services and features described in this document may not be

within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,

information, and recommendations in this document are provided "AS IS" without warranties, guarantees or

representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the

preparation of this document to ensure accuracy of the contents, but all statements, information, and

recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base

Bantian, Longgang

Shenzhen 518129

People's Republic of China

Website: http://www.huawei.com

Email: [email protected]

PowerCube 1000

Installation Guide (G2, ICC500, ESU-A) About This Document


Copyright Huawei Technologies Co., Ltd.

ii

About This Document

Propose

This document describes how to install the cabinet, boards, modules and cables for reference.

Figures used in this document are for reference only.

Safety Precautions

To ensure safety of humans and the equipment, pay attention to the safety symbols on the

equipment and all the safety instructions in this document. The "NOTE", "CAUTION", and

"WARNING" marks in other documents do not represent all the safety instructions. They are

only supplements to the safety instructions. When operating Huawei equipment, in addition to

following the general precautions in this document, follow the specific safety instructions

given by Huawei. Huawei will not be liable for any consequences that are caused by the

violation of safety regulations and design, production, and usage standards.

Local Safety Regulations

Only trained and qualified personnel are allowed to install, operate, and maintain Huawei

equipment.

Personnel Requirements

Only trained and qualified personnel are allowed to install, operate, and maintain Huawei

equipment. You can modify default parameters only after being granted approval from

Huawei technical support.

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Installation Guide (G2, ICC500, ESU-A) About This Document



iii

Symbols

Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment

damage, data loss, performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points in the main text.

Human Safety To prevent electric shock, get the tool insulated and wear insulated gloves when

connecting cables.

To prevent inhalation or eye contact with dust, take adequate preventive measures when

drilling holes.

To avoid potential damage, wear protective shoes when moving batteries.

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Installation Guide (G2, ICC500, ESU-A) Contents



iv

Contents

About This Document .................................................................................................................... ii

1 Network Diagram ......................................................................................................................... 1

1.1 Network Diagram ......................................................................................................................................................... 1

2 Install Preparation ........................................................................................................................ 2

2.1 Installation Dimensions ................................................................................................................................................ 2

2.2 Tools ............................................................................................................................................................................. 3

2.3 Appearance and Installation Positions .......................................................................................................................... 4

2.4 Cables Routing Reference ............................................................................................................................................ 6

3 Install Equipment ......................................................................................................................... 9

3.1 Installing an ICC500 Cabinet ....................................................................................................................................... 9

3.2 Installing PSUs ........................................................................................................................................................... 12

3.3 Installing a ESMU ...................................................................................................................................................... 13

3.4 Installing an ESS-A .................................................................................................................................................... 13

3.5 Turning off the Power Switch ..................................................................................................................................... 15

4 Install Cables ............................................................................................................................... 17

4.1 Installing Cables for ESS-A (ESU-A2400Wh/D) ....................................................................................................... 17

4.2 Installing a CAN Communications Cable with an RJ45 connector for the ECC500 .................................................. 19

4.3 (Optional) Installing a Communications Cable .......................................................................................................... 20

4.4 Installing Cables for Sensors ...................................................................................................................................... 21

4.5 Installing AC Power Cables ........................................................................................................................................ 26

4.6 Installing Load Power Cables ..................................................................................................................................... 26

5 Power On the PowerCube 1000 ................................................................................................ 27

5.1 Checking Before Power-on ......................................................................................................................................... 27

5.2 Connecting the AC Input and ESS Supply.................................................................................................................. 27

5.3 Setting parameters ...................................................................................................................................................... 30

5.4 Check the ESS-A ........................................................................................................................................................ 32

5.5 Connecting the Mains Supply ..................................................................................................................................... 34

5.6 Powering On Loads .................................................................................................................................................... 34

5.7 Checking After Power-On .......................................................................................................................................... 35

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Installation Guide (G2, ICC500, ESU-A) Contents



v

A Appendix ..................................................................................................................................... 36

A.1 Installing Floating Nuts ............................................................................................................................................. 36

A.2 Preparing Terminals ................................................................................................................................................... 38

A.3 Port Description ......................................................................................................................................................... 38

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Installation Guide (G2, ICC500, ESU-A) 1 Network Diagram



1

1 Network Diagram 1.1 Network Diagram

An integrated controller and converter 500 (ICC500) is applicable to mains+energy storage system-A

(ESS-A) scenario.

(a1) AC input power cable between the mains and the alternating current distribution unit (ACDU)

(d1) DC power cable between ESS-A and the direct current distribution unit (DCDU)

(d2) DC cable between the DCDU and the DC load

(s1) (Optional) Communications cable between the ECC500 and the transport network

(s2) Signal cable between the ESS-A and the ECC500

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Installation Guide (G2, ICC500, ESU-A) 2 Install Preparation



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2 Install Preparation 2.1 Installation Dimensions

Figure 2-1 Installation Dimensions

Unit: mm

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2.2 Tools

Before you begin, get the following tools ready.

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2.3 Appearance and Installation Positions

Figure 2-2 Appearance (with 100 Ah ACBs)

(1) Fan assembly (2) Filler panel (3) ECC500 (4) DCDU

(5) PSU subracks (6) RTN(+) (7) NEG(-) (8) ESMU

(9) ESU-A2400wh/D (10) ACDU

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Figure 2-3 Appearance (with 200 Ah ACBs)

(1) Fan assembly (2) Filler panel (3) ECC500 (4) DCDU

(5) PSU subracks (6) RTN(+) (7) NEG(-) (8) ESMU

(9) ESU-A2400wh/D (10) ACDU

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2.4 Cables Routing Reference

Figure 2-4 Reference for routing cables through the cable holes at the bottom of the cabinet

(1) AC input power cable (2) Signal cable for customer equipment (3) Power cable for customer equipment

(4) Load power cable (5) Signal cable

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Figure 2-5 Cables routing reference (with 100 Ah ACBs)

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Figure 2-6 Cables routing reference (with 200 Ah ACBs)

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Installation Guide (G2, ICC500, ESU-A) 3 Install Equipment



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3 Install Equipment 3.1 Installing an ICC500 Cabinet

Procedure

Step 1 Mark the position of the cabinet based on the delivered marking-off template to confirm the positions of the expansion bolt.

Figure 3-1 Mark the position of the cabinet

(1) Marker (2) Marking-off template (3) Mounting hole (4) concrete floor

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Step 2 Drill holes and install expansion tubes.

Figure 3-2 Drill holes and install expansion tubes

(1) Bolt (2) Spring washer (3) Flat washer (4) Expansion tube (5) Socket wrench

Step 3 Install the cabinet.

Figure 3-3 Using a crane

Figure 3-4 Using a pallet truck

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Step 4 Secure the cabinet.

Figure 3-5 Secure the cabinet

Step 5 Connect the ground cable.

Figure 3-6 Connect the ground cable

(1) Site ground bar (2) Cabinet ground bar

Ground the cabinet immediately after installing it.

----End

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3.2 Installing PSUs

To avoid personal injury, install filler panels in vacant subracks.

Install a maximum of six PSUs based on the required capacity.

Procedure

Step 1 Remove the bolts from the handle. Ensure that the module handle is open.

Step 2 Pull handle out.

Step 3 Gently push the PSU into the related slot along the guide rail.

Step 4 Push the handle upwards, lock the handle.

Step 5 Tighten the bolts in the handle and secure the handle.

Figure 3-7 Installing aPSU

----End

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3.3 Installing a ESMU

Procedure

Step 1 Install the ESMU in the cabinet.

Figure 3-8 Installing a ESMU

----End

3.4 Installing an ESS-A

Context

Misoperations on ESUs will cause damage.

To prevent short circuits or electrolyte overflow, pay attention to the following items before

installing ESUs:

Remove the watch and metal jewelry such as bracelets, bangles, and rings from your wrist.

Use dedicated insulated tools.

Carry ESUs gently.

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Procedure

Step 1 Install the ESU-A2400Wh/N or ESU-A2400Wh/D.

Figure 3-9 Secure equipment by using Phillips bolts

Figure 3-10 Secure equipment by using antitheft bolts

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Step 2 Set the dual in-line package (DIP) switch addresses in ascending order from the bottom ESMU to the top ESMU by referring to the following table.

The addresses of ESMU must be different from each other.

----End

3.5 Turning off the Power Switch

Procedure

Step 1 Remove the fuse from the DCDU.

1. Remove the DCDU panel.

2. Switch all DC load circuit breakers to OFF.

3. Flip the battery switch to NORMAL.

4. Remove the fuse from the DCDU by using a fuse extracting unit.

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Step 2 Flip all switches on the ESMU to OFF.

Step 3 Switch the AC circuit breaker on the ACDU to OFF.

----End

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Installation Guide (G2, ICC500, ESU-A) 4 Install Cables



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4 Install Cables 4.1 Installing Cables for ESS-A (ESU-A2400Wh/D)

Procedure

Step 1 Take down the power cable from the right side of the ESMU and connect the power cable to the ESMU

Step 2 Install cables for ESS-A

1. Connect an electronic label communications cable between the ESS-A and the ESMU.

2. Connect DB15 signal cables between the ESU-A and the ESMU.

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Step 3 Install cables between ESS-A and the busbar.

Before connecting a cable, partially tighten the ESU bolt.

Then tighten the ESU bolt to a torque of 3.5 N.m to 5.0 N.m after connecting the cable.

1. Remove the protective cover from the ESMU and install the negative ESS-A cable. Then reinstall the protective lid and protective cover.

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2. Install the positive ESS-A cable and then the protective lid.

----End

4.2 Installing a CAN Communications Cable with an RJ45 connector for the ECC500

When the CAN port serves as the last level on the communications circuit, switch the toggle switches 1

and 2 of the DIP switch corresponding to the CAN port both to bit 1. Otherwise, signal transmission may

be unreliable.

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4.3 (Optional) Installing a Communications Cable

Communication over Huawei communications equipment

The ECC500 connects to the baseband unit (BBU) of base transceiver station (BTS) for

in-band communication.

The BTS is required to be later than GBSS12.0 and supports in-band networking.

Figure 4-1 Communication over Huawei communications equipment

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4.4 Installing Cables for Sensors

Procedure

Step 1 Install the smoke sensor and the environment temperature sensor.

1. Remove the panel.

2. Instal the smoke sensor and the environment temperature sensor.

There are two types of smoke sensors, please install the delivered sensors.

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3. Reinstall the panel.

Step 2 Connect signal cable to the smoke sensor. Connect the cable to the SMOKE port on the MUS01A module.

There are two types of smoke sensors, please install the delivered sensors.

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(1) White (2) Purple

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Step 3 Connect signal cable to the environment temperature sensor. Connect the cable to the TEM_HUM port on the MUS01A module.

(1) White (2) Purple (3) Yellow (4) Green

Step 4 Install the water sensor.

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Step 5 Connect signal cable to the water sensor. Connect the cable to the WATER port on the MUS01A module.

The cable between the water sensor and the ECC500 is already connected before delivering,

please check cable connections.

----End

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4.5 Installing AC Power Cables

Before connecting AC input power cables, switch all circuit breakers to OFF.

When connecting cables, wear insulation gloves and use insulated tools.

The following figure is for reference only.

Figure 4-2 Installing AC Power Cables

4.6 Installing Load Power Cables

Figure 4-3 Installing Load Power Cables

Connect DC power cables to the circuit breakers for controlling primary or secondary loads based on

site requirements.


(1) Primary load (2) Secondary load

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Installation Guide (G2, ICC500, ESU-A) 5 Power On the PowerCube 1000



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5 Power On the PowerCube 1000 5.1 Checking Before Power-on

Procedure

Step 1 All cables are connected in accordance with the wiring diagram.

Step 2 Turn off all switches.

Step 3 The cabinet is secured, and cables are connected properly.

Step 4 No short circuit occurs between the 48 V power cable and any of the ground bar, positive busbar, three-phase live wire, neutral wire, and ground cable.

Step 5 No short circuit occurs between the three-phase live wire, the neutral wire, and the ground cable.

----End

5.2 Connecting the AC Input and ESS Supply

Context

In the scenario with only the mains, power on and commission the PowerCube 1000 directly if the mains

is normal. If the mains is abnormal, connect a mobile D.G. to the PowerCube 1000 and then perform

power-on and commissioning.

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Procedure

Step 1 Switch the AC circuit breaker on the upper-level device for the ACDU to ON. Check that the AC input phase voltage is 85 V AC to 290 V AC and the line voltage is 147 V AC to 502 V

AC by using a clamp meter.

Check the AC input phase voltage

Check the AC input line voltage

Step 2 Check the AC input circuit breaker on the ACDU is OFF.

Step 3 Reinstall fuses by using a fuse extracting unit.

Before reinstalling the fuse, switch the AC input circuit breaker on the ACDU to OFF.

Otherwise, the fuse will produce sparks during operation.

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Step 4 Switch on the AC circuit breakers on the ACDU.

Step 5 Check that the AC input voltage is between 80 V AC to 220 V AC, and the system voltage is between 44.5 V DC and 57.6 V DC by using a clamp meter.

Figure 5-1 Check the AC input voltage

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Figure 5-2 Check the system voltage

----End

5.3 Setting parameters

Context

The ECC500 takes 1 minute to start.

The user name is admin, and the password is 001.

The following table describes the buttons on the panel.

The data on the LCD is for reference only.

Button Name Description

or

Arrow

Key

Allows you to view menu items and set the value of a menu item.

Cancel Returns to the previous menu without saving the settings of the

current menu item.

Enter Enters the main menu from the standby screen, enters a submenu

from the main menu, or changes or saves the settings of a submenu

item.

NOTE

After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if no

button is pressed for 5 minutes.

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Procedure

Step 1 Select ENGLISH when starting the ECC500.

Step 2 Set system parameters.

Main Menu Second-Level Third-Level Fourth-Level Value

Func Para Set System Para Set Date N/A Actual date

Set Time N/A Actual time

Set Time Zone N/A Actual time zone

Set ID N/A The same as the site

number or name

Step 3 Tear the ESN label from the ECC500 and paste it on your notebook. Record the site name corresponding to the ESN label. The ESN is used for setting up a site on the NetEco.

Step 4 Check ESS parameters.


Device Para Set Site Summary Battery Type N/A ESU-A

NOTE

The ECC500 restarts after the battery type is reset and the restarting takes about 1 minutes.

Step 5 Set EPS parameters.


Device Para Set Site Summary DG Cfg Mode N/A No DG

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Step 6 (Optional) Set communications parameters.

For details, please refer to ECC500 (PowerCube) User Manual (Document ID: SE0000641658).

Communication over Huawei communications equipment


Func Para Set Comm Para Host Para Host Type NetEco

Host Addr 27

----End

5.4 Check the ESS-A

Procedure

Step 1 Flip all the power switch on the ESMU to ON.

Step 2 If the ESS-A are powered on for the first time, initialization starts automatically to balance the voltage differences between ESU strings

Step 3 Wait 15 minutes until the initialization is complete and check that:

Typically, the initialization is complete within 15 minutes

If the voltage difference between ESU strings is great, the initialization may take 3.5 hours

Stay at the site before the initialization is complete

1. The ECC500 operating information displays that the battery status changes from Firston to Boost Charge, Discharge or Float Charge.

2. The RUN indicators on all ESMUs blink at short intervals (If an indicator blinks slowly, it is on for 1s and then off for 1s. If an indicator blinks fast, it is on for 0.125s and then

off for 0.125s.), and the CHG or DCHG indicators are steady on

3. The ECC500 displays that the ESS voltage ranges from 50 V DC to 57 V DC

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4. No ECC500 or ESMUs generate an alarm

Set parameters as shown in the following figure to check that the displayed number of

ESMUs is the same as the actual number


----End

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5.5 Connecting the Mains Supply

Procedure

Step 1 Check the AC input circuit breaker on the ACDU are ON.

Step 2 Switch on the AC circuit breakers on the upper-level device for the ACDU.

----End

5.6 Powering On Loads

Procedure

Step 1 Switch on all load circuit breakers one by one.

Step 2 During the process, measure the busbar voltage using a clamp meter after switching on each circuit breaker. Then continue to switch on another circuit breaker after ensuring that the

busbar voltage ranges from 44.5 V DC to 57.6 V DC.

Figure 5-3 Checking Voltage

----End

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5.7 Checking After Power-On

Procedure

Step 1 Switch on the load circuit breakers as required.

Step 2 Check the DCDU battery switch to NORMAL.

Step 3 Verify that the values on the ECC500 LCD screen are the same as the actual configurations and no alarm indicator on any component is on. If an alarm is generated or an Alarm indicator

is on, please contact the professional engineers of HUAWEI.

Step 4 If no exception occurs after the PowerCube 1000 runs for about 1 hour, the commissioning is complete.

Step 5 Reinstall all panels and check that the cabinet paint is intact and repaint the areas devoid of paint.

Step 6 Seal cable holes by using fireproof mud and clean up unnecessary things.

Step 7 Close and lock the cabinet door, and hand the keys over to the person in charge.

----End

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Installation Guide (G2, ICC500, ESU-A) A Appendix



36

A Appendix A.1 Installing Floating Nuts

This section describes the positions and procedures for installing floating nuts for different

heights of components.

Prerequisites

A flat-head screwdriver and a pair of protective gloves have been prepared.

Procedure

Step 1 Determine the mounting holes for floating nuts based on the component height.

Figure A-1 shows the positions for installing floating nuts for a 1 U component.

Figure A-1 Positions for installing floating nuts for a 1 U component



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Step 2 Install floating nuts using a flat-head screwdriver, as shown in Figure A-5.

When installing floating nuts, wear protective gloves and do not exert excessive force.

Otherwise, the flat-head screwdriver may hurt your hand or damage the device.

Figure A-5 Installing a floating nut

----End

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A.2 Preparing Terminals

This section describes how to prepare cord end terminals and OT terminals.

Cut a cable of a proper length and install an OT terminal or a cord end terminal. Figure A-6

and Figure A-7 show the procedures for preparing a cord end terminal and an OT terminal

respectively.

Figure A-6 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Figure A-7 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

A.3 Port Description

For details about how to change default dry contact settings, see the ECC500 (PowerCube) User Manual

(Document ID: SE0000641658).

Expansion DO Board (MUE04A)

Figure A-8 shows the expansion DO board panel.

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Figure A-8 Expansion DO board panel

(1) DO_1 (2) DO_2 (3) DO_3 (4) DO_4

(5) DO_5 (6) DO_6 (7) DO_7 (8) DO_8

Table A-1 describes the ports on the expansion DO board.

Table A-1 Port description

Silk Screen Type Default Associated Alarm Default Status

DO_1 Dry contact output Smoke Alarm

Water Detector Alarm

High Ambient Temperature

Low Ambient Temperature

High Ambient Humidity

Low Ambient Humidity

If any of the dry contacts

is closed, an alarm is

generated.

If the dry contacts are

open, no alarm is

generated.

The status is user-defined.

DO_2 Dry contact output Door Status Sensor Alarm

DO_3 Dry contact output All PSU Communication Failure

Communication Failure (PSU)

PSU Fault

AC SPD Fault

DO_4 Dry contact output Bus Bar Undervoltage

DO_5 Dry contact output High Battery Temperature

DO_6 Dry contact output HEX Fault

Internal Fan Fault

External Fan Fault

Compressor Fault

Air-conditioner Fault

DO_7 Dry contact output Mains Failure

AC Failure

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DO_8 Dry contact output Cell Fault

BMU Fault

BMU Communication Failure

Note: The expansion DO board can be configured with all alarms that the ECC500 supports. For the alarm list,

see the ECC500 (PowerCube) Alarm Online Help.

Expansion IO Board (MUE05A)

Figure A-9 shows the expansion IO board panel.

Figure A-9 Expansion IO board panel

(1) DO_1 (2) DO_2 (3) DI_1 (4) DI_2

(5) DI_3 (6) DI_4 (7) DI_5 (8) DI_6

Table A-2 describes the ports on the expansion IO board.

Table A-2 Port description


DO_1 Dry contact output Reserved Reserved

DO_2 Dry contact output

DI_1 Dry contact input AC SPD Fault

If an AC SPD is connected, set

MUE05A_DI_1 Set to Normal

Close.

If the dry contact is open, no

alarm is generated.

If the dry contact is closed, an

alarm is generated.

The status is user-defined. DI_2 Dry contact input Fan Failure

DI_3 Dry contact input Hex Fault

If a heat exchanger is connected,

set MUE05A_DI_3 Set to

Normal Close.

DI_4 Dry contact input Air-conditioner Fault

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DI_5 Dry contact input D.G.1 operating status If the dry contact is open, D.G.1

stops.

If the dry contact is closed, D.G.1

starts.

The status is not user-defined.

DI_6 Dry contact input D.G.2 operating status If the dry contact is open, D.G.2

stops.

If the dry contact is closed, D.G.2

starts.

The status is not user-defined.

About This DocumentContents1 Network Diagram1.1 Network Diagram

2 Install Preparation2.1 Installation Dimensions2.2 Tools2.3 Appearance and Installation Positions2.4 Cables Routing Reference

3 Install Equipment3.1 Installing an ICC500 Cabinet3.2 Installing PSUs3.3 Installing a ESMU3.4 Installing an ESS-A3.5 Turning off the Power Switch

4 Install Cables4.1 Installing Cables for ESS-A (ESU-A2400Wh/D)4.2 Installing a CAN Communications Cable with an RJ45 connector for the ECC5004.3 (Optional) Installing a Communications Cable4.4 Installing Cables for Sensors4.5 Installing AC Power Cables4.6 Installing Load Power Cables

5 Power On the PowerCube 10005.1 Checking Before Power-on5.2 Connecting the AC Input and ESS Supply5.3 Setting parameters5.4 Check the ESS-A5.5 Connecting the Mains Supply5.6 Powering On Loads5.7 Checking After Power-On

A AppendixA.1 Installing Floating NutsA.2 Preparing TerminalsA.3 Port Description

ICC500 Power cube Manual

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Transcript of ICC500 Power cube Manual