IAP Structure Work

7/30/2019 IAP Structure Work

1/64

Project: Lafarge Cement ( Contract no : SUR 500-3)

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor (Field qu

Documents Equipment:

CR- Control Report

CC-Conformity certificate Supplier:

Interventions Part designation:

C-Witness Point

A-Hold point Drawing No.

Participants Specification Ref.

1.Contractor (L&T)

2-Lafarge/Insp. agency Item No.

Manufacturing Operations Interventions

No

phases Operations Type Of Inspection Participants Date Report no.

1.0 RAW MATERIAL

1.1 Physical & Chemical Properties VC 1 & 2 CC No 1

1.2 U.T.on above 40mm Thickness Plates VC 1 & 2 CR No 1

1.3 Visual Examination VC 1 CR No 1

IN PROCESS INSPECTION

2.0 Marking and cutting DIM 1 CR No 2

3.0 FITUP

3.1 Ensure Proper fit up before welding DIM 1 CR No 2

3.2 Check that Gap for all DIM 1 CR No 2

SC - Specific Control

DP - Die penetrant

MP - Magnetic particle test

US - Ultra Sonic Test

RD - Radiography

DIM- Dimensional Checking

TT - Thermal treatment

CA - Chemical Analysis

RT - Running Test

MT - Mechanical Test ( Sample)

VC - Visual Checking

LAFARGE

Page 1 of 64


2/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography




RT - Running Test



LAFARGE

fillet weld,as per standard.

4.0 Pre heating and PW HT

4.1 Ensure Preheating and PW HT VC 1 CR No 3

as per approval WSP/ Tech.spcc

5.0 Welding

5.1 Welding procedures and Welders Qualification te VC 1 CR No 4

5.2 Ensure welding consumables are used as per VC 1 CR No 4

approval electrodes list

5.3 Ensure proper storage backing and VC 1 CR No 4

Handing of Electrodes

5.4 Ensure proper Sequence of welding VC 1 CR No 4

6.0 Non Destructive Testing

(SHOP AND SITE WELDS)

6.1 Butt Welds

Page 2 of 64


3/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography




RT - Running Test



LAFARGE

a DPT on root Run after back gauging DP 1 CR No 5

b (i) Radiography or ultrasonic test on compression RD / US 1 & 2 CR No 5

zone Butt welds at fabrication shop.

(ii) R.T or UT on tension zone Butt welds at fabricati RD / US 1 & 2 CR No 5

shop.

6.2 Fillet welds

a) Check size and visual defects VC + DIM 1 CR No 5

b) Dye penetration test VC 1 CR No 5

c) MACRO Eich. Examination on production test MT 1 & 2 CR No 6

coupon

7.0 Check individual structure for Dimensional DIM 1 CR No 7

tolerances, match mark length, camber, sweep

marking of holes for fitment etc. as per Technical

Specification IS 7215

8.0 Check cleaning & painting & dry VC + DIM 1 CR No 8

Page 3 of 64


4/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography




RT - Running Test



LAFARGE

film thickness,including final coat.

9.0 Shop Assy ( trial assy) before DIM 1 CR No 9despatch for Erection

ERECTION

10.1 Documents Reviews, completeness of tests VC 1 & 2 CR No 10

10.2 HSFG/HT Bolts tightening

a) Ensure HSFG bolts are tightened VC 1 CR No 10

by part turn method at Reqd. torquee

10.3 Welding and NDT VC 1 & 2 CR No 10a

10.4 Checking of Erection tolerances as during Erectio DIM 1 CR No 10

of steel structures as per IS-12843/appd. Drg

10.5 Touch up painting VC 1 CR No 11

Page 4 of 64


5/64

Project: Lafarge Cement (Contract no: SUR 500-3)

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor (Field qua


CR- Control Report



C-Witness Point



1.Contractor (L&T)



No


I Excavation

a) Nature of soil / rock VC 1 & 2 CR No 1a

b) Initial Ground Level DIM 1 CR No 1ac) Dimensions of Excavated pit DIM 1 CR No 1a

d) Final Pit / Bed level DIM 1 & 2 CR No 1a

e) Side slope during excavation DIM 1 & 2 CR No 1a

II Filling with earth

Suitability of fill material

a) Grain size Analysis MT 1 CR No 1b

b) Liquid limit & Plastic Limit ( Test for soil) MT 1 CR No 1b

c) Shrinkage Limit MT 1 CR No 1b

d) Free Swell Index MT 1 CR No 1b

e) Chemical Analysis CA 1 CR No 1b

i) Organic Matter CA 1 CR No 1b

ii) Calcium Carbonate CA 1 CR No 1b

iii) Ph. Value CA 1 CR No 1b

iv) Total Soluble sulphate CA 1 CR No 1b


DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

Page 5 of 64


6/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

III. STANDARD PROCTOR TEST TO DETERMINE MT 1 CR No 1b

OPTIMUM MOISTURE CONTENT AND DRY

DENSITY OF FILL.

IV. Moisture Content of fill before companction MT 1 CR No 1b

V. COMPACTION TEST

a) DRY DENSITY BY CORECUTIER METHOD OR MT 1 CR No 1b

DRY DENSITY INPLACE BY SAND DISPLACEMENT

METHOD

Page 6 of 64


7/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

b) FOR COHESIONLESS SOILS ( SAND FILLING) MT 1 CR No 1b

Relative Density (Density Index)

c) Dry Density By proctor Needle penetration MT 1 CR No 1b

VI . PILING FOUNDATION

a) Setting out Pile points DIM 1 & 2 Sketch

b) Check load bearing capacity at time of test MT 1 & 2 CR No 1c

piles

c) Check installation procedure DIM 1 & 2 CR No 1c

Page 7 of 64


8/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

d) Check pile concreting VC + DIM 1 & 2 CR No 1c

1.0 CEMENT

1.1 Received from supplier - SC (Review of T.C.S) 1 & 2 CR No. 2

Setting time and Compressive strength

1.2 If stored for more than 3 months of original CR No. 2

receipt, test for following :

- Setting time and Compressive strength MT 1 & 2 CR No. 2

1.3 Ensure that cement is stored in covered storages VC 1

on raised platform

2.0 REINFORCING STEEL

2.1 Physical and Chemical properties of SC (Review of T.C.S) 1 & 2 CR No. 3

reinforcement steel for each consignment / lot

Page 8 of 64


9/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

2.2 Visual examination to ensure free from cracks, VC and DIM 1 CR No. 3

surface flaws and Dimensional check

2.3 Cutting, bending placing of reinforced steel bars DIM 1 CR No. 3

and lapping

3.0 WATER

3.1 Water is free from excess acid. alkali or salt & CA 1 CR No 4

harmful subst- ances

3.2 Permissible limits of solids CA 1 CR No 4

3.3 PH Value CA 1 CR No 4

4.0 FINE AGREEGATES

4.1 Sieve analysis, Particle size and shape MT 1 CR No. 5

Page 9 of 64


10/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

4.2 Silt and Clay content,deleterious materials, VC 1 CR No. 5

soundness,acid/alkali reactivity, mortar making

properties

4.3 Specific gravity, water absorption MT 1 CR No. 5

bulk density and voids

4.4 Bulkage and moisture content & Silt content MT 1 CR No. 5

4.3 Petrographic examination MT 1 CR No. 5

5.0 COARSE AGGREGATE :

5.1 Sieve analysis, Particle size & shape MT 1 CR No. 5

Page 10 of 64


11/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

5.2 Specific gravity,and water absorption, bulk MT 1 CR No. 5

density and voids

5.3 Crushing value, impact value, soundness, MT 1 CR No. 5

reacting with acid/ alkali, flakiness indes,

deleterious materials

5.4 Moisture content MT 1 CR No. 5

5.5 Petrographic examination MT 1 CR No. 5

Page 11 of 64


12/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

6 CONCRETE

6.1 Crushing strength MT 1 & 2 CR No 6

Sample casting , curing & testing

6.2 Workability (slump and compaction factor test ) MT 1 CR No 6

6.3 Water Cement ratio MT 1 CR No 6

6.4 Cement content MT 1 CR No 6

7 BRICKS

7.1 Check for dimension, soundness VC+ DIM 1 CR No 7

colour, warpage and efforescence

Page 12 of 64


13/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

7.2 Compressive strength MT 1 & 2 CR No 7

7.3 Water absorption CA 1 CR No 7

8 EMBEDDED PARTS

8.1 Position and level of embedded parts DIM 1 CC No 1

8.2 Position, depth and size of bolt holes DIM 1 CC No 1

8.3 Location, verticality of pipe sleeves/opening for DIM 1 & 2 CC No 1

bolt hole

8.4 Welding / tieing of embedment to reinforcement VC 1 CC No 1

Page 13 of 64


14/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

9 FORM WORK : SHUTTERING

9.1 Check for material VC 1 CC No 2

9.2 Position, dimension and vertica- DIM 1 CC No 2

lity of form work before concreting

9.3 CHECK FOR JOINTS : VC 1 & 2 CC No 2

To avoid loss of liquid the joints should be leak

proof as for as possible

9.4 STAGING : VC 1 CC No 2

Checking for durability, strength soundness,

joints, adequacy of its foundation, specific level

10 CONCRETING :

10.1 Quantity of cement and aggregates MT 1 CR No 8

10.2 Water cement ratio MT 1 CR No 8

10.3 Cleanliness, provision of chute and arrangement VC 1 CR No 8

for transport- ation and placement of conc.

11 MASONRY CONSTRUCTION

11.1 Strength of stone MT 1 CR No 9

Page 14 of 64


15/64


QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor (Field qual


CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



DP - Die penetrant



RD - Radiography


RT - Running Test





LAFARGE

11.2 Proper jointing, providing sufficient bond stone VC 1 CR No 9

11.3 Proper mixing of cement mortar VC 1 CR No 9

12 TESTING ON HARDENDED CONCRETE

12.1 Rebound Hammer test MT 1 & 2 CR No 10

12.2 Load test on structures MT 1 & 2 CR No 10

12.3 Core test ( if required) MT 1 & 2 CR No 10

Page 15 of 64


16/64

LARSEN & TOUBRO LIMITED CR No 1

CRUSHING SHOP & LBC.(FOR LAFARGE)

ELECTRICAL & INSTRUMENTATION 31.05.03 1 of 1

SL NO. Checks Observation

1 ITEM.

2 Quantity.

3 Purchase Order no.

4 BBU no.

5 Delivery Challens no.

6 MDCC Reference Number.

7 Visual Examination.

8 Verification report no. / CHP no.

9 Shortage.10 Damages.

11 Storage - Location.

12 Stroage - Type - outdoor / indoor.

13 Accs. Storage- location.

14 Storage- Type- outdoor/indoor (Accs).

15 Special Storage Instruiction.

PREPARED BY

( L &T)

Check list for Receipt and Storage of Materials

APPROVED BY

(LAFARGE)


17/64


CRUSHING SHOP & LBC.(FOR LAFARGE)ELECTRICAL & INSTRUMENTATION 31.05.03 1 of 1


1 Area.

2 Location.

3 Drawing No.

4 Size of the grid materials.

5 Type of earthing pit.

6 Method of joining the meterial.

7 Availability of all materials as per BOM and drawings.

8 Earth grid marking and trench excavation as per drawing.

9 Check for obstruction / crossing

10 Remarks.

PREPARED BY

( L &T)

Check List for earthing Pre-erection

APPROVED BY

(LAFARGE)


18/64




1 Area.

2 Location.

3 Drawing No.

4 Size of the grid materials.

5 Type of earthing pit

6 Overlap and Welding

7 Application of bitumen 2 coats over welding.

8 Buried depth of earth, material,back filling,compaction.

9 Treated / untreated earth electrode installation.

10 Earth pit made as per drawing.11 Charcoal & salt filled in alternate layers.

12 Filling of earth.

13 Connection of earth pit grid.

14 Connection of chamber / fixing of cove.r

15 Welding of risers.

16 Pit Numbering.

17 Earth resistance by earth tester.

18 Additional earth pits requirement

19 Remarks.

PREPARED BY

( L &T)

Check List for Earthing - Erection

APPROVED BY

(LAFARGE)


19/64




1 Area.

2 Location.

3 Voltage grade.

4 Capacity.

5 Type.

6 Vector group.

7 Type of cooling.

8 Make.

9 Sl. No.

10 Year of manufacturing.

11 Availability of instruction manual and drawings.12 Availability of all materials as per BOM and drawings.

13 Completion of foundation as per civil drawing.

14 Rails fixing as per drawings

15 Remarks

Note :

PREPARED BY

( L &T)


CRUSHING SHOP & LBC.(FOR LAFARGE)

(LAFARGE)

Check List for Power Transformer / DG SET Pre-erection

To be followed as per applicability

APPROVED BY


20/64

ELECTRICAL & INSTRUMENTATION 31.05.03 1 of 1


1 Area.

2 Location.

3 Voltage grade.

4 Capacity.

5 Type.

6 Vector group.

7 Type of cooling.

8 Make.

9 Sl. No.

10 Year of manufacturing.

11 Placement of transformer on plinth.

12 IR value of windings.

13 Lifting scheme & arrangement.14 Bushing assembly.

15 Cleaning of bushing

16 Size and condition of sealing gaskets.

17 Level of oil.

18 Mounting of radiators.

19 Other accessories mounting.

20 Earthing connection.

21

22 Neutral earthing.

23 Bleeding of transformer.

24 Locking of wheels / provide stopper.25 Completion of fire protection wall.

26 Completion of oil soak pit.

27 Completion of fencing and gate.

28 Earthing the gate / fence.

29 Fixing of danger board.

30 Completion of illumination.

31 Providing fire-fighting equipment.

32 Providing emergency stop.

33 Completion cabling and bus duct installation.

34 Completion and removing of unwanted mat.

35 Remarks

Note :

PREPARED BY

( L &T)

Check List for Power Transformer/ DG SET Erection

Vaccum and oil filling ( check BDV&PPM on oil samples

before filling and filteration ).

To be followed as per applicability

APPROVED BY

(LAFARGE)


21/64




1 Area.

2 Location.

3 Tag No.

4 Voltage grade.

5 No. of verticals.

6 No. of transport sections.

7 Details of loose items supplied.

8 Availability of all materials as BOM and drawing.

9 Remarks.

PREPARED BY

( L &T)

Check list for Control Desk, Relay Panel, Thyrister Panel,

Switchgear/MCC/PLC Pre-erection

APPROVED BY

(LAFARGE)


22/64




1 Area.

2 Location.

3 Tag No.

4 Voltage grade.

5 Fabrication of base frame and primer coating.

6 Alignment and levelling of base frame.

7 Grouting of base frame.

8 Erection of panels sequence wise.

9 Alignment of panels.

10 Tightening of inter panel bolting.

11 Inter panel wiring.

12 Inter panel earthing.

13 Mounting of accessories.

14 Fixing of danger board.

15 Mounting of shock hazard chart in the room.

16 Mounting of fire extinguishers.

17 Cleaning of panels.

18 Earth grid connection.

19 Rubber mat laying.

20 Plugging of unused holes.

21 Tighting of all terminals / connections.

22 Check continuty & IR.

23 Remarks.

PREPARED BY

( L &T)

Check list for Control Desk, Relay Panel, Thyrister Panel,Switchgear/MCC/PLC Erection

APPROVED BY

(LAFARGE)


23/64




1 Area.

2 Location.

3 Drawing No.

4 Availability of materials.

5 Fabrication of tray supports.

6 Fixing of insert plates.

7 Painting of supports.

8 Marking of location of support.

9 Remarks.

PREPARED BY

( L &T)

Check list for Tray and Tray Support Pre-Erection

APPROVED BY

(LAFARGE)


24/64




1 Area.

2 Location.

3 Drawing No.

4 Alignment of supports.

5 Span of the support.

6 Full welding of supports.

7 Application of two coat of painting

8 Alignment and fixing of coupler plates trays

9 Anchoring of trays to the support.

10 Applying of paint to the welding portion.

11 Cable route tray interconnection.12 Numbering of trays.

13 Earthing of trays.

14 fixing of cable supports below panel / near equipment.

15 Remarks.

PREPARED BY

( L &T)

Check list for Tray and Tray Support Erection

APPROVED BY

(LAFARGE)


25/64




1 Area.

2 Type of wiring.

3 Size / type of conduit.

4 Size / type of wire.

5 No. of fixture / make / voltage / grade.

6 Type of layout of fixture.

7 Ref. Of drawing number.

8 3 phase / 1phase distribution.

9 No.of wires in conduits.

10 Location of switch.

11 Clearance for starting work.12 Remarks.

PREPARED BY

( L &T)

Check list for Illumination Installation - Pre Erection

APPROVED BY

(LAFARGE)


26/64




1 Area.

2 Marking of the location of the fixture.

3 Fixing of JB's. JB no.-----------------JB NO.

4 Fixing of spacers.

5 Mounting of lighting panel.

6 IR Value R to E

Y to E

B to E

7 Lighting fixture tag no / location no.

Assemble.

Measure IR value.Operation.

8 Wire pulling as per circuit. Circuit no.

IR value.

9 Grounding of coduit, fixture,LDB's.

10 Connection of cables to MLDB / LDB's.

11 IR value of the MLDB / LDB.

12 Load current, terminal voltage of each circuit.

On circuit. -------------------

Off circuit. ---------------

13 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check list for Illumination Installation - Erection

Circuit loop test after connecting wires.

APPROVED BY


27/64




1 Area.

2 Location.

3 Tag no.

4 Make of bus duct.

5 Voltage grade.

6 Connection between----------

7 Alignment.

8 Fixing of insert plates.

9 Supports.

10 Remarks.

PREPARED BY

( L &T)

Check list for Bus Duct Pre-Erection

APPROVED BY

(LAFARGE)


28/64




1 Area.

2 Location.

3 Cleaning of Duct.

4 Positioning.

5 Tightening of section interconnection bolts.

6 Assembling of bus bar sections / links.

7 Connection of earth bus links.

8 Connect the earth Bus Bar to grid.

9 Vacuum cleaning of the duct.

10 IR value measurement & continuty.

11 Closing of covers / check proper gasketting.12 Sealing of wall crossing.

13 Painting of the supports and duct.

14 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check list for Bus Duct Erection

APPROVED BY


29/64




1 Area.

2 Tag no.

3 Capacity.

4 Make.

5 No of cells.

6 Type.

7 Input voltage range.

8 Output voltage range.

9 Provision of ventilation.

10 Epoxy coating of room.

11 Clearance from the authority for installation.12 Remarks.

PREPARED BY

( L &T)

Check List for Battery Pre-erection

APPROVED BY

(LAFARGE)


30/64




1 Area.

2 Tag no.

3 Capacity.

4 Make.

5 No of cells.

6 Type.

7 Cleaning of the battery room.

8 Assembling of battery stand.

9 Painting of battery stand.

10 Alignment as per layout drawing

11 Layout drawing no.12 Assembly and alignment of cells.

13 Interconnection of cells.

14 Fixing of cell tag no / identification no on the stand.

15 Connection of battery to charger / DCDB.

16 Cleaning of battery room.

17 Remarks.

PREPARED BY

( L &T)


(LAFARGE)

Check List for Battery Erection

APPROVED BY


31/64


SL NO. Checks Observation1 Area.

2 Tag no.

3 Make.

4 Capacity.

5 Input voltage.

6 Output voltage.

7 Type.

8 Sl. Number.

9 Ref. Drawings.

10 Clearence for installation.

11 Remarks.

PREPARED BY

( L &T)

Check list for Battery Charger, ACDB, DCDB. Pre-erection

APPROVED BY

(LAFARGE)


32/64




1 Area.

2 Tag no.

3 Make.

4 Capacity.

5 Input voltage.

6 Output voltage.

7 Fabrication of base frame.

8 Fixing, alignment of painting.

9 Grouting of base plates.

10 Alignment of panels.

11 Fixing of foundation bolts and tightening.12 Mounting of accs.

13 Inter panel wiring.

14 fixing of earth bus link.

15 Tightening of all terminals.


17 Vacum cleaning of panel.

18 Installation of rubber mats.

19 Connection of cables - power / control.

20 Panel earthing to the station grid.

21 IR & continuity.

22 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check list for Battery Charger, ACDB, DCDB. Erection

APPROVED BY


33/64




1 Area.

2 Availability of route drawing and cable schedule.

3 Location.

4 Routing.

5 Completion of tray route / trench / depth of trench.

6 Completion of tray numbering.

7 Completion of sand bed laying in trench.

8 Size of cables / tag no.

9 IR value of the cable.

10 No. of runs.

11 Cable mounting on shaft and drum stand.12 Laying manual / mechanical.

13 Remarks.

PREPARED BY

( L &T)

Check List for Cabling & terminations Pre-erection.

APPROVED BY

(LAFARGE)


34/64




1 Area.

2 Location.

3 Clamping of cables.

4 Laying of sand bed in trench.

5 Back filling.

6 Fixing of cable route marker.

7 Sealing of cables laid / balance in drum.

8 Identification of cable by aluminium tags.

9 IR value after laying / countinuty check.

10 Identification of cores.

11 Ferruling of cores.12 Glanding / Lugging.

13 For HT cable termination kit fixing.

14 Crimping.

15 Cable supporting / clamping.

16 Grounding of screen stone end for signal cables.

17 Fixing of cable tags below the panel / equipment.

18 removing of unwanted materials.

19 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check List for Cabling & terminations Erection.

APPROVED BY


35/64




1 Area.

2 Location.

3 Voltage grade HT / LT / DC.

4 Voltage.

5 Make.

6 Srl. No.

7 RPM.

8 Wattage.

9 Completion of foundation.

10 Clearence from authority for installation.

11 Alignment of base plate.12 Level of the base plate.

13 Grouting of base plate.

14 Remarks.

PREPARED BY

( L &T)

Check List for Motors Pre Erection

APPROVED BY

(LAFARGE)


36/64




1 Area.

2 Location.

3 Voltage grade HT / LT / DC.

4 Voltage.

5 Make.

6 Srl. No.

7 RPM.

8 Wattage.

9 Alignment of motor centerline and coupling centerline.

10 Tightening of foundation bolts.

11 Alignment of motor centerline and coupling centerline (final)12 IR value of motor. P I for HT motor.

13 Winding resistance.

14 Clearing for cabling / termination.

15 Clearence for earthing connection.

16 Clearence for control cabling and termination.

17 Mounting of aux. Devices.

18 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check List for Motors Erection

APPROVED BY


37/64




1 Area.

2 Location.

3 Tag no.

4 Drawing No.

5 Clearence for Installation.

6 Availability of material.

7 Box Frame mounting.

8 Length of box frame.

9 Working space available.

10 Safe distance from HOT line.

11 Mounting of JB.12 Tightening of bolts.

13 Mounting of canopy.


15 Grouting of JB.

16 Remarks.

PREPARED BY

( L &T)

Check List for Junction Boxes installation. Pre Erection

APPROVED BY

(LAFARGE)


38/64




1 Area.

2 Location.

3 Tag no.

4 Drawing No.



7 Box Frame mounting.

8 Length of box frame.

9 Working space available.

10 Safe distance from HOT line.

11 Mounting of JB.12 Tightening of bolts.

13 Mounting of canopy.


15 Grouting of JB.

16 Remarks.

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

PREPARED BY

( L &T) (LAFARGE)

Check List for Junction Boxes Installation. Erection

APPROVED BY


39/64




1 Area.

2 Location.

3 Tag no.

4 Drawing No.



7 Remarks.

PREPARED BY

( L &T)

Check List for Vibration Monitor Pre Erection

APPROVED BY

(LAFARGE)


40/64




1 Area.

2 Location.

3 Tag no.

4 Drawing no.

5 Completion of Testing / Calibration.

6 Mounting of Box frames for Grouting / Welding.

7 Mounting of Instruments.

8 Mounting of Box frames for Grouting / Welding.

9 Mounting of accessories.

10 Cabling.

11 Grounding.12 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check List for Vibration Monitor Erection

APPROVED BY


41/64




1 Area.

2 Location.

3 Tag no.

4 Drawing no.

5 Clearence for installation.


7 Remarks.

PREPARED BY

( L &T)

Check List for Limit Switch, Pull Cord, Belt Sway,Zero Speed - Pre Erection

APPROVED BY

(LAFARGE)


42/64




1 Area.

2 Location

3 Tag no.

4 Drawing no.

5 Competing of Testing / Calibration.

6 Mounting of Base frames for Grouting / Welding.

7 Mounting of Instrument.

8 Tightening of Bolts and alignment.

9 .Mounting of accessories.

10 Cabling.

11 Grounding.12 Remarks.

PREPARED BY

( L &T) (LAFARGE)

Check List for Limit Switch, Pull Cord, Belt Sway,Zero Speed - Erection

APPROVED BY


43/64

LARSEN & TOUBRO LIMITED CK-LST

CRUSHING SHOP & LBC FOR LAFARGEELECTRICAL & INSTRUME 31.05.03 1 of 1

SL NO. DOCUMENT NO. PAGES

1 CR No 1 RECEIPT 1

2 CR No 2 EARTHING - PRE ERECTION 1

3 CR No 3 EARTHING - ERECTION 1

4 CR No 4 TRANSFORMER/DG SET - PRE ERECTION 1

5 CR No 5 TRANSFORMER/DG SET - ERECTION 1

6 CR No 6 SWITCHGEAR - PRE ERECTION 1

7 CR No 7 SWITCHGEAR - ERECTION 1

8 CR No 8 TRAY AND SUPPORT, G I PIPES - PRE ERECTION 1

9 CR No 9 TRAY AND SUPPORT, G I PIPES - ERECTION 1

10 CR No 10 ILLUMINATION - PRE ERECTION 1

11 CR No 11 ILLUMINATION - ERECTION 1

12 CR No 12 BUSDUCT PRE ERECTION 1

13 CR No 13 BUSDUCT ERECTION 1

14 CR No 14 BATTERY PRE ERECTION 1

15 CR No 15 BATTERY ERECTION 1

16 CR No 16 BATTERY CHARGER, ACDB, DCDB, PRE ERECTION 1

17 CR No 17 BATTERY CHARGER, ACDB, DCDB, ERECTION 1

18 CR No 18 CABLING & TERMINATION PRE ERECTION 1

19 CR No 19 CABLING & TERMINATION ERECTION 1

20 CR No 20 MOTOR PRE ERECTION 1

21 CR No 21 MOTOR ERECTION 1

22 CR No 22 JUNCTION BOX PRE ERECTION 1

23 CR No 23 JUNCTION BOX ERECTION 1

24 CR No 24 VIBRATION MONITOR PRE ERECTION 1

25 CR No 25 VIBRATION MONITOR ERECTION 1

26 CR No 26 LIMIT SWITCHS,PULLCORD, BELT SWAY,ZSS- PRE ERECTION 1

27 CR No 27 LIMIT SWITCHS,PULLCORD, BELT SWAY,ZSS- ERECTION 1

CHECK LIST INDEXCHECK LIST FOR ELECTRICAL

PREPARED

BY(L& T)

APPROVED

BY(LAFARGE)


44/64




CR- Control Report



C-Witness Point



1.Contractor (L&T)



No


A) PRE-ERECTION & ERECTION

1) PRE- ERECTION

a) TRANSFORMER / DG SETS

I) Availability of instalation Drg / Manual, Tools & VC 1 CR No 04

Tackles, Test Report

ii) Foundation & Layout DIM 1 CR No 04

iii) Name Plates Detailes VC 1 CR No 04

b) CONTROL DESK / THYRISTER PANEL /

SWITCHGEAR / MCC / PLC

I) Availability of instalation Drg / Manual, Tools and VC 1 CR No 06

Test Equipment's(as applicable), Test Reports.

ii) Civil foundation, if any & embedments of VC 1 CR No 06

Chanels/Plates & Bolts.


RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

Page 44 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

c) CABLE

i) Bending Redius, Check IR DIM 1

ii) Redius VC 1 CR No18iii) IR VC 1 CR No18

iv) Layout Drawings / Cable Schudle VC 1 CR No18

v) Tools & Tackles VC 1 CR No18

vi) Proper Rollers VC 1 CR No18

vii) Jacks VC 1 CR No18

viii) Direction & Rotation VC 1 CR No18

d) EARTHING

i) General Physical Inspection VC 1 CR No 02

e) Illumination

i) Availability of all items alongwith type and rating VC 1 CR No 10

ii) Layout Drawings, Tools & tackles VC 1

f) CABLE TRAY AND SUPPORT

i) General Physical Inspection VC 1 CR No 08

ii) Straightene, allgnmint VC 1 CR No 08

g) BUS DUCT

I) Availability of all items alongwith type and rating VC 1 CR No 12

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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

h) G I PIPES

i) Availability of all items alongwith type and rating VC 1 CR NO 8

I) ACDB & DCDB


j) JUNCTION BOXES


k) MOTORS

(a) HT

I) Foundation VC 1 CR No 20

ii) Availability of installation Drg./Manual VC 1 CR No 20

iii) Motor Name Plate Details VC 1 CR No 20

iv) Shaft & terminal box position to idetify correct VC 1 CR No 20

Motor

v) IR Value of the Motor SC 1 CR No 20

(b) LT

I) Foundation VC 1 CR No 20

ii) Availability of installation Drg./Manual VC 1 CR No 20


iv) Shaft & terminal box position to identify correct VC 1 CR No 20

Motor


Page 46 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

( C ) DC MOTORS

I) Foundation VC 1 CR No 20ii) Availability of installation Drg./Manual VC 1 CR No 20


iv) Shaft & terminal box position to idetify correct VC 1 CR No 20

Motor


l) Limit Switches,Pull cord,Belt Sway & Speed

Switches etc.

I) All Items & their Ratings / Size VC 1 CR No 26

ii) Layout Drg. ,Tools & Tackles, Test Equipment if VC 1 CR No 26

any

m) VIBRATION MONITORING SYSTEMS

I) Identification VC 1 CR No 24

ii) Foundation Base Plate VC 1 CR No 24

iii) Fixing & Grouting VC 1 CR No 24

iv) Mounting & Alignment VC 1 CR No 24

v) Testing of Foundation Block VC 1 CR No 24

Page 47 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

2) ERECTION

a) TRANSFORMER/ DG SETS

I) Mounting , Leveling & Alignment DIM 1 CR No 05ii) Termination, Connection & Cable entry VC 1 CR No 05

iii) Control & Protection Wiring SC 1 CR No 05

iv) Oil Level / oil Leakage VC 1 CR No 05

v) BDV & PPM SC 1 & 2 CR No 05

vi) IR SC 1 & 2 CR No 05

b) CONTROL DESK, THYRISTER PANEL,

SWITCHGEAR / MCC / PLC

I) Mounting & Base Channel

i) Level & Alignment DIM 1 CR No 07

ii) Tightness Of Bolts & Clams, interbolting ( if VC 1 CR No 07

applicable )

iii) Position of chequered plates to cover trench / VC 1 CR No 07

opening

iv) IR Value of MCC, Bus Bar, Control Transformer SC 1 & 2 CR No 07

c) CABLE

I) Physical Inspection of Cable VC 1 CR No 19

ii) Laying of Cable as per Routing / Schedule VC 1 CR No 19

iii) Proper dressing & clamping of Cable VC 1 CR No 19

iv) Cable Jointing & Termination / IR value. Jointing SC 1 & 2 CR No 19

Page 48 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

by experinced jointer only

v) Tagging & marking VC 1 CR No 19

vi) Sealing through floor / wall opening VC 1 CR No 19vii) Proper ferruling & termination and sealing VC 1 CR No 19

d) EARTHING

I) General Physical Inspection VC 1 CR No 03

e) ILLUMINATION

I) Mounting of lighting fixture VC 1 CR No 11

ii) Identification, Electrical,Continuty,Permanent VC 1 CR No 11

earthing cable termination & connection

iii) IR Value & function of switches, Control Gear etc SC 1 CR No 11

f) CABLE TRAY AND SUPPORT

I) Fixing , Grouting of Inserts VC 1 CR No 09

ii) Span of Support DIM 1 CR No 09

iii) Welding , Coating of Painting VC 1 CR No 09

iv) Tightening of Coupler plates VC 1 CR No 09

v) Tray Numbering VC 1 CR No 09

vi) Completion of cable Routes VC 1 CR No 09

vii) Grounding SC 1 CR No 09

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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

g) BUSDUCT

I) Cleaning, Alignment VC 1 CR No 13

ii) Support VC 1 CR No 13iii) Assembling VC 1 CR No 13

iv) Coupler / Flexible Fixing VC 1 CR No 13

v) Vaccum Cleaning VC 1 CR No 13

vi) Earthing VC 1 CR No 13

h) GI PIPES

I) Radius of bend DIM 1 CR NO 9

ii) Edge of Pipes VC 1 CR NO 9

iii) Alingnment, level, Support VC 1 CR NO 9

iv) Plugging open end VC 1 CR NO 9

I) ACDB , DCDB

I) Foundation Completion VC 1 CR No 17

ii) Alignment VC 1 CR No 17

iii) Inter panel Connection VC 1 CR No 17

iv) Earth , Earthgrid VC 1 CR No 17

v) Wiring of components VC 1 CR No 17

vi) Cabling VC 1 CR No 17

vii) Blanking of unused holes VC 1 CR No 17

Page 50 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

j) JUNCTION BOXES

I) Idetification VC 1 CR No 23

ii) Alignment of Frame VC 1 CR No 23iii) Mounting of JB VC 1 CR No 23

iv) Mounting Of Accessorious VC 1 CR No 23

v) Blanking of unused holes VC 1 CR No 23

Vi Connectioning of Cables VC 1 CR No 23

vii) Connecting Of Earthing VC 1 CR No 23

k) MOTORS

(a) HT

I) Cleanliness, Mounting of Motor, level & VC 1 CR No 21

Alignment

ii) Terminal marking & Earthing VC 1 CR No 21

iii) Electrical connection with cable, Termination / SC 1 CR No 21

Connection

iv) Protection Devices & Fuses VC 1 CR No 21

v) RTD / BTD Connection ( as applicable ) VC 1 CR No 21

vi) IR Value Motor & Space Heater SC 1 & 2 CR No 21

vii) Continuty of Space Heater SC 1 & 2 CR No 21

viii) Free running of Shaft SC 1 CR No 21

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C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

b) LT

I) Cleanliness, Mounting of Motor, level & VC 1 CR No 21Alignment


iii) Electrical connection with cable, Termination / SC 1 CR No 21

Connection

iv) Protection Devices & Fuses VC 1 CR No 21

v) IR Value Motor & Space Heater SC 1 CR No 21

vi) Continuty of Space Heater SC 1 CR No 21

vii) Free running of Shaft SC 1 CR No 21

c) DC

I) Cleanliness, Mounting of Motor, level &Alignment VC 1 CR No 21


iii) Electrical connection with cable, termination / SC 1 CR No 21

connection

iv) Carbon brushes in Holder / Cleanliness of VC 1 CR No 21

Commutator

v) Protection Devices & Fuses VC 1 CR No 21

vi) IR Value Motor & Space Heater SC 1 CR No 21

vii) Continuty of Space Heater SC 1 CR No 21

viii) Free running of Shaft SC 1 CR No 21

Page 52 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test






DP - Die penetrant



RD - Radiography

LAFARGE

l) LIMIT SWITCHES, PULL CORD, BELT SWAY &SPEED SWITCHES

I) As per Drawings / Specification / Manufacturer's VC 1 CR No 27

Recommendation

ii) Proper mounting & positioning, Cable Entry, VC 1 CR No 27

Termination & connection

iii) Operation VC 1 CR No 27

m) VIBRATION MONITORING SYSTEM

I) Alignment VC 1 CR No 25

ii) Cable connection VC 1 CR No 25

iii) Earthing VC 1 CR No 25

iv) Identification Taging VC 1 CR No 25

v) Cable Taging VC 1 CR No 25

vii) Mounting & Alignment VC 1 CR No 25

viii) Tighting of Foundation Block VC 1 CR No 25

ix) Calibration DIM 1 & 2 CR No 25

Page 53 of 64


54/64

Project: Lafarge Cement (Contract no : SUR 500-3

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor ( Fiel


CR- Control Report



C-Witness Point



1.Contractor (L&T)



No

phases Operations Type Of Inspection Participants Date Report no

A PRE-ERECTION OF CONVEYOR

SYSTEM & EQUIPEMENT

1) Available of Drg. Manual, tools & VC 1

tackles test reports. Name plate det.

2) Layout check & Foundation check VC + DIM 1 CR No 1

Dimension level, Orientation, marking

of reference points & foundation bolts

3) Erection scheme (if applicable) SC 1 & 2

B ERECTION

1) CONVEYING SYSTEM VC + DIM 1 CR No 2

i) Comprising of Technological structures, Belt ,

Idlers, Pulleys, Plummer block with bearing,

Gear box, coupling, breaks, screws, take up

components counter weight & chutes

2) STRINGERS , SUPPORTS & DRIVE BASE

FRAME

i) Contour DIM 1 CR No

3

ii) Alignment DIM

iii) Centre distance DIM

iv) Leveling DIM

v) Squareness of holes DIM

vi) Weld quality VC


RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

Page 54 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

3) IDLERS

i) Mounting, alignment spacing of idlers,proper VC + DIM 1 CR No

4

ii) tightening of bolts & nuts troughling angle of

idlers

iii) Free rotation of idler rolls VC 1 CC No

1

4) PULLEYS

i) Mounting of pulley frame VC 1

ii) Alignment of plummer block, bearing, pulley & VC + DIM 1 CR No 5

proper tightening of bolt and nut

iii) Lubrication of bearing & Free rotation VC 1 CC No

1

5) BELTINGi) Mounting of Belt drum & Belt lapping VC + DIM 1 CR N

o6

ii) Splicing & Vulcanisation of belt joint VC + DIM 1 & 2 CC No

2

6) GEAR BOX

i) Mounting on frame / Base levelling & alignment VC + DIM 1 & 2 CR No 7

ii) Flushing & filling of gear box with oil VC 1 CC No 3

iii) Tightening of Base bolt VC 1 CC No 3

7) FLUID COUPLING

Page 55 of 64


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QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor ( FielDocuments Equipment:

CR- Control Report



C-Witness Point



1.Contractor (L&T)


Manufacturing Operations InterventionsN

ophases Operations Type Of Inspection Participants Date Report no


RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

i) Axial run out of input & out shaft DIM 1 & 2 CR No

7

ii) Radial run out of Input & Out shaft DIM 1 & 2 CR No 7

iii) Distance bet. Input & Output shaft DIM 1 & 2 CR No 7

8) GEARED & OTHER COUPLINGS

i) Mounting & Alignment DIM 1 & 2 CR No

7

9) BRAKES

i) Mounting & Alignment VC + DIM 1 CR No 8

ii) Adjustment / Setting VC 1 CR No 8

10) FINAL INSPECTION

i) Free running of Gearbox,fluid coupling VC + DIM 1 & 2 CC No 4

Geared coupling, Brake & Pulley, Assy.

11) TAKEUP ARRANGEMENT, SCRAPER,

COUNTER WEIGHT ETC

i) Mounting, Squareness with centre line & VC + DIM 1 CR No 9

levelling

Page 56 of 64


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Project: Lafarge Cement (Contract no : SUR 500-3 )

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor ( Field


CR- Control Report



C-Witness Point



1.Contractor (L&T)

2-Lafarge/Insp. agency Item No.Manufacturing Operations Interventions

No



RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

12) CHUTE, SKIRT BOARD, FLAP GATE WITH

ACTUATOR

i) Fitment & Squareness with centrline, proper DIM 1 CR No 10

tightening of bolt & nut, levelling

ii) Travel of flap gate VC

iii) Limit switches for travel & its adjustability (for VC

flap gates)

13) MONORAIL HOISTING ARRANGEMENT

i) Fitment & alignment smooth operations VC 1 CC N

o

5

14) MAINTENANCE VEHICLE

i) Squareness of wheels VC

ii) Levelling of vehicle DIM

iii) Check vibration during free run test VC

iv) Tightening of bolts, nuts and other loose fittings VC

Page 57 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

15) APRON FEEDER

i) Squareness VC+DIM 1

ii) Centering DIM 1

iii) Levelling DIM 1

iv) Coupling & drive alignment DIM 1

v) To be tested for normal functioning of all RT 1&2 CC N0

6

accesories & controls

16) CRUSHER

i) Pad levels DIM 1

ii) Centering of frame DIM 1

iii) Level. bearing surface of frame DIM 1iv) Levelling of rotor shaft DIM 1

v) Alignment with drive DIM 1&2

17) NO LOAD TEST OF INDIVIUAL SYSTEM

i) Check speed, vibration, effectiveness of speed RT 1 & 2 CC N07

control by hydraulic & coupling leakage

CR N0

11

CR N0 12

Page 58 of 64


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CR- Control Report



C-Witness Point



1.Contractor (L&T)



No



RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

18) D.E SYSTEM, VENTILATION & FIRE FIGHTING,

DETECTION & ALARM SYSTEM

a) EQUIPMETNS

i) Completeness of system as per approved dwg VC + DIM 1 CC N0 8

ii) Run out & alignment of fans, pumps with drives VC + DIM 1 & 2 CR N0

13

b) PIPING

i) Dimensional & pipe route layout VC + DIM 1 CR N0

14

ii) Welding checks DP 1

iii) Proper location of valves / strainers & fittings VC 1

iv) Hydraulic test of piping system SC 1 & 2 CC N0 7

c) DUCTS & GRILLS

i) Routing / layout VC 1 CR N 0 15

ii) Leakage while the system is on trial operation RT 1 & 2 CC N0 7

d) PAINTING OF MS PARTS

i) To be checked for completeness and uniformity DIM 1 & 2 CC N0 7

of coating

e) BAG FILTER

Condition of Bags VC 1 CC N0 7

Page 59 of 64


60/64


QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor ( Fie


CR- Control Report



C-Witness Point



1.Contractor (L&T)



N

o



RT - Running Test





DP - Die penetrant




RD - Radiography

LAFARGE

f) CONTROL ROOM

i) Control room ventilation shall be checked for RT 1 & 2 CC N0 7

proper pressurisation and effectiveness of the

gravity loaded back draft dampers

19) BELT WEIGHER

i) Fitment & alignment DIM 1 CR N 0 16

ii) Display in totaliser & rate flow indicator VC 1 CR N 0 16

iii) Calibration with zero to rated load SC 1 & 2 CC N0 8

20) MAGNETIC SEPARATOR /METAL DETECTOR

i) IR & HV of magnet before erecn. VC 1 CR N0

17

ii) Fitment & alignment DIM 1 CR N0

17iii) Running of magnetic separator belt. RT 1 & 2 CC N

09

iv) Break down voltage check for oil. MT 1 CC N09

v) Sample load lifting capacity test at given height RT 1 & 2 CC N09

vi) Throwing of reject to ramp iron chute RT 1 & 2 CC N09

vii) Functional check for accessories like RT 1 & 2 CC N09

temparature indicator oil level indicator etc

NERAL - A.COMMISSIONING PROCEDURES WILL BE SUBMITTED AS PER CLASUSE NUMBER 10.2.VIII 4) UNDER SE

B.PERFORMANCE GUARANTEE TEST PROCEDURES WILL BE SUBMITTED AS PER 11.2.1 UNDER SECTI

Page 60 of 64


61/64

ANENXURE - I

SL.NO ITEM STORAGE REMARKS

TYPE

1 BELTING II BELTING STORAGE AREA SHALL BE SUCH THAT

BELT ROLLS ARE PROTECTED FROM DIRECT

SUNLIGHT & RAIN

2 IDLERS III

3 PULLEYS II

4 GEAR BOXES II

5 APRON FEEDER II

6 CRUSHER II

7 FLUID COUPLING II

8 GEARED & FLEXIBLE COUPLING II

9 PLUMMBER BLOCK III

10 BEARING I

11 ROD GATES III

12 BELT VULCANISER II

13 AIR CONDITIONERS I

14 CHAIN PULLEY BLOCK II

15 ELECTRIC HOIST II

16 PUMPS, VALVES, STRAINERS, NOZZLES, II

17 VENTILATION SYSTEM, EQUIPMENT ETC.

18 PIPE FITTINGS, TECH. STRUCTURE AND III

19 MISC. FABRICATED ITEMS PRECOATED III

SHEETS

20 METAL DETECTOR II

21 BELT WEIGHER II

22 MAGNETIC SEPARATOR II

23 BRAKES II24 SCRAPPER - EXTERNAL II

- INTERNAL II

STORAGE TYPE/CONDITION LAFARGE CRUSHING SHOP & LBC PKG (MECHANICAL

ITEMS)


62/64

Project: Lafarge Cement (Contract No :SUR500 - 3

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor (Mec


CR- Control Report

CC-ConformIty certificate Supplier:


C-Witness Point



1.Contractor (L&T)


Manufacturing Operations Interventioo

phas Operations Type Of Inspection articipant Date

1 MATERIAL RECEIPT MECHANICAL ITEMSA Equipments (Conveying)

such as

Belting, Idlers, Pulleys, Gear Boxes, Crusher, Fluid couplings, VC 1

Geared couplings, Flexible coupling, Plummer blocks,

Bearing, Apron feeder, Scraper, Belt vulcaniser Electric

Hoist, Pumps, Air-conditioner, Chain pulley block, Metal

detector, Magnetic separator etc.


DP - Die penetrant



RT - Running Test




RD - Radiography



LAFARGE


63/64

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor (Me


CR- Control Report



C-Witness Point



1.Contractor (L&T)


Manufacturing Operations Interventio

phase Operations Type Of Inspection articipant Dat


DP - Die penetrant



RT - Running Test




RD - Radiography



LAFARGE

B Fabricated and other items

i) Rod gates VC 1

ii) Piping, Valves,(For DE System, SW System, CW System & VC 1

PW System )

iii) Ventilation system VC 1

iv) Technological structures and misc. fabricated items VC 1

v) Pre-coated sheets VC 1

MATERIAL STORAGE

A Check up for Storage type and condition VC 1

B Check during storage period for all items as per Annex-I VC 1

A For Electrical Receipt & Storage

I) Storage type I, for the following thyristor pannel, PLC pannel, VC 1

Lighting fixures, Anemometer controldesk, Control panel,

Mimic panel & Annunciation panel conveyor switches, Limit

switchs & Proximity switches. Cable joining kits &

Termination kits. Tilt switches P.A System ultrasonic level

detector Vibration monitoring system Instrumentation like

pressure gauges, Switches, Load Cell etc.

A Receipt

1 Document VC 1

2 Check physical condition on receipt VC 1

B Storage

II Storage type-II for the following H.T switch gear, DC Motor, VC 1power & Lighting transformer HT Load brake Switch, MCC

pannel, Distribution boards Junction box, Local control

stations, HT Fuses, Bus duct, Hooter, all cables stall torque

motor, LT Motor current collector, Geared motor, Electrical

Actuators, HT Motor

A Receipt


64/64

QUALITY CONTROL PLAN ( Q.C.P ) Plant department: Crushing Shop & Long Belt Conveyor (Mec


CR- Control Report



C-Witness Point



1.Contractor (L&T)


Manufacturing Operations Interventioo

phas Operations Type Of Inspection articipant Date


DP - Die penetrant



RT - Running Test




RD - Radiography



LAFARGE

1 Document VC 1


B Storage

III Storage type-III for the following Lighting poles & Mast, VC 1

Cable trays

A Receipt

1 Document VC 1


B Storage VC 1

Type I storage : All side covered storage (i.e,TOP & SIDE COV

platform and in packed condition.

Type II storage : Top covered storage area , storage on raise

platform either in packed condition or taurpaulin covered.

Type III storage:Open storage on a raised Platorm with tarp

IAP Structure Work

Documents

Transcript of IAP Structure Work