IADC Conference Bucharest Continuous Improvement- The...
Transcript of IADC Conference Bucharest Continuous Improvement- The...
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Safe, effective, trouble-free operations
IADC Conference Bucharest Continuous Improvement- The KCAD Perspective May 23rd 2012
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Onshore fleet of more than 65 rigs 32 offshore platform drilling
contracts Owner and operator of 3 jack-ups
and 3 SET barges RDS engineering division of 400+
engineers Sister company Bentec - leading
land rig builder and equipment manufacturer
Employs more than 8,000 staff in 22 countries
2010 Group Turnover US$1.34 billion
To be the preferred Drilling Contractor through measurable performance improvement
KCA DEUTAG Mission Statement & Overview
Onshore and Offshore Rig Locations
Norway 9 platforms and
Modular Rig Azerbaijan 6 Platforms
Offshore Operation(s) Onshore Operation(s)
Germany 6 Land rigs
Nigeria 7 Land rigs
JU Ben Avon
Kazakhstan 1 Land rig
Libya 15 Land rigs
Oman 7 Land rigs Gabon
1 Land rig
UK North Sea 17 Platforms
Angola 1 Platform
JU Ben Rinnes
Sakhalin 3 Platforms
Brunei 1 Land rig & SET Global
Emerald
Russia 12 Land rigs
Pakistan 2 Land rigs
Mexico JU Ben Loyal
France 1 Land rig
Algeria 3 Land rigs
Malaysia SET Global Sapphire
Portugal 1 Land rig
Iraq 3 Land rigs
Netherlands 2 Land rig
Singapore SET Global Jade
Poland 1 Land Rig
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KCA DEUTAG Activities in Onshore Europe
T-61
T-49 UK
T-45 Netherlands
Portugal
T-208
T-85 Germany
Current Operational Area Past Operations
Germany
T-207 Poland
T-46 Albania
T-700 Netherlands
T-36 Germany
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Onshore – Europe Euro Rigs T-207 & T-208
Designed for European markets Compact footprint, box-on-box, suitable for
road transportation, soundproofing etc Rig T-208 delivered 2006, Rig T-207 in 2009
(Bentec have built 7 to date) 70 loads excluding camp Summary specification:
• Bentec mast, 770 kips static hook load • Mast height 144 ft, bootstrap • 29.5ft substructure height • Rig T-207 - Bentec E-1500 drawworks,
Rig T-208 - Wirth GH 1500, both 1500hp • 500t AC Bentec Top Drive • 3 x Bentec 1,600 mud pumps • Iron Roughneck ST-120 • 4 x Caterpillar 3512B, option to power from grid • Bentec Drillers Control System and Auto Driller • Full ATEX certification
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Onshore - Europe T-700 - Automated Pipe Handling System
Bentec HLR design, developed in conjunction with KCA DEUTAG
Designed to European standards, small footprint, soundproofing of major equipment
75 loads excluding camp 6 - 9 days rig move times Automated pipe storage and handling system
(Range II doubles) Summary specification:
• Bentec mast, 1,000 kips static hook load • Mast height 113ft, bootstrap type • 29.5ft substructure height • Bentec E-2000 drawworks, 2,000hp • Bentec 500-HT Top Drive, 46,500 ft-lbs • 3 x Bentec T-1600-AC Mud Pumps • 7,500 psi standpipe • Bentec Drillers Control System and Automatic
Driller • 4 x Caterpillar 3512B generator sets, option to
power from grid.
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Web-based reporting systems introduced 2004
Systems provide tools necessary to enhance KCAD operations performance
All KCAD operational reporting completed using this system
Ease of input and review by wellsite and base personnel
Data input on a daily basis at rig-site and final report approved at the rig for issue
Flexible query system allows a large range of on-line performance graphs
Raises awareness, e.g. Traffic Light NPT Table.
KCA DEUTAG Web-based Drilling Reporting System
YearApr-11 May-11 Jun-11 Jul-11 Aug-11 Sep-11 Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12 Average
T36 0 0 0 0 0 T36T45 0 1.3 3.3 7.6 0 5.0 2.4 0.5 1.9 0.3 2.6 T45T46 0.0 0.6 0 0 11.4 0.7 0 2.3 T46T49 0 12.3 5.9 1.4 1.4 4.8 T49T61 11.7 0.1 0.9 1.8 0 0.1 10.7 0 3.3 T61T85 0 0 0 0 0 0 0 0 T85T207 0.9 1.8 1.2 0.7 0.3 0.6 0 0 2.4 1.1 0.3 0.9 1.0 T207T208 0 0.1 0.9 0.2 2.2 0.3 0.7 T208T700 0 4.9 4.2 T700Total 0.5 2.9 0.7 1.9 2.0 0.2 0.1 3.7 3.9 3.4 1.1 1.2 1.9 Total
T390 1.5 0.1 5.0 2.8 0 0.1 0.1 0.1 0 0.2 0.3 0 0.9 T390T391 2.2 1.1 0 0.3 0.7 0 1.9 1.0 3.7 2.2 0.1 5.0 2.4 T391T392 19.0 16.5 0 7.3 T392T400 2.0 0.5 0 0 0 0 1.0 0.8 2.7 0.7 T400T401 0 0 0 T401T500 0.6 0 0 0 0 0 0 0 1.7 6.3 1.0 0.9 0.9 T500T501 1.3 1.0 0 0 0 1.4 0 0 0.1 6.2 0 0.8 T501T502 0.2 0 0 0 0.1 0 0.0 T502T503 0 0 5.1 0.4 T503T504 0.3 0.3 0 0.3 9.9 0 0.6 0 2.4 0 0.3 2.4 1.8 T504T505 1.5 3.7 1.6 4.9 1.0 4.8 8.3 13.3 2.6 0.9 4.2 T505
T2000 0.3 0 0.1 0 0 0.2 5.2 3.2 0 3.7 0.2 0 0.9 T2000Total 1.0 0.4 1.0 1.2 1.6 0.4 1.1 0.7 1.5 4.2 3.7 1.5 1.5 Total
Kazakhstan T47 0.6 0.9 2.1 5.5 0.8 0.4 0.3 0 0 0.9 T47
ERK Total 0.8 1.3 1.0 1.8 1.7 0.3 0.9 1.4 1.8 4.2 2.5 1.3 1.3 Total
Russia
1.0
Europe
Area Status NPT Europe / Russia / Kazakhstan Operations - Monthly NPT %
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DART Real Time Drilling Simulators
DART Advantages
Prepare for rig operation start ups – minimise rig downtime
Rig crew training (surface & downhole conditions) - programme for specific well programs and test viability
Well programme simulation
Approved IWCF training & certification
Replicate drilling surface and downhole equipment failures.
What to do when problems occur -Understand how to avoid downhole problems.
Team Building exercises.
Baku DART Simulator with 2 Drillers’ Chairs
Portable Mini-DART
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DART Training Services • KCA DEUTAG signed strategic alliance in 2011 with Robert Gordon’s University to jointly offer
training programmes using a drilling simulator. • KCA DEUTAG planning installation of drilling simulator in Brazil
– A Step Further in Safety Training
7 years into the investment Current Status $14 million invested since 2005 Over 1800 Leaders have attended courses on four
continents Shortlisted for Energy Institute Safety Award 2008
Strength in diversity KCA DEUTAG Director or General Manager “SETs”
expectations 22 nationalities have attended training in five
languages Attendees - 85% rig site supervisor and 15% support
staff
What’s next
With the current increase in activity the focus will be on training.
New/ expanded training centers will be set-up in Germany and Tyumen
(Russia)
Standardisation of equipment will be further progressed in all our land
Drilling activities on the basis of Eurorig for Europe/ Clusterslider for
Russia and Fast moving rigs for Africa.
Focus will be on the next level of (remote) rig automation. A pilot
project on the basis of ScadaDrill- together with Shell is currently in
progress.