I N O T E C H Kunststofftechnik GmbH...Presentation_Bi-Color_Petnology_131011 Author kausler Created...

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I N O T E C H Kunststofftechnik GmbH 1 Harald Kausler PET PET PET PET‘ ‘s s s Creative Creative Creative Creative Talent: Talent: Talent: Talent: Multi Multi Multi Multi Multi Multi Multi Multi - - - - - - Component Component Component Component Component Component Component Component Preforms Preforms Preforms Preforms Preforms Preforms Preforms Preforms by by by by by by by by INOTECH INOTECH INOTECH INOTECH INOTECH INOTECH INOTECH INOTECH

Transcript of I N O T E C H Kunststofftechnik GmbH...Presentation_Bi-Color_Petnology_131011 Author kausler Created...

Page 1: I N O T E C H Kunststofftechnik GmbH...Presentation_Bi-Color_Petnology_131011 Author kausler Created Date 10/13/2011 2:48:03 PM ...

I N O T E C H Kunststofftechnik GmbH

1Harald Kausler

PETPETPETPET‘‘‘‘ssss CreativeCreativeCreativeCreative Talent: Talent: Talent: Talent:

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

2Harald Kausler

New New New New New New New New PreformPreformPreformPreformPreformPreformPreformPreform Technology Technology Technology Technology Technology Technology Technology Technology withwithwithwithwithwithwithwith MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent InjectionInjectionInjectionInjectionInjectionInjectionInjectionInjection MoldingMoldingMoldingMoldingMoldingMoldingMoldingMolding

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

o Multi-Component moulding is a multi-step moulding process that produces an

assembly, comprised of two or more integrated components.

o Multi-component processes enable one to:

- Produce parts not possible with single shot moulding

- Produce multi-colored or multi-resin parts and assemblies for functionality

o Applications possible with two-component moulding:

- Colored elements on transparent preforms

- Haptic elements on hard surfaces

- Filling levels or windows

� New designs are made possible!New designs are made possible!New designs are made possible!New designs are made possible!

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I N O T E C H Kunststofftechnik GmbH

3Harald Kausler

New New New New New New New New PreformPreformPreformPreformPreformPreformPreformPreform Technology Technology Technology Technology Technology Technology Technology Technology withwithwithwithwithwithwithwith MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent InjectionInjectionInjectionInjectionInjectionInjectionInjectionInjection MoldingMoldingMoldingMoldingMoldingMoldingMoldingMolding

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

o Normal steps for Multi-component molding:

- Resin A is used in Shot #1.

- Mould or part of the mould is rotating in the machine.

- Resin B is used in Shot #2.

o Machine and Mould:

- The injection moulding machine will need to have 2 or more plastication/injection units

(one unit for each different resin or color).

- The machine’s multiple screws can be arranged in a Vertical position (90 deg.) or an L-position

as shown below.

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I N O T E C H Kunststofftechnik GmbH

4Harald Kausler

MouldMouldMouldMouldMouldMouldMouldMould ConceptConceptConceptConceptConceptConceptConceptConcept

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

2nd 2nd 2nd 2nd ShotShotShotShot1st 1st 1st 1st ShotShotShotShot

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I N O T E C H Kunststofftechnik GmbH

5Harald Kausler

HowHowHowHowHowHowHowHow to to to to to to to to blowblowblowblowblowblowblowblow thethethethethethethethe PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms????????

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

o The Multi-Component-Preforms can be heated and blown on stretch blow moulding machines

with Standard IR or NIR Heating Systems or on Krones new FlexWave (microwave) System. So

you can handle them like your Standard Preforms.

o Some adjustments have to be done on the process according to the preform design, color and

shape.

o Some specific designs may only be possible to be heated on the FlexWave System.

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I N O T E C H Kunststofftechnik GmbH

6Harald Kausler

INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH‘‘‘‘‘‘‘‘ssssssss Advantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and Know--------howhowhowhowhowhowhowhow

o More than 25 years experience in multi-component-processing

o Know-how in

� Product and Process Development� Preform Design

� Engineering and Project Management

� Tool concepts and construction

� Mould manufacturing

� Prototyping preforms

� Material research and development

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

o ProductionProductionProductionProduction of of of of MultiMultiMultiMulti----ComponentComponentComponentComponent PreformsPreformsPreformsPreforms

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I N O T E C H Kunststofftechnik GmbH

7Harald Kausler

ADDED

VALUE

ADDED

VALUE

FunctionsFunctionsProduct and

Brand ProtectionProduct and

Brand Protection

MarketingMarketing

WhyWhyWhyWhyWhyWhyWhyWhy usingusingusingusingusingusingusingusing thethethethethethethethe INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH‘‘‘‘‘‘‘‘ssssssss Technology?Technology?Technology?Technology?Technology?Technology?Technology?Technology?

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

8Harald Kausler

Realized Samples duringour Development

Realized Samples duringour Development

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

9Harald Kausler

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

10Harald Kausler

Ideas and AnimationsIdeas and Animations

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

11Harald Kausler

Food & Food & Food & Food & Food & Food & Food & Food & BeverageBeverageBeverageBeverageBeverageBeverageBeverageBeverage

1st Shot:

Black color to protect milk against

UV light

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

2nd Shot:

White color for design

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I N O T E C H Kunststofftechnik GmbH

12Harald Kausler

HouseholdHouseholdHouseholdHouseholdHouseholdHouseholdHouseholdHousehold

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

13Harald Kausler

Personal Personal Personal Personal Personal Personal Personal Personal CareCareCareCareCareCareCareCare

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

14Harald Kausler

Lipgloss Lipgloss Lipgloss Lipgloss Lipgloss Lipgloss Lipgloss Lipgloss withwithwithwithwithwithwithwith viewingviewingviewingviewingviewingviewingviewingviewing windowwindowwindowwindowwindowwindowwindowwindow

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

15Harald Kausler

FillingFillingFillingFillingFillingFillingFillingFilling LevelLevelLevelLevelLevelLevelLevelLevel

transparent area

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

16Harald Kausler

Soft component (TPE)

to squeeze and/or Haptic

Hard component (bottle)

HapticHapticHapticHapticHapticHapticHapticHaptic & & & & & & & & FunctionFunctionFunctionFunctionFunctionFunctionFunctionFunction

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

17Harald Kausler

Anti-microbial BottlesAnti-microbial Bottles

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

Page 18: I N O T E C H Kunststofftechnik GmbH...Presentation_Bi-Color_Petnology_131011 Author kausler Created Date 10/13/2011 2:48:03 PM ...

I N O T E C H Kunststofftechnik GmbH

18Harald Kausler

Industry of beverages challenge :

contamination and spoilage during filling process and shelf life by spoilage

microorganisms

Solutions:1. Preservatives: affects taste and considered less and less attractive.

2. Heat treatment: affects nutritious values, requires energy and doubles amount of

Polyethylene terephthalate (PETE) required for the bottles.

3. Aseptic filing: expensive.

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

19Harald Kausler

The „„„„activeactiveactiveactive polymer polymer polymer polymer coatingcoatingcoatingcoating““““ is injected

partial at the inner layer of the bottle.

In a second step the bottle is built with PET.

The results are unbelievable:

Filling and storage of Fresh Milk and Orange

Juice at 30°C.

See reaction of bacterias in the following

sheets:

Active Polymer Coating

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

20Harald Kausler

Milk inoculated with Lactobacillus lactisat 30OC

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

21Harald Kausler

Orange juice inoculated with Acetobacter acetiand Lactobacillus plantarum at 30oC

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

22Harald Kausler

RTD Tea inoculated with Saccharomycescerevisiae and Zygosaccharomyces rouxiiat 30oC

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

23Harald Kausler

Product and Brand ProtectionProduct and Brand Protection

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

Page 24: I N O T E C H Kunststofftechnik GmbH...Presentation_Bi-Color_Petnology_131011 Author kausler Created Date 10/13/2011 2:48:03 PM ...

I N O T E C H Kunststofftechnik GmbH

24Harald Kausler

Pigments with Securalic from MerckPigments with Securalic from Merck

Advantages with BI-COLOR (partial use):

- Pigments are at a very high price

- Pigments are not removeable

- The share of the Pigments on the total volume of the container is

very minor and therefore useless after recycling process

- These security pigments are based on a protected technology by

Merck KGaA Darmstadt

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

25Harald Kausler

Hidden characteristics can be detected by a IR Up-

Converter or with forensic tools.

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

26Harald Kausler

TheTheTheTheTheTheTheThe INOTECH GmbH INOTECH GmbH INOTECH GmbH INOTECH GmbH INOTECH GmbH INOTECH GmbH INOTECH GmbH INOTECH GmbH actuallyactuallyactuallyactuallyactuallyactuallyactuallyactually has has has has has has has has twotwotwotwotwotwotwotwo Patent Patent Patent Patent Patent Patent Patent Patent ApplicationsApplicationsApplicationsApplicationsApplicationsApplicationsApplicationsApplications to to to to to to to to produceproduceproduceproduceproduceproduceproduceproduce blownblownblownblownblownblownblownblown containerscontainerscontainerscontainerscontainerscontainerscontainerscontainers::::::::

�Stretch Blow Moulding (SBM):Preform partial moulded with minimum 2 components

and blow moulded in a second stage

�Stretch Blow Moulding (SBM):Preform partial moulded with minimum 2 components

and blow moulded in a second stage

�Single-Stage Process:Process and machine to produce multi-component plastic

containers by injection blow moulding

�Single-Stage Process:ProcessProcess and and machinemachine to to produceproduce multimulti--componentcomponent plastic plastic

containerscontainers byby injectioninjection blowblow mouldingmoulding

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

27Harald Kausler

PleasePleasePleasePleasePleasePleasePleasePlease bebebebebebebebe invitedinvitedinvitedinvitedinvitedinvitedinvitedinvited to to to to to to to to PETPETPETPETPETPETPETPET‘‘‘‘‘‘‘‘ssssssss TalentTalentTalentTalentTalentTalentTalentTalent

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

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I N O T E C H Kunststofftechnik GmbH

28Harald Kausler

ThankThankThankThankThankThankThankThank youyouyouyouyouyouyouyou veryveryveryveryveryveryveryvery muchmuchmuchmuchmuchmuchmuchmuch forforforforforforforfor youryouryouryouryouryouryouryour AttentionAttentionAttentionAttentionAttentionAttentionAttentionAttention!!!!!!!!