Hypertherm CNC Solutions (large file)
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CNC solutions guide Easy, Reliable, Performance
Transcript of Hypertherm CNC Solutions (large file)
CNC solutions guideEasy, Reliable, Performance
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The world leader inthermal cutting technologySince 1968, Hypertherm has had a single goal:cut the cost of cutting metal. The company’sone and only focus is thermal cutting technology.Its single-minded mission is to provide customersthroughout the world with the best plasma cuttingequipment and service in the industry. That’s whyHypertherm holds more major plasma cuttingpatents, and has more customers worldwide thanany other brand. In head-to-head tests, Hyperthermsystems consistently outperform the competitionin the key areas of cut quality, productivity andoperating cost. Hypertherm has evolved into athriving global entity that serves a continuallyexpanding customer base.
Hypertherm control solutions for cutting applicationsimprove table performance and support the missionand vision established so many years ago. Thisoffers the opportunity to simplify your cuttingoperations to improve productivity and profitability.
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Hypertherm is a key partner for your fabrication needs and has built a globalorganization focused on providing cutting performance solutions.
Worldwide presence and strength
Key elements of the Hypertherm formula include:
• Dedicated associates concentrating on cutting technology
• Regional sales and technical service forlocal support
• Broad application experience and proven results
• Complete product line solutions for your cutting needs
• Commitment to the idea that product selection, design, support and services are driven by customer input.
More than 100 sales and service associates worldwide.
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Customers who select CNC (Computer NumericalControl) and torch height controls from Hyperthermare the benefactors of more than 40 years ofexperience in the cutting industry.
Combining the technical and market knowledgedeveloped over its history, Hypertherm products are designed with the needs of the customer in mind to perform reliably throughout the life of thecutting table.
After more than four decades, over 70 patents, andtens of thousands of table installations, Hypertherminnovations continue to improve cut quality, extendconsumable life, enhance productivity, and reduceoperating costs.
A history of performance and innovation
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CNC systems from Hypertherm are delivered worldwidewith cutting expertise built in, providing consistent productperformance with easy-to-use software that empowers theoperator to make the optimal cut, every time.
Hypertherm CNCs are designed to provide reliable support for a wide variety of applications. During productdevelopment, our CNCs are life-tested beyond the limits ofthe normal operating conditions for shock, temperature,moisture, and metallic dust to ensure they will survive theharshest cutting environments.
Whether your application calls for plasma,oxyfuel, bevel or laser cutting, repeatability24/7 is the standard. With thousands ofCNCs installed on cutting tables worldwideeach year, global customers turn toHypertherm for easy, reliable, performance.
Innovation for optimal cutting performance
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Engineering andmotion controlexpertise
Cutting processknowledge
In-depth customerbusiness knowledge
Optimized cuttingperformance
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Ease of use: Phoenix® software
Phoenix software is the core operational interface andis common across the entire Hypertherm family ofCNC systems. The software is designed specificallyfor the X-Y and bevel cutting market.
Key benefits include:
• Integrated communications to plasma and torchheight control systems for automated and expertcontrol of the cutting process
• Built-in cut charts for automatically setting processparameters for mild steel, stainless, and aluminum toenable consistently optimized cutting performance
• Wizards and diagnostic support tools that enableeasy setup, use and rapid troubleshooting
• The Remote Help utility that enables expert cuttingsystem diagnostics over the internet to reducedowntime
• Built-in help and cutting optimization tips forimproving table performance andprocess outcomes at the touch of a button.
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Ease of use: CutPro™ wizard
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Select program Select process Align part/plate Cut
The patent-pending CutPro wizard is an intuitive step-by-step process that guidesthe operator through the most frequently required job setup steps. In field trials, newoperators began cutting high-quality parts in less than 5 minutes without training,drastically reducing the “hire to cut” time. This means that multiple operators acrossmultiple shifts can quickly produce consistent results, making it so you have yourbest operator on every shift.
As easy as 1, 2, 3, cut!
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8Easy performance: Built in expertise
Hypertherm CNCs simplify setup by providingfactory default cut charts and consumableinformation. This takes the guesswork out ofprocess setup for the operator.
Through years of cutting experience, Hyperthermengineers have learned the critical parameters toachieve superior quality performance on every part.Using a feature called Hypertherm PPS (PartProgram Support), the communication of theseparameters can be done in the part program toachieve superior cuts every time.
PPS capability includes changing processesautomatically (i.e., marking to cutting), using customparameters for process settings, and adapting thespeed of the cutting torch to specific partrequirements.
When adjustment is needed, Phoenix software alsooffers the operator on-screen cutting optimizationof the plasma cutting process.
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Easy performance: Real-time monitoring
Watch Windows enable on-screen, real-timemonitoring of key process and performanceinformation while cutting.
Examples of variables that can be monitoredinclude:
• Estimated processing time for the part or nest
• Plasma process information
• Table motion commands and feedback for qualityof motion detail
• Status of system inputs and outputs
• Cutting parameters such as speed, arc voltage,kerf width, gas flows, etc.
These windows are always visible and accessibleduring the cutting operation providing the operatorthe ability to monitor the table performance atany time.
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Remote Help is an internet based tool that allowsthe table manufacturer (and Hypertherm, if needed) to be virtually in your factorywithin minutes. CNC, plasma systemand cutting table diagnosis and repaircan often be accomplished without anon-site visit. This means that cuttingtables can be up and running quicklyand without costly travel and wait time.
Remote Help features include:• Fast and secure connectivity• Safe remote access to the CNC to view and
modify setups• Secure and rapid transfer of files• Up to 15 parties can join the same session• Ability to conduct HyPerformance® Plasma
diagnostics remotely• Useful for technical training• Free access for all parties.
Serviceability: Remote Help
Table manufacturersupport engineer
CNC machine
Hypertherm support engineer(if needed)
Central, secure website
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CNC hardware: Core applications
Hypertherm CNCs offer table manufacturers incredible flexibility to support a wide rangeof table designs and cutting applications. All CNCs utilize Phoenix software for consistentoperational experience and are configurable to support each specific customer need.
EDGE Pro is thenewest addition to theHypertherm family ofCNCs. This turnkeycontroller providescutting processperformance for newtables and retrofits.This CNC can be usedacross the entire spectrum of cuttingtable applications.
EDGE® ProThe MicroEDGE offers maximum flexibility tothe integrator. Hardware can be mountedeither on the gantry or in a cabinet installedwith a displaysupplied by thetable manufacturer.
MicroEDGE
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12CNC hardware: Specialty applications
The EDGE Ti provides the small table designer afull range of options. The EDGE Ti CNC includesinternal drive amplifiers and is available with optionalaxis motors, cables and an integrated height control.The EDGE Ti offers unique high quality performanceat an affordable price.
The Mariner is designed for complexcutting applications. Delivering fullfeatured performance,the Mariner is capableof managing single ormultiple bevel headplasma operation,multi-station / processapplications, and lasercutting systems.
EDGE Ti Mariner™
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* = Picopath and Micropath are available with 12/12 I/O and 8/8 I/O respectively, and are negative logic solutions.
CNC hardware: Powered by Phoenix
EDGE Pro MicroEDGE EDGE Ti Mariner
Drive amplifierssupported
Analog SERCOS Analog SERCOS Analog, 250 W(internal)
SERCOS
Maximum axes 6 12 4 12 4 12
Bevel capable Yes Yes No Yes No Yes
Maximum inputs and outputs
48/48 512/512 12/12 512/512 12/12 512/512
Operator’sconsole
2 Station 2 Station Supplied by tablemanufacturer
Supplied by tablemanufacturer
1 Station 12 Station
Joystick/Speedpot
1 Joystick2 Speedpot
1 Joystick2 Speedpot
Optional Optional 1 Joystick1 Speedpot
1 Joystick2 Speedpot
Field interface HyPathPicopath*Micropath*
SERCOS Picopath*Micropath*
SERCOS EDGE Ti SERCOS
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14Automated torch height control
Hypertherm offers a full range of height controlproducts for both oxyfuel and plasma applications.
Superior height control performance is a combinationof stable slide mechanics, rapid feedback loopcontrol, and precise height positioning algorithmsbased on process timing and knowledge.
Benefits of automated height control include:
• Better cut quality
• Optimal part edge angularity
• Reduced part rework
• Optimal productivity
• Improved consumable life
• Improved profitability
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Also available from Hypertherm to support your cutting needs
Powermax® mechanizedsystems
• Powermax30• Powermax45• Powermax1000• Powermax1250• Powermax1650
Mechanized systems• HyPerformance®
Plasma HPR130• HyPerformance
Plasma HPR260• HyPerformance
Plasma HPR400XD• HySpeed® Plasma
HSD130• HySpeed HT2000• MAX200®
• HySpeed HT4001
Drive packages:• 2 – 4 Axes 400W AC• 2 – 4 Axes 750W AC
MTC SoftwareCutting CAM software
• ProNest®
• TurboNest®
• Design2Fab®
Bundled solutions• Powermax and PHC• Powermax and EDGE Ti
Includes cable and motors
Consumables• FineCut® • LongLife®
• HySpeed • SilverPlus®
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www.hypertherm.com©5/09 Hypertherm, Inc. Revision 0
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Hypertherm, Inc. Hanover, NH USA603-643-3441 Tel800-643-0030 Tel (Toll-free USA and Canada)603-643-5352 Fax [email protected]@hypertherm.com
HYPERTHERM BRASIL LTDA. Guarulhos, SP-Brasil55 11 2409-2636 Tel 55 11 2408-0462 Fax [email protected]@hypertherm.com.br
Mexico (Representative Office) 52 55 5681 8109 Tel 52 55 5683 2127 [email protected]@hypertherm.com.mx
Hypertherm Europe B.V.Roosendaal, The Nederlands31 165 596907 Tel 31 165 596901 Fax [email protected]@hypertherm.com
Hypertherm Plasmatechnik GmbHHanau-Wolfgang, Germany49 6181 58 2100 Tel 49 6181 58 2134 Fax [email protected]
Australia/New Zealand (Representative Office)61 (0) 7 3219 9010 Tel61 (0) 7 3219 9012 [email protected]
Hypertherm, EDGE, Phoenix, Powermax, CutPro, Mariner, HyPerformance, HySpeed, MAX, FineCut, LongLife,SilverPlus, Design2Fab, ProNest and TurboNest are trademarks of Hypertherm, Inc., and may be registered inthe United States and/or other countries.
Hypertherm (S) Pte Ltd.Singapore65 6841 2489 Tel 65 6841 2490 Fax [email protected]
Hypertherm (Shanghai) Trading Co., Ltd.Shanghai, China86-21 5258 3330 /1 Tel 86-21 5258 3332 Fax [email protected]
Hypertherm Japan Ltd. Osaka, Japan 81 6 6170-2020 Tel 81 6 6170-2015 Fax [email protected]
Hypertherm (India) Thermal Cutting Pvt. Ltd.T. Nagar,Chennai, India [email protected]
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