HYDRUS TECHNOLOGY FRACTURE STIMULATION...
Transcript of HYDRUS TECHNOLOGY FRACTURE STIMULATION...
HYDRUS TECHNOLOGY
FRACTURE STIMULATION FLOWBACK WASTEWATER TREATMENT
HTXSolutions,LLC 2
1.0 Introduction & Background
Hydraulicfracturing,knownasfracing,iscommonlyappliedtowellsforshalegas,tightgas,tightoil,andcoalseamgas(CSG)togreatlyincreasetheflowrateinanotherwiselowpermeabilityreservoir.Fracturingisawell-stimulationtechniqueinwhichlargevolumesofwateraremixedwithadditivesandsubsequentlyinjectedintorockformationssuchasshale.Therockisfracturedbyhydraulicallypressurizedfracingfluidthatcontainschemicaladditivestoreducefriction,bacteria,andprovidepathwaysforthehydrocarbonstoflow..Uponcompletionofthefrac,aportionofthisfluidreturnsoutofthewellandisknownasflowbackfluid.Thisflowbackcontainsalargecomponentoffracingfluidmixedwithbrineformationwaterfromtherockandrequirestreatmentordisposal.
Largescalehydraulicfracturingisnowcreatingnewdemands,challengesandconstraintsfortheuse,supply,treatmentanddisposalofflowbackwaterthatreturnsfromthewellduringfracing.Thetreatmentofthiswaterforeitherre-useorreleasetotheenvironmenthaslaggedbecauseofthetechnicalcomplexityandcost.Asaresult,theimplementationofmobiletreatmenttechnologythatcleanscomplexfracturingfluidflowbackisrequiredforbeneficialre-useorenvironmentaldischarge.
2.0 Key Challenges
Concernfortheenvironmentalimpactofhydraulicfracturingiswidespreadwithmanyinthecommunityconcernedaboutcontaminationofgroundwater,thedepletionofscarcefreshwaterresources,degradationofairqualityarisingfrommethaneleakagetotheatmosphere,thetriggeringofearthquakes,noisepollution,surfacepollution,andtheconsequentialriskstohealthandtheenvironment.
Increasesinseismicactivityfollowinghydraulicfracturinghavebeenattributedtothedeep-injectiondisposalofflowbackandbrine,whichisproducedfromhydraulicallyfracturedwells.Forthesereasons,hydraulicfracturingisunderinternationalscrutiny,restrictedinsomecountries,andbannedaltogetherinothers.Someofthosecountries,notablytheU.K.,haverepealedbansonhydraulicfracturinginfavorofregulation.TheEuropeanUnionisdraftingregulationsthatwouldpermitcontrolledapplicationofhydraulicfracturing.InAustralia,legislationvariesacrossstateboundariesandtherehasbeenareluctanceofgovernmentstoact.
3.0 Technical Solution
Thecoretechnologiesforfracstimulationwatertreatmentincludeelectrochemistry(EC),chemi-adsorption,chemicaloxidation(suchaschlorinedioxide,ozone,etc.),IonExchange,andmembranefiltration(suchasNano-filtration,ReverseOsmosis,etc.).Akeyingredientoffracfluidisguar-basedgum.Whenboraxorzirconiumchemicalsareadded,theycrosslinkamongguar-basedgumtoprovideahighviscositysupportfortheproppantssuchassandandaluminausedinfracingoperations.
HTXSolutions,LLC 3
Whenfracingiscomplete,itiscustomarytoreversethecrosslinkingandrecoverthefracfluidfromtheholeforre-use.HydrusTechnologyhasdevelopedamulti-stageapproachtoenablethewaterforfracfluidtobeeitherre-usedforfurtherfracing,ortobereleasedsafelytotheenvironment.
Thesestepsinclude:
1. Hydrus(‘HTX’)firststagetreatmentisanemulsion-breakingstepdesignedtoseparatetheoilfromthewaterthatoftenarisesfromdrillingandfracingoperations.Thefirststageenablesdissolvedoremulsifiedoilstobereturnedasproduct.
2. ThesecondstageHTXtreatmentcombinescatalyticallyenhancedoxidationwithanexcessofferrous(Fe2+)ionstoenablecompleteoxidation
3. Aclarifierstep(stage3)thensettlesthewatertoenableittobesenttoeitherthefinalpolishingstep.
4. Liquidsludgeataround2%solidsbyweightispumpedtoadewateringsectionwheresludgeisfirstdensifiedbyfurtherflocculation,followedbydewateringinaninclinedscrewpress.
ThesystemisconfigurabletoprovidesecurecommunicationwithHydrusTechnologycloudserversforauthentication,remoteoperation,diagnostics,andchangedparametersforchangedinfluentwaters.Thecontrolsystemensuresmaximumsafeoperatinguptimeinthefield,providingcertaintyforclients.
4.0 Benefits
BenefitsarisingfromtheHydrusTechnologyapproachtofracwatertreatmentinclude:
1. Emulsionbreakingasafirststepenablesrecoveryofemulsifiedlightandheavyoilcomponentsfromthefrackingliquid,forreturntotheclient.
2. Useofcatalyzedoxidationprocessesavoidstheneedfortransport,storageanduseofpowerfuloxidizingagentsasusedbyourcompetitors,withattendantoperationalrisksofexplosionwhileintransit,spillagecausinggroundorsurfacewatercontaminationand/orHealthSafetyandEnvironment(HSE)issues
3. Useofnano-filtrationenablesrecoveryofaceticacid,widelyusedinfracingandcleanupoperationsasabiodegradablepHadjusterandironcontrollingagent
4. Thehighqualityofthetreatedwaterprovidestheopportunityforeitherre-useorsafereturntotheenvironmentincompliancewithtypicalEPAGuidelines
5.0 Conclusion
HydrusTechnologyhasaclearsolutiontotherapidlyemergingcrisisthatsurroundstheenvironmentalimpactofhydraulicfracturestimulationfluids.Thesolutionincorporatestheproductionofbiodegradablecomponentsandreturnofthesetooperatorsforfurtherwellandformationdevelopment.Sludgedisposaloffsiteislimitedtoarelativelysmallcomponentof20%solidscake,whichmeetsallrelevantcriteriafordisposalinalandfill.
Thetechnologyrepresentsastate-of-the-artmobilewatertreatmentsystemanditisimperativethatsuchtechnologiescometotheattentionofboththepublicandthevariousregulatorsfortheemergingindustryofunconventionaloilandgas.