Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth...

20
Hydrothermal synthesis of ZSM-5 membranes

Transcript of Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth...

Page 1: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Hydrothermal synthesis of ZSM-5 membranes

Page 2: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Outline content

1. In situ growth

2. Secondary growth

3. Work plan

Page 3: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

1.

In situ growth

Page 4: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

crystallization conditions

Time & Temperature

165℃, 4 h165℃, 4 h

165℃, 12 h165℃, 12 h

165℃, 24 h165℃, 24 h

185℃, 4 h185℃, 4 h

185℃, 24 h185℃, 24 h

Page 5: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

165℃, 12 h165℃, 12 h 165℃, 12 h165℃, 12 h

substrate

165℃, 24 h165℃, 24 h 165℃, 24 h165℃, 24 h

Page 6: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Crystallization Time

nucleation

crystal growthC1

t1

t3 24 h

t2

t4

Page 7: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

0 10 20 30 40 50 60

inte

nsity

2

substrate 3 sample 3

0 10 20 30 40 50 60

inte

nsity

2

substrate 2 sample 2

020

surface roughness

Page 8: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

2.

Secondary growth

Page 9: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Random orientationRandom orientation

Random orientationRandom orientation

Random orientationRandom orientation

0 10 20 30 40 50 60

intensity

2Thickness ~1.8μmThickness ~1.8μm

101

200/020

332/051

151/303

133

Reproducity of secondary growth

Random orientationRandom orientationgood intergrowthgood intergrowth

Page 10: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

0.36TPAOH:1TEOS:58H2O:4EtOHaging

Crystallization98℃, 48 h

Centrifugation10000 r/min for 10 min

The amount of seed can be easily controlled.

The obtained seed can be stored in a desiccator for later use.

weighing

Ultrasonication15 min

Preparation of seed

Page 11: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

0 1 2 3 4 5

0.1

0.2

0.3

0.4

0.5

Δm

%(

concentration(mg/mL)

Impact of seed concentration

Page 12: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Random orientationRandom orientation

seed obtained after centrifugation5 mg/mL in EtOH

25SiO2 : 9TPAOH : 1450H2O: 100EtOH

100 ℃ , 48 h

A gel layer formed Discrete zeolite particles

PH = 12.49 PH = 6.16

Seed coated

Page 13: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Effect of Al

•It facilitate the formation of the gel layer on the support.

•It retard zeolitization in this gel layer.

JH Koegler, H Bekkum, et al., Zeolites,1997,19(4): 262-269.

Re Lai, Yushan Yan, George R. Gavalas, Micropor Mesopor Mater, 2000,37(1-2):9-19

Page 14: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

good

stable

unstable

agglomerate

Si/Al

Zet

a p

ote

nti

al(m

v)

Adv. Funct. Mater. 2008, 18, 952–958

Figure1. Zeta potential vs. PH for zeolite silicalite-1 crystals in aqueous suspension.

2 4 6 8 10 12 14-70

-60

-50

-40

-30

-20

-10

0

10

20

zeta

pot

entia

l(mv)

PH

Page 15: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

100% ( 101)

100% ( 101)

100% ( 101)

21.9% ( 051)

56.8% ( 051)

59.0% ( 051)

PDF : #44-0003ZSM-5:Al2O354SiO2

0mg/mL

2mg/mL

5mg/mL

CPO(101)/(051) = ? Concentration( mg/mL) CPO

I: intensity of ( 101 ) and ( 051)P: PDF#44-0003S: 0mg/mL 、 2mg/mL 、 5mg/mL

0

2 0.0373

5 0.6288

Page 16: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

I:intensity of a peak P:powder reference S:film sample

Characteristic planes and growing axis for MFI type zeolite

Plane(Miller index) Growing axis Reference

(501) a-axis [1]

(051) b-axis [2]

[(200)+(020)] [a+b]-axis [1]

(002) c-axis [2,3,4]

(101) Oblique c-axis [3]

(133) Oblique c-axis [1,2,4]

[1] Microporous and Mesoporous Materials, 1999. 28(1): 185-194[2] Journal of Materials Chemistry, 1998, 8(10): 2217-2221.[3]Microporous and Mesoporous Materials, 2009,123(1-3):113-112[4]Microporous and Mesoporous Materials, 2008, 115(1-2): 113-122.

I:intensity of a peak P:powder reference S:film sample

Fig.1. Typical shape of MFI-typ zeolite crystals

CPO definition

Page 17: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

100% ( 101)

100% ( 101)

100% ( 101)

21.9% ( 051)

56.8% ( 051)

59.0% ( 051)

PDF : #44-0003ZSM-5:Al2O354SiO2

0mg/mL

2mg/mL

5mg/mL

CPO(101)/(051) = ? Concentration( mg/mL) CPO

I: intensity of ( 101 ) and ( 051)P: PDF#44-0003S: 0mg/mL 、 2mg/mL 、 5mg/mL

0

2 0.0373

5 0.6288

Page 18: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

3.

Work plan

Page 19: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Work plan

1Sub-layer

SiO2 、 TiO2

ZrO2 、 Al2O3

2Cationic polymer layer

3Characterization

AFMXRD(pole figure 、 GID)

Zeta potential measurement

++++++++++++++

+++++++

Page 20: Hydrothermal synthesis of ZSM-5 membranes. Outline content 1.1. In situ growth 2.2. Secondary growth 3.3. Work plan.

Q&AThanks

for your time!