Hydraulikhammer EHB 05 - Moers...

Ersatzteilliste

Hydraulikhammer EHB 05

Hagen

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INSTRUCTIONS FOR USE

� This parts manual describes the configuration of the part components of the product and is intended only to assist to

order spare parts for maintenance work

� This manual contains no safety information for operating the product or maintenance work. Please observe the

safety instructions described in the relevant operation manual.

� The illustrations shown in this manual is not appropriate for workshop instructions, so they should not be used for

assembling or disassembling the product. Please refer to the workshop manual for that purpose.

� Use Everdigm genuine parts only.

Warranties do not cover damages that have been caused or aggravated by use of non-genuine parts.

� For product warranty, please refer to the warranty conditions provided separately.

� The illustrations in this manual show only the overall shapes and positions of the part components so they may not

be identical with the actual parts.

� For the purpose of continued product improvement, some information in this manual could be changed without prior

notice, and might be differ from your product which was not covered by this publication.

� If you found the information that is unclear or not corresponding with the actual product, contact Everdigm or

Everdigm distributor.

How to use this parts manual:

<Example>

EX-20 – CYLINDER UNIT

ITEM PART NO. PART NAME QTY S/N REMARKS

+ X123-9001 Cylinder Unit 2

1 X123-1001 Cylinder Housing 1

2 X123-9002 Rod Cover Ass’y 1

3 X123-1002 -Rod Cover -1 ~199 [R X123-1002A]

X123-1002A -Rod Cover -1 200~

4 A456-2001 -Slide Seal -2 [K1]

4-1 A456-2002 --Seal Ring --1 [K1] [D]

4-2 A456-2003 --O-Ring --1 [K1] [D]

5 A456-2004 -Dust Wiper -1 [K1]

6 X123-1003 Rod 1

7 X124-1005 Piston 1

� � �

� � �

� � �

1. Model name: Identification name of the product

2. Title: Title name of the assembly shown in the page

2 1 3 4 5 6 7 8

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3. Item: Key number which shows the referring number of the part in corresponding illustration.

For a revised part which replaces the old one with same item number, the item is not shown.

Item numbers are not always in sequence.

+..... Represent the title assembly containing the entire part in the illustration.

* with the same item number..... Represent selectable parts depending on product version.

4. Part No.: Identification number of the part or assembly.

The part number might be omitted when the part cannot be supplied separately.

5. Part Name: Part name of the part.

The parts without a prefix in front of the part name are independent component parts or

subassemblies belong to the title assembly in corresponding list.

Prefix ‘-‘…. The parts marked with the prefix ‘-‘ in front of the part name are component parts

belong to the subassembly shown above of the rows of these parts.

Prefix ‘--‘… The parts marked with the prefix ‘--‘ are component parts of the ‘-‘ marked

subassembly containing these parts.

6. Qty: Quantity used for one unit of their parent assembly containing the parts.

When the quantity of the title assembly is blank, refer to the page shown with ‘►’, but when it is

not blank, it represents the quantity used for one unit of the product.

For the parts with the prefix ‘-‘ or ‘--‘ in front of their part name, the quantity is expressed with that

prefix.

AR… As many as required (variable quantity depending on the product)

7. S/N: Serial number of the product which those parts are applied

Parts without serial no. indications are used in every product regardless of serial number.

8. Remarks: Supplementary comment. Refer to the following for the code within [ ].

A….. The parts with this code can be used interchangeably with each other.

R….. The part with this code is no longer manufactured as a result of a revision and replaced by

the new part whose part number follows this code.

K….. The part with this code is contained in the service kit whose item number follows this code.

D….. The part with this code cannot be supplied separately. The assembly part containing this

part should be ordered.

S….. Non-standard part which can be supplied by separate order

How to order parts:

Please note the full model name and serial number of your product. This code can be found on the nameplate of your

product. Compare the parts to order with the corresponding parts in the drawings in this parts manual and note the part

numbers to order.

When ordering parts, please specify detail part names as shown in the following example,

� Model name of product: EX-20

� Serial number: 135

� Part No.: A123-4567

� Part name: Pin

� Quantity: 2

� Purchaser’s name & address: . . . .

EHB05-Rev5/161212

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TABLE OF CONTENTS

INSTRUCTIONS FOR USE ..................................................................................................................................... 2 EHB05 – Product Dimensions .................................................................................................................................. 6 EHB05 – Power Cell Ass’y ....................................................................................................................................... 9 EHB05 – Cylinder Ass’y ......................................................................................................................................... 11 EHB05 – Seal Kit ................................................................................................................................................... 12 EHB05 – Tools (Chisels) ........................................................................................................................................ 13 EHB05 – Bracket Ass’y; BA ................................................................................................................................... 15 EHB05 – Bracket Ass’y; NA ................................................................................................................................... 17 EHB05 – Bracket Ass’y; NL.................................................................................................................................... 19 EHB05 – Bracket Ass’y; NS ................................................................................................................................... 21 EHB05 – Mounting Adapter and Hoses ................................................................................................................. 22 EHB05 – Gas Charging Kit .................................................................................................................................... 23 EHB05 – Maintenance Tool Kit .............................................................................................................................. 25

Copyright © 2010 Everdigm Corp. All rights reserved.

This manual is copyrighted by Everdigm Corp. with all rights reserved in accordance with prevailing law. It is positively

prohibited to use or reproduce its contents in whole or in part without prior written permission.

EHB05-Rev5/161212

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Blank Page

EHB05-Rev5/161212

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EHB05 – Product Dimensions (1/2)

Unit: mm (inch)

EHB05-BA

EHB05-NA

EHB05-Rev5/161212

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EHB05 – Product Dimensions (2/2)

Unit: mm (inch)

EHB05-NL

EHB05-NS

EHB05-Rev5/161212

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EHB05 – Power Cell Ass’y

603

602

601

600

501

502

503

504

505

506

508

507

202

204

201

205

203

200

500

403

402

405404

401

400

304

302

302

301

303

304

300

100

509

EHB05-Rev5/161212

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EHB05 – Power Cell Ass’y


+ B057-9902 Power-cell Ass’y 1

100 B054-9801 Cylinder Ass’y 1

200 B054-9802 Valve Ass’y 1

201 B054-2001 -Valve -1

202 B054-2002 -Valve Bush -1

203 B054-2003 -Valve Plug -1

204 S8000421 -O-ring -1 [K4]

205 S8000281 -O-ring -1 [K4]

300 B054-9803 Cylinder Bush Ass’y 1

301 B053-1003 -Cylinder Bush -1

302 A056-0034 -Step Seal -2 [K3]

303 A057-0004 -Gas Seal -1 [K3]

304 S8010901 -O-ring -2 [K3]

400 B054-9804 Back Head Ass’y 1

401 B054-4001 -Back Head -1 [R AB054-0008]

AB054-0008 -Back Head -1

402 S8010901 -O-ring -1 [K4]

403 A062-0041 -Minimess Coupling -1

404 A061-0003 -Plug -1 BSP 1/2

405 S8000181 -O-ring -1 [K4]

500 B057-9815 Front Head Ass’y 1

501 B057-5002 -Front Head -1 [R AB057-0142]

AB057-0142 -Front Head -1

502 B056-5004 -Front Bush -1

503 B054-5004 -Chisel Pin -1

504 B055-5002 -Spring Pin -1

505 S6710052 -Grease Nipple -1 BSPT 1/4

506 A021-0001 -Lock Pin -1

507 A061-0034 -Plug -1

508 S8000111 -O-ring -1

509 S5741600 -Spring Pin -1 for B057-5002A~

600 B050-0604 Through Bolt Kit 4

601 B050-6004 -Through Bolt -1

602 B050-6002 -Back Head Washer -1

603 B050-6001 -Back Head Nut -1

EHB05-Rev5/161212

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EHB05 – Cylinder Ass’y

103103-2

103-1

104

105

101

102

110

106

107

107

106

108

109

108

109

108

109

110

111

108

109

EHB05-Rev5/161212

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EHB05 – Cylinder Ass’y


+ B054-9801 Cylinder Ass’y 1

101 B054-1001 Cylinder 1

102 B054-1002 Piston 1

103 AA053-0005 Buffer Ring 1 [K2]

103-1 -Seal Ring -1 [K2]

103-2 -Back-up Ring -1 [K2] [D] [for Option Seal Only]

104 AA053-0006 U-Packing 1 [K2] [D]

105 AA054-0004 Dust-Seal 1 [K2]

106 A061-0003 Plug 2 BSP 1/2

107 S8000181 O-ring 2 [K4]

108 A061-0034 Plug 4 BSP 1/4

109 S8000111 O-ring 4 [K4]

110 2181-1116D001 Plug 3 BSPT 1/8

111 A021-0001 Lock Pin 1

EHB05-Rev5/161212

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EHB05 – Seal Kit


K1 B054-0601 Seal Kit 1 [K2+K3+K4]

K2 AB057-0001 Piston Lower Part Seal Kit 1

AA053-0005 -Buffer Ring -1

AA053-0006 -U-Packing -1

AA054-0004 -Dust-Seal -1

K3 AB057-0002 Piston Upper Part Seal Kit 1

A056-0034 -Step Seal -2

A057-0004 -Gas Seal -1

S8010901 -O-ring -2 JIS G90-HsA90

K4 AB057-0003 Normal Seal Kit 1

S8000111 -O-ring -4 JIS P11-HsA90

S8000181 -O-ring -3 JIS P18-HsA90

S8000281 -O-ring -1 JIS P28-HsA90

S8000421 -O-ring -1 JIS P42-HsA90

S8010901 -O-ring -1 JIS G90-HsA90

EHB05-Rev5/161212

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EHB05 – Tools (Chisels)

TOOL SHAPE

TYPE OF TOOL Moil Point (Conical)

Flat End (Blunt)

Flat Wedge -Horizontal (Cross-cut)

Flat Wedge - Vertical

(Inline-cut)

Moil Wedge (Pyramid)

Flat Wedge -Horizontal

(Asphalt-cutter)

PART NO. B052-6006 B052-6007 B052-6008 B052-6009 B052-6010 B052-6011

TOOL DIAMETER mm (in.)

68 (2.68)

68 (2.68)

68 (2.68)

68 (2.68)

68 (2.68)

68 (2.68)

TOOL LENGTH mm (in.)

660 (26)

660 (26)

660 (26)

660 (26)

660 (26)

660 (26)

TOOL WEIGHT kg (lbs)

19 (42)

22 (49)

20 (44)

20 (44)

19 (42)

26 (57)

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; BA

1

2

3

4

5

6

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; BA


+ B057-9403 Bracket Ass’y 1

1 B057-7022 Bracket 1

2 B057-7035 Lower Damper 1

3 B050-7060 Upper Damper 1

4 B050-7055 Wear Plate (2) 3

5 B040-7064 Wear Plate 2

6 B054-7062 SHIM AR

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; NA

1

5

4

2

3

6

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; NA


+ AB057-0187 Bracket Ass’y 1

1 AB057-0188 Bracket 1

2 B055-7007 Locate Block 2

3 B055-7006 Guide Block 2

4 B053-7024 Side Bolt 4

5 B053-7023 Side Bolt Washer 4

6 S4413541 Hex. Cap Nut 4

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; NL

1

2

3

5

4

6

8

79

10

9

10

11

12

12

13

13

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; NL



1 B057-7046 Bracket Weldment-L.H. 1

2 B057-7047 Bracket Weldment-R.H. 1

3 B053-7024 Side Bolt 5


5 B053-7023 Side Bolt Washer 5

6 B053-7109 Pipe 1

7 H001-0018D013 Hose 1

8 H001-0018D014 Hose 1

9 H002-0012D001 Adapter 2

10 S8000181 O-ring 2 JIS P18-HsA90

11 S2212261 Hex. Socket Bolt 8 M10x1.5xL30-10.9T

12 S5110712 Spring Washer 8

13 B054-7065 Block 2

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; NS

1

2

4

5

6

3

EHB05-Rev5/161212

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EHB05 – Bracket Ass’y; NS



1 B055-7021 Bracket 1

2 B055-7006 Guide Block 2

3 B055-7007 Locate Block 2

4 B053-7024 Side Bolt 4

5 S5101512 Spring Washer 4


EHB05-Rev5/161212

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EHB05 – Mounting Adapter and Hoses

202

201

402

401403

404

100

203

202

301

302

303

304

305


100 B054-7052 Mounting Adapter 1

200 B053-0611 Adapter Fasteners Set 1

201 S0170663 -Hex. Head Bolt -10 M20x2.5XL90-10.9T

202 S5101113 -Spring Washer -20 M20(Type 1)

203 S4013143 -Hex. Nut -10 M20x2.5-10T

300 B052-9951Do Mounting Pin Set 2

301 B050-9959D0 -Bracket Pin -1

302 B052-9950Do -Spacer -2

303 B050-9961Do -Stop ring -1

304 S0161961 -Hex. Head Bolt -1 M12x1.75XL110-10.9T

305 S4002742 -Hex. Nut -2 M12X1.75-10T

400 B053-0612 Hose Set 2 for NS,NA,NL

B053-0609 Hose Set 2 for BA

401 A061-0027D003 -Hose Plug -1 BSP1/2(30°FLR)

402 H001-0016D021 -Hose -1 BSP1/2(30°CONE)-L1300-P350

403 H002-0012D001 -Adapter -1 BSP1/2-BSP1/2(30°FLR), for NS,NA,NL

A062-0039 -Adapter -1 BSP1/2-BSP1/2(30°FLR), for BA

404 S8000181 -O-ring -1 JIS P18-HsA90

EHB05-Rev5/161212

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EHB05 – Gas Charging Kit

65

42

1

3

87


+ A090-0052 Gas Charging Kit 1 Excl. item 9

1 A092-0005 Pressure Regulator 1 KS B4603

2 A062-0043 Adapter 1

3 A062-0041 Minimess Coupling 1 BSP 1/4

4 A082-0016 Exhaust Valve 1 BSPT 1/8

5 A012-0002 Cap Nut 1 KS B6214, W23-14

6 A062-0018 Coupling 1 KS B6214

7 A075-0028 Hose 1 S12, 65x1.5-L1000(5800PSI)

8 A090-0007 Nitrogen Gas Bottle 1 [S]

EHB05-Rev5/161212

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EHB05 – Maintenance Tool Kit

3, 4, 5, 6

7, 8, 9

48, 494741, 42, 43

40393836, 37

33, 34, 3531, 3226, 27, 28, 29, 30

21, 22, 23, 24, 25

18, 19, 20

15, 16, 17

11, 12, 13, 14101, 2

44, 45, 46

EHB05-Rev5/161212

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EHB05 – Maintenance Tool Kit

ITEM PART NO. PART NAME Standard Tool Kit Option Tool Kit

BA NA, NL, NS BA NA, NL, NS

AB057-0004A Tool Kit �




1 2199-9005 Tool Box 1 1 1 1

3 T6550006 L-Wrench 5 1 1

4 T6550007 L-Wrench 6 1 1

6 T6550011 L-Wrench 10 1 1

10 T7050003 Screw Driver(─) 1 1

12 T6510075 Spanner 19x22 1 1

13 T6510081 Spanner 24x27 1 1 1 1

15 T6510022 Spanner 30 1 1 1 1

21 A090-0035 Ring Wrench 41 1 1 1 1

22 A090-0059 Ring Wrench 46 1 1

32 T6640009 T-Wrench 14 1 1

34 A090-0029 Spring Pin Tool 13 1 1 1 1

35 A090-0060 Spring Pin Tool 16 1 1 1 1

38 T7260057 Hammer 1 1 1 1

39 2199-1005 Pipe 1 1

40 S0156561 Hex. Bolt M8 1 1

41 S3140031 Eye Bolt M12 2 2

43 S3140051 Eye Bolt M20 1 1

47 2199-9008 Grease Gun 1 1 1 1

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