Hydraulic System - Hoist & Tilt › pdf › Wagner › PartsPages › 599 › 599764.pdfhydraulic...
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Rev: 04/2018 B Page 1 of 7 599764 Hydraulic System Hydraulic System - Hoist & Tilt 5-1
Transcript of Hydraulic System - Hoist & Tilt › pdf › Wagner › PartsPages › 599 › 599764.pdfhydraulic...
Rev: 04/2018 B Page 1 of 75 9 9 7 6 4
Hydraulic System
Hydraulic System - Hoist & Tilt
5-1
599764 Hydraulic System - Hoist & Tilt 1 * 597834 2 . Valve, Hoist & Tilt 2 * 598198 1 . Manifold Assembly 3 * 598193 1 . Press Rail Assembly 4 598200 2 . Manifold, Riser 5 * 592497 1 . Manual Override Assembly 6 592488 1 . Bracket 7 593142 1 . Decal, Manual Override 8 CLP0100200 8 . Clamp 9 229449 8 . Kit, Split Flange 203446 1 . . O-Ring 225328 2 . . Clamp Half 230961 4 . . Capscrew 10 241188 2 . Fitting 11 12721 5 . Kit, Split Flange 203519 1 . . O-Ring 12 218815 2 . Fitting 13 219321 8 . T-Bolt Clamp 14 211705 2 . Fitting 15 23390 2 . Kit, Split Flange 203523 1 . . O-Ring 209539 2 . . Clamp Half 16 R833103 2 . Fitting 17 245539 2 . Fitting 18 242243 2 . Clamp 19 R833251 1 . Fitting 20 R833400 1 . Fitting 21 231439 2 . Fitting 22 598244 6 . Fitting 23 231248 2 . Clamp 24 229448 4 . Kit, Split Flange 25 231251 4 . Clamp 26 231458 3 . Fitting 27 231440 5 . Fitting 28 R833109 3 . Fitting 29 238429 21 . Clamp 30 R13808111 2 . Clip, Insulated 31 216042 8 . T-Bolt Clamp 32 296422W 16 . Washer 33 302402W 4 . Locknut 34 232386 2 . Capscrew 35 R13717 2 . Capscrew 36 296420W 10 . Washer 37 302401W 2 . Locknut 38 293628W 6 . Capscrew 39 296417W 2 . Washer 40 231463 4 . Fitting, 41 Y23C-M0660 2 . Capscrew 42 592264 2 . Kit, Split Flange 43 594503 4 . Kit, Split Flange 44 296418W 4 . Washer 45 302400W 2 . Locknut 46 R13809038 2 . Capscrew 47 598203 2 . Clamp 48 R833257 1 . Fitting 49 231537 2 . Clamp 50 293629W 2 . Capscrew 51 203443 4 . O-Ring 52 236973 4 . Clamp Half 56 Y19C-M12110 8 . Capscrew 57 229450 2 . Kit, Split Flange 203516 1 . . O-Ring 234893 4 . . Capscrew 236974 2 . . Clamp Half
Hydraulic System - Hoist & Tilt Item Part No. Qty Description Item Part No. Qty Description
58 231446 1 . Fitting 59 R833800 1 . Fitting 60 R13813326 8 . Washer 61 Y19C-M2075 4 . Capscrew 62 302405W 4 . Locknut 63 592255 14 . Kit, Split Flange 64 598201 2 . Weldment, Bracket 66 599767 2 . Clamp, Vermatic 67 598153 4 . Transducer 68 203519 1 . O-Ring 69 209538 2 . Clamp Half 70 219975 4 . Capscrew 73 231846 1 . Fitting 77 *a YHGB 06 4 FT . Hose Guard, Plastic Spiral 78 *a 242742 4 FT . Spiral Wrap 79 R833112 1 . Fitting 80 236869 2 . Fitting 81 231250 4 . Clamp 82 599611 3 . Coupler 83 R833253 3 . Fitting 99 599765 1 . Kit, Hose 99.1 201440-50 1 . . Hose, Suction 99.2 201440-20 1 . . Hose, Suction 99.3 201439-58 1 . . Hose, Suction 99.4 201429-27 1 . . Hose, Suction 99.5 598206 1 . . Hose, Assembly 99.6 598207 2 . . Hose, Assembly 99.7 599827 1 . . Hose, Assembly 99.8 598209 1 . . Hose, Assembly 99.9 599768 1 . . Hose, Assembly 99.10 599769 1 . . Hose, Assembly 99.11 599770 2 . . Hose, Assembly 99.12 599771 2 . . Hose, Assembly 99.13 598223 2 . . Hose, Assembly 99.14 599772 2 . . Hose, Assembly 99.15 598224 2 . . Hose, Assembly 99.16 598227 1 . . Hose, Assembly 99.17 242444 1 . . Hose, Assembly 99.18 594058 1 . . Hose, Assembly 99.19 598230 1 . . Hose, Assembly 99.20 256607 1 . . Hose, Assembly 99.21 598231 1 . . Hose, Assembly 99.22 242072 1 . . Hose, Assembly 99.23 598229 1 . . Hose, Assembly 99.24 66090 1 . . Hose, Assembly 99.25 598212 2 . . Hose, Assembly 99.26 599763 1 . . Hose, Assembly 99.27 599762 1 . . Hose, Assembly 99.28 598242 1 . . Hose, Assembly 99.29 598241 1 . . Hose, Assembly 99.30 237301 1 . . Hose, Assembly 99.31 237150 1 . . Hose, Assembly 99.32 599259 1 . . Hose, Assembly 99.33 598232 1 . . Hose, Assembly 99.34 598228 1 . . Hose, Assembly 99.35 254775-60 1 . . Fire Sleeve 99.36 599971 1 . . Hose, Assembly 99.37 599970 1 . . Hose, Assembly 99.38 599969 1 . . Hose, Assembly
* See Separate Coverage *a Item Not Shown
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Hydraulic System - Hoist & Tilt
3D1 3D1
3E1 3E1
4E14E1
5J1
5J1
5L1
5L1
JK1 JK1
5M1
USED AS HOSE TAMER. ADJUST HOSES AS REQUIRED IN CLAMP TO PREVENT HOSES FROM CONTACTING CHASSIS.
HOSE KIT ITEM 99.35 IS NOT SHOWN. THIS ITEM IS USED TO BUNDLE THE LS LINES FROM THE LS MANIFOLD TO THE PUMPS. USE ITEM 81 (1" CLAMP) TO SECURE FIRE SLEEVE AND ALL THREE HOSES PRIOR TO ROUTING HOSESTO LOWER 3 CLAMPS.
4
2
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Hydraulic System - Hoist & Tilt
DETAIL 2C2LH HOIST & TILT VALVE
DETAIL 2A2HOIST CYLINDER MANUAL OVERRIDE
DETAIL 2B2HOIST CYLINDER BASE PLUMBING
DETAIL 2P2RH HOIST & TILT VALVE
DETAIL 2N2PUMP PRESS TRANSDUCERS
SEE DETAILS 3E1 & 5J1
2C22A2
2B2
2P2
2N2
99.6 43
99.14
2299.13
63
52 51
56 32
99.9 63
99.10 17 63
99.116322
99.12 63 22
99.15
4
51
99.34
16
1
6 48
503637
464445
5
64
64
662
47
34 32 33
67
99.3027PILOT OILSUPPLY
27
1
79
99.32
99.33
99.1324
99.14
9
99.15
24
99.11
99.12
99.11
99.5 99.23
99.19
PUMP LS & DRAIN LINES 80 63
99.15
99.14
99.13
99.1099.9
8
8
61 60 62
99.31
99.32
99.7
99.36
99.37
99.38
30
99.38
99.36
99.37
RH PUMP
STRG PUMP
LH PUMP
Hydraulic System - Hoist & Tilt
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SECTION 3D1-3D1LH CHASSIS PLUMBING
SECTION 3E1-3E1RH CHASSIS PLUMBING
POWER UNIT REMOVED FOR CLARITYDETAIL 3P3PUMP PRESS SENSORS
3P330
25
29
99.26 28
99.18 28
99.17 28
99.22 26
947
34 32 33
9
8
64
616062
99.34
99.27
99.1023
99.923
29
99.11415
99.2 14 15
3
3
9
947
343233
8
64
61 60 62
99.412
99.3
13
99.23 26
99.24 26
99.12
99.11
99.12
99.11
99.12
99.11
99.12
99.11
99.5
99.7
99.811
99.33
99.7
99.3
49
HOIST CYLINDERMANUAL OVERRIDE
PUMP LS LINES
PUMP DRAIN LINES
PUMP CTRL LINES
99.25
99.25
99.17
99.8
29
81 99.19 99.20 99.21
4
67 81 82 83
SEE DETAIL 2N2 & 5J1FOR MORE INFORMATION
99.36
99.37 99.38
67
81
83
82
Hydraulic System - Hoist & Tilt
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SECTION 4E1-4E1VALVE PLATE PLUMBING
DETAIL 4G4LH HOIST & TILT VALVE
DETAIL 4H4RH HOIST & TILT VALVE
DETAIL 4F4LS MANIFOLD
DETAIL 4R4PILOT OIL SYSTEM
4G4
4H4
4F4
4R4
99.1563 99.13 63
13 10
42
22 4 51 52
99.9 17 63
99.10 63
99.6 43
99.14
66
220
19
4139
58
59 21
29
66
99.12 22 63
99.11 22 63
99.7 43
99.15 63
99.16 16
99.91763
99.643
99.14
99.1363
99.3227
13 10
42
99.29 11
3 18
99.6 9
99.69
99.2857
298
1
1
22
67
73
TP: PILOT OIL PRESS
99.1324
99.149
99.1524
99.13 24
99.14 9
99.15 24
99.11
99.12
99.27
99.11
99.12
99.26
99.3099.31
99.21
99.20
99.19
99.16
99.27
99.34 212245152
5632
99.31 27
99.1063
99.4
99.3
99.34 16
99.30
99.112263
99.112263
99.543
PLUG OPPOSITE PORTWITH ITEMS 63 & 80
81 4
99.26
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Hydraulic System - Hoist & Tilt
SECTION 5J1-5J1POWER UNIT CONNECTIONS
SECTION 5L1-5L1BOOM CONNECTIONS
SECTION JK1-JK1VALVE PLATE PASSTHROUGH
DETAIL 5M1HOIST CYLINDER MANUAL OVERRIDE
48
5
6
7
503637
5711
29 29
79
31
31
35 32 33
30 USE PUMP THRU HOLE
99.17 27
99.25 40
38 36
12
1129
13
38 36
464445
40
6
7
5
69 68 70
99.25 40
99.26
99.28
99.27
99.29
99.32
99.33
99.1
99.5
99.19
99.23
99.2
99.7
99.33
99.7
99.5
99.3
99.8
99.4
99.32
WRAP WITH SPRIAL WRAP
99.22 99.20
99.38 99.3699.37
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