Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon Production … · 2018. 7. 25. ·...

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LNG and CNG CO 2 and N 2 Transportation and Logistics Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon Production While Conserving Fresh Water Resources 2015 International Petroleum Environmental Conference (IPEC) Denver, CO Water Resources Presented by: Andre Tweed, Ferus LP Co-Authors: Murray Reynolds and Juliana Buendia, Ferus Inc. November 18, 2015

Transcript of Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon Production … · 2018. 7. 25. ·...

  • LNG and CNGCO2 and N2Transportation and

    Logistics

    Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon

    Production While Conserving Fresh Water Resources

    2015 International Petroleum Environmental Conference (IPEC)Denver, CO

    Water Resources

    Presented by: Andre Tweed, Ferus LP

    Co-Authors: Murray Reynolds and

    Juliana Buendia, Ferus Inc.

    November 18, 2015

  • CURRENT CHALLENGES IN UNCONVENTIONAL FIELD DEVELOPMENT

    • Demand growth• Volumes• Number of wells• Water management• Logistics

    Slide 2

    • Logistics• Well performance• Environmental footprint• Emissions and GHG’s• Truck traffic on county roads• COST!!

  • 0

    5

    10

    15

    20

    Sta

    ge

    s (#

    )

    # Stages

    0

    200

    400

    600

    800

    1,000

    We

    lls (

    #)

    Well Count

    Montney gas/ average per well YoY

    DEMAND GROWTH

    Slide 3

    2012 2013 2014

    0

    2012 2013 2014

    0

    2012 2013 2014

    0

    5,000

    10,000

    15,000

    Flu

    id P

    um

    pe

    d (

    m3)

    Total Fluid Pumped

    2012 2013 2014

    0

    500

    1,000

    1,500

    2,000

    Pro

    pp

    an

    t (t

    on

    ne

    s)

    Total Proppant Placed

    Source: Canadian Discovery Frac DataBase

  • 15

    16

    17

    18

    Average # Stages

    -

    5,000

    10,000

    15,000

    Average Water Pumped

    2014 Montney gas/ average per well

    OPTIMIZE JOB SIZE

    Slide 4

    Source: Canadian Discovery Frac DataBase

    15

    Average of Well - Stages Actual (#)

    Non-Energized Energized

    1,500

    1,600

    1,700

    1,800

    Average of Well - Total Proppant Placed (t)

    Average Total Proppant Placed

    Non-Energized Energized

    -

    Average of Well - Total Fluid Pumped (m3)

    Non-Energized Energized

  • WATER MANAGEMENT

    • Water sourcing and sourcing restrictions

    • Water transportation

    • Water storage

    • Water infrastructure investment

    • Disposal and recycling challenges

    Slide 5

    Fox Creek Water Pit

    • Disposal and recycling challenges

    • Pad sizing

    • Hidden costs

  • NA Water Stress Map

    6

  • • Optimize job size• Energize your wells

    Water Based Average

    [CAT

    EGO

    RY

    NAM

    E]…

    Che

    mical

    s

    -1%

    Optimize number of stagesOptimize sand tonnageReduce water usage

    ALTERNATIVES TO MANAGE CHALLENGES

    Slide 7

    9,400

    m3

    5,000

    m3

    Water Based Average

    Fluid Volume

    Energized Average

    Fluid Volume

    Wate

    r

    90%

    Wat

    er

    24%

    Pro

    ppa

    nt…

    [CA

    TEG

    O…

    N2

    or

    C…

    In 2014 on

    average, energized

    fracturing fluids

    volume were ~50%

    smaller than water

    based fracturing fluids

    volumeSource: Canadian Discovery Frac DataBase

  • 10,119,148

    10,016,778

    14,982,909

    4,000

    5,000

    6,000

    7,000

    8,000

    9,000

    Ave

    rag

    e W

    ate

    r P

    um

    pe

    d p

    er

    We

    ll (

    m3)

    WCSB Estimated Total Water Consumption for Completions YoY

    REDUCE WATER USAGE

    Slide 8

    Source: Canadian Discovery Frac DataBase

    2,552,223

    3,953,434

    5,429,895

    -

    1,000

    2,000

    3,000

    4,000

    1,500 1,600 1,700 1,800 1,900 2,000 2,100 2,200 2,300

    Ave

    rag

    e W

    ate

    r P

    um

    pe

    d p

    er

    We

    ll (

    m

    Well Count per Year

    Energized

    Water Based

    Bubble size is the estimated total water used YoY (in Million m3)

  • 322,168,052 355,946,136

    490,052,109

    3,000

    4,000

    5,000

    6,000

    150,000

    200,000

    250,000

    300,000

    We

    ll C

    ou

    nt

    Ave

    rag

    e N

    2 v

    ol/

    we

    ll (s

    cm)

    WCSB N2 Estimated Usage YoY

    500,000

    600,000

    700,000

    800,000

    Ave

    rag

    e N

    2 V

    olu

    me

    pe

    r w

    ell

    Estimated N2 use Top Plays YoY

    Montney/Doig Gas

    Deep Basin Gas

    Cardium Oil

    Glauconitic Hoadley Gas

    Nitrogen Usage Growth in WCSB

    FOLLOW PRODUCTIVE INITIATIVES

    Slide 9

    0

    1,000

    2,000

    3,000

    0

    50,000

    100,000

    150,000

    2011 2012 2013 2014 2015

    We

    ll C

    ou

    nt

    Ave

    rag

    e N

    2 v

    ol/

    we

    ll (s

    cm)

    YearEstimated Total N2 Pumped/ Average N2 Pumped per well (scm)

    Total Well Count

    Total N2 Well Count

    0

    100,000

    200,000

    300,000

    400,000

    500,000

    0 200 400 600

    Ave

    rag

    e N

    2 V

    olu

    me

    pe

    r w

    ell

    Well Count

    Source: Canadian Discovery Frac DataBase

  • Kakwa river water usage

    REDUCE TRUCK TRAFFIC

    Slide 10

  • $2,500

    $3,000

    $3,500

    $4,000

    $4,500($KCAN)

    REDUCE COST

    Slide 11

    Source: SPE 175948

    $0

    $500

    $1,000

    $1,500

    $2,000

    SW N2 Foam E-SW E-WB BI Foam CO2 FoamFluid System

    Binary Foam saves $850K and CO2 Foam saves $950K over Slickwater

  • ENHANCE WELL PERFORMANCE

    • Water damage mechanisms:• Clay swelling / softening / movement• Aqueous phase trapping (high capillary pressure)• Proppant embedment• Fracture face damage (fluid imbibition)

    Poor cleanup and water recoveries during flowback• Poor cleanup and water recoveries during flowback• Poor proppant transport / conductivity• Lower hydrocarbon rates and EUR’s

    Slide 14

  • ADVERSE ROCK – WATER INTERACTION (VIKING ZONE)

    Core Immersed in Bridge Creek 3% KCl WaterCore Immersed in Mcbride dugout water

    SOURCE: Baker Hughes

    Slide 15

  • CASE STUDY SHOWING ENHANCED PRODUCTION / REDUCED COST – SPE 175948

    • Cryogenic N2 and CO2 used in energized fluid systems provide proven, effective technology to stimulate tight sands and shales

    • Non-damaging fluid which greatly reduces water volumes, chemicals reduces water volumes, chemicals and proppants

    • Reduces real and environmental costs while maximizing NPV

    Source: BMO A&D Drill Bits – October 2011

    Slide 16

  • • Fluid systems analyzedFluid Acronym

    Slickwater SW

    Energized Slickwater E-SW

    Other Water Based Fluids WB

    Energized Water Based E-WB

    STUDY SCOPE

    • >3,500 Hz Montney wells completed to date

    • Study criteria:• Montney/Doig Gas• OGR < 75 stb/mmscf• 12 months of production data

    Slide 15

    Energized Water Based E-WB

    Oil Based Oil

    Energized Oil Based E-Oil

    N2 Foam N2 Foam

    CO2 Foam CO2 Foam

    Binary (N2+CO2) Foam BI FoamEnergized Fluids < 50% CO

    2or N

    2

    Foams CO2

    / N2

    / Both > 50%

    The most comprehensive statistical analysis of the Montney

    • 12 months of production data• On Production Date >2010• 1,627 wells met the criteria

  • 34,499

    41,166

    3 mo Median Production (BOE)

    PRODUCTION RECOVERY - 3 MONTH CUMULATIVE PRODUCTION

    Slide 16

    SPE 175948 • The Full Montney • M.ReynoldsBinary Foams outperform any other fluid on a 90 day basis!

    30,098

    31,042

    - 10,000 20,000 30,000 40,000

    Source: Canadian Discovery Frac Database & Accumap integrated through Visage

  • Flatter slope implies

    increased variability

    Completion cost doesn’t

    include water disposal cost

    3,020

    2,930

    Median Completion Cost (K$)

    MONTNEY GAS COMPLETION COST

    Slide 17

    SPE 175948 • The Full Montney • M.Reynolds

    Source: Canadian Discovery Frac Database & Accumap integrated through Visage

    Slickwater is consistently the MOST expensive fluid used in the Montney!

    3,880

    3,482

    3,020

    0 1000 2000 3000 4000

  • WHAT WE LEARNED

    Slide 18SPE 175948 • The Full Montney • M.Reynolds

    Optimize Sand Optimize Sand Optimize Sand Optimize Sand ConcentrationConcentrationConcentrationConcentration

  • RECENT US SUCCESSFUL APPLICATION

    • 2015 - first application of CO2 based fracture fluid in the Bakken fm (North Dakota)

    • Over 6,000 tons used in a multi-stage fractured HZ completion

    • Stay tuned for results• Stay tuned for results

    Slide 21

  • LOGISTICAL CHALLENGES

    • Large volume hydraulic fracturing jobs

    - Supply constraints

    - Truck traffic

    - Site layout challenges

    - Sub-optimal product delivery

    Slide 20

    - Sub-optimal product delivery

    - Over-sizing of fracture treatments

    - Cost

  • Ferus North American Operations

    OPTIMIZE LOGISTICS

    Slide 21

    • Proximal Supply- Substantially reduced plant gate price

    - Significantly reduced transportation

    - Scheduling flexibility; reduced standby

    - Reduced exposure to weather & road bans

  • OPTIMIZE LOGISTICS

    • Demand Planning- 24/7 Real-Time Dispatch Services

    - Coordinate storage, trucks and product deliveries

    - Optimize delivery times through real-time interaction

    • Reliable Transportation

    Slide 22

    • Reliable Transportation- Triple drive axle tractors allowing for larger

    capacity

    - Typically use tandem tractors requiring two trailers

    • On-Location Storage

    • On-Site Service - Field supervisors

  • INTEGRATED SOLUTIONS

    • Holistic approach to solve the problem

    • Technical services• Optimize job size• Improve fracturing fluid design

    • Partner with experts• Supply

    Logistics

    Slide 23

    • Logistics• Transportation

    • Reduced costs

    • Reduce environmental Impact

    • Enhanced well productivity and economics

  • Questions?

    • Contact info: [email protected][email protected]• Office: 303-293-1988