Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon Production … · 2018. 7. 25. ·...
Transcript of Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon Production … · 2018. 7. 25. ·...
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LNG and CNGCO2 and N2Transportation and
Logistics
Hydraulic Fracturing with Cryogenic Fluids: Boosting Hydrocarbon
Production While Conserving Fresh Water Resources
2015 International Petroleum Environmental Conference (IPEC)Denver, CO
Water Resources
Presented by: Andre Tweed, Ferus LP
Co-Authors: Murray Reynolds and
Juliana Buendia, Ferus Inc.
November 18, 2015
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CURRENT CHALLENGES IN UNCONVENTIONAL FIELD DEVELOPMENT
• Demand growth• Volumes• Number of wells• Water management• Logistics
Slide 2
• Logistics• Well performance• Environmental footprint• Emissions and GHG’s• Truck traffic on county roads• COST!!
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0
5
10
15
20
Sta
ge
s (#
)
# Stages
0
200
400
600
800
1,000
We
lls (
#)
Well Count
Montney gas/ average per well YoY
DEMAND GROWTH
Slide 3
2012 2013 2014
0
2012 2013 2014
0
2012 2013 2014
0
5,000
10,000
15,000
Flu
id P
um
pe
d (
m3)
Total Fluid Pumped
2012 2013 2014
0
500
1,000
1,500
2,000
Pro
pp
an
t (t
on
ne
s)
Total Proppant Placed
Source: Canadian Discovery Frac DataBase
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15
16
17
18
Average # Stages
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5,000
10,000
15,000
Average Water Pumped
2014 Montney gas/ average per well
OPTIMIZE JOB SIZE
Slide 4
Source: Canadian Discovery Frac DataBase
15
Average of Well - Stages Actual (#)
Non-Energized Energized
1,500
1,600
1,700
1,800
Average of Well - Total Proppant Placed (t)
Average Total Proppant Placed
Non-Energized Energized
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Average of Well - Total Fluid Pumped (m3)
Non-Energized Energized
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WATER MANAGEMENT
• Water sourcing and sourcing restrictions
• Water transportation
• Water storage
• Water infrastructure investment
• Disposal and recycling challenges
Slide 5
Fox Creek Water Pit
• Disposal and recycling challenges
• Pad sizing
• Hidden costs
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NA Water Stress Map
6
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• Optimize job size• Energize your wells
Water Based Average
[CAT
EGO
RY
NAM
E]…
Che
mical
s
-1%
Optimize number of stagesOptimize sand tonnageReduce water usage
ALTERNATIVES TO MANAGE CHALLENGES
Slide 7
9,400
m3
5,000
m3
Water Based Average
Fluid Volume
Energized Average
Fluid Volume
Wate
r
90%
Wat
er
24%
Pro
ppa
nt…
[CA
TEG
O…
N2
or
C…
In 2014 on
average, energized
fracturing fluids
volume were ~50%
smaller than water
based fracturing fluids
volumeSource: Canadian Discovery Frac DataBase
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10,119,148
10,016,778
14,982,909
4,000
5,000
6,000
7,000
8,000
9,000
Ave
rag
e W
ate
r P
um
pe
d p
er
We
ll (
m3)
WCSB Estimated Total Water Consumption for Completions YoY
REDUCE WATER USAGE
Slide 8
Source: Canadian Discovery Frac DataBase
2,552,223
3,953,434
5,429,895
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1,000
2,000
3,000
4,000
1,500 1,600 1,700 1,800 1,900 2,000 2,100 2,200 2,300
Ave
rag
e W
ate
r P
um
pe
d p
er
We
ll (
m
Well Count per Year
Energized
Water Based
Bubble size is the estimated total water used YoY (in Million m3)
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322,168,052 355,946,136
490,052,109
3,000
4,000
5,000
6,000
150,000
200,000
250,000
300,000
We
ll C
ou
nt
Ave
rag
e N
2 v
ol/
we
ll (s
cm)
WCSB N2 Estimated Usage YoY
500,000
600,000
700,000
800,000
Ave
rag
e N
2 V
olu
me
pe
r w
ell
Estimated N2 use Top Plays YoY
Montney/Doig Gas
Deep Basin Gas
Cardium Oil
Glauconitic Hoadley Gas
Nitrogen Usage Growth in WCSB
FOLLOW PRODUCTIVE INITIATIVES
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0
1,000
2,000
3,000
0
50,000
100,000
150,000
2011 2012 2013 2014 2015
We
ll C
ou
nt
Ave
rag
e N
2 v
ol/
we
ll (s
cm)
YearEstimated Total N2 Pumped/ Average N2 Pumped per well (scm)
Total Well Count
Total N2 Well Count
0
100,000
200,000
300,000
400,000
500,000
0 200 400 600
Ave
rag
e N
2 V
olu
me
pe
r w
ell
Well Count
Source: Canadian Discovery Frac DataBase
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Kakwa river water usage
REDUCE TRUCK TRAFFIC
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$2,500
$3,000
$3,500
$4,000
$4,500($KCAN)
REDUCE COST
Slide 11
Source: SPE 175948
$0
$500
$1,000
$1,500
$2,000
SW N2 Foam E-SW E-WB BI Foam CO2 FoamFluid System
Binary Foam saves $850K and CO2 Foam saves $950K over Slickwater
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ENHANCE WELL PERFORMANCE
• Water damage mechanisms:• Clay swelling / softening / movement• Aqueous phase trapping (high capillary pressure)• Proppant embedment• Fracture face damage (fluid imbibition)
Poor cleanup and water recoveries during flowback• Poor cleanup and water recoveries during flowback• Poor proppant transport / conductivity• Lower hydrocarbon rates and EUR’s
Slide 14
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ADVERSE ROCK – WATER INTERACTION (VIKING ZONE)
Core Immersed in Bridge Creek 3% KCl WaterCore Immersed in Mcbride dugout water
SOURCE: Baker Hughes
Slide 15
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CASE STUDY SHOWING ENHANCED PRODUCTION / REDUCED COST – SPE 175948
• Cryogenic N2 and CO2 used in energized fluid systems provide proven, effective technology to stimulate tight sands and shales
• Non-damaging fluid which greatly reduces water volumes, chemicals reduces water volumes, chemicals and proppants
• Reduces real and environmental costs while maximizing NPV
Source: BMO A&D Drill Bits – October 2011
Slide 16
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• Fluid systems analyzedFluid Acronym
Slickwater SW
Energized Slickwater E-SW
Other Water Based Fluids WB
Energized Water Based E-WB
STUDY SCOPE
• >3,500 Hz Montney wells completed to date
• Study criteria:• Montney/Doig Gas• OGR < 75 stb/mmscf• 12 months of production data
Slide 15
Energized Water Based E-WB
Oil Based Oil
Energized Oil Based E-Oil
N2 Foam N2 Foam
CO2 Foam CO2 Foam
Binary (N2+CO2) Foam BI FoamEnergized Fluids < 50% CO
2or N
2
Foams CO2
/ N2
/ Both > 50%
The most comprehensive statistical analysis of the Montney
• 12 months of production data• On Production Date >2010• 1,627 wells met the criteria
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34,499
41,166
3 mo Median Production (BOE)
PRODUCTION RECOVERY - 3 MONTH CUMULATIVE PRODUCTION
Slide 16
SPE 175948 • The Full Montney • M.ReynoldsBinary Foams outperform any other fluid on a 90 day basis!
30,098
31,042
- 10,000 20,000 30,000 40,000
Source: Canadian Discovery Frac Database & Accumap integrated through Visage
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Flatter slope implies
increased variability
Completion cost doesn’t
include water disposal cost
3,020
2,930
Median Completion Cost (K$)
MONTNEY GAS COMPLETION COST
Slide 17
SPE 175948 • The Full Montney • M.Reynolds
Source: Canadian Discovery Frac Database & Accumap integrated through Visage
Slickwater is consistently the MOST expensive fluid used in the Montney!
3,880
3,482
3,020
0 1000 2000 3000 4000
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WHAT WE LEARNED
Slide 18SPE 175948 • The Full Montney • M.Reynolds
Optimize Sand Optimize Sand Optimize Sand Optimize Sand ConcentrationConcentrationConcentrationConcentration
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RECENT US SUCCESSFUL APPLICATION
• 2015 - first application of CO2 based fracture fluid in the Bakken fm (North Dakota)
• Over 6,000 tons used in a multi-stage fractured HZ completion
• Stay tuned for results• Stay tuned for results
Slide 21
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LOGISTICAL CHALLENGES
• Large volume hydraulic fracturing jobs
- Supply constraints
- Truck traffic
- Site layout challenges
- Sub-optimal product delivery
Slide 20
- Sub-optimal product delivery
- Over-sizing of fracture treatments
- Cost
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Ferus North American Operations
OPTIMIZE LOGISTICS
Slide 21
• Proximal Supply- Substantially reduced plant gate price
- Significantly reduced transportation
- Scheduling flexibility; reduced standby
- Reduced exposure to weather & road bans
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OPTIMIZE LOGISTICS
• Demand Planning- 24/7 Real-Time Dispatch Services
- Coordinate storage, trucks and product deliveries
- Optimize delivery times through real-time interaction
• Reliable Transportation
Slide 22
• Reliable Transportation- Triple drive axle tractors allowing for larger
capacity
- Typically use tandem tractors requiring two trailers
• On-Location Storage
• On-Site Service - Field supervisors
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INTEGRATED SOLUTIONS
• Holistic approach to solve the problem
• Technical services• Optimize job size• Improve fracturing fluid design
• Partner with experts• Supply
Logistics
Slide 23
• Logistics• Transportation
• Reduced costs
• Reduce environmental Impact
• Enhanced well productivity and economics
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Questions?
• Contact info: [email protected]• [email protected]• Office: 303-293-1988