Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file ·...

63

Transcript of Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file ·...

Page 1: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 2: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 3: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Hydraulic Fracturing (Fracking)• Fracturing fluid pumped into the wellbore

• The pressure causes the formation to crack allowing the fracturing fluid to enter and extend the crack further into the formation

• To keep this fracture open after the injection stops, a solid proppant (sand) is added to the fracture fluid

• The propped hydraulic fracture then becomes a high permeability conduit through which the formation fluids can flow to the well.

• As estimated 90% of the natural gas wells in the US use hydraulic fracturing to produce gas at economic rates.

Page 4: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 5: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 6: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

10 inches

4.5 inches

1500 psi

4-5% sand

Page 7: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

super fracking: Schlumberger

HIWAY

add fibers to the mix of hard small grains used to hold open the cracks.

fiber is major production improver.

more flow for a longer period

Page 8: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Super fracking: Halliburton

RapidFrac: 2 types of specialized pipe fittings one type in a row used to work a section to specifications learned

from the drilling results and geophysics.

second type then is an isolator to keep the work specific to the set before moving on to the next set.

sending balls down the pipe that stop where the diameter is too small

require about half the water

and much less time.

Page 9: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

super fracking: Baker Hughes

disintegrating frack balls solves the need to have a drilling rig return to the well, and spend

several days drilling and fishing out the perhaps as many as 20 or even 30 balls dropped in to do the frack in stages.

DirectConnect a method of blasting deeper into dense rock to create wider

channels in order to funnel more oil and gas.

to concentrate fracking to target oil or gas buried deeper in the formation.

Page 10: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 11: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Drill Bits

Rotary Bit

Steerable Bits

Tricone Bit

Page 12: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Directional Drill Bits

Page 13: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Directional Drilling

Page 14: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Deflecting a Wellbore

Page 15: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Not as simple as it looks…

Page 16: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Rescue team 'just hours away' from reaching trapped Chilean miners

By Daily Mail ReporterLast updated at 10:48 AM on 9th October 2010http://www.dailymail.co.uk/news/article-1319069/

Page 17: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

#1

#2

#4

#3

Page 18: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 19: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 20: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 21: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Marcellus Shale Gas

Extent of other Devonian shales (green) with Marcellus shale (gray) and thickness isopachs (in feet)

Field history

Start of production: 2000’s

Production

Estimated gas in place (billion cubic feet):*

168×1012 cu ft -516×1012 cu ft

Producing formations: Marcellus Formation

*Alan Bailey. ""Appalachia to the rescue: Could Devonian shales deep under the Appalachians supply trillions of cubic feet of much needed natural gas for the U.S.?"". Petroleum News. http://www.petroleumnews.com/pntruncate/246893563.shtml. Retrieved 2008-04-05.

Page 22: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Horizontal drilling rig for natural gas in the Marcellus formation in eastern Pennsylvania.

Marcellus shale outcrop in PA

Page 23: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 24: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 25: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Sometimes you get oil, sometimes gas, and sometimes both

Page 26: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

US 2015 shale gas production 15.7 billion ft3 (445 billion m3)!!!

Page 27: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Fracing Regulations Clean Water Act

Applies primarily to surface waters (lakes, rivers, etc.) must obtain permits if they intend to discharge shale gas wastewater or any of its by-products into a

surface water body

Safe Drinking Water Act of 1974 regulates underground injection of wastewater

Fracing exempted, reaffirmed by EPA in early 2000’s injection of fluids for the actual hydraulic fracturing process itself is exempted if shale gas wastewater is managed or treated for the sole purpose of reuse for further hydraulic

fracturing, it is not subject to federal regulation

2005 Energy Policy Act changed US energy policy by providing tax incentives and loan guarantees for energy

production Fracing exempted from requirements in Underground Injection Control (UIC) program

a.k.a. "Halliburton Loophole"

Resource Conservation and Recovery Act of 1976 RCRA-Covers disposal and use of hazardous substances

Fracing exempted

Page 28: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Proposed Federal Regulations Air pollutants

capture fumes that escape in the production and processing of natural gas Methane, VOC’s and ozone

Condensate tanks Reduce VOC’s

CO2 emissions Minimize methane leakage

Diesel fuel Fracking and public lands

require companies to disclose the chemicals used limited exemptions on chemical disclosure for “legitimate trade secrets

strengthen well-bore integrity

Page 29: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Typical Bakken well 18,000 ft horizontal well (10,000 ft vertical + 8,000 ft lateral)

after you buy your acreage,$4-6 million to drill, $4-6 million to complete (frac + drill out + artificial lift) $500K for surface facilities (tanks, treaters, etc).? acreage

Roughly $8-12 million per well

.

What does is cost?

Page 30: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

How long does it take?

Vertical drilling and casing to 10,000 ft. 7-10 daysDrill and case bend section 1-2 daysHorizontal drilling and casing 4,000 to 10,000 ft.

insert 4 inch metal pipe in cased hole 7-10 daysFracking through horizontal metal pipe 2-3 days

Total time per well 2-3 weeks

Page 31: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Fracing videos

https://youtu.be/VY34PQUiwOQ

https://youtu.be/6_j7UkuzJTUTime lapse video

Animation

Page 32: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 33: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Troll A

Constructed 1991-19951087 ‘ tall

994’ tall legsTowed 124 miles

7 days trip

Page 34: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 35: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Petronius

Chevron-Texaco2001’ tall

1800’ legs14 operating wells

Page 36: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Active Gulf Wells

Page 37: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Hurricane GustavLandfall: 8 a.m., Tue, Sept 2, 2008

Page 38: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Hurricane Approaching

Page 39: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Comparing Natural Gas and Coal

Fuel Delivered to Utilities

Fuel2008 2009 2010 2011 2013 2014 2015 2016

Natural Gas $/MMBtu

9.39 5.79 5.80 4.72 4.38 4.98 3.65 3.93

Coal$/MMBtu

2.06 2.27 2.28 2.39 2.34 2.36 2.27 2.27

NG/Coal Ratio

4.5 2.5 2.5 2.0 1.8 2.1 1.6 1.7

Page 40: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

How is Natural Gas Used?

Page 41: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 42: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Electricity Production with Natural Gas

Simple Cycle

Simple gas turbine produces power only

Combined Heat and Power (CHP)

Simple cycle turbine with heat recovery from turbine exhaust

Produce steam from recovered heat

Combined Cycle

Same as CHP

Produces high pressure steam to power steam turbine

Page 43: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Combined Cycle Theory

Source: www.nebb.info

Page 44: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Gas Turbine

Source: www.powergeneration.siemens.com

A gas turbine (also called a combustion turbine) is a rotary engine that extracts energy from a flow of combustion gas.

Page 45: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Natural Gas Simple Cycle

Page 46: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Jet Engine

Intake Compression Combustion Exhaust

Page 47: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 48: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 49: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 50: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Gas flowing through a typical gas temp 2300 oF (1260 oC)

• Some of the critical metals in the turbine can withstand temperatures only as hot as 1500-1700 oF (815-927 0C)

• Therefore, air from the compressor isused for cooling key turbine components, reduces overall thermal efficiency.

USDoE’s advanced turbine program produced technology limiting turbine temperatures,

• Uses innovative cooling technologies and advanced materials.

• Advanced turbines are able to boost turbine inlet temperatures to as high as 2600 oF (1427 oC)

achieve efficiencies as high as 60 percent.

Page 51: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Turbine Blade Microstructure

www.ccj-online.com

Page 52: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Natural Gas Combined Cycle

www.power-technology.com

BraytonCycle

RankinCycle

Page 53: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Electricity from Natural Gas

G as Turb ine

G as Ste am or

G as Com bined C yc le

Page 54: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 55: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Gas Turbine Peaking Unit

Page 56: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

EW BrownBurgin, KYNatural Gas Peaking Turbines (7)895 MW

Page 57: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Combined Cycle Plant

Gas Turbine

Steam Turbine

Page 58: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels
Page 59: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Cane Run NGCC

Kentucky’s first NGCC Power Plant640 MW

Replaces bulk of LG&E/KU 800MW coal retirementsOperational July 2015

Page 60: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Buck Power Plant, Central NCDuke Energy

Coal Plant265 MW113 MW retired 2011-2013

NGCC620 MWAvailable 2013

Page 61: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

US Largest Natural Gas PlantMartin County, FL

3075 MW Natural Gas Combined Cycle

Martin Next Generation Solar500 acre parabolic trough array

to heat water for steam75MW peaking

Page 62: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels

Emissions Comparison, 2009

Units CoalNatural

Gas

Number of Plants

--- 547 1347

Nameplate Capacity

MW (Average) 687 333

Capacity Factor Average 0.47 0.24

NOx Emissions lb/MWhr 3.50 2.14

SO2 Emissions lb/MWhr 11.19 0.19

CO2 Emissions lb/MWhr 2198 1273

Source: EPA eGrid 2012

Natural gas plants are…

more abundant

smaller

used much less often

emit 39% less NOx

hardly any SO2

43% less CO2

Page 63: Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file · 2016-09-29Hydraulic Fracturing (Fracking) ... a method of blasting deeper into dense rock to create wider channels