Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file ·...
Transcript of Hydraulic Fracturing (Fracking) - University of Kentucky · PDF file ·...
Hydraulic Fracturing (Fracking)• Fracturing fluid pumped into the wellbore
• The pressure causes the formation to crack allowing the fracturing fluid to enter and extend the crack further into the formation
• To keep this fracture open after the injection stops, a solid proppant (sand) is added to the fracture fluid
• The propped hydraulic fracture then becomes a high permeability conduit through which the formation fluids can flow to the well.
• As estimated 90% of the natural gas wells in the US use hydraulic fracturing to produce gas at economic rates.
10 inches
4.5 inches
1500 psi
4-5% sand
super fracking: Schlumberger
HIWAY
add fibers to the mix of hard small grains used to hold open the cracks.
fiber is major production improver.
more flow for a longer period
Super fracking: Halliburton
RapidFrac: 2 types of specialized pipe fittings one type in a row used to work a section to specifications learned
from the drilling results and geophysics.
second type then is an isolator to keep the work specific to the set before moving on to the next set.
sending balls down the pipe that stop where the diameter is too small
require about half the water
and much less time.
super fracking: Baker Hughes
disintegrating frack balls solves the need to have a drilling rig return to the well, and spend
several days drilling and fishing out the perhaps as many as 20 or even 30 balls dropped in to do the frack in stages.
DirectConnect a method of blasting deeper into dense rock to create wider
channels in order to funnel more oil and gas.
to concentrate fracking to target oil or gas buried deeper in the formation.
Drill Bits
Rotary Bit
Steerable Bits
Tricone Bit
Directional Drill Bits
Directional Drilling
Deflecting a Wellbore
Not as simple as it looks…
Rescue team 'just hours away' from reaching trapped Chilean miners
By Daily Mail ReporterLast updated at 10:48 AM on 9th October 2010http://www.dailymail.co.uk/news/article-1319069/
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Marcellus Shale Gas
Extent of other Devonian shales (green) with Marcellus shale (gray) and thickness isopachs (in feet)
Field history
Start of production: 2000’s
Production
Estimated gas in place (billion cubic feet):*
168×1012 cu ft -516×1012 cu ft
Producing formations: Marcellus Formation
*Alan Bailey. ""Appalachia to the rescue: Could Devonian shales deep under the Appalachians supply trillions of cubic feet of much needed natural gas for the U.S.?"". Petroleum News. http://www.petroleumnews.com/pntruncate/246893563.shtml. Retrieved 2008-04-05.
Horizontal drilling rig for natural gas in the Marcellus formation in eastern Pennsylvania.
Marcellus shale outcrop in PA
Sometimes you get oil, sometimes gas, and sometimes both
US 2015 shale gas production 15.7 billion ft3 (445 billion m3)!!!
Fracing Regulations Clean Water Act
Applies primarily to surface waters (lakes, rivers, etc.) must obtain permits if they intend to discharge shale gas wastewater or any of its by-products into a
surface water body
Safe Drinking Water Act of 1974 regulates underground injection of wastewater
Fracing exempted, reaffirmed by EPA in early 2000’s injection of fluids for the actual hydraulic fracturing process itself is exempted if shale gas wastewater is managed or treated for the sole purpose of reuse for further hydraulic
fracturing, it is not subject to federal regulation
2005 Energy Policy Act changed US energy policy by providing tax incentives and loan guarantees for energy
production Fracing exempted from requirements in Underground Injection Control (UIC) program
a.k.a. "Halliburton Loophole"
Resource Conservation and Recovery Act of 1976 RCRA-Covers disposal and use of hazardous substances
Fracing exempted
Proposed Federal Regulations Air pollutants
capture fumes that escape in the production and processing of natural gas Methane, VOC’s and ozone
Condensate tanks Reduce VOC’s
CO2 emissions Minimize methane leakage
Diesel fuel Fracking and public lands
require companies to disclose the chemicals used limited exemptions on chemical disclosure for “legitimate trade secrets
strengthen well-bore integrity
Typical Bakken well 18,000 ft horizontal well (10,000 ft vertical + 8,000 ft lateral)
after you buy your acreage,$4-6 million to drill, $4-6 million to complete (frac + drill out + artificial lift) $500K for surface facilities (tanks, treaters, etc).? acreage
Roughly $8-12 million per well
.
What does is cost?
How long does it take?
Vertical drilling and casing to 10,000 ft. 7-10 daysDrill and case bend section 1-2 daysHorizontal drilling and casing 4,000 to 10,000 ft.
insert 4 inch metal pipe in cased hole 7-10 daysFracking through horizontal metal pipe 2-3 days
Total time per well 2-3 weeks
Fracing videos
https://youtu.be/VY34PQUiwOQ
https://youtu.be/6_j7UkuzJTUTime lapse video
Animation
Troll A
Constructed 1991-19951087 ‘ tall
994’ tall legsTowed 124 miles
7 days trip
Petronius
Chevron-Texaco2001’ tall
1800’ legs14 operating wells
Active Gulf Wells
Hurricane GustavLandfall: 8 a.m., Tue, Sept 2, 2008
Hurricane Approaching
Comparing Natural Gas and Coal
Fuel Delivered to Utilities
Fuel2008 2009 2010 2011 2013 2014 2015 2016
Natural Gas $/MMBtu
9.39 5.79 5.80 4.72 4.38 4.98 3.65 3.93
Coal$/MMBtu
2.06 2.27 2.28 2.39 2.34 2.36 2.27 2.27
NG/Coal Ratio
4.5 2.5 2.5 2.0 1.8 2.1 1.6 1.7
How is Natural Gas Used?
Electricity Production with Natural Gas
Simple Cycle
Simple gas turbine produces power only
Combined Heat and Power (CHP)
Simple cycle turbine with heat recovery from turbine exhaust
Produce steam from recovered heat
Combined Cycle
Same as CHP
Produces high pressure steam to power steam turbine
Combined Cycle Theory
Source: www.nebb.info
Gas Turbine
Source: www.powergeneration.siemens.com
A gas turbine (also called a combustion turbine) is a rotary engine that extracts energy from a flow of combustion gas.
Natural Gas Simple Cycle
Jet Engine
Intake Compression Combustion Exhaust
Gas flowing through a typical gas temp 2300 oF (1260 oC)
• Some of the critical metals in the turbine can withstand temperatures only as hot as 1500-1700 oF (815-927 0C)
• Therefore, air from the compressor isused for cooling key turbine components, reduces overall thermal efficiency.
USDoE’s advanced turbine program produced technology limiting turbine temperatures,
• Uses innovative cooling technologies and advanced materials.
• Advanced turbines are able to boost turbine inlet temperatures to as high as 2600 oF (1427 oC)
achieve efficiencies as high as 60 percent.
Turbine Blade Microstructure
www.ccj-online.com
Natural Gas Combined Cycle
www.power-technology.com
BraytonCycle
RankinCycle
Electricity from Natural Gas
G as Turb ine
G as Ste am or
G as Com bined C yc le
Gas Turbine Peaking Unit
EW BrownBurgin, KYNatural Gas Peaking Turbines (7)895 MW
Combined Cycle Plant
Gas Turbine
Steam Turbine
Cane Run NGCC
Kentucky’s first NGCC Power Plant640 MW
Replaces bulk of LG&E/KU 800MW coal retirementsOperational July 2015
Buck Power Plant, Central NCDuke Energy
Coal Plant265 MW113 MW retired 2011-2013
NGCC620 MWAvailable 2013
US Largest Natural Gas PlantMartin County, FL
3075 MW Natural Gas Combined Cycle
Martin Next Generation Solar500 acre parabolic trough array
to heat water for steam75MW peaking
Emissions Comparison, 2009
Units CoalNatural
Gas
Number of Plants
--- 547 1347
Nameplate Capacity
MW (Average) 687 333
Capacity Factor Average 0.47 0.24
NOx Emissions lb/MWhr 3.50 2.14
SO2 Emissions lb/MWhr 11.19 0.19
CO2 Emissions lb/MWhr 2198 1273
Source: EPA eGrid 2012
Natural gas plants are…
more abundant
smaller
used much less often
emit 39% less NOx
hardly any SO2
43% less CO2