Hydraulic & Battery Crimpers, Lugs & Links Cataloguewattmaster.com.au/downloads/catalogue6.pdfLugs &...

Hydraulic & Battery Crimpers,Lugs & Links Catalogue

54 Lakewood Boulevard, Carrum Downs VIC 3201 T: 1300 300 747 F: 1300 300 074

Alco Copper Crimp Lugs

PART NOCONDUCTOR AREA (mm2)

STUD SIZEØE (mm)

DIMENSIONS (mm) RECOMMENDED ALCO HEATSHRINK RECOMMENDED DIES

A C D P B L Thin Wall Medium Wall Thick Wall 6 Ton 12 Ton

ALCL1.5M4/100 1.5 4 1.8 3.7 8 9 7 18 HSTNW7.0/3.55 HSMWGL10/3 HSTKWGL13/4 - -



ALCL2.5M4/100 2.5 4 2.4 4 8 9 7 18 HSTNW7.0/3.55 HSMWGL10/3 HSTKWGL13/4 - -




ALCL4M5/100 4 5 3.1 4.8 11 12 9 22 HSTNW7.0/3.55 HSMWGL16/5 HSTKWGL13/4 - -






ALCL10M6/25 10 6 4.5 6.9 12 14 11 28 HSTNW13/6.5 HSMWGL25/8 HSTKWGL19/6 - -



ALCL16M6/25 16 6 5.9 8 12 15 20 39 HSTNW13/6.5 HSMWGL25/8 HSTKWGL19/6 - -



ALCL25M6/25 25 6 7 9.7 14 16 23 42 HSTNW18/9 HSMWGL25/8 HSTKWGL28/9 ALCK6-C25 ALCK12-C25




ALCL35M6/25 35 6 8.4 11.5 16 19 23 46 HSTNW22/11 HSMWGL25/8 HSTKWGL28/9 ALCK6-C35 ALCK12-C35




ALCL35MB/25 35 - 8.4 11.5 19 27 23 53 HSTNW22/11 HSMWGL25/8 HSTKWGL28/9 ALCK6-C35 ALCK12-C35














Alco Copper Crimp Links

PART NOCONDUCTOR AREA

(mm2)


A C L Thin Wall Medium Wall Thick Wall 6 Ton 12 Ton

ALCLK1.5/100 1.5 2.1 3.8 15 HSTNW7.0/3.55 HSMWGL10/3 HSTKWGL13/4 - -

ALCLK2.5/100 2.5 2.5 4 22 HSTNW7.0/3.55 HSMWGL10/3 HSTKWGL13/4 - -

ALCLK4/100 4 3.1 4.8 22 HSTNW7.0/3.55 HSMWGL16/5 HSTKWGL13/4 - -

ALCLK6/50 6 3.8 5.5 22 HSTNW10.0/5.0 HSMWGL16/5 HSTKWGL13/4 - -

ALCLK10/50 10 4.5 6.9 26 HSTNW13/6.5 HSMWGL25/8 HSTKWGL19/6 - -

ALCLK16/25 16 5.9 8 36 HSTNW13/6.5 HSMWGL25/8 HSTKWGL19/6 - -

ALCLK25/25 25 7 9.7 47 HSTNW18/9 HSMWGL25/8 HSTKWGL28/9 ALCK6-C25 ALCK12-C25

ALCLK35/25 35 8.4 11.5 47 HSTNW22/11 HSMWGL25/8 HSTKWGL28/9 ALCK6-C35 ALCK12-C35









ALCLK400/3 400 26.8 34.8 98 HSTNW50/25 HSMWGL85/25 HSTKWGL90/30 - ALCK12-C400

ALCLK500/3 500 30 38 98 HSTNW70/35 HSMWGL85/25 HSTKWGL130/36 - -

ALCLK630/3 630 33.5 45 101 HSTNW70/35 HSMWGL115/34 HSTKWGL130/36 - -

PART NOCONDUCTOR AREA (mm2)

STUD SIZEØE (mm)


A C D P B L Thin Wall Medium Wall Thick Wall 6 Ton 12 Ton








ALCL240MB/6 240 ¯ 21.2 28.6 40 41 42 99 HSTNW50/25 HSMWGL85/25 HSTKWGL68/22 ALCK6-C240 ALCK12-C240





ALCL300MB/3 300 ¯ 23.8 31.9 45 45 47 107 HSTNW50/25 HSMWGL85/25 HSTKWGL90/30 ALCK6-C300 ALCK12-C300

ALCL400MB/3 400 ¯ 26.8 34.8 49 51 48 116 HSTNW50/25 HSMWGL85/25 HSTKWGL90/30 - ALCK12-C400

ALCL500MB/3 500 ¯ 30 38 55 60 50 130 HSTNW70/35 HSMWGL85/25 HSTKWGL130/36 - -

ALCL630MB/3 630 ¯ 33.5 45 64 65 57 146 HSTNW70/35 HSMWGL115/34 HSTKWGL130/36 - -

1 2

Note: Aluminium dies also available, refer to back page for more info. Last Digits in ‘Part No’ signify pack quantity eg The pack quantity for ALCL1.5M4/100 = 100.

Note: Aluminium dies also available, refer to back page for more info. Last Digits in ‘Part No’ signify pack quantity eg The pack quantity for ALCL1.5M4/100 = 100.


KITS

Copper Lugs and Links Kit

Part No. Description ConductorSize Stud Size Colour QTY

WATMH4NW Ratchet Crimper – – – 1ALCLK1.5 Crimp Link 1.5mm2 – Copper 100ALCLK2.5 Crimp Link 2.5mm2 – Copper 100ALCLK6 Crimp Link 6.0mm2 – Copper 50ALCLK10 Crimp Link 10.0mm2 – Copper 50ALCL1.5M5 Crimp Lug 1.5mm2 5mm Copper 100ALCL1.5M6 Crimp Lug 1.5mm2 6mm Copper 100ALCL2.5M4 Crimp Lug 2.5mm2 4mm Copper 100ALCL2.5M5 Crimp Lug 2.5mm2 5mm Copper 100ALCL6M8 Crimp Lug 6.0mm2 8mm Copper 50ALCL10M8 Crimp Lug 10.0mm2 8mm Copper 25

Terminals Lugs and Links Mixed Kit

Part No. Description ConductorSize

StudSize Colour QTY

WATMEB100CW Crimping Pliers – – – 1ALCRR4 Ring Terminal 0.5–1.5mm2 4mm Red 20ALCRR5 Ring Terminal 0.5–1.5mm2 5mm Red 20ALCRB4 Ring Terminal 1.5–2.5mm2 4mm Blue 20ALCRB5 Ring Terminal 1.5–2.5mm2 5mm Blue 20ALCFR4 Fork Terminal 0.5–1.5mm2 4mm Red 20ALCFB4 Fork Terminal 1.5–2.5mm2 4mm Blue 20ALCSPLR Splice Terminal 0.5–1.5mm2 – Red 20ALCSPLB Splice Terminal 1.5–2.5mm2 – Blue 20ALCMDTABR Tabs Disconnect 0.5–1.5mm2 – Red 20ALCMDTABB Tabs Disconnect 1.5–2.5mm2 – Blue 20ALCFIFQDR Quick Disconnect 0.5–1.5mm2 – Red 20ALCFIFQDB Quick Disconnect 1.5–2.5mm2 – Blue 20ALCLK1.5 Crimp Link 1.5mm2 – Copper 20ALCL1.5M4 Crimp Lug 1.5mm2 4mm Copper 20ALCLK2.5 Crimp Link 2.5mm2 – Copper 20ALCL2.5M4 Crimp Lug 2.5mm2 4mm Copper 20ALCLK4 Crimp Link 4.0mm2 – Copper 20ALCL4M4 Crimp Lug 4.0mm2 4mm Copper 20

Hand Operated Mechanical Crimper

• Hand operated mechanical crimping tool for copper lugs and links

• Built–in crimp die set to range of different sizes

• No dies to replace; simply rotate die to required crimp size

• Bonus 120mm2 cable cutter included

• Crimping range: 6–120mm2

• Crimping Type: Hexagonal

Specifications

Part No. Length (mm) Weight (g)

WATMECH6120P 600 3920

Combination Crimping Pliers

• Heavy duty combination crimping pliers

• Nickel chrome–plated with non–slip vinyl grips

• Dies cast from chrome molybdenum steel and heat treated

• Combination wire stripper/crimper for pre–insulated terminals

• Terminal crimping size – 6.0, 10.0, 16.0, 25.0 mm2

Specifications

Part No. Length (mm) Weight (g)

WATKS2045E 350 800

ALCLLKIT 10 – Total Pieces 776

Alco has an extensive range of electrical connectors for joining electrical circuits

together. Our range consists of pre–insulated terminals,

lugs and links, tooling and special kits.

To view our complete range please see our

Pre–Insulated Terminals, Lugs and Links Catalogue

for more information.

For a FREE copy of our catalogue please call our

service centre on 1300 300 747.

ALCPTLLKIT18 – Total Pieces 361

HAND CRIMPERS

Alco provides an extensive range of heatshrink and cast resin systems for all cable joining needs. Our resin is ideal for single and multi-core cable networks.

Furthermore, we also have a vast range of accessories ranging from speciality tapes to cleaners and degreasers and pressure springs. To view our full range of low voltage cable joining products, please see our low Voltage Cable Joining and Heatshrink Catalogue.

Call our service centre on 1300 300 747 for your FREE copy today!

Universal Cable Repair Kit

Part No. Description ConductorSize QTY

WATMH4NW Ratchet Crimper – 1

ALC124M11 M11 Cast Resin – 4

ALCLK2.5/100 Crimp Link 2.5mm2 100

ALCLK4/100 Crimp Link 4.0mm2 100



ALCRESKIT1 - Total Pieces 305

Hydraulic Crimper/Lugs & Links Kit

Part No. Description ConductorSize

StudSize Colour QTY

WATHK6022 Hydraulic Crimper – – – 1ALCL25M8/25 Crimp Lug 25mm2 8mm Copper 25ALCL25M10/25 Lug - 25mm M10 25mm2 10mm Copper 25ALCL35M8/25 Crimp Lug 35mm2 8mm Copper 25ALCL35M10/25 Crimp Lug 35mm2 10mm Copper 25ALCL50M12/10 Crimp Lug 50mm2 12mm Copper 10ALCL50M10/10 Crimp Lug 70mm2 12mm Copper 10ALCL95M10/10 Crimp Lug 95mm2 10mm Copper 10ALCL120M16/10 Crimp Lug 120mm2 16mm Copper 10ALCL150M16/10 Crimp Lug 150mm2 16mm Copper 10ALCL185M16/6 Crimp Lug 185mm2 16mm Copper 6ALCL240M12/16 Crimp Lug 240mm2 12mm Copper 6ALCL300MB/3 Crimp Lug 300mm2 - Copper 3ALCLK25/25 Crimp Link 25mm2 - Copper 25ALCLK35/25 Crimp Link 35mm2 - Copper 25ALCLK50/25 Crimp Link 50mm2 - Copper 25ALCLK70/10 Crimp Link 70mm2 - Copper 10ALCK6-C25 Crimp Die, 6 TON 25mm2 - Copper 1ALCK6-C35 Crimp Die, 6 TON 35mm2 - Copper 1ALCK6-C50 Crimp Die, 6 TON 50mm2 - Copper 1ALCK6-C70 Crimp Die, 6 TON 70mm2 - Copper 1ALCK6-C95 Crimp Die, 6 TON 95mm2 - Copper 1ALCK6-C120 Crimp Die, 6 TON 120mm2 - Copper 1ALCK6-C150 Crimp Die, 6 TON 150mm2 - Copper 1ALCK6-C185 Crimp Die, 6 TON 185mm2 - Copper 1ALCK6-C240 Crimp Die, 6 TON 240mm2 - Copper 1ALCK6-C300 Crimp Die, 6 TON 300mm2 - Copper 1

WATHK6022KIT – Total Pieces 261

WATMECH6120P WATK007

SpecificationsPart No. Length (mm) Weight (g)WATK007 240 780

Crimping Size (mm2)Pre-insulated terminals 0.5-1.5, 1.5-2.5, 2.5-6.0Non-insulated terminals 0.5-10.0Bootlace terminals 0.5-10.0

3 4

WATKS2045E

Universal Crimping Tool

• Crimping tool can be used with most common terminals and connectors

• Made from hardened 3mm special alloy steel

• Ratchet mechanism

• Hardened die sets

• Dies not in use can be stored in handles• 3–in–1 crimping tool crimps pre–insulated, non–insulated and bootlace terminals• Crimping dies can be changed within seconds by simple ‘click’ action, no screws required

Ratchet Crimping Tool

• For crimping non–insulated copper terminals

• Light and easy to operate

• Complete crimp with one hand

• Jaws made of chrome molybdenum steel, black finished jaws

• Long–lasting precision tool

• Nickle chrome–plated handles with non–slip vinyl grips

Specifications

Part No. Length (mm) Weight (g)Copper Terminal

Size (mm2)

WATMH88 280 500 2.5, 6.0, 10.0, 16.0

WATMH61S 260 430 1.5, 2.5, 6.0, 10.0WATMH88


Multi Tool

• Two speed auto–retract system when crimping is complete

• Tool with flip–top universal head for adaptors/dies for various applications

• 3–in–1 tool for all crimping, cutting and punching needs

• Dual track head

• Manual release button

• 360o rotating head

• Quick and easy to use

• Ergonomic pistol grip design for one hand operation

• Versatile and lightweight

• Ring for carrying shoulder strap included

• Product supplied with 12V battery, charger, plastic case and operating instructions

Specifications

Part No. WATEK60UNV

Model: EK60UNV

Crimping Force: 60kN

Stroke Length: 42mm

Crimping Capacity: 300mm2 (CU)/240mm2 (AL)

Crimping Cycle: 5–8 Seconds

Cutting Capacity: 40mm diameter (CU–AL)/40mm diameter (ACSR)/13mmdiameter (mild steel rods)/M5-M12 diameter (threaded rods)

Hole Punching Capacity: 64mm diameter in 3.0mm thick (mild/steel)/64mm diameter in 2.5mm (stainless steel)

Weight: 4.5kg

Accessories includedCrimping1 WATUA22 Die Adaptor for series 22 dies

Cutting2 WATUCACSR Cable Cutter Blade 40mm diameter (ACSR)3 WATUC40 Cable Cutter Blade 40mm diameter (CU/AL)4 WATUCM10 Threaded Rod Cutter Blade M10 rods5 WATUCD3515 DIN Rail Cutter Blade 35mm x 15mm DIN Rails6 WATUCD3215 DIN Rail Cutter Blade 32mm x 15mm x 9mm DIN Rails7 WATUCD3575 DIN Rail Cutter Blade 35mm x 7.5mm DIN Rails

Punching8 WATUAP6 Punch Adapter

Multi Tool Complete KitContents of KitWATEK60UNV Multi ToolWATUA22 Die Adapter for Multi ToolWATUAP6 Punch Adapter for Multi ToolWATUC40 Cutting Adapter for Multi Tool (cuts up to 40mm CU/AL cables)WATUCACSR Cutting Adapter for Multi Tool (cuts up to 40mm ACSR cables)WATUCD3215 DIN Rail Adapter for Multi Tool, 32 x 15 x 9mmWATUCD3515 DIN Rail Adapter for Multi Tool, 35 x 15mmWATUCD3575 DIN Rail Adapter for Multi Tool, 35 x 7.5mmWATUCM10 Threaded Rod Adapter for Multi Tool, M10ALCK6-C25 6 Ton Die for 25mm cableALCK6-C35 6 Ton Die for 35mm cable

ALCK6-C50 6 Ton Die for 50mm cable


ALCK6-C95 6 Ton Die for 95mm cableALCK6-C120 6 Ton Die for 120mm cableALCK6-C150 6 Ton Die for 150mm cableALCK6-C185 6 Ton Die for 185mm cableALCK6-C240 6 Ton Die for 240mm cableALCK6-C300 6 Ton Die for 300mm cable

WATEK60UNV/KIT - Multi Tool Kit

1 2 3 4

5 6 7 8

6 TON Hydraulic and Battery Crimpers

WATEK60UNV - Multi Tool

Mini Battery Crimping Tool

• Auto–retract system when crimping is complete


• Compact and slim design

• Ergonomic design for one hand operation


• Crimper accepts series 22 dies

• Product supplied with 19.6V battery, charger, plastic case and operating instructions

Specifications

Part No. WATEK425C/CJ22

Model: EK425C

Head Type: Clamp

Crimp Type: Hexagonal


Stroke Length: 30mm

Crimping Capacity: 185mm2 (CU)/185mm2 (AL)/ 185mm2 (ACSR)

Crimps per Charge: 85 Crimps

Crimping Cycle: 4-6 Seconds

Weight: 2.5kg

WATEK425C/WD - Mini Crimping Tool Kit

Mini Crimping Tool complete kit

Contents of Kit

WATEK425C Mini Crimping ToolALCK6-C25 6 TON Die for 25mm cableALCK6-C35 6 TON Die for 35mm cableALCK6-C50 6 TON Die for 50mm cableALCK6-C70 6 TON Die for 70mm cableALCK6-C95 6 TON Die for 95mm cableALCK6-C120 6 TON Die for 120mm cableALCK6-C150 6 TON Die for 150mm cableALCK6-C185 6 TON Die for 185mm cable

WATEK425C/CJ22

Multi Tool Remote Hydraulic Crimper Head only









• Product supplied with operating instructions and canvas bag

Specifications

Part No. WATPK60UNVC

Model: PK60UNVC


Operating Pressure: 700 bar (max)


Crutting Capacity:340mm diameter (CU–AL)/40mm diameter (ACSR)/13mm diameter (mild steel rods)/M5–M12 diameter (threaded rods)

Hole Punching Capacity 64mm diameter in 3.0mm thick (mild steel)/64mm diameter in 2.5mm (stainless steel)

Weight: 3.0kgWATPK60UNVC

5 6

Note: The accessories lised above are suitable for WATEK60UNV and WATHK60UNV Crimpers.


Mini Battery Cable Cutter

• Battery powered cable cutter for aluminium and copper cables

• Special blade design


• Fast and lightweight


• Compact


• Lasts longer

• Quick motor stop

• Product supplied with 9.V battery, charger, plastic case and operating instructions

SpecificationsPart No. WATES32Model: ES32Cutting Force: 13kNStroke Length: 9mm

Cutting Capacity: 32mm diameter standard cable/18mm diameter fine stranded cable

Jaw Opening 35mmCutting Time: 4 SecondsCuts per Charge: 60 CutsWeight: 1.8kg

Multi Tool Hydraulic Hand Crimper







• Ergonomic pistol grip design for one hand operation


• Product supplied with steel case and operating instructions

Specifications

Part No. WATHK60UNV

Model: HK60UNV


Stroke Length: 42mm


Crimping Cycle: 5–8 Seconds

Cutting Capacity: 40mm diameter (CU–AL)/40mm diameter (ACSR)/13mmdiameter (mild steel rods)/M5-M12 diameter (threaded rods)

Hole Punching Capacity: 64mm diameter in 3.0mm thick (mild/steel)/64mm diameter in 2.5mm (stainless steel)

Length: 540mm

Weight: 3.5kgWATHK60UNV - Hydraulic Hand Crimper

Hydraulic Crimping Tool

• Two speed auto–retract system when crimping is complete

• Innovative head design with extra large opening



• Locking mechanism



• Versatile and lightweight; aluminium body

• Accepts series 22 dies

• Product supplied with steel case and operating instructions

Specifications

Part No. WATHK6022

Model: HK6022

Head Type: Flip Open


Stroke Length: 17mm


Jaw Opening: 42mm

Length: 460mm

Weight: 3.3kgWATHK6022 - Hydraulic Crimping ToolN

ote:

Ref

er to

pag

e 5

for

list o

f acc

esso

ries

to g

o w

ith th

is c

rimpe

r. Ac

cess

orie

s no

t ava

ilabl

e w

ith th

is c

rimpe

r an

d ne

ed to

be

purc

hase

d se

para

tely

.

Mini Battery Crimping Tool



• Compact and slim design




• Quick motor stop


• Interchangeable crimp dies sold separately• Product supplied with 9.6V battery, charger, plastic case and operating instructions

Specifications

Part No. WATEK15/50GModel: EK1550GCrimping Force: 13kNStroke Length: 9mmCrimping Capacity: 0.1mm2 - 50mm2

Crimps per charge: 150 crimpsCrimping Cycle: 2 secondsWeight: 1.5kg

Available Crimp Dies1 WATEK1550GR50 Tubular cable lugs and connectors 0.7mm2 - 10mm2

2 WATEK1550GQ50 Solderless terminals/Pin terminals 0.50mm2 - 10mm2

3 WATEK1550GIS50 Insulated cable connectors 0.10mm2 - 16mm2

4 WATEK1550GAE50 Cable end sleeves 0.14mm2 - 50mm2

5 WATEK1550GCR50 Non–insulated cable connectors 0.10mm2 - 6mm2

6 WATEK1550GBNC50 BNC plugs (coaxial cables) Type RG58/59/62/717 WATEK1550GSB50 Turned pin receptacles & connectors 0.10mm2 - 4mm2

WATEK1550G

1 2 3

4 5 6

7

Mini Battery Cable Cutter

WATES32 - Mini Battery Cable Cutter

6 TON Hydraulic and Battery Crimpers

1.3 TON Mini Battery Crimping Tool

Note: Crimp dies need to be ordered separately

Note: Refer to page 4 for kit option.

7 8

Head Office: 54 Lakewood Boulevard Carrum Downs Victoria 3201 Australia

Tel: 03 9775 1186 Fax: 03 9775 1187 Email: [email protected]

Service Centre:Australia Tel: 1300 300 747 Fax: 1300 300 074

Electrical Products across Australia

Adelaide, Brisbane, Darwin, Hobart, Melbourne, Perth, Sydney, Townsville

Whilst every precaution is taken to ensure the information contained herein is correct, Wattmaster accepts no liability whatsoever for errors or omissions. In the interest of continuous improvement, Wattmaster reserves the right to change the specifications or design of any of its products without prior notice. © Copyright 2007

Available from

6 TON Dies

Part No. Crimping Size (mm2) A/F (mm) Width (mm) Type

ALCK6-C25 25 7.7 12.0 CopperALCK6-C35 35 9.2 12.0 CopperALCK6-C50 50 10.4 9.0 CopperALCK6-C70 70 11.5 9.0 CopperALCK6-C95 95 14.2 6.0 CopperALCK6-C120 120 16.5 6.0 CopperALCK6-C15D 150 18.3 5.0 CopperALCK6-C185 185 20.0 5.0 CopperALCK6-C240 240 23.1 5.0 CopperALCK6-C300 300 26.0 5.0 Copper

12 TON Crimp Die Kit

Contents of Kit

Part No. Description












6 & 12 TON Crimp Dies

12 TON Dies

Part No. Crimping Size (mm2) A/F (mm) Width (mm) Type

ALCK12-C25 25 7.7 17.5 CopperALCK12-C35 35 9.2 17.5 CopperALCK12-C50 50 10.4 17.5 CopperALCK12-C70 70 11.5 17.5 CopperALCK12-C95 95 14.2 17.5 CopperALCK12-C120 120 16.5 14.0 CopperALCK12-C150 150 18.3 14.0 CopperALCK12-C185 185 20.0 14.0 CopperALCK12-C240 240 23.1 10.0 CopperALCK12-C300 300 26.0 10.0 CopperALCK12-C400 400 28.1 10.0 CopperALCK12-A10-35 10-35 9.0 22.0 AluminiumALCK12-A50-70 50-70 13.2 22.0 AluminiumALCK12-A95-120 95-120 17.3 22.0 AluminiumALCK12-A150-185 150-185 22.0 18.0 AluminiumALCK12-A240 240-300 28.4 18.0 Aluminium

Crimp Die Kit

Hydraulic & Battery Crimpers, Lugs & Links Cataloguewattmaster.com.au/downloads/catalogue6.pdfLugs &...

Documents

Transcript of Hydraulic & Battery Crimpers, Lugs & Links Cataloguewattmaster.com.au/downloads/catalogue6.pdfLugs &...