HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting...

24
No. 13, Jalan Budiman, Budiman Business Park, Bandar Sungai Long, 43000 Kajang, Selangor, Malaysia. +603 8741 7300 [email protected] facebook.com/AireGardMY AireGard.com HVLS

Transcript of HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting...

Page 1: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

No. 13, Jalan Budiman,Budiman Business Park,Bandar Sungai Long,43000 Kajang,Selangor, Malaysia.

+603 8741 [email protected]/AireGardMYAireGard.com

HVLS

Page 2: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

We only use world class, industrial-grade

components and the highest quality

parts to ensure the most efficient, and

reliable fan possible. From an investment

perspective, we offer you the best-value

proposition in the market.

Every one of our HVLS fans is

engineered to deliver the smoothest,

most efficient, and most precise airflow

possible. Our fan blades are made from

aviation grade magnalium, making them

stronger and lighter.

there’s quality in every inch ofAiregard HVLS fan

3.

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5.

Benefits of hvls fans1 Industrial ventilation, perfect

solution for personal cooling.

2 Energy saving up to 90%, compared to conventional solution.

3 Maximum air volume.

4 Maximum coverage area.

5 Comfortable and gentle with natural breeze simulation.

Page 4: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

Six series

7.

Page 5: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

9.

Six seriesAc motor

Imported high-grade special aviation

magnesium alloy with fluorocarbon paint

surface aerodynamic fan blades.

AireGard‘s patented fan blade -

AireGard Airfoil Blades. Its unique

design includes up to three sets of

stiffener support system within the

blade, enhance fan blade strength, avoid

sagging blade and fatigue loss of

connecting components that caused by

the blade.

AireGard HVLS collaborated Germany

brand and jointly developed motor.

Minimum noise with low gear grinding and

grinding process.

In addition of strengthen bearing frame

structure, trapezoidal shaft structure

increased oil seal and strengthened the

fuselage structure for the higher safety

factor.

Airfoil Blades

It often seen on airplanes and racing cars,

but it was not developed for aesthetic:

The air will flow in the movement of the

blade tip to form a vortex. The installation

of a small empennage is designed to

eliminate the energy loss, stable fan

operation, and bring significant benefits.

Control system

Aerodynamic empennage

Chassis

Electric Schneider set offers built-in

security module to cut off the output

when accidentally occurs. German brand

cabinet, certified by SGS EMC

Switzerland, CCC certification and leak

test, offers useful shield ability for

electromagnetic interference. IP55

Protection level and certified by

UL, EMC, LVD, and RoHs

The chassis made of 1500T hot satin and

CNC precision machining process.

Forging process can ensure the continuity

of metal fiber organization. So that the

forging of the fibrous tissue can maintain

the same shape with complete metal

streamline, to provide the best mechanical

properties of the site; After CNC

machining, the tolerance of chassis

accuracy controlled at 100um, to ensure

the precise balance of the site.

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11.

Six series

SIX-12 SIX-16 SIX-20 SIX-24

Airfoil with winglet

6

Max. Displacement

BLADES

PERFORMANCE &POWER

Blade style

Blade material Magnalium (Aluminium Alloy) , Carbon Fluorine Treated Surface

Number of blades

Blade diameter

65 kgTotal Hanging Weight

WEIGHT & DIMENSIONS

80 kg 105 kg 120 kg

12 ft (3.6 m) 16 ft (4.9 m) 20 ft (6.1 m) 24 ft (7.3 m)

397,000 CFM (11,250 CMM)

365,000 CFM (10,350 CMM)

428,000 CFM (12,150 CMM)

460,000 CFM (13,050 CMM)

1.1 kW 1.5 kW 1.5 kW 1.5 kW

1.5 HP

2.4 Amps / 415 V

3.5 Amps / 415 V

3.5 Amps / 415 V

3.5 Amps / 415 V

2.0 HP 2.0 HP 2.0 HP

Variable Speed

Max. Power Usage

Equivalent HorsepowerRating

Rated Current

90 RPM 70 RPM 60 RPM 50 RPM

Motor Type MD Series 3 Phase AC Motor (4 poles)

Lenze Automation GmbH, Germany

60 Celcius

MOTOR

Manufacturer

Max. Ambient Temperature for Operation

IP55 (EN60529)Degree of Protection

Gearbox Type

Control Type

GST Series Dual Stage Helical Gearbox

Variable Frequency Drive ( Inverter Drive )

Lenze Drives GmbH, Germany

16-bit Microprocessor Logic , LED Status Display , Built-in Dynamic Braking Transistor

0.97

Yaskawa Electric Corporation, Japan

375 Nm

UL 508C , CSA 22.2 No. 14-95 , UL, cUL listed; CE marked , RoHS compliant , EN 50178 (LVD) , EN 50081-2, EN 50082-2

(EMC) , EN 61800-3 , IEC 529, 146

DRIVE TRAIN

CONTROLS

Manufacturer

Features

Manufacturer

Max. Torque

Mechanical Efficiency

Standards

Cooling System

Standards

Max. Ambient Temperature

for Operation

Integrated Blower Fan

cURus, GOST-R, CCC & UkrSepro

50 Celcius

Standards cURus, GOST-R, CCC & UkrSepro

Sound Level 50 ~ 55 dB

Complete Mounting Kit Included

Optional Extension Lengths Available

Mounting Hardware

INSTALLATION

Drop Extensions

5 Years**WARRANTY

WARRANTY

**Subject to Terms & Conditions.

SIX series

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13.

AAC MODEL

24’ (7.3 m)

20’ (6.1 m)

16’ (4.9 m)

12’ (3.6 m)

SIX-24

SIX-20

SIX-16

SIX-12

Line Drawing

210300

400

(mm)

60 65

2-Ă24

210

control box specifications

800 mm

A

EXTENSION TUBESmin. 300 mm ( 1ft )

Six series

General Guideline

Before beginning installation, check that the building structure and fan location meet safety guidelines by confirming the below requirements.

Fans mounted on fabricated I-beams, which are common in steel buildings, could cause the beam to flex and the fan to move during operation.

The fan’s lateral movement must be secured using guy wires if the fan’s extension tube is 1 ft (0.3 m) or longer or if the mounting structure requires it. If the fan is close to any building fixtures it is recommended to secure the fan with guy wires as a safety measure.

The fan must be installed so that it is ≥ 18 ft (6 m) above the finished floor.

Multiple fans must be spaced at a center-to-center distance that is no less than 2.5x the fan diameter.

All fan parts must be ≥ 2 ft (0.6m) from all obstructions. The fan installation area must be free of obstructions such as lights, cables, sprinklers, or other building structure components.

*For specific requirements, please call 1300-88-4273

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15.

Six series

Upper Yoke

Drop Tube

M16 Bolts & Nuts

Upper Yoke

Drop Tube

M16 Bolts & Nuts

Mounting Details

4 Nos X M16 X 150 AnchorsConcrete slab/Beam(Min Grade 30)

Upper yoke

Drop tube

Mounting Details To Conrete Beam

4 Nos X M16 X 150 AnchorsConcrete Slab/Beam(Min Grade 30)

Upper yoke

Drop tube

Mounting Details To Square/Rectangular Hollow Section

Square Hollow SectionMin. 100 mm X 100 mm

Thickness Min. 4 mm

Square Hollow SectionMin. 100 mm X 100 mm

Thickness Min. 4 mm

Mounting Details To I-BEAM

Mounting Details To Circular Hollow Section

Top View

Front View

Side View

Upper Yoke

Drop Tube

Circular HollowSection

M16 Bolts & Nuts

Upper Yoke

Circular HollowSection

M16 Bolts & Nuts

Drop Tube

Drop tube

Beam clamp I-beam

Upper yokeSpacer

M16 bolts & Nuts

Drop tube

I-beam

Upper yoke

M16 bolts & Nuts

(mm)

270

150

400

136

400

32

170

335

81 97

270

195

170

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17.

DC Series

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19.

DC Series

Imported high-grade special aviation

magnesium alloy with fluorocarbon paint

surface aerodynamic fan blades.

AireGard‘s patented fan blade -

AireGard Airfoil Blades. Its unique

design includes up to three sets of

stiffener support system within the

blade, enhance fan blade strength, avoid

sagging blade and fatigue loss of

connecting components that caused by

the blade.

Airfoil Blades

It often seen on airplanes and racing cars,

but it was not developed for aesthetic:

The air will flow in the movement of the

blade tip to form a vortex. The installation

of a small empennage is designed to

eliminate the energy loss, stable fan

operation, and bring significant benefits.

Aerodynamic empennage

BLDC Technology is the cutting-edge

technology in the HVLS industry, excellent

dynamic characteristics, high efficiency,

long lifespan, minimum noise and various

speed range. Through years of design and

research and development, AireGard has

mastered the most advanced theories and

techniques of BLDC application in HVLS

industry and transformed them into

productivity, AireGard has surpassed the

performances of all local HVLS products

and reaches the advanced world standard.

BLDC Motor

SKF BEarings

With SKF bearings increase, CNC

precision engraving and milling processes

and high precision engineering to ensure

the stability of the transmission system

and longer lifespan.

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DC-8 DC-10 DC-12 DC-14

Airfoil with winglet

8

Max. Displacement

BLADES

PERFORMANCE & POWER

Blade style

Blade material Magnalium (Aluminium Alloy) , Carbon Fluorine Treated Surface

Number of blades

Blade diameter

31 kgTotal Hanging Weight

WEIGHT & DIMENSIONS

35 kg 38 kg 41 kg

150 W 300 W 405 W 410 W

Variable Speed

Max. Power Usage

120 RPM 100 RPM 90 RPM 76 RPM

Motor Type Brushless DC Motor (BLDC)

Gearless Direct Drive

MOTOR

Drive Train

Max. Torque

Mechanical Efficiency

84,048 CFM(2,380 CMM)

52,618 CFM(1,490 CMM)

106,297 CFM(3,010 CMM)

131,723 CFM(3,730 CMM)

2.0 Amps / 240 V

220 - 240 V / 1 P

Rated Current (Max.)

Input Voltage

8 ft (2.4 m) 10 ft (3.0 m) 12 ft (3.6 m) 14 ft (4.2 m)

22.5 Nm 32.5 Nm 37.5 Nm 42.5 Nm

0.8

UL 508C , CSA 22.2 No. 14-95 , UL, cUL listed; CE marked , RoHS compliant , EN 50178 (LVD) , EN 50081-2 , EN 50082-

2(EMC) , EN 954-1 , category 3 safety standard , EN 61800-3 , IEC 529, 146 , FCC CFR 47 Part 15 Subpart B (w/ External

Filter) , TUV

Control Type Variable Frequency Drive ( Inverter Drive )

Dual Microprocessor Logic, LED Status Display ,Built-in Dynamic Braking Transistor

Yaskawa Electric Corporation, Japan

CONTROLS

Features

Manufacturer

Standards

Max. Ambient Temperature

for Operation50 Celcius

Complete Mounting Kit Included

Optional Extension Lengths Available

Mounting Hardware

INSTALLATION

Drop Extensions

3 Years**WARRANTY

WARRANTY

**Subject to Terms & Conditions.

60 Celcius

Centrifugal Cooling

< 43 dB

Max. Ambient Temperature for

Operation

Cooling System

Sound Level

IP20Degree of Protection

21.

DC Series

DC series

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23.

DC SeriesADC MODEL

14’ (4.2 m)

12’ (3.6 m)

10’ (3.0 m)

8’ (2.4 m)

DC-14

DC-12

DC-10

DC-8

Line Drawing

82.29

201.23

Depend on

the Exntension

Tube Length

A

EXTENSION TUBES

min. 300 mm ( 1ft )

General Guideline

Before beginning installation, check that the building structure and fan location meet safety guidelines by confirming the below requirements.

Fans mounted on fabricated I-beams, which are common in steel buildings, could cause the beam to flex and the fan to move during operation.

The fan’s lateral movement must be secured using guy wires if the fan’s extension tube is 1 ft (0.3 m) or longer or if the mounting structure requires it. If the fan is close to any building fixtures it is recommended to secure the fan with guy wires as a safety measure.

The fan must be installed so that it is ≥ 10 ft (3 m) above the finished floor.

Multiple fans must be spaced at a center-to-center distance that is no less than 2.5x the fan diameter.

All fan parts must be ≥ 2 ft (0.6m) from all obstructions. The fan installation area must be free of obstructions such as lights, cables, sprinklers, or other building structure component.

*For specific requirements, please call 1300-88-4273

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25.

Mounting Details

For Concrete Slab

For Rectangular Hollow Section & Circular Hollow Section

Rectangular HollowScetion

4 x M16 Stud & Nuts

4 x M20 Expansion Bolts

2 x M16 Drop-In Anchors &Eys Nuts tied with

M5 Stainless Steel Guy Wire

control box specifications

285 mm Ø 65 mmØ 5 mm

60 mm

80 mm

100 mm

100 mm

185 mm

195 mm185 mm

50 mm

130mm

195mm

70 mm

Ø 65 mm 60 mm 5 mmØ

130 mm

50 mm

185 mm

80 mm

50 mm

40 mm

50 mmØ 25 mm

65 mm

65 mm

65 mmØ 9 mm

Ø 22 mm

DC Series

5663

63

L

150122 x 17

200

(mm)

122

400

140

- 350

11

5663

63

150122 x 17

200

(mm)

122

400

140

- 350

11

Page 14: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

DCb series

27.

Page 15: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

22 ft (6.7 m)20 ft (6.1 m)18 ft (5.5 m)16 ft (4.9 m)

DCB-16 DCB-18 DCB-20 DCB-22

Airfoil with winglet

5

Max. Displacement

BLADES

PERFORMANCE &POWER

Blade style

Blade material Magnalium (Aluminium Alloy) , Carbon Fluorine Treated Surface

Number of blades

Blade diameter

Total Hanging Weight

WEIGHT & DIMENSIONS

Speed

Max. Power Usage

Rated Current (Max.)

Motor Type Brushless DC Motor ( BLDC )

Gearless Direct Drive

210Nm

MOTOR

Drive Train

Max. Torque

0.94Mechanical Efficiency

Control Type Variable Frequency Drive ( Inverter Drive )

Dual Microprocessor Logic, LED Status Display ,Built-in Dynamic Braking Transistor

Yaskawa Electric Corporation, Japan

CONTROLS

Features

Manufacturer

Standards

Max. Ambient Temperature

for Operation50 Celcius

Complete Mounting Kit Included

Optional Extension Lengths Available

Mounting Hardware

INSTALLATION

Drop Extensions

3 Years**WARRANTY

WARRANTY

**Subject to Terms & Conditions.

220 - 240 V / 1P

412,235 CFM 446,823 CFM372,352 CFM345,882 CFM

6.5 Amps / 240 V

6.0 Amps / 240 V

5.5 Amps / 240 V

5.0 Amps / 240 V

Input Voltage

64 kg 68 kg 73 kg 78 kg

60 Celcius

Centrifugal Cooling

39 dBA 38 dBA 40 dBA 39 dBA

Max. Ambient Temperature for

Operation

Cooling System

Sound Level

UL 508C , CSA 22.2 No. 14-95 , UL, cUL listed; CE marked , RoHS compliant ,

EN 50178 (LVD) , EN 50081-2 , EN 50082-2(EMC) , EN 954-1 , category 3 safety standard , EN 61800-3 , IEC 529, 146 ,

FCC CFR 47 Part 15 Subpart B (w/ External Filter) , TUV

IP20Degree of Protection

25-60 RPM25-70 RPM25-80 RPM25-100 RPM

900 W800 W700 W600 W

DCB Series

29.

DCb series

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31.

DCb seriesGeneral Guideline

Before beginning installation, check that the building structure and fan location meet safety guidelines by confirming the below requirements.

ADC MODEL

22’ (6.7 m)

20’ (6.1 m)

18’ (5.5 m)

16’ (4.9 m)

DCB-22

DCB-20

DCB-18

DCB-16

Line Drawing control box specifications

Fans mounted on fabricated I-beams, which are common in steel buildings, could cause the beam to flex and the fan to move during operation.

The fan’s lateral movement must be secured using guy wires if the fan’s extension tube is 1 ft (0.3 m) or longer or if the mounting structure requires it. If the fan is close to any building fixtures it is recommended to secure the fan with guy wires as a safety measure.

The fan must be installed so that it is ≥ 18 ft (6 m) above the finished floor.

Multiple fans must be spaced at a center-to-center distance that is no less than 2.5x the fan diameter.

All fan parts must be ≥ 2 ft (0.6m) from all obstructions. The fan installation area must be free of obstructions such as lights, cables, sprinklers, or other building structure components.

A

EXTENSION TUBES

min. 300 mm ( 1ft )

210300

400

(mm)

60 65

2-Ă24

210

*For specific requirements, please call 1300-88-4273

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33.

DCB series

Upper Yoke

Drop Tube

M16 Bolts & Nuts

Upper Yoke

Drop Tube

M16 Bolts & Nuts

4 Nos X M16 X 150 AnchorsConcrete slab/Beam(Min Grade 30)

Upper yoke

Drop tube

Mounting Details To Conrete Beam

4 Nos X M16 X 150 AnchorsConcrete Slab/Beam(Min Grade 30)

Upper yoke

Drop tube

Mounting Details To Square/Rectangular Hollow Section

Square Hollow SectionMin. 100 mm X 100 mm

Thickness Min. 4 mm

Square Hollow SectionMin. 100 mm X 100 mm

Thickness Min. 4 mm

Mounting Details To I-BEAM

Mounting Details To Circular Hollow Section

Upper Yoke

Drop Tube

Circular HollowSection

M16 Bolts & Nuts

Upper Yoke

Circular HollowSection

M16 Bolts & Nuts

Drop Tube

Drop tube

Beam clamp I-beam

Upper yokeSpacer

M16 bolts & Nuts

Drop tube

I-beam

Upper yoke

M16 bolts & Nuts

Mounting Details

Top View

Front View

Side View

(mm)

270

150

400

136

400

32

170

335

81 97

270

195

170

Page 18: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

DHL , Shah Alam

From cold rooms to multi-tiered racking, one of their biggest challenge is to maintain a comfortable temperature across their massive warehouse. They chose AireGard as their choice of HVLS fans to move air throughout the warehouse, from ceiling to floor and wall to wall, including up and over obstructions such as racking.

SIX Series

35.

One City, USJ SIX Series

The economic challenges of operating an al-fresco retail store dictate smart design, value and comfort for customers – as comfortable customers generally shop longer and spend more. AireGard HVLS are installed in the Garden Boulevards to do just that.

PortFolio

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37.

PortFolio

MPOB, Bandar Baru Bangi SIX Series

The client needed air circulation to combat chemical fumes and stay comfortable. They considered installing air conditioning but the high initial cost and prospect of expensive monthly electric bills turned them off. They installed one 24-ft (7.3-m) diameter SIX-24 to move air throughout the entire space. The fan creates a perceived cooling effect that makes occupants feel up to 10°F (5.6°C) cooler.

Masjid Sultan Abdul Samad, Sepang SIX Series

Masjid Sultan Abdul Samad, also fondly known as KLIA Mosque, is a distinctive landmark among visitors landing at the KL International Airport. With a total ceiling height of more than 50ft, its operator. Malaysia Airport Holdings Bhd knows there is only one way to keep the main prayer hall cool and comfortable – installing AireGard HVLS fans.

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39.

PortFolio

The Gasket Alley, Petaling Jaya DC Series Pos Malaysia , Shah Alam DC SeriesPetrol Heads. Custom motorcycles. Groovy folks. Good vibes. The Gasket Alley is a curated space housing all of the above, with a huge knack for events from time to time. That’s where they also realised the need for cool spaces. They wanted to up the comfort level without compromising their goal of being the greenest auto shop in the business and their choice of solution was to install 2 units of our DC-12 (3.6m) diameter HVLS fans. The hot rods couldn’t have been more cooler.

Facility managers worked with AireGard to create powerful air movement that kept workers cool in this semi air-conditioned facility. The facility installed ten DC-14(4.2-m) fans to help circulate the conditioned air in the plant to eliminate heat pockets for better comfort and even temperature.

Page 21: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

Masjid Gulang-Gulang, Kuala Selangor DC Series Auction Hall, Sungai Buloh DC Series

On a busy afternoon, this auction house would turn into an unpleasant place as a result of trapped heat due to poor airflow. The client wanted a proper solution, an energy saving one too. We proposed the DC 8 14Ft model. It created airflow like never before and at the same time, being energy efficient thanks to the DC powered HVLS Fan.

A historical mosque located in the small township of Kuala Selangor. Back in the days, this was the flagship mosque and the place to go for the muslims prayers. Whilst being small, the akward design of the mosque wasn’t particularly built for having good airflow. So we put up a 12Ft HVLS DC FAN and it brought life back into this historical mosque.

41.

PortFolio

Page 22: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

Honda Service Centre, Kajang SMK St Mary, Kuala Lumpur DCB Series DCB SeriesThey needed a way to improve the comfort level of the mechanics working in the service bays, while being operationally efficient and environmentally conscious too. Several different things such as industrial wall fans were tried to bring that heat down and provide comfort but with limited success. The installation, shipment and delivery of the AireGard HVLS fans met all the owner’s expectations, and the fan's performance has drawn rave reviews.

For many years, the school officials unsuccessfully tried to cool down the non-air conditioned multipurpose hall with box fans, floor fans and a variety of inefficient air movers. Excessive heat made teachers and students uncomfortable at assemblies. With the full support and confidence of the board of governors, the school chose AireGard HVLS fan as their choice over other major competitors simply because of our expertise and good consultation services.

43.

PortFolio

Page 23: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

Amway, Petaling Jaya IOI Mall, PuchongDCB Series DCB Series

AireGard's quiet and effective gearless and silent HVLS fans was brought in to relieve the stagnant air by improving air circulation in the sorting and unloading area - where most of their employees are.

Set to undergo a major and important facelift in the near future, the mall management decided that taking care and making sure their customers are comfortable now is as important. AireGard was chosen because of their confidence in our credibility to deliver.

PortFolio

45.

Page 24: HVLS · In addition of strengthen bearing frame structure, trapezoidal shaft structure ... Mounting Details To Square/Rectangular Hollow Section Square Hollow Section Min. 100 mm

At AireGard, we set ourselves apart from the

competition by providing professional installation,

excellent customer service and prompt after-sales

services. Our promise is only possible simply

because of Gard Squad, our in-house technical

team.

Specially factory-trained and certified, Gard Squad

team takes the guess work out of any problems or

service call and in reliably quick time.

SITE EVALUATION

Our trained engineers will visit your site to

evaluate the situation

PROPOSAL

We will present the proposal to you and explain

thoroughly on what should you install and why.

DESIGN

Valuable info collected from site visit will be

important for our team to design an action plan

for your site.

47.

Gard squard