Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf ·...

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Subsea High Power Long Offset Electrical Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology Partnership Conference Subsea High Power Long Offset Electrical Power Systems © ABB Group March 5, 2014 | Slide 1

Transcript of Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf ·...

Page 1: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

Subsea High Power Long Offset ElectricalHåvard Devold, ABB, 2014 US-Norway Oil & Gas Technology Partnership Conference

Subsea High Power Long Offset Electrical Power Systems

© ABB GroupMarch 5, 2014 | Slide 1

Page 2: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

© ABB GroupMarch 5, 2014 | Slide 2© ABB GroupMarch 5, 2014 | Slide 2

Page 3: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

ABB Electrical Subsea HistoryDeveloping with the industryDeveloping with the industry

2011-Åsgard

2012-Gullfaks WGC

Long Step-out 2x9MVA,22km,200Hz

2008-2011Åsgard/K-lab

Long Step-out PowerQualification,

15MVA,47km,200Hz2007 2010

ÅsgardLong Step-out

2x15MVA,47km,200Hz

2006-2009Tyrihans

31 km tie-back Subsea

El t i l t

2007-2010Ormen Lange

20MVA SubseaSubsea Transformer

Technology qualification

2000SEPDIS

Subsea Frequency

2000-2003Topacio &Ceiba

First Systems withSubsea Transformers

Electrical system

System knowledge

Industry collaboration

Technology qualification

1980-presentESP

More than 200 electrical systems

delivered

q yConverter

C t

Project execution

System knowledge

© ABB GroupMarch 5, 2014 | Slide 3© ABB GroupMarch 5, 2014 | Slide 3

C o m p e t e n c e

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Evolvement of Subsea Power DistributionTowards longer step-outTowards longer step out

Long step-out drive system Single motor drive supply

Curre

Cable transfer ~50km

Control based on onshore meas.

ABB supplying core technology

ent Status

Tyrihans (Reference Project - 2009)

2*Pumps (seawater injection) 4 MVA

Åsgard Gas Compression Project (2011)

2 x Compressors 18 MVA / 11.5 MW

200 H 4 MVA 70 Hz 31 km tie-in

Compressor 15 MVA / 8 MW

200 HV

200 Hz 2 x Pumps 1MW

200 Hz 47 km cable sim.

SD

© ABB GroupMarch 5, 2014 | Slide 4© ABB GroupMarch 5, 2014 | Slide 4

ACS MV converter

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Topside VSD Road Map

Compressors10-20MVA

Pumps 3-6MVA

© ABB GroupMarch 5, 2014 | Slide 5

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Next GenerationNext GenerationSubsea Power

© ABB GroupMarch 5, 2014 | Slide 6

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Longer, Deeper, Colder Subsea Factory 2020Subsea Factory 2020

Key success factorsSubsea gas compression (Åsgard, Gullfaks)• Subsea separation• Long subsea power transmissions

© ABB GroupMarch 5, 2014 | Slide 7© ABB GroupMarch 5, 2014 | Slide 7

Page 8: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

Subsea Opportunity (Outlook from 2010)One of fastest growing segments in Oil & Gas

CAGR 2009 15

One of fastest growing segments in Oil & Gas

• Eliminate costly topside solutions

Subsea driversTotal market growing at 18% CAGR –reaching ~$100B by 2020

CAGR 2009-15

1008

100$bn

Service

• Deeper waters, longer distance, marginal fields and arctic developments

• Increased recovery at falling pressureCustomers

18%

60

80

56

32 Equipment• Operators on Norwegian Continental Shelf

(NCS), GoM and Brazil driving next subsea frontier – going deeper and further out

• Operators in emerging markets like China

40

23 11

3519

60SURF(Umbilicals,Risers,

• Operators in emerging markets like China following next

• Break-through contracts for subsea compression in 2011-2012 on NCS, ABB awarded power systems for both Aasgard and Gullfaks

0

20

2011

14

7

2013

21

2015

35

2020

Flowlines)systems for both Aasgard and Gullfaks

• Oil companies prepared to invest in technology programs with ABB to develop and qualify subsea electrical and automation solutions

© ABB GroupMarch 5, 2014 | Slide 8© ABB GroupMarch 5, 2014 | Slide 8

Source: Rystad Energy: INTSOK annual report 2009-2014Subsea services: Flow Assurance Services, IMR (Subsea Inspection, Maintenance, and Repair (ROV + Diving)), Well intervention and light drilling vessels Subsea Eqp: Control Systems, Subsea Processing Equipment, Templates and Manifolds, Trees and Wellheads, Other Subsea Tools

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Subsea technology programBusiness opportunity summaryBusiness opportunity summary

Region Expected projects Total MW

Step-out distance

(Km)

Water depth

(meter)

Prototypequalifi-cation**

Type Nos. Power (MW)

G lf f P i (MPP) 2 4 0Gulf of Mexico

Pumping (MPP) 2 4.017.6 50 3,000 2015

Pumping (ESP) 12 0.8

BrazilPumping (MPP) 2 4.0

17.6 100 3,000 2015Pumping (ESP) 12 0.8

NCS – Compression (SGC) 4 1563 2 145 to 330 2017NCS

Barents Gasp ( )

63.2 145 to 175 330 2017

Pumping (SPP) 4 0.8

Arctic – Oil

Pumping (MPP) 8 3.0Pumping (RSWI) 4 5.0Direct Electric Heat 1 0 5Arctic – Oil

to shore 48 250 1,500 2018(IF-DEH) 1 0.5

Pumping (CFP) 2 4.0Direct Electric Heat (CF-DEH) 2 2.0

Pumping (MPP) 2 2 7

Arctic – Oil Barents

Pumping (MPP) 2 2.7

11.9 155 500 2017Pumping (RSWI) 1 2.1Pumping (PWIP) 1 1.4Direct Electric Heat (CF-DEH) 1 3.0

© ABB GroupMarch 5, 2014 | Slide 9© ABB GroupMarch 5, 2014 | Slide 9

SE Asia Gas condensate

Compression (SGC) 4 1570 600 2,000 2020

Pumping (MPP) 4 2.5MPP: Multiphase Pump; ESP: Electrical Submersible Pump, SGC: Subsea Gas Compression, SSP: SubSea Pump, RSWI: Raw SeaWater Injection, CFP: CentriFugal Pump, PWIP: Producing Well Improvement Process** TRL 4

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Reliable Subsea PowerABB as a technology supplierABB as a technology supplier

Cable transfer

ABB’s global competencies that can be leveraged for subsea powerABB s global competencies that can be leveraged for subsea power

Project execution Large offshore electrification, automation and

telecom projects

Products Transformers Power Cable

M t

Drives (LV, MV) HVDC

IGBT IGCT Advanced VSD & power electronics systems for subsea

Life cycle services

Motors Switchgear Flow Assurance

IGBTs, IGCTs… Capacitors Process ctrl&Safety Condition Monit.

Domain knowledge Oil and gas process understanding Subsea Safety Marinization

R&D Power Electronics Material science Switching technology Complex systems

Insulation Magnetics Semiconductors Control & sensors

© ABB GroupMarch 5, 2014 | Slide 10© ABB GroupMarch 5, 2014 | Slide 10

Marinization p y Control & sensors

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Subsea Power Road MapT d O i F tT d F t

Topside

Today Ongoing FutureToday Future

e/shore

Platform/floaters

O&G processing

Subsea

Subs

based

Power supply

Platform based power generation or power

f h

Long distance power from shore

Subsea

seafrom shore o s o e

ABB investing in subsea electrification & automation solutions to enable future subsea processing

+ Subsea O&G processing+ No platforms/floaters+ One cable over many+ Longer distance

Subsea AC

+ Subsea O&G processing– Platforms/floaters needed– Many cables needed– High OPEX, CAPEX

+ Subsea O&G processing+ No platforms/floaters+ One cable+ Cheaper cable

Topside AC Subsea DC

© ABB GroupMarch 5, 2014 | Slide 11

– Limited distance– People safety procedures– Environmental impact– Limited step-out distance

+ Longest distance+ Common DC: no rectifiers

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Subsea technology programSubsea Power and Automation Schedule

Jan 2013 2014 2015 2016 2017 2018 2019

TRL 1 2 TRL 3 4 TRL5 6

2020

TRL 1-2 TRL 3-4 TRL5-6 TRL 7

Joint Industry ProgramPre-JIP

Technology Development & Qualifications

Materials & Qualifications

Project DeliveriesPriority JIP partners

Prototyping VSDs

Prototyping Distribution

© ABB GroupMarch 5, 2014 | Slide 12© ABB GroupMarch 5, 2014 | Slide 12

System TRL2 Concept design or novel features of design validated by model or small scale testing in laboratory environment.

System TRL4 Full scale prototype built and put through qualification program

System TRL6 Full scale prototype (or production unit) built and tested in intended Environment. The technology has successfully operated <10% of its expected life-cycle

DG: Decision Gate, TRL: Oil companies’ technology readiness level

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Subsea Technology ProgramDeliverables from across the groupDeliverables from across the group

Modules

PA

PA: Power conversion module PA: Power distribution module PA: Control module

Products

DM/PP/PS

PP: Vacum breaker PP: Transformer (existing) PS: Power cable(deep water)

DM: PEBB DM: AC800 PEC

Components

DM/PP/PSPS: Hipak IGBT

© ABB GroupMarch 5, 2014 | Slide 13

PP: Metalized film capacitorPS: Press pack IGBTPS: Semiconductor DM: PCBA

Page 14: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

Subsea Power JIPKey progress 2013 Organization

Top competence engineering and

Converter and Power Cells Natural cooled, oil

immersed concepts for

Key progress 2013

research resources across the ABB divisions mobilized and a core subsea power and automation organization is in place

immersed concepts for power electronics and complete converters

organization is in place Semiconductors and Capacitors

Material compatibility and pressure tolerant Power

Switchgear Concepts detailed and

first breaker materials pressure testedpressure tolerant Power

Electronics Components understanding developed

Electronics

pressure tested

Subsea Infrastructure Several thousand hour tests

at 300bar completed Lab – Oslo Labs – at our

Corporate Research Centers

© ABB GroupMarch 5, 2014 | Slide 14© ABB GroupMarch 5, 2014 | Slide 14

Centers Test facility West

Coast

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Materials TestingAging test of material interaction with insulating oilAging test of material interaction with insulating oil

Aging in heat block at high temperature

Pouring of the oil after aging

Bubbling with N2oil after aging

© ABB GroupMarch 5, 2014 | Slide 15© ABB GroupMarch 5, 2014 | Slide 15

Aging in oven at high temperature

Page 16: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

Assembly, Marinization and Full Scale Test FacilityABB OGP Subsea Organization•Sales •Execution

•Project management•Design•Application and Marinization EngineeringS l M t

ABB OGP Subsea Organization Customers

ABB DM (Drive)

ABB suppliers (key building blocks)

•Supply Management•Production/assembly•Testing

Subsea Equipment

ABB PP, Subsea transformers

DocumentationABB PPMV, switch gear parts

Equipment

Third party suppliers•Connectors/penetrators•Mechanical tank productionp•Etc.

© ABB GroupMarch 5, 2014 | Slide 16© ABB GroupMarch 5, 2014 | Slide 16

Page 17: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

Longer, Deeper, Colder Artic FieldsArtic Fields

© ABB GroupMarch 5, 2014 | Slide 17© ABB GroupMarch 5, 2014 | Slide 17

Page 18: Håvard Devold, ABB, 2014 US-Norway Oil & Gas Technology ...AS_PDF_21.+Subsea+High+Powe.pdf · Evolvement of Subsea Power Distribution Towards longerTowards longer step-out Long step-out

© ABB GroupMarch 5, 2014 | Slide 18© ABB GroupMarch 5, 2014 | Slide 18© ABB Group March 5, 2014 | Slide 18