Hustler Super Z Parts Manual - hustlerturf.com · using this manual ... rp-bm lt loop seal kit (not...

108
200 South Ridge Road Hesston, Kansas 67062 Hustler ® Super Z ® Parts Manual

Transcript of Hustler Super Z Parts Manual - hustlerturf.com · using this manual ... rp-bm lt loop seal kit (not...

  • 200 South Ridge RoadHesston, Kansas

    67062

    Hustler Super Z Parts Manual

  • 123933EX_0618 c-1

    Table of Contents

    General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

    Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Hydraulic Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Left Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Right Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Oil Cooler Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Steering Box Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

    Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

    Section 5Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

    Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

    Section 754" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-254" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-454" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . 7-1060" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Rear Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1460" Rear Discharge Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . 7-1660" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2060" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22Side Discharge Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

  • c-2 123933EX_0618

    Rear Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34Section 8

    Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

  • 123933EX_0618 1-1

    General Information

    This manual covers Hustler Super Z models: 938878EX, 938886EX, & 938894EX.

    Service Literature

    PART NO.OPERATORS MANUALWARRANTY STATEMENTGENERAL SERVICE MANUAL

    Options Available From Your Dealer

    PART NO.BAC-VAC CATCHER LIGHT KIT3 BAG CATCHER ELECTRIC DECK LIFT KIT54" ADAPTOR KIT BEACON KIT60" ADAPTOR KIT FLASHER KIT54" MULCH KIT (SIDE DISCHARGE) GRAMMER SEAT ISOLATOR KIT54" MULCH KIT (REAR DISCHARGE) SAND KIT (54" SD DECKS)60" MULCH KIT SAND KIT (60" SD DECKS)REAR DUAL ANTI-SCALP KIT (60" DECKS) SEMI-PNEUMATIC TIRE/WHEELREAR SINGLE ANTI-SCALP KIT (54" & 60" DECKS) STEERING EXTENSION KITVX4 DECK HIGH VACUUM KIT (54" DECKS) FLEX FORK KITVX4 DECK HIGH VACUUM KIT (60" DECKS) SEMI-PNEUMATIC TIRE/WHEEL ASSEMBLY

    Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

    Note: Items sold in bulk such as seals and hoses are sold by the foot.

    Using This Manual

    This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers.

    This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

    The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

    The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

    The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

    DESCRIPTION606832117586123932

    DESCRIPTION PART NO. DESCRIPTION935460 117147935478 123581121923 110467113903 110469113721 119288122555 113907113722 113679113911 789537113910 353961116304 603167116305 789537

  • 1-2 123933EX_0618

    Hardware Description Codes & Abbreviations

    The following codes are used throughout this parts manual. Refer to this list when ordering parts.

    ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

    Standard Torques

    The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

    SIZE FT-LBS NM SIZE FT-LBS NM

    DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

    FDRW SSFW ODHX IDLW WN

    .250 8.2 11.1 M3 1 1.3

    .312 17 23 M4 2.2 3

    .375 30 40 M5 4.5 6.1

    .438 48 65 M6 7.7 10.4

    .500 73 99 M8 18.5 25

    .562 105 143 M10 37 50

    .625 145 200 M12 64 87

    .750 260 350 M14 80 108.5

    .875 420 565 M16 160 2151.00 625 850 M20 320 435

    M24 555 750

  • 123933EX_0618 2-1

    Section 2

    Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

    Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

  • 2-2 123933EX_0618

    Frame

    1

    3

    4

    5

    6

    6

    78

    1

    2

    9

    7

    2

    9

    2

    24

  • 123933EX_0618 2-3

    Frame

    INDEX NO. PART NO. QTY.

    54/60" SD FRAME (WITH DECALS, RIVET NUTS & BUMPERS)60" RD FRAME (WITH DECALS, RIVET NUTS & BUMPERS)BUMPERSAFE OPERATION DECALSERIAL NUMBER / SPEC DECAL3/8-16 THREAD RIVET NUT1/2-13 THREAD RIVET NUTHOT DECALHUSTLER ID DECALGREASE FITTING STRAIGHT

    NOTES:

    1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

    2. EPA compliance decal.

    DESCRIPTION

    1 554295 1554296 1

    2 781880 43 601993 14 N/A 25 808493 26 600961 47 602041 28 602407 19 015495 4

  • 2-4 123933EX_0618

    Engine Guard

    1 2

    3

    5

    74 8

    8

    4

    612

    411

    9

    10

    12

    1314

    13

    8

    16

    17

    18

    8

    19

    15

  • 123933EX_0618 2-5

    Engine Guard

    INDEX NO. PART NO. QTY.

    PLASTIC WHEELSPACER 3.22 CS .500-13 X 4.50 HX G5FW .531 X 1.063 X .175SHIELDNT .500-13 HX G5 ZNYCNT .375-16 G5 NLFW .391 X 1.25 X .060 ZNYENGINE GUARD (WITH DECAL)H LOGO DECALCS .500-13 X 1.25 HX G5NT .375-16 HX G5 FLKCB .375-16 X 1.00 G5 ZNYMUFFLER GUARDLS PLASTIC BUMPERCS .375-16 X 1.00 HX G5CENTER PLASTIC BUMPERRS PLASTIC BUMPERCS .375-16 X 1.75 HX G5

    NOTES:

    DESCRIPTION

    1 602263 22 602345 23 068239 24 767962 85 377994 26 008193 27 086660 48 705137 89 554293 1

    10 606807 111 705954 412 016899 413 025395 414 124218-3 115 606658 116 036244 217 606657 118 606659 119 705178 2

  • 2-6 123933EX_0618

  • 123933EX_0618 3-1

    Section 3

    Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

    Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

    Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

    Left Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

    Right Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

    Oil Cooler Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

    Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

    Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

    Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

    Steering Box Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

    Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

  • 3-2 123933EX_0618

    Hydraulic System

    1

    2

    3

    34

    5

    9

    6

    7

    8

    11

    127

    13

    14310

    137

    12

    11

    103

    1

  • 123933EX_0618 3-3

    Hydraulic System

    INDEX NO. PART NO. QTY.

    RESERVOIR ASSEMBLYCS .375-16 X .625 HX G5FW .379 X .813 X .063CS .375-16 X 1.00 HX G5VIBRATION MOUNTNT .500-13 HX G5 ZNYCFW .531 X 1.063 X .175RS PUMP ASSEMBLYLS PUMP ASSEMBLYNT .375-16 HX G5 ZNYMOTOR ASSEMBLYNT .500-13 UNT LK G8CS .500-13 X 2.50 SQ G5CB .500-13 X 1.50 FULL

    NOTES:

    1. Part of the Oil Cooler Mount assembly.

    DESCRIPTION

    1 N/A 12 056069 13 767954 64 036244 25 606890 16 008193 47 767962 128 N/A 19 N/A 1

    10 054502 311 N/A 212 023317 813 602256 814 028274 4

  • 3-4 123933EX_0618

    Hydraulic Reservoir

    1

    23 5

    4

    6

    10

    59

    4

    4

    47

    7

    8

    1

  • 123933EX_0618 3-5

    Hydraulic Reservoir

    INDEX NO. PART NO. QTY.

    BREATHER CAPSTRAINERHYDRAULIC RESERVOIRHOSE CLAMPPUMP SUCTION HOSEFITTING, -8MORB/-8BT STRSPRING CLAMPCOOLER-RES HOSEFITTING, -8MORB HEX PLUGHYDRAULIC SUCTION FILTER

    NOTES:

    1. Torque the filter to 200240 in-lbs.

    DESCRIPTION

    1 032763 12 032771 13 606088 14 700484 45 603045 26 601523 17 601001 28 603819 19 781658 1

    10 602768X 1

  • 3-6 123933EX_0618

    Motor Assembly

    1

    2

    4

    3

    INDEX NO. PART NO. QTY.

    MOTORFTG, 90-10 MORB/-8 MORFSCASTLE NUTWOODRUFF KEYSEAL KIT (NOT SHOWN)

    NOTES:

    DESCRIPTION

    1 606089 12 781526 23 065516 14 064337 15 748806 1

  • 123933EX_0618 3-7

    This page intentionally left blank.

  • 3-8 123933EX_0618

    Left Pump Assembly

    1

    11

    2

    3

    6

    13

    7

    8

    9

    10 1

    2

    12

    2

    54

  • 123933EX_0618 3-9

    Left Pump Assembly

    INDEX NO. PART NO. QTY.

    PUMPSPRING CLAMPPUMP DRAIN HOSEPUMP DRAIN HOSEFTG, T -8 MORB/BT/BTO-RING TUBE ADAPTER 45CS .250-20 X 1.50 HX G5FW .281 X .625 X .051/.080HPUMP ARMNT .250-20 HX ZY NLFTG, 90-8MORB/-8MORFSTUBE, LP-TM LT LOOPTUBE, RP-BM LT LOOPSEAL KIT (NOT SHOWN)

    NOTES:

    1. Torque to 8.2 ft-lbs.

    DESCRIPTION

    1 605759 12 601001 43 606102 14 606101 15 606100 16 744854 17 008581 18 768515 19 604831 1

    10 068551 111 781542 212 604334 113 604335 114 784983 1

  • 3-10 123933EX_0618

    Right Pump Assembly

    1

    4

    3

    6

    7

    8

    101

    9

    5

    2

  • 123933EX_0618 3-11

    Right Pump Assembly

    INDEX NO. PART NO. QTY.

    PUMPO-RING TUBE ADAPTER 45FTG, -8MORB/-8BT STRFTG, 90-8MORB/-8MORFSTUBE, LP-TM RT LOOPTUBE, RP-BM RT LOOPCS .250-20 X 1.50 HX G5FW .281 X .625 X .051/.080HPUMP ARMNT .250-20 HX ZY NLSEAL KIT (NOT SHOWN)

    NOTES:

    1. Torque to 8.2 ft-lbs.

    DESCRIPTION

    1 605760 12 744854 13 601523 14 781542 25 604333 16 604332 17 008581 18 768515 19 604831 1

    10 068551 111 784983 1

  • 3-12 123933EX_0618

    Oil Cooler Mount

    1

    2

    3

    3

    4

    5

    5

    5

    5

    6

    6

    7

    9

    10 1112

    12

    3

    13

    1415

    15

    16

    16

    8

    1

  • 123933EX_0618 3-13

    Oil Cooler Mount

    INDEX NO. PART NO. QTY.

    OIL COOLER MOUNTCS .250-20 X 2.00 HX G5 ZFW .281 X .625 X .066CB .312-18 X .75 FUL ZNFW .379 X .813 X .063NT .375-16 HX G5 ZNYOIL COOLER SCREENOIL COOLER8" ELECTRIC FANCS .250-20 X 1.00 HX G5ELECTRIC FAN FOOTNT .250-20 HX ZY NLAIR DEFLECTORNT .312-18 FLK G5CS .375-16 X 1.00 HX G5GM 1.12 X 1.75 X 1.37 X .12WIRE TIE (NOT SHOWN)

    NOTES:

    1. Torque to 5 ft-lbs.

    DESCRIPTION

    1 124296-1 12 704163 43 768515 164 016253 25 767954 86 054502 47 109401 18 601356 19 601357 1

    10 056077 411 601538 412 068551 813 123687-3 114 016832 215 036244 416 706531 217 000430 5

  • 3-14 123933EX_0618

    Pump Drive

    1

    2

    1

    5

    14

    20

    21

    22

    23

    17

    26

    24

    1815

    3

    25

    28

    2

    2

    15

    16

    7

    1211

    8

    9

    1314

    2717

    16

    19

    4

    3

    6

    1013

  • 123933EX_0618 3-15

    Pump Drive

    INDEX NO. PART NO. QTY.

    CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLKEY 1/4 SQ X 1.50 LGCLUTCH HARNESS PIGTAILPULLEY 6.67 OP X 1.125 SHFTCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.00 HX G5 P85NT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORCS .312-18 X 1.00 HX G5SS .312-18 X .75 SQ-HDPULLEY 7.35 OP X .875 SHFTKEY 1/4 SQ X 1.12 LONGFW .379 X .813 X .063NT .375-16 HX G5 ZNYCS .625-11 X 1.75 HX G56" IDLER PULLEYIDLER PIVOT BUSHINGTENSIONERIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGREASE FITTING STRAIGHTIDLER SPRINGEB, .375-16 X 3.00 FULL THDBELT, 64.89" B B-SECTION

    NOTES:

    1. Torque to 4548 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

    2. Torque to 1215 ft-lbs.3. Torque to 7175 ft-lbs. The tensioner should pivot freely.

    DESCRIPTION

    1 051151 12 344267 13 212076 14 791251 15 603734 16 601278K 17 602680 18 785048 19 034272 2

    10 768523 411 113347 112 036236 213 083196 414 602754 215 210146 216 767954 217 054502 218 025007 119 603783 120 602880 121 115536 122 602879 123 767962 124 781567 125 015495 126 601016 127 601486 128 604208 1

  • 3-16 123933EX_0618

    Steering

    1

    54

    56

    9

    10

    7

    11

    58

    5 8

    5 6

    13

    11

    14

    PUMPASSEMBLY

    2

    3

    12

    RIGHT SIDE SHOWNLEFT SIDE SIMILAR

    15

    11

  • 123933EX_0618 3-17

    Steering

    INDEX NO. PART NO. QTY.

    STEERING COVER ASSEMBLYSUPER Z DECALHANDLE (WITH GRIP)GRIPCS .375-16 X 1.00 HX G5FW .379 X .813 X .063CS .375-16 X .75 HX G5SWITCHNT .375-16 HX G5 ZNYDAMPERBALL STUDFW .343 X .687 X .051/.080HLW .325 INT-EXT TOOTHNT .312-18 HX G5 FLK ZNYCNT .312-24 HX G5 NL ZNBUSHING

    NOTES:

    DESCRIPTION

    1 N/A 12 605670 13 605924 2

    781260 24 036244 45 767954 126 055822 47 601087 28 054502 49 795351 2

    10 781922 211 768523 612 029876 213 016832 214 023655 215 781153 4

  • 3-18 123933EX_0618

    Steering Assembly

    3

    3

    5

    4

    1

    7

    54

    2

    6

    4

    4

    8

    8

    467

    4

  • 123933EX_0618 3-19

    Steering Assembly

    INDEX NO. PART NO. QTY.

    RS STEERING BOX ASSEMBLYLS STEERING BOX ASSEMBLYNT .312-24 HX G5 NLFW .343 X .687 X .051/.080HNT .312-18 HX G5BALL STUDFW .344 X 1.00 X .12 HRD ZPUMP ROD ADJUSTER

    NOTES:

    DESCRIPTION

    1 604298 12 604297 13 023655 24 768523 65 034272 26 781922 27 712927 28 781286 2

  • 3-20 123933EX_0618

    Steering Cover Assembly

    11

    11

    13

    12

    10

    9

    14 12

  • 123933EX_0618 3-21

    Steering Cover Assembly

    INDEX NO. PART NO. QTY.

    STEERING COVER (WITH DECAL)BUSHINGFW .750 X 1.50 X .156 ZNLOCK COLLAR .757 IDSTEER PIVOT TUBEGM .50 X 1.00 X .75 X .12

    NOTES:

    DESCRIPTION

    9 550818 110 781153 211 603078 212 784439 213 113007 114 080358 1

  • 3-22 123933EX_0618

    Steering Cover Assembly

    15

    16

    15

    16

    17A

    17A

  • 123933EX_0618 3-23

    Steering Cover Assembly

    INDEX NO. PART NO. QTY.

    NT .500-13 HX JAM ZNYCSS 1/2-13 X 2.50 SH ZNYCWEAR TAPE

    NOTES:

    DESCRIPTION

    15 053199 216 603055 217 722199 11"

    WEAR TAPE LENGTH

    5.5" 0.3"A

  • 3-24 123933EX_0618

    Steering Box Breakdown

    1

    6

    6

    9

    8

    5

    7

    RIGHT SIDE SHOWNLEFT SIDE SIMILAR

    4

    3

    3

    2

  • 123933EX_0618 3-25

    Steering Box Breakdown

    INDEX NO. PART NO. QTY.

    STEERING ARMNT .375-16 HXZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5RS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZYLS STEERING BOX (NOT SHOWN)

    NOTES:

    DESCRIPTION

    1 113578 12 086660 33 767954 64 705178 35 112898 16 781153 27 348862 28 047456 19 797738 1

    10 112899 2

  • 3-26 123933EX_0618

    Brake

    1

    2

    3

    5 3

    4

    4

    1

    6

    2

    10

    8

    2

    11

    9

    12

    1

    13

    2

    10

    14

    15

    1617

    12 3

    18

    16

    LEFT SIDE SHOWNRIGHT SIDE SIMILAR

    2

    STEERINGARM

  • 123933EX_0618 3-27

    Brake

    INDEX NO. PART NO. QTY.

    NT .375-16 HX ZY NLFW .379 X .813 X .063NT .312-24 HX NL G5FW .343 X .687 X .051/.080HBRAKE ROD ASSEMBLYLS BRAKE BELLCRANKRS BRAKE BELLCRANK (NOT SHOWN)BUSHINGBRAKE LINK TURNBUCKLECS .375-16 X 1.50 HX G5CS .375-16 X 4.50 HX G5NT .312-18 HX FLKBRAKE ARMCB .312-18 X 1.00 FULL ZNCS .312-18 X .75 HX G8 FLKHUB ASSEMBLY (WITH STUDS)BRAKE ASSEMBLYWHEEL STUD LUG 1/2-20

    NOTES:

    1. Included with the wheel motor.2. Torque to 220240 ft-lbs.3. Torque to 27 ft-lbs. Replace (do not reuse) the cap screw if it is removed

    or loosened. Use only hand tools to install this fastener.

    DESCRIPTION

    1 086660 62 767954 123 023655 44 768523 65 781583 26 112907 17 112906 18 765339 49 350397 2

    10 080655 411 052514 212 016832 413 111309 214 037887 415 604461 816 602384 217 602383 218 606124 5

  • 3-28 123933EX_0618

  • 123933EX_0618 4-1

    Section 4

    Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

    Front Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

    Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

  • 4-2 123933EX_0618

    Wheel & Tire

    1

    1

    2

    4

    3

    6

    8

    10

    6

    1413

    12

    15

    12

    5

    7

    7

    9

    LEFT SIDE SHOWNRIGHT SIDE SIMILAR

    16

    13

    1513

    16

  • 123933EX_0618 4-3

    Wheel & Tire

    INDEX NO. PART NO. QTY.

    TIRE/WHEEL ASSEMBLY 24 X 9.50-12 (54" MOWERS)TIRE/WHEEL ASSEMBLY 24 X 12.00-12 (60" MOWERS)WHEEL NUTDUST CAPNT .750-10 HX ZY NLCW .766 X 1.50 X .093TAPERED ROLLER BEARINGTAPERED ROLLER RACEGREASE PLUGSEAL 1.25 X 1.98LS FRONT TIRE ASSEMBLYRS FRONT TIRE ASSEMBLY (NOT SHOWN)CS .500-13 X 4.50 HX G5FW .531 X 1.063 X .175NT .500-13 HX G5 ZNYCPLASTIC WHEELSPACER 3.22

    NOTES:

    1. Torque to 6575 ft-lbs.

    DESCRIPTION

    1 782078 2606968 2

    2 061077 103 606711 24 061101 25 606715 66 606712 47 606713 48 606817 29 606714 2

    10 606790 111 606791 112 068239 213 767962 414 008193 215 602263 216 602345 2

  • 4-4 123933EX_0618

    Front Tire Breakdown

    1

    2

    33

    4

    5

    1

    LEFT SIDE SHOWNRIGHT SIDE SIMILAR

    13

    12

    1110

    9 8

    89

    10 11

    6

    72

    5

  • 123933EX_0618 4-5

    Front Tire Breakdown

    INDEX NO. PART NO. QTY.

    CASTER FORKNT .750-10 HX ZY NLFW .760 X 1.625 X .08CS .750-10 X 9.50 HX ZYTIRE/WHEEL ASSEMBLY 13 X 6.5-6TIRE 13 X 6.50-6 SMOOTHWHEEL ASSEMBLY 6 X 4.50-SILVER (INCLUDES #813)DUST CAP, 0.752 IDSPACER, 0.531SEALBEARING, TAPERED ROLLERGREASE FITTING, M8 X 1.0TIRE VALVE

    NOTES:

    1. Tighten, then back off the nut until the wheel spins freely.2. Refer to the General Service Manual for wheel bearing service

    procedures.

    DESCRIPTION

    1 123644-1 12 061101 13 025296 24 041475 15 606744 16 604843 17 606751 18 606815 29 606778 2

    10 606780 211 606753 212 606126 113 019521 1

  • 4-6 123933EX_0618

    Drive Wheel Breakdown1

    2

    3

    782078 TIRE/WHEEL ASSEMBLY (54" MOWERS)

    INDEX NO. PART NO. QTY.

    606968 TIRE/WHEEL ASSEMBLY (60" MOWERS)

    INDEX NO. PART NO. QTY

    TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM

    NOTES:

    DESCRIPTION

    1 782284 1 TIRE 24 X 9.50-122 782086 1 WHEEL 12 X 73 019521 1 VALVE STEM

    DESCRIPTION

    1 606967 12 606820 13 019521 1

  • 123933EX_0618 5-1

    Section 5

    Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

    Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

    Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

  • 5-2 123933EX_0618

    Engine

    1

    2

    7

    5

    9

    10

    15

    11

    1213

    2

    3

    4

    3

    4

    1 40AFUSE

    1

    BLK

    8 PUR

    BLK

    RED/BLK

    1YEL/BLK

    9

    5

    1

    16

    2

    14

    6

    51

    2

    1

  • 123933EX_0618 5-3

    Engine

    INDEX NO. PART NO. QTY.

    KAWASAKI FX850V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGCS M8 X 1.25 X 16 HX FL 10.9FW .343 X .687 X .051/.080HNEGATIVE BATTERY CABLELW .312 INT-EXT TOOTHPOSITIVE BATTERY CABLENT .312-18 HX G5HOSE CLAMPFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CB .312-18 X 1.25 ZNYCMUFFLEROIL DRAIN VALVEWIRE TIE

    NOTES:

    1. Part of the wire harness.2. Supplied with the engine.3. Torque to 12 ft-lbs plus 60 rotation of the cap screw head. Replace (do

    not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

    4. Torque to 17 ft-lbs.

    DESCRIPTION

    1 N/A 12 788943 13 601216 14 720516 15 768523 66 606440 17 029876 18 606439 19 034272 2

    10 045088 111 767954 412 602580 413 602827 114 603012 115 796524 116 000331 4

  • 5-4 123933EX_0618

    Engine

    FUELVALVE

    VAPORTEE

    SEATSUPPORT

    19

    22

    20

    18

    2119

    5

    A

    B

    17

    23

    16

    18

    24

    C255

    INDEX NO. PART NO. QTY.

    CLAMP, 3/16"HOSE CLAMPCS .312-18 X .75 HX G53/16" VAPOR LINELOOP CLAMPBRACKETNT .312-18 HX FLK ZNYC1/4" FUEL LINEFUEL LINE THERMAL SHIELD

    NOTES:

    DESCRIPTION

    17 603112 118 000323 219 034280 320 603326 38"21 043570 122 124221-3 123 016832 324 015818 17"25 605215 16"

    FUEL & VAPOR LINE LENGTHS

    17" VALVE TO ENGINE (FUEL)

    38" TEE TO ENGINE (VAPOR)

    16" FUEL LINE THERMAL SHIELD

    A

    B

    C

  • 123933EX_0618 5-5

    Engine Service Parts

    4

    1

    23

    INDEX NO. PART NO. QTY.

    MAIN AIR FILTERSAFETY AIR FILTERIN-LINE FUEL FILTEROIL FILTER

    NOTES:

    DESCRIPTION

    1 785261 12 785279 13 068478 14 603138 1

  • 5-6 123933EX_0618

    Fuel System

    A

    1

    2

    48

    5

    6

    56

    5

    5

    108

    4 49

    9

    12

    14

    16

    1112

    1413

    1615

    11

    12

    1

    3

    1817

    19

    20

    18 17

    1718

    BC

    H

    F

    1

    1

    1

    2

    D

    4

    1113

    15

    1516

    7 G

    7 E

  • 123933EX_0618 5-7

    Fuel System

    INDEX NO. PART NO. QTY.

    RATCHETING GAS CAP, 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMP3/16" VAPOR LINE3/16" PLASTIC TEE1/4" FUEL LINEFUEL LINE THERMAL SHIELDFUEL VALVE 3-WAYVAPOR SYSTEM FILTERFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .344 X 1.00 X .06LOOP CLAMPNT .312-18 HX FLKCS .250-20 X .50 HX G5FW .281 X .625 X .066FUEL LINE COVERFUEL SENDER COVERWIRE TIE (NOT SHOWN)

    NOTES:

    1. Torque to 16 ft-lbs.2. Part of the wire harness.

    DESCRIPTION

    1 603807 22 606434 13 606433 14 000323 45 603326 74"6 604281 27 015818 67"8 605215 65"9 745059 1

    10 604323 111 712919 1012 055822 1013 036236 314 079210 315 043570 316 016832 317 055947 418 768515 419 123182 120 123181 121 000331 1

    FUEL & VAPOR LINE LENGTHS

    19" LEFT TANK TO TEE (VAPOR)

    24" TEE TO TEE (VAPOR)

    22" RIGHT TANK TO TEE (VAPOR)

    9" TEE TO FILTER (VAPOR)

    44" RIGHT TANK TO VALVE (FUEL)

    43" RIGHT TANK TO VALVE (THERMAL SHIELD)

    23" LEFT TANK TO VALVE (FUEL)

    22" LEFT TANK TO VALVE (THERMAL SHIELD)

    ABCD

    EFGH

  • 5-8 123933EX_0618

  • 123933EX_0618 6-1

    Section 6

    Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

    Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

  • 6-2 123933EX_0618

    Battery

    2

    3

    5

    NEGATIVEBATTERYCABLE

    POSITIVEBATTERYCABLE

    4

    1

  • 123933EX_0618 6-3

    Battery

    INDEX NO. PART NO. QTY.

    WIRE TIEBATTERY STRAPCS .312-18 X 5.00 HX G5FW .343 X .687 X .051/.080HCN .312-18 X .20 MAX THK

    NOTES:

    DESCRIPTION

    1 000331 32 124387-1 13 050823 24 768523 25 601069 2

  • 6-4 123933EX_0618

    Instrument Panel

    1

    1

    3

    2

    4

    5

    6

    79

    10

    8

    11

    8

    1410

    13

    1

    12

    17 16

    15 18

    20A10A FUSES

    1615

    1920

    2120

    22

    23

    FUEL SENDERPART OF FUELTANK ASSY

    AUXILIARYCONNECTION

    25

    26YEL/

    ORG

    27

    BLK

  • 123933EX_0618 6-5

    Instrument Panel

    INDEX NO. PART NO. QTY.

    CHOKE CABLEKNOBCB 10-24 X .500 ZYNCPTO SWITCHRED INDICATOR LIGHTFUEL DISPLAY/HOUR METERKEY ASSEMBLYIGNITION SWITCHRELAY CONTROL MODULENT #10-24 HX NL ZNINSTRUMENT PANEL (WITH DECAL)CS 10-24 X .75 HX FLK ZNFW .219 X .500 X .048THROTTLE CABLE 50"THROTTLE CABLE 60" (KAW FX1000V)CS .250-20 X .50 HX G5FW .281 X .625 X .066WIRE TIEINSTRUMENT PANEL DECALCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5WIRE HARNESSWIRE TIE (NOT SHOWN)CLUTCH CONNECTOR REPAIR KITWIRE HARNESSFUSE HOLDER

    NOTES:

    1. Part of the wire harness.

    DESCRIPTION

    1 601095 12 603523 13 601098 24 776476 15 712257 16 606068 17 785808 18 045898 19 604373 1

    10 059832 411 553845 112 063198 213 704932 214 603847 1

    603409 115 055947 416 768515 417 000430 118 606466 119 034280 120 768523 221 043570 122 034272 123 604241 124 000331 325 114052 126 604430 127 601047 1

  • 6-6 123933EX_0618

  • 123933EX_0618 7-1

    Section 7

    54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

    54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

    54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

    60" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

    60" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-10

    60" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

    60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

    60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-16

    60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

    60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

    Side Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

    Rear Discharge Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

  • 7-2 123933EX_0618

    54" Service Deck

    3

    1

    2

    2

    4

    7

    65

    INDEX NO. PART NO. QTY.

    54" DECK (WITH DECALS)CN .312-18 X .20 MAX THKBELT ROUTING DECALDANGER/OBJECTS DECAL54" DECK ID DECALVX4 TECHNOLOGY DECALDANGER/CHUTE DECAL

    NOTES:

    DESCRIPTION

    1 554031 12 601069 43 781419 14 604222 15 799171 16 603092 17 604221 1

  • 123933EX_0618 7-3

    This page intentionally left blank.

  • 7-4 123933EX_0618

    54" Deck Pulleys & Spindles

    1

    1

    9

    1110

    6

    1617

    15

    18

    19

    20

    21

    22

    19

    23

    35

    34

    3328 30

    29

    2725

    26

    24

    87

    2

    3

    4

    4

    5

    32

    31

    23

    23

    1412

    13

    11

    5

    3

    1

  • 123933EX_0618 7-5

    54" Deck Pulleys & Spindles

    INDEX NO. PART NO. QTY.

    CS .625-11 X 1.50 HX G5BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDFW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKWN .312-18 ZNUHMW IDLER SLIDENT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDGREASE FITTING STRAIGHTPUSHERNT .375-16 G5 NLFW .379 X .813 X .063CB .375-16 X 1.25 G5 ZNCS .500-13 X 1.25 HX G5CW .550 X 2.25 X .305 BLKPULLEYFW 1.030 X 1.50 X .134FW .531 X 1.063 X .175CB .500-13 X 5.00 ZNYCSPACER 3.22 PLASTIC WHEELNT .500-13 HX G5 ZNYCPLASTIC WHEELSPACER 5.73 CB .500-13 X 7.50 STD ZNCW .631 X 2.25 X .187CS .625-11 X 3.00 FULL HX G5CS .312-18 X .625 BH ZN KEY 1/4 SQ X 1.00BLADE SPINDLE CW

    NOTES:

    1. Torque to 6775 ft-lbs.

    DESCRIPTION

    1 794446 12 606460 13 602935 24 602821 25 028118 26 350884 17 781302 18 373191 19 603023 4

    10 602936 211 016972 212 602963 113 602838 114 015495 215 113340 116 086660 617 767954 618 603113 619 705954 1520 752386 321 798975 322 045765 323 767962 1524 603049 225 602345 226 602263 227 008193 328 602341 129 602344 130 602338 131 782474 232 783738 233 603022 434 212472 335 604255 3

  • 7-6 123933EX_0618

    54" Deck

    7

    2

    5

    2

    28

    3

    4

    6

    9

    10

    1112

    135

    14

    15

    16

    13 5

    513

    1617

    19202

    1

    2

    16

    18

    1

  • 123933EX_0618 7-7

    54" Deck

    INDEX NO. PART NO. QTY.

    PULLEY COVER RSKNOB 5/16-18 X 3/4"DISCHARGE CHUTETORSION SPRINGNT .375-16 G5 NLCHUTE PINPULLEY COVER LSBELT, B 162.0" ELRUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5BACKING PLATEFW .379 X .813 X .063RS ADJ INNER WALLLS ADJ INNER WALLCB .375-16 X 1.00 G5 ZNYBLADE, F18.50"-H-F-CWBLADE, F18.50"-L-F-CWBLADE, 18.50"-L-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWBLADE BOLT SHIELDCW .631 X 2.25 X .187CS .625-11 X 1.25 HX G5

    NOTES:

    1. Do not torque; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.

    DESCRIPTION

    1 123817-1 12 792002 43 602429 14 602435 15 086660 56 602432 17 123818-1 18 606873 19 602817 1

    10 079210 211 064014 212 113563 113 767954 414 123958-1 115 123959-1 116 025395 417 797696 3

    601012 3601124 3797704 3797712 3

    18 114988 319 782474 320 781872 3

  • 7-8 123933EX_0618

    60" Side Discharge Service Deck

    6

    1

    2

    4

    2

    3

    7

    5

    INDEX NO. PART NO. QTY.

    DECK 60" (WITH DECALS AND HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALDANGER/OBJECTS DECAL60" SD DECK ID DECALVX4 TECHNOLOGY DECALDANGER/CHUTE DECAL

    NOTES:

    DESCRIPTION

    1 554032 12 601069 43 781419 14 604222 15 786277 16 603092 17 604221 1

  • 123933EX_0618 7-9

    This page intentionally left blank.

  • 7-10 123933EX_0618

    60" Side Discharge Deck Pulleys & Spindles

    1

    12

    3

    20 21

    18

    29

    32

    33

    35

    11

    4

    5 10

    14

    22

    22

    2524

    27

    28

    2630

    31

    34

    13

    5

    11

    7 6

    9

    314

    15

    12

    4

    22

    1617

    1819

    23

    1

    8

    32

  • 123933EX_0618 7-11

    60" Side Discharge Deck Pulleys & Spindles

    INDEX NO. PART NO. QTY.

    CS .625-11 X 1.75 HX G5BELT GUIDEIDLER DUST SHIELD SMIDLER 6.0" RIVETEDFW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKUHMW IDLER SLIDEWN .312-18 ZNNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 10.0" RIVETEDCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKPULLEY DRIVE 7.00 EFFFW 1.030 X 1.50 X .134GREASE FITTING STRAIGHTPUSHERFW .379 X .813 X .063NT .375-16 HX G5 ZY NLFW .531 X 1.063 X .175CS .312-18 X .625 BH ZN BLADE SPINDLE CWKEY 1/4 SQ X 1.00CW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CB .375-16 X 1.25 G5 ZNCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73 NT .500-13 HX G5 ZNYCPLASTIC WHEELSPACER 3.22 CB .500-13 X 5.00 ZNYC

    NOTES:

    1. Torque to 6775 ft-lbs.

    DESCRIPTION

    1 025007 12 606460 13 602935 24 602821 25 028118 26 350884 17 781302 18 373191 19 602936 2

    10 603023 411 016972 212 602963 113 602743 114 705954 1515 752386 316 602745 317 045765 318 015495 219 113340 120 767954 621 086660 622 767962 1523 603022 424 604255 325 212472 326 782474 227 783738 228 603113 629 602338 130 602341 131 602344 132 008193 333 602263 234 602345 235 603049 2

  • 7-12 123933EX_0618

    60" Side Discharge Deck1

    12

    11

    10

    9

    19

    13

    15

    8

    6

    7

    5

    1

    3

    2

    4

    14

    137

    16

    7

    17

    18

    15

    3

    2

    713 15

    3

    20

  • 123933EX_0618 7-13

    60" Side Discharge Deck

    INDEX NO. PART NO. QTY.

    RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BELT, B-SEC 173.34"DISCHARGE CHUTE LGTORSION SPRINGNT .375-16 G5 NLCHUTE PINBACKING PLATERUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5FW .379 X .813 X .063RS BAFFLECB .375-16 X 1.00 G5 ZNYLS BAFFLEBLADE, F20.50" EHN-F-CWBLADE, 20.50"-L-F-CWBLADE, 20.50"-MUL-F-CWBLADE, 20.50" -GAT-F-CWBLADE, F20.50"-H-F-CWBLADE BOLT SHIELDCW .631 X 2.25 X .187CS .625-11 X 1.25 HX G5

    NOTES:

    1. Torque to 118 ft-lbs.2. Torque to 10 ft-lbs.3. Do not torque; the discharge chute must pivot freely.

    DESCRIPTION

    1 123684-1 12 123685-1 13 792002 44 606874 15 602891 16 602435 17 086660 78 602432 19 113563 1

    10 602817 111 079210 212 064014 213 767954 614 123961-1 115 025395 616 123960-1 117 602771 3

    793794 3794214 3794230 3794685 3

    18 114988 319 782474 320 781872 3

  • 7-14 123933EX_0618

    60" Rear Discharge Service Deck

    6

    1

    2

    4

    3

    5

    7

    2

    4

    2

    65

    8

    INDEX NO. PART NO. QTY.

    60" RD DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THK2 BELT ROUTING DECALDECK DANGERS DECALTHROWN OBJECTS DECALRUBBER FLAP DECAL60" DECK ID DECAL5/16-18 THREAD HEX RIVET NUT

    NOTES:

    DESCRIPTION

    1 554252 12 601069 43 603349 14 601837 25 601892 26 603391 27 786277 18 792887 1

  • 123933EX_0618 7-15

    This page intentionally left blank.

  • 7-16 123933EX_0618

    60" Rear Discharge Deck Pulleys & Spindles

    12

    113

    2

    2

    31

    2

    3

    4

    5

    6

    2

    7

    8

    916

    19

    1413

    18

    17

    16

    15

    11

    2

    26

    18

    24

    20

    21

    22

    2325

    11

    27

    2

    11

    2

    12

    28

    29

    212

    5

    6

    2

    2928

    30

    26

    10

    2

    11

    27

  • 123933EX_0618 7-17

    60" Rear Discharge Deck Pulleys & Spindles

    INDEX NO. PART NO. QTY.

    CS .625-11 X 2.50 HX G5FW .625 X 1.00 X .134BELT GUIDEDECK IDLER SPACER 1/2" LGIDLER DUST SHIELD SMIDLER 6.0" RIVETEDRD DECK IDLER ARMCS .312-18 X 1.50 FLT SH ZYIDLER GUIDECS .625-11 X 1.50 HX G5DUST SHIELD WITH OFFSETPULLEY V-IDLER HBB 5.0"CHAIN, 21 LINKNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC BUSHING .750 X 1IDLER PIVOT BUSHINGTENSION SPRINGFW .500 X 1.25 X .075 ZNYCS .312-18 X 1.25 FLT SHNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDIDLER SLIDE IDLER SLIDE UHMWCS .625-11 X 2.00 HX G5 Z6" HB IDLER PULLEYFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLCW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5

    NOTES:

    DESCRIPTION

    1 025015 12 028118 113 113088 14 603256 15 602935 26 602821 27 114133 18 797910 29 601779 1

    10 794446 111 603057 412 602672 213 373191 214 781567 115 767962 1316 770867 217 109549 118 781302 219 704759 120 784199 421 016972 222 602963 123 602838 124 114105 125 601619 226 016642 327 796714 228 768523 629 058776 630 782474 131 783738 1

  • 7-18 123933EX_0618

    60" Rear Discharge Deck Pulleys & Spindles

    34

    42

    38

    41

    321

    37

    36

    35

    35

    4039

    15

    133

    34

    34

    37

    37

    1

  • 123933EX_0618 7-19

    60" Rear Discharge Deck Pulleys & Spindles

    INDEX NO. PART NO. QTY.

    CS .500-13 X 1.25 HX G5CS .500-13 X 1.75 HX G5CW .515 X 2.25 X .204 BLKPULLEY DRIVE 7.00 EFFPULLEYKEY 1/4 SQ X 1.00FW 1.030 X 1.50 X .134CS .500-13 X 1.00 HX G5 ZNSPACERBLADE SPINDLE CCWBLADE SPINDLE CW

    NOTES:

    1. Torque to 6575 ft-lbs.

    DESCRIPTION

    32 705954 133 017616 234 752386 335 602745 236 770388 137 212472 338 045765 239 016527 1240 114108 141 604256 142 604255 2

  • 7-20 123933EX_0618

    60" Rear Discharge Dust Shield

    2

    43

    5

    1012

    6

    1

    7

    13

    9

    8

    1

    11

    12

    13

    2

    18

    19

    18

    20

    21

    14515

    16

    17

    REAR FLAP DETAIL

  • 123933EX_0618 7-21

    60" Rear Discharge Dust Shield

    INDEX NO. PART NO. QTY.

    NT .312-18 HX G5 ZYFW .343 X .687 X .051/.080HGREASE FITTING STRAIGHTCS .375-16 X 1.00 HX G5FW .379 X .813 X .063PUSHERFW .781 X 1.375 X .250 ZNYRS CHUTE BRACKETLS CHUTE BRACKETRS CLAMP ANGLE DUST SHIELDLS CLAMP ANGLERUBBER SIDE FLAPNT .375-16 HX G5 ZY NLDISCHARGE CHUTE ANGLERD REAR FLAPDECK STIFFENER ANGLECB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNREAR DECK STOPCB .375-16 X 1.50 STD G5

    NOTES:

    DESCRIPTION

    1 058776 102 768523 103 015495 24 036244 65 767954 126 113340 17 778399 28 109482 19 109483 1

    10 109487 111 114440 112 109486 113 601483 214 086660 615 106716 216 600254 217 351676 218 037887 619 016253 420 114522 121 710194 6

  • 7-22 123933EX_0618

    60" Rear Discharge Deck1

    11

    6

    8

    8

    10

    3

    9

    12

    1211

    15

    14

    13

    10

    4

    5

    3

    7

    2

    10 9

  • 123933EX_0618 7-23

    60" Rear Discharge Deck

    INDEX NO. PART NO. QTY.

    RS PULLEY COVER (WITH DECALS)DECK DANGERS DECALKNOB 5/16-18 X 3/4"CENTER PULLEY COVERLS PULLEY COVERBELT, B-SEC 146.76"BELT, B 138" ELCB .500-13 X 5.00 ZNYCNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175SPACER 3.22 PLASTIC WHEELCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73

    NOTES:

    DESCRIPTION

    1 554323 12 601837 13 792002 54 123705-1 15 123703-1 16 606877 17 027284 18 603049 29 781567 3

    10 767962 311 602345 212 602263 213 602338 114 602341 115 602344 1

  • 7-24 123933EX_0618

    60" Rear Discharge Deck

    20

    17

    18

    21

    22

    242

    1916

    17

    16

    21

    23

    1

    1

  • 123933EX_0618 7-25

    60" Rear Discharge Deck

    INDEX NO. PART NO. QTY.

    CS .375-16 X .75 HX G5FW .379 X .813 X .063LS ADJUSTABLE BAFFLERS ADJUSTABLE BAFFLEBLADE, F20.50"-L-F-CCWBLADE, 20.50" GAT-F-CCWBLADE, 20.50-MUL-F-CCWCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 LH THREADBLADE, F20.50"-L-F-CWBLADE, 20.50" GAT-F-CWBLADE, 20.50-MUL-F-CWCS .625-11 X 1.25 HX G5 Z

    NOTES:

    1. Torque to 118 ft-lbs.

    DESCRIPTION

    16 055822 617 767954 618 114205 119 114204 120 795633 1

    601928 1604163 1

    21 782474 322 604383 123 600901 2

    794230 2794214 2

    24 781872 2

  • 7-26 123933EX_0618

    Side Discharge Deck Lift

    12

    4

    5

    3

    7 3

    8

    10

    10

    11

    9

    96

    13 12

    10

    14

    162

    15

  • 123933EX_0618 7-27

    Side Discharge Deck Lift

    INDEX NO. PART NO. QTY.

    NT .375-16 G8 NLFW .379 X .813 X .063LATCH ARMMAGNETIC PINTOP PIN DECK HEIGHT KIT(INCLUDES ITEMS 3, 4, 6, & 12)LATCH SPACERDECK HEIGHT WELDMENTSPACERCB .375-16 X 3.500 FUL ZFW .516 X .875 X .09 ZNYCCP .156D X 1.00 LG HML ZCE .500 X 3.50 .156 X 3.34DECK LIFT SLIDERCE .500 X 1.50 .150 X 1.32DECK HEIGHT LINKDECK LIFT PEDALCS .375-16 X 1.50 HX G5

    NOTES:

    DESCRIPTION

    1 086660 12 767954 73 124361-4 24 606918 1

    124548 1

    5 117489 16 124357-1 17 604075 18 041848 19 718288 7

    10 017251 311 025965 212 606895 113 068056 114 122994 115 124147-1 116 080655 2

  • 7-28 123933EX_0618

    Side Discharge Deck Lift

    26

    26 27

    2726

    2128

    179

    1819

    179

    20

    2021

    23 2

    22

    223

    25

    924

    21

    21

  • 123933EX_0618 7-29

    Side Discharge Deck Lift

    INDEX NO. PART NO. QTY.

    NT .500-13 NLDECK LINKLINK SPACERCB .375-16 X 1.00 G5 ZNYFW .500 X 1.06 X .090 SAECS .500-13 X 1.50 HX G5NT .375-16 HX G5CS .500-13 X 2.25 HX G8CB .50-13 X 2.50 STD ZNNT .500-13 HX G5 ZNYCEB .500-13 X 3.00 FUL THDSPRING

    NOTES:

    DESCRIPTION

    17 781567 218 124145-4 119 122996 120 025395 421 004168 522 074252 123 054502 424 761544 125 604254 126 008193 427 606478 228 606454 2

  • 7-30 123933EX_0618

    Side Discharge Deck Lift

    31

    29

    30

    32

    3837

    3332

    34

    3536

    34

    3536

    38

    37

    RIGHT SIDE

  • 123933EX_0618 7-31

    Side Discharge Deck Lift

    INDEX NO. PART NO. QTY.

    NT .625-18 NLKG5DECK LEVEL SPACERNT .750-10 HX ZY NLFW .760 X 1.625 X .08CS .750-10 X 3.50 HX G5DECK LEVEL PIVOTNT .625-11 HXZY NYFW .625 X 1.00 X .134DECK LEVEL ROD ENDCS .625-11 X 2.50 LGG5

    NOTES:

    DESCRIPTION

    29 604232 430 603903 431 061101 232 025296 433 789115 234 603902 435 058768 436 028118 437 116732 438 604043 4

  • 7-32 123933EX_0618

    Side Discharge Deck Lift

    32

    29

    30

    3837

    3536

    3435

    36

    33

    3837

    34

    31

    32

    LEFT SIDE

  • 123933EX_0618 7-33

    This page intentionally left blank.

  • 7-34 123933EX_0618

    Rear Discharge Deck Lift

    4 5

    7

    8

    6

    10 6

    11

    1

    2

    1

    3

    39

    13 12

    2

    14

    165

    15

    2

  • 123933EX_0618 7-35

    Rear Discharge Deck Lift

    INDEX NO. PART NO. QTY.

    CE .500 X 3.50 .156 X 3.34CP .156D X 1.00 LG HML ZFW .516 X .875 X .09 ZNYCNT .375-16 G8 NLFW .379 X .813 X .063LATCH ARMMAGNETIC PINTOP PIN DECK HEIGHT KIT(INCLUDES ITEMS 6, 7, 9, & 12)LATCH SPACERDECK HEIGHT WELDMENTSPACERCB .375-16 X 3.500 FUL ZDECK LIFT SLIDERCE .500 X 1.50 .150 X 1.32DECK HEIGHT LINKDECK LIFT PEDALCS .375-16 X 1.50 HX G5

    NOTES:

    DESCRIPTION

    1 025965 22 017251 33 718288 74 086660 15 767954 76 124361-4 27 606918 1

    124548 1

    8 117489 19 124357-1 1

    10 604075 111 041848 112 606895 113 068056 114 122994 115 124147-1 116 080655 2

  • 7-36 123933EX_0618

    Rear Discharge Deck Lift

    26

    2627

    2726

    2128

    173

    1819

    173

    20

    20

    21

    235

    22

    5

    23

    25

    324

    21

    21

  • 123933EX_0618 7-37

    Rear Discharge Deck Lift

    INDEX NO. PART NO. QTY.

    NT .500-13 NLDECK LINKLINK SPACERCB .375-16 X 1.00 G5 ZNYFW .500 X 1.06 X .090 SAECS .500-13 X 1.50 HX G5NT .375-16 HX G5CS .500-13 X 2.25 HX G8CB .50-13 X 2.50 STD ZNNT .500-13 HX G5 ZNYCEB .500-13 X 3.00 FUL THDSPRING

    NOTES:

    DESCRIPTION

    17 781567 218 124145-4 119 122996 120 025395 421 004168 522 074252 123 054502 424 761544 125 604254 126 008193 427 606478 228 606454 2

  • 7-38 123933EX_0618

    Rear Discharge Deck Lift

    31

    29

    30

    32

    40

    37

    333234

    3536

    34

    3536

    38

    37

    RIGHT SIDE

    39

    36

  • 123933EX_0618 7-39

    Rear Discharge Deck Lift

    INDEX NO. PART NO. QTY.

    NT .625-18 NLKG5DECK LEVEL SPACERNT .750-10 HX ZY NLFW .760 X 1.625 X .08CS .750-10 X 3.50 HX G5DECK LEVEL PIVOTNT .625-11 HXZY NYFW .625 X 1.00 X .134DECK LEVEL ROD ENDCS .625-11 X 2.50 LGG5PULLEY SPACERCS .625-11 X 3.00 HX G5

    NOTES:

    DESCRIPTION

    29 604232 430 603903 431 061101 232 025296 433 789115 234 603902 435 058768 436 028118 637 116732 438 604043 239 604123 240 029934 2

  • 7-40 123933EX_0618

    Rear Discharge Deck Lift

    32

    29

    30

    3837

    3536

    34

    3536

    33

    40

    37

    34

    31

    32

    LEFT SIDE

    36

    39

  • 123933EX_0618 8-1

    Section 8

    Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

    Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

    ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

  • 8-2 123933EX_0618

    Seat

    1

    22

    35

    5

    37

    2

    67

    8

    109

    1113

    1114

    23

    24

    15 17

    20 2527

    26

    2810

    21

    13

    3

    10

    28

    4

    1

    1

    32

    12

    13

    10

    12

    10

    34

    29

    36

    2930

    19

    33

    31

    16

    1021

    18

    2

    2

  • 123933EX_0618 8-3

    Seat

    INDEX NO. PART NO. QTY.

    SEATWIRE TIESEAT PAN (WITH DECALS & INSTALLATION KIT)LEVEL FUEL FILL DECALARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZNT .312-18 HX ZY NLFIBER WASHERSEAT PAN STOPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5CS .375-16 X 1.25 HX G5 ZNNT .375-16 HX ZY NLFW .406 X 1.00 X .12 HRD ZSEAT SUPPORT (WITH DECALS)ENGINE COMPARTMENT DECALHYDRAULIC PRESSURE DECALHOT & HYD OIL DECALVIBRATION MOUNTFUEL INDICATOR DECALNT .375-16 HX G5 ZNYGM .50 X 1.00 X .75 X .12RS FRAME COVER (WITH DECAL)RS STEERING DECALLS FRAME COVER (WITH DECALS)LS STEERING DECALPUMP BELT WARNING DECALCN .312-18 X .20 MAX THKFW .343 X .687 X .051/.080HCS .312-18 X 1.00 HX G5DECK HEIGHT DECALFLOOR PAN (WITH DECAL)DECK LIFT LINK SPACERCB .312-18 X .750 FUL ZNLATCH ASSEMBLYNT .312-18 HX G5BATTERY WARNINGS DECAL

    NOTES:

    1. Do not torque; the seat pan and seat pan stop must pivot freely.2. Torque to 17 ft-lbs.

    DESCRIPTION

    1 607150 12 000331 33 550815 14 605688 15 785188 16 712927 47 058776 48 724716 29 350421 2

    10 767954 1211 036244 412 052860 313 086660 514 712919 215 554291 116 601967 117 601968 118 779280 119 601650 220 791848 121 054502 222 080358 123 550824 124 785220 125 550823 126 785139 127 600899 128 601069 529 768523 730 036236 531 606894 132 554563 133 118900 134 016253 235 605907 136 034272 237 601815 1

  • 8-4 123933EX_0618

    Seat Service Parts

    1

    8

    3

    5

    2

    6

    4

    7

    INDEX NO. PART NO. QTY.

    SEAT BACK COVERSEAT BOTTOM COVERBELLOWSARM REST KITARM REST PADKNOB KITSEAT BELT (SET)TRACK KITSEAT SWITCH

    NOTES:

    DESCRIPTION

    1 607164 12 607165 13 607205 14 607166 1

    606081 25 607206 16 607207 17 607204 18 606082 1

  • 123933EX_0618 8-5

    This page intentionally left blank.

  • 8-6 123933EX_0618

    ROPS

    1

    4

    5

    5

    6

    3

    3

    2

    1

  • 123933EX_0618 8-7

    ROPS

    INDEX NO. PART NO. QTY.

    ROPS KITPOLY STOP KITROPS HARDWARE KITCS .500-13 X 3.50 HX G5FW .531 X 1.063 X .175NT .500-13 UNT LK G8 ZN

    NOTES:

    1. Torque to 73 ft-lbs.

    DESCRIPTION

    1 605639 12 605731 23 605638 14 061812 45 767962 86 023317 4

  • 8-8 123933EX_0618

    Hustler Super ZParts ManualTable of ContentsGeneral InformationService LiteratureOptions Available From Your DealerUsing This ManualStandard TorquesSection 2FrameEngine GuardSection 3Hydraulic SystemHydraulic ReservoirMotor AssemblyLeft Pump AssemblyRight Pump AssemblyOil Cooler MountPump DriveSteeringSteering AssemblySteering Box BreakdownBrakeSection 4Wheel & TireFront Tire BreakdownDrive Wheel BreakdownSection 5EngineEngine Service PartsFuel SystemSection 6BatteryInstrument PanelSection 754" Service Deck54" Deck Pulleys & Spindles54" Deck60" Side Discharge Service Deck60" Side Discharge Deck Pulleys & Spindles60" Side Discharge Deck60" Rear Discharge Service Deck60" Rear Discharge Deck Pulleys & Spindles60" Rear Discharge Dust Shield60" Rear Discharge DeckSide Discharge Deck LiftRear Discharge Deck LiftSection 8SeatSeat Service PartsROPS