Hustler Turf Equipment

P.O. Box 7000

Hesston, Kansas

67062-2097

Hustler FasTrak36" & 42" Decks

Parts Manual

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IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian ICES-002.

The Engine Owners Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owners Manual with your unit. Should the Engine Owners Manual become damaged or illegible, re-place immediately. Replacements may be ordered per the information found in the Product Information section of the owners manual.

The engine exhaust from this product contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive harm.

WARNING:

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Table of Contents

Section 1General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section 2Mower Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-2Engine Guard and Anti-rollover Bracket Assemblies . . . . . . . . . . . 2-3Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Section 3Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3Hydro Transmission Installation S/N Prior To 07091558 . . . . . . . . 3-4Hydro Transmission Installation S/N Higher Than 07091558 . . . . . 3-6Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Section 4Honda 16 HP Engine InstallationS/N Prior To 09010000 . . . . . . 4-2Honda 16 HP Engine InstallationS/N Higher Than 09010000. . . 4-6Kohler 15 & 17 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-10Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Honda 16HP Electrical Schematic (601393& 793083) . . . . . . . . . . 4-18Kohler 15 & 17 HP Electrical Schematic (601127& 793117) . . . . . 4-20

Section 5Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Front Wheel Breakdown -768044 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Section 6Deck Assembly 36" SN Prior to 10020000 . . . . . . . . . . . . . . . . . . . 6-2Deck Assembly 36" SN Higher Than 10020000 . . . . . . . . . . . . . . . 6-4Deck Pulley Assembly 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6Deck Assembly 42" SN Prior to 10020000 . . . . . . . . . . . . . . . . . . . 6-10Deck Assembly 42" SN Higher Than 10020000 . . . . . . . . . . . . . . . 6-12Deck Pulley Assembly 42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . 6-17

Section 7Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Section 8Mower Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-242" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-436" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Section 9Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-2Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

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Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

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Section 1

General Information

This Manual covers Mini FasTrak 15/36 model 927343, Mini FasTrak 17/42 model 927350, Mini FasTrak 16/42 model 927368, & Mini FasTrak 16/36 model 927376,

Frequently Ordered Parts

Service Literature

Options

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

PART NO. DESCRIPTION

793836 Pump Drive Belt793828 Deck Belt 36"793893 Deck Belt 42"068478 Fuel Filter Kohler785626 Fuel Filter Honda794370 Air Filter, Kohler787226 Air Filter, Honda747303 Engine Oil Filter, Kohler787234 Engine Oil Filter, Honda793794 20.50" 42D X 0.631 CW Blade793802 13.75" 42D X 0.631 CW Blade

PART NO. DESCRIPTION

601156 Owners Manual794313 Kohler Engine Manual787242 Honda 16 HP Engine Manual

PART NO. DESCRIPTION793331 Armrest Kit338442 Mulch Kit, 36/42"

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Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener

Note: Lubricate all grease zerks.

ABBREVIATION DESCRIPTION

CB Carriage BoltCE Clevis PinCP Cotter PinCS Cap ScrewCW Cup Washer

FDRW Fender WasherFW Flat WasherHX Hex HeadLW Lock WasherMB Machine BushingMS Machine ScrewNT NutSC Self Tapping Cap ScrewSH Socket HeadSB Shoulder BoltSS Set ScrewOD Outside DiameterID Inside Diameter

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M16 160 215

.875 420 565 M20 320 4351.00 625 850 M24 555 750

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Section 2

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard and Anti-rollover Bracket Assemblies. . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

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Mower Frame Rivet Nut Installation

NOTES:

INDEX NO.

SERVICE PART NO.

MFG. PART NO. QTY. DESCRIPTION

1 546911 315440 1 FASTRAK 36 FRAME546895 320242 1 FASTRAK 42 FRAME

2 808493 808493 2 3/8-16 THREAD RIVET NUT3 793869 793869 2 1.5 SQ TUBE PLUG

2

1

3

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Engine Guard and Anti-rollover Bracket Assemblies

NOTES:

1. Includes items 6 through 9.

INDEX NO.

SERVICE PART NO.

MFG. PART NO. QTY. DESCRIPTION

1 316836 316836 1 ENGINE GUARD2 320580 320580 2 ANTI ROLLOVER BRACKET3 808493 808493 8 3/8-16 THREAD RIVET NUT4 781567 781567 2 NT .50-13 HX LK NY ZNYC5 344267 344267 4 FW .510 X 2.15 X .187SPL ZNYC6 053199 N/A 2 NT .500-13 HX JAM ZNYC7 767962 N/A 4 FW .531 X 1.063 X .090 SAE HD ZN8 031997 N/A 2 ANTI-SCALP WHEEL9 781708 N/A 2 CS .500-13 X 4.25 HX G5 ZNYC

10 788166 788166 2 ANTI SCALP WHEEL ASSEMBLY

1

3

3

23

4

5

7

8

96

1

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Footrest Assembly

NOTES:

INDEX NO.

SERVICE PART NO.

MFG. PART NO. QTY. DESCRIPTION

1 011320 011320 4 CB .375-16 X .75 STD ZN2 785485 785485 2 UPPER STEP TREAD3 793844 793844 2 LOWER STEP TREAD4 320267 320267 1 FLOOR PLATE 36" MOWERS

316844 316844 1 FLOOR PLATE 42" MOWERS5 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN6 076422 076422 2 FW.406X 1.000X.06 ZNYC7 054502 054502 4 NT .375-16 HX GRD 5 ZNYC

1

2

3

4

1

7

6

5

7

6

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Section 3

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Hydro Transmission Installation S/N Prior To 07091558. . . . . . . . . . 3-4

Hydro Transmission Installation S/N Higher Than 07091558 . . . . . . 3-6

Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

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Battery Installation

NOTES:

INDEX NO.

SERVICE PART NO.

MFG. PART NO. QTY. DESCRIPTION

1 314989 314989 1 BATTERY CLAMP STRAP2 0249