HTS/SMS Series - NSK-Nakanishi Japan · 2017. 8. 23. · SMS Series AIR MOTOR SPINDLE Spindle...

UPGRADE MACHINING CENTERS TO HIGH SPEED MACHINES

HTS/SMS Series

'13.

12.0

1.A

PR

-K30

1E V

er.2

*Please mention "Code Number" upon your order.

HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:17 AM ページ 1

UPGRADE MACHINING CENTERS TO

HIGH SPEED MACHINES SOLUTION

*Please mention "Code Number" upon your order. P. 2P. 1

HTS

SeriesAIR MOTOR SPINDLE

SMS

SeriesAIR TURBINE SPINDLE

Collet Chuck Max. ø4.0mm

Large Variety ofTapers AvailableSHANKM2040 (Straight), BT30 / 40 / 50HSK E25 / 32 / 40 / 50HSK A63 / F63

Air TurbineAir Turbine mechanism has extremelylow heat generation.

Max.

Max. Power

150,000 min-1 (0.5MPa)

25W

Max.

Max. Power

40,000 min-1 (0.5MPa)

52W (0.5MPa)

Collet ChuckMax. ø4.0mm

Large Variety ofTapers AvailableSHANKStraight, BT30 / 40NT30 / 40 (M)

Air MotorThe SMS Series use an advancedair motor system allowing for longcontinuous operation and no heatgeneration.

High Speed 150,000min-1

Suitable for Small Diameter Milling High Cost Performance for MC HighSpeed Main Spindle Solution




P. 4P. 3

“HTS SERIES” TURBINE SPINDLE

Material

Usable Tool

Cutting Depth

Work Feed

Total Time

NAK80 (HRC 40)

ø0.2 x 2

Sample No.

Motor Speed

[1]

Ad 0.003mm

29min. 50sec.

ø0.3 x 3

[2]

Ad 0.005mm

2,000mm/min

150,000min-1

27min. 43sec.

ø0.4 x 4

[3]

Ad 0.007mm

26min. 22sec.

Finishing Cutting

Motor Speed

Usable Tool

Material

Rough Cutting

Total Time

Work Feed

Work Feed

Ad 0.01 x Rd 0.01mm

150,000min-1

R 0.2 x 2L Ball End Mill

NAK80 (HRC 40)

Ad 0.03 x Rd 0.04mm

4h 31min

2,000mm/min

1,500mm/min

Total Time

Material

Usable Tool

Motor Speed

Work Feed

Cutting Depth

3h 30min (42min / 1pc.)

DC53 (HRC 60)

R 0.1 x 0.5 cBN

150,000min-1

2,250mm/min

Ad 0.005 x Rd 0.01mm

[1][2]

[3]

HTS1501 Series

Case Studies <Rough mill for deep cutting, High-speed feeding> F=2,000mm/min (Rough cutting)

HTS1501 Series

Case Studies <High-speed rotation and feeding> F=2,250mm/min

HTS1501 Series

Case Studies <Rib processing> F=2,000mm/min

H T S SeriesAIR TURBINE SPINDLE

Spindle Runout :Within 1 µm Dramatically shorten mold

cavity machining time

Air Turbine SpindleHTS1501S-BT40

HTS Series Connection DrawingClean, lubricated, and regulated air is required for HTS Series spindles. Please refer to thediagram to the right for proper connections. AL-M1202 incorporates a filter, regulator andlubricator to provide the appropriate air.

HTS SeriesAir Line Kit AL-M1202

Compressor

Negligible spindle expansionAir Turbine mechanism has extremely lowheat generation.Up to cutting tool R x 0.1 depth of cut is possible.

Highly stable millingconditions are possibleever with very smalldiameter cutting tools

Usable max. cutting tool diameter : Ball End Mill R0.5, Square End Mill ø1

Air Line KitAL-M1202

Refer to P.13OPTION

Collet Chuck :Max. ø4.0mm

Refer to P.13

Collet ChuckCHA-4.0

OPTION

*Other collet sizes are available.

Caution

150,000min-1 (0.5MPa)

25WMax. Power

Max.

• Do not rotate themachining center's mainspindle with the HTS1501spindle installed.

••

•


150,000min-1

(0.5MPa)Within 1 µm 980g25W

Speed Spindle Runout WeightMax. Power

80NL/min

Air Consumption

150,000min-1



80NL/min

Air Consumption

150,000min-1



80NL/min

Air Consumption

150,000min-1

(0.5MPa)Within 1 µm 4,500g25W


80NL/min

Air Consumption

150,000min-1



80NL/min

Air Consumption


P. 6P. 5




< Standard Equipment · Accessories >

• Collet Chuck ø4.0mm (CHA-4.0)

• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each

• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m

< Optional >

Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details

CodeNo. 8296 Model HTS1501S-BT30

14.7

48.4

9.9

130.9

BT30

82.5

17.534

ø11.

8ø2

5

ø44.

5

ø46

ø49.

5

HTS1501S-BT30





< Optional >



14.7

65.4

9.9

154.9

BT40

17.534

ø11.

8ø2

5

ø44.

5

ø63

ø49.

5

89.5

HTS1501S-BT40





< Optional >



ø11.

8ø2

5ø4

4.5

ø100

BT50

14.7101.8

9.9

200.3

17.534

98.5

ø49.5

HTS1501S-BT50

150,000min-1


Speed Spindle Runout WeightMax. PowerAir Turbine Spindle Air Turbine Spindle

Air Turbine Spindle

Air Turbine Spindle





< Optional >


CodeNo. 8300 Model HTS1501S-HSK E25

ø11.

8ø2

5

ø44.

5

ø49.

5

ø52

ø49.

5

HSK E25

14.7

13

9.9

80

17.534

67

HTS1501S-HSK E25





< Optional >



ø11.

8ø2

5

ø44.

5

ø49.

5

ø52

ø49.

5

HSK E32

14.7

16

9.9

86

17.534

70

HTS1501S-HSK E32





< Optional >



ø11.

8ø2

5

ø44.

5

ø49.

5

ø63

HSK E40

14.7

20

9.9

93.5

17.534

73.5

HTS1501S-HSK E40Air Turbine Spindle

Air Turbine Spindle

Do not rotate the machining center's main spindle with the HTS1501 spindle installed.Caution :

80NL/min

Air Consumption


150,000min-1



80NL/min

Air Consumption

150,000min-1



80NL/min

Air Consumption

150,000min-1



80NL/min

Air Consumption

150,000min-1



80NL/min

Air Consumption


P. 8P. 7








< Optional >


CodeNo. 8298 Model HTS1501S-HSK A63

HTS1501S-HSK A63Air Turbine Spindle





< Optional >


CodeNo. 8282 Model HTS1501S-HSK F63

ø11.

8ø2

5

ø44.

5

ø49.

5

ø63

HSK F63

14.7

25

9.9

117

17.534

92

ø52

HTS1501S-HSK F63Air Turbine Spindle

14.7

32

9.9 ø52

124

HSK A6392

17.534

ø11.

8ø2

5

ø44.

5

ø63

ø49.

5





< Optional >



HTS1501S-HSK E50Air Turbine Spindle

ø11.

8ø2

5

ø44.

5

ø49.

5

ø63

HSK E50

14.7

25

9.9

100.5

17.534

75.5< Standard Equipment · Accessories >




< Optional >


CodeNo. 8299 Model HTS1501S-M204014.7

40

9.9

97

57

17.534

ø11.

8ø2

5

ø44.

5

ø49.

5ø2

00 -0

.01

HTS1501S-M2040Air Turbine Spindle

Do not rotate the machining center's main spindle with the HTS1501 spindle installed.Caution :

(Straight Type)


S M S SeriesAIR MOTOR SPINDLE

Spindle Runout :Within 1 µm

Air Motor SpindleSMS401-BT30

45

5

30

3

2

1

5

6

4015 350 10

4

2520

0.3MPa

0.4MPa

0.5MPa

Air Pressure

Torq

ue ( c

N. m

)

Speed ( x 103 min-1)

•SMS Series Torque-Speed Characteristics

Upgrade rigidity 30%more than SMS400 Serieswith Ceramic Bearings

Refer to P.13

Collet Chuck CHA-4.0

OPTION

Collet Chuck :Max. ø4.0mm

*Other collet sizes are available.

Air Line KitAL-M1202

Refer to P.13OPTION

40,000min-1 (0.5MPa)

52W (0.5MPa)Max. Power

Max.

“SMS SERIES” MOTOR SPINDLE

SMS Series

Compressor

Air Line Kit AL-M1202

SMS Series Connection DiagramClean, lubricated, and regulated air is required forthe SMS Series spindles. Please refer to the diagramto the right for proper connections. The AL-M1202incorporates a filter, regulator and lubricator toprovide the appropriated air.



P. 9 P. 10

[1]

[2]

Material

Usable ToolSample No.

R0.3x3[1]

R0.5x12[2]

40,0000.01Depth : 10

Rough cutting : 0.025Finishing : 0.005

Cutting DepthAd (mm)

50min

Total Time

80min

2,000

Motor Speedmin-1

STAVAX (HRC 52)

SMS Series

Case Studies

Work Feedmm/min


“SMS SERIES” MOTOR SPINDLE

P. 12P. 11




40

øD

78.7

ø49.5

64

118.

7

14.7

ø28

ø11.8

Quick Disconnect6mm

Silencer

24

SMS401-M2040CodeNo. 9121 Model

CodeNo. 9122 Model SMS401-M2540

CodeNo. 9123 Model SMS401-H2540 Shank

(øD) ø25.4mm

Shank(øD) ø25mm

Shank(øD) ø20mm Weight 555g

Weight 705g

Weight 715g

SMS401-M2040SMS401-M2540SMS401-H2540

40,000min-1

(0.5MPa)Within 1 µm 120NL/min52W

(0.5MPa)

Speed Spindle Runout Air ConsumptionMax. Power

SMS401 Straight TypeAir Motor Spindle< Ceramic Bearings >

< Specifications >

Proper Air Pressure : 0.3MPa~0.5MPa

Hose Diameter Air Inlet : ø6.0mm (O.D.)

Exhaust Air : Silencer


• Collet Chuck ø4.0mm (CHA-4.0) • Chuck Nut (CHN-A)

• Spanner (8 x 5), (9 x 11) : 1pc. each

• Hose (K-215) : ø6.0mm x 2m • Filter Joint (FJ-01)

< Optional >


Grindstone Axis (AGM-01A) : For grinding wheel with I.D. of ø5.0mm

ø28

ø49.5

54

ø63

67.4

94

176.

1

14.7

108.

7

Quick Disconnect6mm

Silencer

ø11.8

ø63

186.

6

91.7

94.9

77

37

ø49.5

14.7

ø28

Quick Disconnect6mm

Silencer

ø11.8SMS401-BT40 SMS401-NT40 (M)

40,000min-1


(0.5MPa)


SMS401-BT40 / NT40 (M)Air Motor Spindle< Ceramic Bearings >

< Specifications >








< Optional >



Quick Disconnect6mm

Silencer

ø46

51

91

ø28

ø49.5

50.4

105.

7

14.7

156.

1

ø11.8

175.

6

69.9

91

51

105.

7

ø49.5

ø46

ø28

14.7

Quick Disconnect6mm

Silencer

ø11.8SMS401-BT30 SMS401-NT30 (M)

40,000min-1


(0.5MPa)


SMS401-BT30 / NT30 (M)Air Motor Spindle< Ceramic Bearings >

SMS401-BT30CodeNo.

CodeNo.

CodeNo.

9126 Model

9127 SMS401-NT30

9128 SMS401-NT30M

Weight

Weight

Weight

935g

965g

975g

< Specifications >








< Optional >



Model

Model

SMS401-BT40CodeNo.

CodeNo.

CodeNo.

9129 Model

9130 SMS401-NT40

9131 SMS401-NT40M

Weight

Weight

1,555g

1,285gModel

Model

*NT30M — Retention knob threads are metric.

*NT40M — Retention knob threads are metric.


26020 20

300

170

220

3020

120

6-ø7

ø6PF1/4

Air Line Kit

AL-M1202 (For ø6mm, ø8mm Hose)

CodeNo. 4502 Model AL-M1202

Filter Mesh 0.3 µm

The AL-M1202 provides simple, automatic conditioning of theair supplied to NAKANISHI air motors. The filter removes waterand impure substances from the input air supply. The regulatormaintains to proper air pressure and the lubricator ensures properoil flow to the motor and spindle. This Air Line Kit is wallmountable.


• Air Filter • Air Regulator • Air Pressure Gauge • Lubricator

• Air ON-OFF Valve • Hose for Piping (K-275) : 2m

• Lubricating Oil (K-211) : 1pc.

AIR LINE KIT, PARTS




P. 14P. 13

Parts

K-247Hose ø6 mm (O.D.) (INLET) 4 m · Blue HTS series 2056

K-215Hose ø6 mm (O.D.)(INLET) 2 m SMS series 2028

K-241Metal Fitting(for ø6 Quick Disconnecting Joint)

(For K-215 Hose) 2035

FJ-01Filter Joint(for ø6 Quick Disconnecting Joint)

(For K-215 Hose) (For K-247 Hose) 2038

Product ModelFit to Code No.Description

71

ø6 ø4.6

33

ø6 ø5

ø11.

8

11.5

ø11.

8

11.5

41

ø5

Parts

: For right hand (cw) rotation only.*

CHN-A

CHN-AA

AGM-01A

Chuck Nut for Collet Chuck (CHA)

Chuck Nut for Collet Chuck (CHA)

Grindstone AxisRun-out Accuracy : Within 0.02 mmFor Grindstone with ø5.0 mm I.D.

SMS series

HTS series

SMS series

2102

2159

2137

K-211Lubricating Oil (70cc) Air Line Kit (AL-M1202) 1057

K-202Lubricating Oil (1L) Air Line Kit (AL-M1202) 1058

CHA-3.175

CHA-4.0

CHA-3.0

CHA-2.35

CHA-[][]

Product ModelInside Diameter : ød Fit to Code No.

-

91440914939143091492

ø3.175

ø4.0

ø0.5, ø0.6, ø0.7, ø0.8, ø0.9

ø1.0, ø1.5, ø2.0, ø2.5, ø3.5

ø1.6

ø1.1, ø1.2, ø1.3, ø1.4, ø1.7, ø1.8, ø1.9ø2.1, ø2.2, ø2.3, ø2.4, ø2.6, ø2.7, ø2.8, ø2.9ø3.1, ø3.2, ø3.3, ø3.4, ø3.6, ø3.7, ø3.8, ø3.9

ø3.0

ø2.35

HTS series · SMS series

*High precision type

Collet Chuck CHA Group

ø7.4

17d

ø7.4

15.5d 3

914959149691494ø3.0AA* CHA-3.0AA

ø3.175AA* CHA-3.175AA

ø4.0AA* CHA-4.0AA

Model : CHA-1.0,CHA-3.0, CHA-3.0AA,CHA-3.175, CHA-3.175AA, CHA-4.0, CHA-4.0AA

Model : Besides the above


HTS/SMS Series - NSK-Nakanishi Japan · 2017. 8. 23. · SMS Series AIR MOTOR SPINDLE Spindle...

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Transcript of HTS/SMS Series - NSK-Nakanishi Japan · 2017. 8. 23. · SMS Series AIR MOTOR SPINDLE Spindle...