HTC Grinding Guide - GCS CONCRETE · grinding. Recommended for hard concrete floors. EZ T-Rex®...
Transcript of HTC Grinding Guide - GCS CONCRETE · grinding. Recommended for hard concrete floors. EZ T-Rex®...
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HTCGrinding Guide
EN
HTC Superfloor™
AlternativeRESINRESINX5
RESIN RESIN
The intention of the first grinding step is to create a surface that is as flat as possible. It is the foun-dation for a good end result. All subsequent grinding steps - must remove the scratches from the previous grinding step. Resin/plastic bonded diamond tools should be used with flexible tool holder.
Impregnation with HTC Cure+
Impregnation with HTC Cure+
Impregnation with HTC Cure+
Impregnation with HTC Cure+
Optional surface treatment:
HTC Stain Protectionor HTC Cleaner
Optional surface treatment:
HTC Stain Protectionor HTC Cleaner
Optional surface treatment:
HTC Stain Protectionor HTC Cleaner
Optional surface treatment:
HTC Stain Protectionor HTC Cleaner
Xtremely hard concrete
Hardconcrete
Mediumconcrete
Softconcrete
H4 M4 S4
M2 S2X3 H2
X4
RESIN RESINRESIN RESIN
RESIN RESIN RESIN RESIN
RESIN RESIN RESIN RESIN
Flexible tool holder Flexible tool holder
M5 S5
RESIN RESIN
H5
Platinum
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HTC Grinding Guide
Coarse/flat grinding is not included in this concept. This requires that the surface is already smooth and flat, otherwise - use
the grinding process for HTC Superfloor Platinum.All subsequent grinding steps must remove the scratches from the previous grinding step.Plastic Bonded diamonds should be used with flexible tool holder.
Impregnation with HTC Cure+
Impregnation with HTC Cure+
Optional surface treatment:HTC Stain Protection or HTC Cleaner
Optional surface treatment:HTC Stain Protection or HTC Pore Primer
Optional surface treatment:HTC Stain Protection or HTC Pore Primer
The intention of the first grinding step is to create a surface that is as flat as possible. It is the foundation for a good end result.
All subsequent grinding steps - must remove the scratches from the previous grinding step.Plastic Bonded diamonds should be used with flexible tool holder.
This is a process for polishing a surface. Curing of the material with Silicate can be added. The surface must be smooth and
even. It works good on intensely steel trowelled concrete and hard concrete or dry shake toppings.Fenix pads usually works best.
RESIN RESIN
RESIN
METAL
RESIN
RESINRESIN
RESIN
RESIN
RESIN
METAL (Gold)
Flexible tool holder Flexible tool holder Flexible tool holder
RESIN
RESIN
Impregnation with HTC Cure+
Gold Silver Bronze
HTC Grinding Guide
Floor preparation / Coating removal
EZ T-Rex® ClassicAn aggressive tool that offers extreme stripping of most materials.
EZ M0A coarse segment for removal of various coatings. Works well on aggressive surfaces.
EZ H0A coarse segment for removal of various coatings.
EZ T-Rex® DomeAn aggressive tool for tougher stripping of most materials and thicknesses.
EZ M1A standard segment for concrete, removal of adhesive, rain-damaged surfaces and newly-cast floors. The segment gives a coarsely-structured surface. M1 has a high removal rate in relation to its life.
EZ H1A standard segment for concrete, removal of adhesive, rain-damaged surfaces and newly-cast floors. The segment gives a coarsely-structured surface.
EZ T-Rex® Super IIA very effective tool with high stripping capacity which gives fast results and leaves an even surface.
EZ X2An extremely effective tool for concrete grinding. Recommended for hard concrete floors.
EZ T-Rex® RingAn aggressive tool with high stripping capacity. Thanks to its design, the machine moves evenly on uneven floors, leaving an even surface.
EZ S2S2 is used for grinding on very abrasive surfaces. The segment has a very long life.
Concrete grinding Tool presentation
Coating removal
T-Rex® Dome IIM0 M1
Epoxy > 5 mm< 1 mm 1- 5 mm
Glue
Paint
Screed
Joints and ridges
Scarifier
> 10 mm
> 10 mm
T-Rex® Dome
Adhesive removalWhen removing residual adhesive, we recommend grinding with a 50% overlap to obtain best results.
y
y/2
NB! Soft concrete causes more wear on the tools. Check tools for wear after 10 mins. It takes about 20 to 30 days for newly-laid concrete to harden and attain its full strength. The values can vary depending on the quality of the concrete.
HARD CONCRETE
SOFT CONCRETE
XTREMELY HARD CONCRETE
MEDIUM CONCRETE
SERIESMoh’s scratch test between 2-3
SERIESMoh’s scratch test between 3-5
SERIESMoh’s scratch testbetween 5-7
SERIESMoh’s scratch test between 7-9M0 10 grit H0 10 grit
M1 16 grit
M2 25 gritS2 25 grit
S3 40 grit
S4 80 grit
S5 150 grit M5 150 grit H5 150 grit X5 150
M4 80 grit H4 80 grit X4 80 grit
M3 40 grit H3 40 grit X3 40 grit
H2 25 grit X2 25 grit
H1 16 grit
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EZ FP 10
EZ FP 20
EZ FP 30
EZ FP 40
EZ FP 50
EZ FP 60
Marble/terrazzo/limestoneDry grinding
The intention of the first grinding step is to remove indentations and scratches. Repair joints after first step if necessary.
All subsequent grinding steps must remove the scratches from the previous grinding step. HTC Stain Protection is recommended as a final treatment enhancing the natural color of the stone and reducing liquid absorption.
EZ BBX 2
EZ BBX 2 Alternative
Diamond Xpress 3 Grey
Diamond Xpress 3 Grey
Diamond Xpress 6 Blue
Diamond Xpress 8 White
Diamond Xpress 4 Brown
Diamond Xpress 5 Black
Diamond Xpress 7 Red
Diamond Xpress 8 White
Diamond Xpress 10 Green
GraniteWet grinding
The first grinding step must remove indentations and scratches. All subsequent grinding steps - must remove the scratches
from the previous grinding step. Plastic Bonded diamonds should be used with flexible tool holder. To get the right color and deep gloss HTC Granite Spray and Powder together with stainless steel wool pads must be used.
SGW 2 Gold
SGW 3 Grey
SGW 4 Brown
SGW 5 Black
Velcro holder
Flexible tool holder
The Xpress-way - Shortened guide for terrazzo
BB 3
Terrazzo / Natural stone
HTC Grinding Guide
The diamond tools EZ SL 30 and 50 are used to remove old lacquer and oil, and for levelling of uneven floors. The tools should always be used with flexible tool holders. When old finish has been removed from the floor, switch to sandpaper and continue grinding with finer grit sizes.
Start according to alternative 1. The tools are used only when abrasive paper isn’t effective enough to remove old finish.
NB! Fundamental for a successful result; When using EZ SL diamond tools it is very important that all scratches are removed in the subsequent sandpaper step.
Tip! When controlling scratches, use a damp cloth and wipe over a small part of the floor. Scratches are more visible when the floor is wet.
Alternative 1 Alternative 2 Alternative 3 Alternative 4
Sandpaper 60 grit Sandpaper 60 grit Sandpaper 60 grit Sandpaper 60 grit
Sandpaper 40 grit Sandpaper 40 grit
EZ SL 50 EZ SL 50 EZ SL 30
Sandpaper 80 grit Sandpaper 80 grit Sandpaper 80 grit Sandpaper 80 grit
Sandpaper 100 grit Sandpaper 100 grit Sandpaper 100 grit Sandpaper 100 grit
Sandpaper 120 grit Sandpaper 120 grit Sandpaper 120 grit Sandpaper 120 grit
Flexible tool holder
Use Foamflex together with sandpaper.
Alternative 1
To make sure the job is done the easiest way possible, start accord-ing to Alternative 1. If old finish (ie lacquer, oil or varnish) can’t be removed with just sandpaper follow the recommendations according to Alternative 2.
Alternative 2If the scratches from EZ SL 50 are difficult to remove with 60 grit sandpaper, go back to 40 grit sandpaper according to Alternative 3.
Alternative 3If the lacquer or oil is too thick or hard for EZ SL 50, use the EZ SL 30 tools according to Alternative 4.
Alternative 4Make sure that all scratches from EZ SL 30 are removed with the 40 grit sandpaper.
Wood grinding
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Metal tools Art no.
EZ S2 Gold 213049-2 (DS)
EZ S3 Grey 213049-3 (DS)
EZ S4 Brown 213049-4 (DS)
EZ S5 Black 213049-5 (DS)
EZ M0 Lilac 213055-0 (DS) 213056-0 (SS)
EZ M1 Silver 213055-1 (DS) 213056-1 (SS)
EZ M2 Gold 213055-2 (DS) 213056-2 (SS)
EZ M3 Grey 213055-3 (DS) 213056-3 (SS)
EZ M4 Brown 213055-4 (DS) 213056-4 (SS)
EZ M5 Black 213055-5 (DS) 213056-5 (SS)
EZ H0 Lilac 212977-0 (DS) 212978-0 (SS)
EZ H1 Silver 212977-1 (DS) 212978-1 (SS)
EZ H2 Gold 212977-2 (DS) 212978-2 (SS)
EZ H3 Grey 212977-3 (DS) 212978-3 (SS)
EZ H4 Brown 212977-4 (DS) 212978-4 (SS)
EZ H5 Black 212977-5 (DS) 212978-5 (SS)
EZ X2 Gold 213036-2 (DS) 213037-2 (SS)
EZ X3 Grey 213036-3 (DS) 213037-3 (SS)
EZ X4 Brown 213036-4 (DS) 213037-4 (SS)
EZ X5 Black 213036-5 (DS) 213037-5 (SS)
Diamond Xpress
Art no.
DX 3 Grey 212981-3 (180)212795-3 (230)212796-3 (270)
DX 4 Brown 212981-4 (180)212795-4 (230)212796-4 (270)
DX 5 Black 212981-5 (180)212795-5 (230)212796-5 (270)
DX 6 Blue 212981-6 (180)212795-6 (230)212796-6 (270)
DX 7 Red 212981-7 (180)212795-7 (230)212796-7 (270)
DX 8 White 212981-8 (180)212795-8 (230)212796-8 (270)
DX 9 Yellow 212981-9 (180)212795-9 (230)212796-9 (270)
DX 10 Green 212981-10 (180)212795-10 (230)212796-10 (270)
Resin tools Art no.
EZ BBX 2 Gold 212852
EZ BB 3 Grey 212042
EZ BB 4 Brown 212043
EZ BB 5 Black 212044
EZ BB 6 Blue 212045
EZ BB 7 Red 212046
EZ BB 8 White 212047
EZ SR 3 Grey 212360
EZ SR 4 Brown 212361
EZ SR 5 Black 212362
EZ SR 6 Blue 212363
EZ SR 7 Red 212364
EZ SR 8 White 212365
EZ SR 9 Yellow 212366
EZ FP 10 Black 211494
EZ FP 20 Blue 211495
EZ FP 30 Red 211496
EZ FP 40 White 211497
EZ FP 50 Yellow 211498
EZ FP 60 Green 211499
EZ REP 00 Brown 211440
EZ REP 01 Black 211441
EZ REP 02 Blue 211439
EZ REP 03 Red 211442
EZ REP 04 White 211445
EZ REP 05 Yellow 211443
EZ REP 06 Green 211444
Floor prep tools
Art no.
EZ T-Rex® Classic A
502538
EZ T-Rex® Classic B
502539
EZ T-Rex DOME II A Protect seg.
502548
EZ T-Rex DOME II B Protect seg.
502546
EZ T-Rex® SUPER II A Protect
502602
EZ T-Rex® SUPER II B Protect
502604
T-Rex® Gold (ring)
210767 (160mm) 210868 (220mm A) 211551 (prot.s.)211293 (220mm B) 211552 (prot.s.)210869 (270mm A) 211172 (prot.s.)210870 (270mm B) 211318 (prot.s.)
Article numbersHTC diamond tools
Wood grin-ding tools
Art no.
EZ SL 30 Wood 212186
EZ SL 50 Wood 212187
EZ SL 70 Wood 212343
Sanding paper
180mm 11955 (40) 11956 (60) 11957 (80) 11958 (100) 11959 (120)230mm 11961 (40) 11960 (60) 11962 (80) 11963 (100) 11964 (120)
Elastic tool holder EZ 180 3
112794
Tool holder wood sanding HTC 420
212231
Foamflex for wood sanding
211045
Pad holder 212243
Oil pad HTC 420 212010
Fenix II Art no.
Fenix II 3 Grey (5”) 212447-3 (7”) 212448-3(9”) 212449-3 (11”) 212450-3
Fenix II 4 Brown (5”) 212447-4 (7”) 212448-4(9”) 212449-4 (11”) 212450-4
Fenix II 5 Black (5”) 212447-5 (7”) 212448-5(9”) 212449-5 (11”) 212450-5
Fenix II 6 Blue (5”) 212447-6 (7”) 212448-6 (9”) 212449-6 (11”) 212450-6
Fenix II 7 Red (5”) 212447-7 (7”) 212448-7 (9”) 212449-7 (11”) 212450-7
Fenix II 8 White (5”) 212447-8 (7”) 212448-8 (9”) 212449-8 (11”) 212450-8
Fenix II 9 Yellow (5”) 212447-9 (7”) 212448-9 (9”) 212449-9 (11”) 212450-9
Fenix II 10 Green (5”) 212447-10 (7”) 212448-10(9”) 212449-10 (11”) 212450-10
EZgrind, for handheld machines
Art no.
EZgrind Ø 130 Grey 40
211964
EZgrind Ø 130 Brown 60
211938
EZgrind Ø 130 Black 100
211942
EZgrind Ø 130 Blue 200
211943
EZgrind Ø 130 Red 400
211944
EZgrind Ø 130 White 800
211945
Cup grinding wheelsfor handheld machines
Art no.
T-Rex® cup wheel
213016 (125 mm)213017 (175 mm)
Gold 212505 (125 mm) 212510 (180 mm)
Brown 212506 (125 mm)
Black 212507 (125 mm)
Blue 212508 (125 mm)
Red 212509 (125 mm)
HTC 420 tool rings (not EZchange)
Art no.
420 S2 Gold ø180 213209-2
420 S3 Grey ø180 213209-3
420 M0 Lilac ø180
213210-0
420 M1 Silver ø180
213210-1
420 M1 Gold ø180
213210-2
420 X2 Gold ø180
213211-2
420 X3 Grey ø180
213211-3
HTC Grinding Guide
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