How to Start Dairy Farming and Manufacture of Milk Products ( Butter, Cheese, Lactic Acid, Ice...

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Introduction

Dietary habits of people have changed over the lastfew decades. Growing consciousness for protein

rich food has given an impetus to both the dairy

industry and poultry farming. Today, the dairy

industry is a large organized sector with both

private and government participation whereas

poultry farming has indicated a rapid growth of 20%

in the past few decades as well. Poultry is one of  the fastest growing segments of the agricultural

sector in India today.

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The production of agricultural crops has been rising ata rate of 1.5 to 2 % per annum that of eggs and

broilers has been rising at a rate of 8 to 10 % per  

annum. From a backyard hobby it has culminated into

an industry. The venture has largely beenentrepreneurial and poultry farmers prefer to target

their efforts to breeding & broiler farming for sale of 

ready broilers or layer farming for eggs. Poultry is the

second most widely eaten meat in the world,accounting for about 30% of meat production

worldwide.

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Dairy plants process the raw milk they receive fromfarmers so as to extend its marketable life. India has

only a few specialized dairy farms. It is the production

that characterizes the dairy industry. India is the worlds

highest milk producer and all set to become the worldslargest food factory. Dairying is an important source of 

subsidiary income to small/marginal farmers and

agricultural labourers. The manure from animals

provides a good source of organic matter for improvingsoil fertility and crop yields.

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Since agriculture is mostly seasonal, there is a

possibility of finding employment throughout the year 

for many persons through dairy farming. Thus, dairy

also provides employment throughout the year. The

main beneficiaries of dairy programmes aresmall/marginal farmers and landless labourers.

Developments in the dairy and poultry industries

during the last decade have been important enough to

bring out a considerable amount of materials on dairyand poultry farming; processing of milk and poultry

related products.

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The major contents of the book are dairy farming,poultry production, breeding, fertility, forage grass

and concentrates, cow behaviour and health,

manufacture of butter and cheese, process

measurements and controls, components of poultrydiets etc. This book also describes about the feed

manufacturing process, butter and cheese

manufacturing processes with diagrams, housing

system and management of broilers and more.

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The first book of its kind which coverscomplete details of dairy and poultry farming,

processing how to feed cows, birds in dairy

and poultry, kind of diseases and their cureand other information related farming. This

book will be an invaluable resource to dairy

and poultry technology, institutions and for 

those who want to venture in this field.

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Table of Contents

1. Dairy FarmingManagement of Dairy Stock

Pre-natal and Post-natal

Weaning

Care of Weaned Calf Feeding Schedule for Calves on Calf-starters

Factors Affecting Maturity

Care During Parturition

Post-parturition Care

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Frequency of CalvingSecretion of Milk

Factors Influencing Secretion

Composition of Milk

Water 

Fat

Casein

 AlbuminGlobulin

Non-protein Nitrogenous Substances

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LactoseMinerals

Enzymes and Vitamins

Milk Flavours

Variation in the Composition of MilkProperties of Milk

Specific Gravity

Density

Refractive IndexViscosity

Surface Tension

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Freezing PointHeat Stability of Milk

Testing of Milk

Milk Sampling

Milk-fat Adulteration of Milk

Urea

 Ammonium Sulphate

GlucoseFreezing Point of Test

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Bacteriology of MilkPublic Health Aspects of Milk and Milk Products

Detection of Bacterial Contamination

Use of Detergents for Cleaning of Utensils

Cleaning In-place (CIP)Washing and Sterilization of Utensils

Judging the Quality of Milk

CIot-on-boilingTest.

 Alcohol Test.

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Methylene Blue Reduction TestProcessing of Milk

Cooling Media

Storage of Chilled Milk

Clarification of MilkHomogenization

Standardization of Milk

Pasteurization

Holder Method.High Temperature Short Time (HTST) Method.

Operation of the Plant.

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Cold StorageUperization Process

 Aseptic Filling Process

Sterilized Milk

Supply of Milk to Customers

Dispensing in Cans.

Dispensing in Bottles

Single Service Containers

Storage of Bottle Milk

Transport of Pasteurized MilkMilk Products

Cream

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Cream SeparatorsPasteurization of Cream

Vacreation

Sterilized Cream

Curd (DAHI)Starter Cultures

Butter 

Desi Butter 

Creamery Butter 

GheePrestratification Method

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Manufacture of Butter-oil

Condensed Milk

Milk Powder 

Infant Food

Weaning FoodHumanized Infant Food

Khoya

Ice-cream

Softy Ice-creamMilk Shake

Lassi

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 Acidophilus Milk

Chhana

Cheese

Processed Cheese

ShrikhandLactose

Casein

Milk Supply Schemes

Indian Dairy CorporationOperation Flood Project

Marketing of Milk and Milk Products

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Research in DairyingIndigenous Milk Products

Whey Protein Isolates

Dairy Engineering Research

2. BreedingBreeds of Cattle

Lyre-Horned Grey Cattle

KankrejKanwariya

Kherigarh

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Malvi

Tharparkar 

White or Light Grey Cattle With Coffin-Shaped Skulls

Bachaur 

GaolaoHariana

Krishna Valley

Mewati

NagauriOngole

Rathi

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 Animals with Heavy Built and Curly HornsDangi

Deoni

Gir 

Nimari

Red Sindhi

Sahiwal

Mysore Breeds with Prominent Foreheads and Long Horns

Hallikar  Amritmahal

Khillari

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Kangayam

 AlambadiHilly Breeds

Ponwar 

Siri

New BreedsKaran Swiss

Karan Fries

Breeds of Buffaloes

Murrah

Bhadawari

Jaffarabadi

Surti

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MehsanaNagpuri

Nili-Ravi

Herd Book

Eeonomic Zones

Temperate Himalayan Region

Dry Northern Region

Wet Eastern Region

Southern Region

Coastal RegionImprovement Programme

Performance Evaluation

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 Arttifical Insemination and Embryo TransferTechnology

Meat Potential

Economics of Dairy Farming

 Animal HealthFeeding of Cattle

Mineral Matter 

Nutritive Requirements of Dairy Cattle for Maintenance

Nutritive Requirements for Growing Animals

Requirements for Milk Production

Nutrient Requirements for Work Cattle

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3. Breeding and FertilityInheritance

Systems of Breeding

Practical Application

Large-scale Breeding

Evaluating a Bull for AIChoosing an AI Sire

The Oestrus Cycle

Heat Detection

Postpartum IntervalConception Rate

Control of Oestrus

Pedigree Cattle

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Embryo Transplants

Culling

4. Cow Behaviour and Health

Grazing and Eating

Ruminating and Lying DownWalking and Other Activities

Social Rank

Normal Health

Dung

Other Indicators

Milk Yield

Preventive Medicine

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Mastitis

Cell CountsControl Hygiene

Summer Mastitis

Milk Fever 

Grass Staggers Acetonaemia

Bloat

Lameness

Metabolic Profile Test

5. Feeding Dairy CowsFood Constituents

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Organic Matter 

DigestionDigestibility

Products of Digestion

Utilization of Digested Products

Food EnergyDry-matter Intake

Indigestible Organic Matter 

Liveweight Changes

New Protein System

Feeding

 Allocation of Concentrates

Minerals

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Vitamins

Relative Feed Costs

6. Forage Crops and ConcentratesSucculent Fodders

Turnips and SwedesMangolds, Fodder Beet and Sugar Beet

Carrots, Parsnips and Potatoes

Kale

Cabbages and RapeRoot Tops

Cereals

Forage Maize

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Red Clover 

Grass and Forage CropsComparative Yields

Straw

Straw Processing

Concentrated FoodsEnergy Straights

Protein Straights

Concentrate Formulation

Fats and Oils

Urea and Biuret

Blocks and Liquid Feeds

Brewers' Grains

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7. Hay and Dried GrassHay Making

Barn Hay Drying

Hay Quality and Feeding

Hay 'Condition'

Types of Hay Artificially Dried Grass

Dried-grass Feeding

Dried Grass and Silage

8. SilageSilage Fermentationq

Wilting

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Chopping

 AdditivesFilling and Sealing

Silage Quality

Silage Feeding

Tower SilageBig-Bale Silage

Silage Effluent

9. SlurryComposition of Slurry

The Legal Position

Moving Slurry

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Slurry Storage

Short-term StorageLong-term Storage

Earth-walled Compounds

Foul Run-off 

SeparatorsOrganic Irrigation

10. Milking and Milking Machines

Udder Anatomy

Lactation Physiology

Rate and Frequency of Milking

Milking Machines

The Cluster Assembly

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Conveying the Milk

Producing Clean MilkCooling and Storing Milk

Maintenance and Testing

The Machine and Milking Efficiency

Milking Machines and Mastitis

11. Milking Parlours and Cowsheds

Static Parlours

Rotary Parlours

Cowsheds

Elements of the Work Routine

Parlour Performance

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Selecting a Parlour 

Parlour and Dairy BuildingsCow Marshalling

12. Reception and Storage of Milk

Milk ReceptionMilk Transport Tanks

Construction of Transport Tanks

Inner Construction

Storage Tanks

Silo Tank

Refrigerated Storage Tank

Process Tanks

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 Aseptic Tank

13. Milk Composition

Milk Constituents

Effect of Breed

 Age of CowStage of Lactation and Season

Type of Food

Effect of Energy and Protein

Milking Intervals

Disease

Quality Payment Schemes

Taints and Flavours

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Keeping Quality of Milk

Milk in the Diet

14. Manufacture of Butter and Cheese

Butter Manufacture

ChurningMethods of Butter Making

Batch Method

Continuous Method

Fritz-Eisenreich Process Alfa Process

Contimab Process

 Anhydrous Milk Fat

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Cheese Manufacture

Cheese VatsCheese Press

Cooling

Mechanised Cheesemaking

Curd Production'Double O' Vat

Pasilac Cheesemaking Vat

Swiss Cheese Vat

De-wheying and Texture Forming

Draining/Matting Conveyor 

Finishing Coolers

Curd Recovery Systems

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Prepressing and Mould Filling

Pressing

Horizontal Creeping or Gang Press

Vertical Press

Vacuum Press

Continuous Block Former Packaging

Vacuum Packaging Machine

Gas-flushing Machine

Vacuum-Skin Packaging MachineUltra Filtration

Manufacture of Casein

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15. Milk PasteurizationPasteurization vs. Sterilization

Reasons for pasteurization

The Time and Temperature used for Pasteurization

Commercial Methods of Pasteurization

The Efficiency of Pasteurization

Some other Effects of Pasteurization

16. Milk Sterilisation

In-bottle SterilizationBatch Sterilization

UHT Processing

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Indirect Heating Systems using Plate Heat Exchangers

Direct Heating (Injection System Type)

Fouling of Heat Exchangers

Fouling Material

Ways to Reduce Fouling

17. Creaming and Cream Separation

The Measurement of Creaming Ability

The Importance of Creaming

How Fast can Cream Rise on Milk?The Formation of Clusters

Methods of Separation

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The effect of separation temperature

18. Lactose and the Carbohydrates

The Importance of the Carbohydrates

The Composition of the Carbohydrates

Some Properties of the SugarsLactose

Other Carbohydrates in Milk

19. Lactose and Lactic Acid

Lactic Acid Production

The Manufacture of Lactose

Uses of Lactose

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Some Physiological Properties of Lactose

20. Casein

The Manufacture of Casein

Some Properties of Commercial Casein

Coated PapersCasein Glues

Casein Paints

Casein Plastics

Casein Fibers

Casein in Medicine and Nutrition

Other uses for Casein

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21. Ice-CreamThe Importance of the Ice-cream Industry

The Composition of Ice Cream

The Ingredients of Ice Cream

The Manufacture of Ice CreamOverrun and Dipping Losses

Some Defects of Ice Cream

22. Butter 

The Location of the Butter IndustryThe Grading of Butter 

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The Composition of Butter The Manufacture of Butter 

 Accelerated Aging Tests

Butter Substitutes

23. HomogenizationEffects Produced by Homogenization

Homogenizing Machinery

The operation of Homogenizers

The Effect of Homogenization upon Various Products Advantages and Disadvantages of Homogenization

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Composition and the Effects of Homogenization

24. The Minor Constituents of Milk

Fatlike Substances

Some Physical and Chemical Properties of LecithinThe Importance of Lecithin

The Sterols

The Vitamins

Beta Carotene and Vitamin A

Thiamin, Vitamin B1 Ascorbic Acid, Vitamin C

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Vitamin DRiboflavin, Vitamin B2 or G

Other Vitamins of Milk

The Ash Constituents of Milk

The Enzymes of Milk

Phosphatase

 Amylase

Peroxidase

Lipase

OleinaseOther Enzymes

Some Nitrogenous Constituents of Milk

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Some Odds and Ends

25. Proteins

The Importance of the Proteins

The Composition of the Proteins

Some Properties of the Proteins

The Structure of the Proteins

The Amino Acids

26. The Fats of MilkThe Composition of Milk Fat

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Some Physical Properties of Milk FatThe Melting and Solidification Points of Milk Fat.

Some Factors Affecting the Composition of Fat

Chemical Changes in Milk Fat

Factors Affecting the Hydrolysis of FatThe Oxidation of Fat

27. Process Measurements and Controls

Pressure Measurement

Bourdon TubeHelix

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SpiralsLow Pressure (Vacuum Measurement): Units of vacuum

Temperature Measurement

Solid Rod Thermometer 

Bimetallic Thermometer 

Filled-System Thermometer Liquid-in-Glass Thermometer 

Pressure Thermometer 

Thermal System Bulbs

Mechaical FlowmetersBellows-actuated Flowmeters

Measurement of Total Flow

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Measurment of Liquid LevelHydrostatic Pressure

Capacitance Level Gage

Weight Measurment

Controllers

Pneumatic Controllers

Controllers

Process Control

Transmitters

Flow Transmitter Density Transmitter 

Regulating Device

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28. Physical Properties of Dairy Products

DensityOver-run

Boiling and Freezing Point

Refractive Index

 Acidity and PHRheological Properties

Viscosity

Non-Newtonian Fluids

Food Texture

Surface Properties

Foaming

Thermal Properties of Foods

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Specific Heat

Latent HeatThermal Conductivity

Thermal Diffusivity

Electrial and Dielectric Properties

Electric ConductanceDielectric Properties

Changes in Milk and its Constituents

Changes During Storage

Oxidation of Fat

Oxidation of Protein

Lipolysis

Effect of Heat Treatment

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Fat

ProteinEnzymes

Lactose

Vitamins

Minerals

29. Poultry Production

Common Poultry Breeds

 American Class

 Asiatic Class

Mediterranean Class

English Class

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Indigenous Breeds

KaraknathGenetic Principles

Quantitative Characters

Dominant and Recessive Characters

ChromosomesInheritance of Quantitative Traits

Objective of a Breeding Programme

Basis of Selection

Selection Methods

Mating Systems

Methods of Mating

Important Economic Traits in Poultry

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Egg Production

Egg Weight

Egg Quality

Body Size

Conformation

GrowthFeed Efficiency

Fertility and Hatchability

Commercial Poultry Breeding Principles and Practices

Commercial Hybrid ChickenBreeding Systems

Performance Testing of Commercial Crosses

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Culling for Better ReturnsCulling from Outward Appearance

Culling on the Basis or Moulting

Culling on the Basis of Pigmentation

Hatching of Eggs

Incubation

Testing of Incubated Eggs

Hatchery Management

Sexing of Chicks

Poultry ManagementBrooder Management

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Grower Management

Layer Management

Male Management

Housing for Poultry

Feeding of Poultry

MineralsVitamins

Feed Ingredients

Conventional Poultry Feeds

Non-conventional Poultry FeedsEnergy Sources

Vegetable Protein Sources

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 Animal Protein SourcesEconomising Feeds Cost

Processing, Preservation and Marketing

Composition and Nutritive Value of Egg

Maintenance of Shell Egg Quality

Grading

Preservation of Shell Eggs

Preservation of Liquid Eggs

Egg Marketing

Distribution ChannelMarketing Agencies

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Poultry Meat

Preservation of Poultry Meat

Tenderization

Poultry by Products

Poultry Disease

30. Digestive System of Poultry

The Digestive System

Supplementary Digestive OrgansThe Digestive Process’

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31. Nutrient Requirements of Poultry

Nutrition of Layer-type ChickensPre-lay Period

Nutrition of Broiler Type Chickens

Salt for Poultry-Deficiency Symptoms

Salt Levels in Poultry DietsSalt and Trace Minerals for Poultry

Common Salt for Poultry

Trace Minerals for Poultry

Trace Mineral Mix for Layers and Broilers

32. Components of Poultry Diets

Energy and Its Definition

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Disposition of Dietary Energy

CarbohydratesProteins and Amino Acids

Fats

Minerals

VitaminsWater 

33. Basic Ingredients in Poultry Feed and Diet Formulation

Evaluation of Feed Stuffs

Formulating Feeds with Locally Produced Raw Materials

Choosing the Right Raw Materials for Quality FeedsFeed Production

Least-cost Formulations

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Preparation of a Formulation Without the Aid of a Computer 

34. Feed Manufacturing

Economic Feasibility of Feed Plant

Is Pelleting Necessary

35. Composition of Broiler Feeds

36. Housing System andManagement of Broilers

Housing Needs of Broilers

TemperatureHeat Production

Heat Loss

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For winter 

General Characteristics of A Broiler House

Location & Salient Features of A Broiler Farms

Grower Equipments

Broiler Management

Location of the FarmBroiler Chicks

Systems of Broiler Production

Management Procedure

Litter and litter managementTemperature

Space Requirement

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Brooder Guards

Supply of Water to Chicks

Supply of Feed to Chicks

Light Management of Broilers

Light System for Broilers

Some Important Points Regarding Growth, FeedConsumption and Efficiency of Feed Conversion in Broilers

37. Composition of Layer Feeds

Phase Feeding of Laying Hens

38. Composition of Breeder Feeds

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39. Modern Hatchery for Commercial Chick Production

Location and Size of Hatchery

 Administrative Block

Hatchery Building

Egg Receiving, Cleaning and Fumigation Room

Fumigation Chamber Storage Room

Incubator Room

Hatching Room

Sexing RoomVaccination, Packing and Dispatch Room

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Washing RoomStore

Generator Room

Use of Solar Energy in Incubation and Hatching

Incubation Do's and Don'ts

40. Modern Breeds of Broiler Chicken

Plymouth Rock

Jersey Black/White Giant

CornishSussex

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DorkingIndian breeds

 Aseel

Chittagong

KadaknathCommercial Broilers

Franchise Hatcheries

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See more at

http://goo.gl/Yu4L8m

Niir Project Consultancy Services (NPCS)can provide Process Technology Book on

Dairy & Poultry Industries with

Farming & Processing

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Visit us at 

www.entrepreneurindia.co

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Take a look at NIIR PROJECT

CONSULTANCY

SERVICES on # StreetView 

https://goo.gl/VstWkd

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 Locate us on

Google Mapshttps://goo.gl/maps/BKkUtq9gevT2

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An ISO 9001:2008 Company

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Who are we?

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o One of the leading reliable names in industrial world for  

 providing the most comprehensive technical consulting services

o We adopt a systematic approach to provide the strong   fundamental support needed for the effective delivery of services

to our  Clients’ in India & abroad 

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What do we offer?

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o  Project Identification

o  Detailed Project Reports/Pre-feasibility Reports

o  Market Research Reports

o Technology Books and Directory

o  Databases on CD-ROM 

o  Laboratory Testing Services

o

Turnkey Project Consultancy/Solutionso  Entrepreneur India (An Industrial Monthly Journal)

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How are we different ?

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o We have two decades long experience in project consultancy and

market research field 

o We empower our customers with the prerequisite know-how to

take sound business decisions

o We help catalyze business growth by providing distinctive and

 profound market analysis

o We serve a wide array of customers , from individual

entrepreneurs to Corporations and Foreign Investorso We use authentic & reliable sources to ensure business precision

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Our Approach

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Requirement collection

Thorough analysis of the project

Economic feasibility study of the Project

Market potential survey/research

Report Compilation

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Who do we serve?

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o  Public-sector Companies

o Corporates

o Government Undertakings

o  Individual Entrepreneurs

o   NRI’s

o  Foreign Investors

o  Non- profit Organizations, NBFC’s

o  Educational Institutions

o

 Embassies & Consulateso Consultancies

o  Industry / trade associations

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Sectors We Cover 

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o  Ayurvedic And Herbal Medicines, Herbal Cosmeticso  Alcoholic And Non Alcoholic Beverages, Drinks

o  Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin

o  Activated Carbon & Activated Charcoal 

o  Aluminium And Aluminium Extrusion Profiles & Sections,

o  Bio-fertilizers And Biotechnology

o  Breakfast Snacks And Cereal Food 

o  Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling 

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Sectors We Cover Cont 

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o  Bamboo And Cane Based Projectso  Building Materials And Construction Projects

o  Biodegradable & Bioplastic Based Projects

o Chemicals (Organic And Inorganic)

o Confectionery, Bakery/Baking And Other Food 

o Cereal Processing 

o Coconut And Coconut Based Products

o Cold Storage For Fruits & Vegetables

o Coal & Coal Byproduct 

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Sectors We Cover Cont 

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o Copper & Copper Based Projects

o  Dairy/Milk Processing 

o  Disinfectants, Pesticides, Insecticides, Mosquito Repellents,

o  Electrical, Electronic And Computer based Projects

o  Essential Oils, Oils & Fats And Allied 

o  Engineering Goods

o  Fibre Glass & Float Glass

o  Fast Moving Consumer Goods

o  Food, Bakery, Agro Processing 

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Sectors We Cover Cont 

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o  Fruits & Vegetables Processing o  Ferro Alloys Based Projects

o  Fertilizers & Biofertilizers

o

Ginger & Ginger Based Projectso  Herbs And Medicinal Cultivation And Jatropha (Biofuel)

o  Hotel & Hospitability Projects

o  Hospital Based Projects

o  Herbal Based Projects

o  Inks, Stationery And Export Industries

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Sectors We Cover Cont 

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o  Infrastructure Projectso  Jute & Jute Based Products

o  Leather And Leather Based Projects

o  Leisure & Entertainment Based Projects

o  Livestock Farming Of Birds & Animals

o  Minerals And Minerals

o  Maize Processing(Wet Milling) & Maize Based Projects

o  Medical Plastics, Disposables Plastic Syringe, Blood Bags

o Organic Farming, Neem Products Etc.

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o  Paints, Pigments, Varnish & Lacquer 

o  Paper And Paper Board, Paper Recycling Projects

o  Printing Inks

o  Packaging Based Projects

o  Perfumes, Cosmetics And Flavours

o  Power Generation Based Projects & Renewable Energy Based

 Projects

o  Pharmaceuticals And Drugs

o  Plantations, Farming And Cultivations

o  Plastic Film, Plastic Waste And Plastic Compounds

o  Plastic, PVC, PET, HDPE, LDPE Etc.

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o

 Potato And Potato Based Projectso  Printing And Packaging 

o  Real Estate, Leisure And Hospitality

o  Rubber And Rubber Products

o Soaps And Detergents

o Stationary Products

o Spices And Snacks Food 

o Steel & Steel Products

o Textile Auxiliary And Chemicals

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o Township & Residential Complex

o Textiles And Readymade Garments

o Waste Management & Recycling 

o Wood & Wood Productso Water Industry(Packaged Drinking Water & Mineral Water)

o Wire & Cable

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Niir Project Consultancy Services

106-E, Kamla Nagar, New Delhi-110007, India.

Email: [email protected] , [email protected]

Tel: +91-11-23843955, 23845654, 23845886

Mobile: +91-9811043595

Fax: +91-11-23841561

Website :

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For more information, visit us at:

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