How to Size a Separator
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Transcript of How to Size a Separator
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1
2
3
4
5
5A
5B
5C
5D
66A
6B
6C
6D
Prepared by:
Ajay S. Satpute
Sr. Process Engineer
Ramboll Consulting Engineering, Qatar
INDEX:
Discussion
Nomenclature
References
Standard Separator Sizes as per API
Separator sizing with mist extractor
Three Phase (Gas ‐ Oil ‐ Water) Vertical Separator as per Petroleum and Gas Field Processing
Three Phase (Gas ‐ Oil ‐ Water) Horizontal Separator as per Petroleum and Gas Field Processing
Two Phase (Gas ‐ Oil) Vertical Separator as per API 12J
Two Phase (Gas ‐ Oil) Horizontal Separator as per API 12J
Three Phase (Gas ‐ Oil ‐ Water) Vertical Separator as per API 12J
Three Phase (Gas ‐ Oil ‐ Water) Horizontal Separator as per API 12J
Two Phase (Gas ‐ Oil) Vertical Separator As per Petroleum and Gas Field Processing
Two Phase (Gas ‐ Oil) Horizontal Separator as per Petroleum and Gas Field Processing
Separator sizing without mist extractor
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INDEX
Inlet Nozzle Momentum or Velocity Limit
No Internal Max. Momentum, ρm V2
m ≤1400 Pa
Half open pipe Max. Momentum, ρm V2
m ≤2100 Pa
Schoepentoeter used as inlet device Max. Momentum, ρm V2
m ≤8000 Pa
Gas outlet Nozzle Max. Momentum, ρg V2
g,out ≤4500 Pa
Liquid outlet Nozzle Maximum velocity, 1 m/s
System Characteristics Type of Separator
Large vapour, less liquid Load (by volume) Vertical
Large liquid, less vapour Load (by volume) Horizontal
Large vapour, large liquid Load (by volume) Horizontal
Liquid‐liquid separation Horizontal
Liquid‐solid separation Vertical
DISCUSSION
This spreadsheet provides an easy and simple approach to (2/3 phase and vertical/horizontal) separator sizing.
Formulae and references are also provided for process engineers to edit/duplicate this work (file is NOT
password protected).
Two sets of calculations are carried out here.
1. Separators with Mist Extractors and 2.
Separators without Mist Extractors
Selection guideline for separator types
There is as much art as there is science to properly design a separator. Three main factors should be
considered in separator sizing: 1)
vapor capacity, 2) Liquid capacity, and 3) operability. The
vapor capacity will determine the cross‐sectional area necessary for gravitational forces to remove the liquid
from the vapor. The liquid capacity is
typically set by determining the volume required to provide adequate residence time to “de‐gas” the liquid or
allow immiscible liquid phases to separate. Operability issues include the separator’s ability to deal
with solids if present, unsteady flow/liquid slugs, turndown, etc. Finally, the optimal design will usually result in
an aspect ratio that satisfies these requirements in a vessel of reasonable cost. These factors often result in an
iterative approach to the calculations.
Momentum & Velocity criteria for nozzles (Source: DEP 31.22.05.12 ‐ Gen.‐ 2008)
Several useful guidelines for separator design are provided below;
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Level type Level setting
Level Alarm High High (LAHH) 30 – 60 seconds or 200 mm whichever is greater
Level Alarm High (LAH) 30 – 60 seconds or 200 mm whichever is greater
Normal Alarm Level (NAL) 60% of horizontal separator
Level Alarm Low (LAL) 30 – 60 seconds or 200 mm whichever is greater
Level Alarm Low Low (LALL)
30 – 60 seconds or 200 mm whichever is greater Should be
at least 200 mm above the vessel bottom or maximum
interface level
Separator type K factor (m/s)
Horizontal (with vertical pad) 0.122 to 0.152
Spherical 0.061 to 0.107
Vertical or horizontal (with horizontal pad) 0.055 to 0.107
At atmospheric pressure 0.107
At 2100 kPa 0.101
At 4100 kPa 0.091
At 6200 kPa 0.082At 10300 kPa 0.064
Wet steam 0.076
Most vapours under vacuum 0.061
Salt and caustic evaporators 0.046
Typical K factors for the sizing of wire mesh demisters (Source: IPS‐E‐PR‐880, 1997)
Level setting in the separator
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INDEX
A total cross sectional area of the separator.
Aw cross sectional area of the separator occupied by water, ft2
Ao cross sectional area of the separator occupied by oil, ft2
Ag cross sectional area of the separator occupied by gas, ft2
CD drag coefficientd vessel internal diameter, in.
dm bubble or drop diameter, μm
D vessel diameter, ft
h liquid height, in.
hg gas‐phase space height, in.
ho oil pad height, in.
hw water pad height, in.
K mesh capacity factor, ft/sec
Leff or L effective length of the vessel where separation occurs, ft
Lss or Ls seam‐to‐seam vessel length, ft
NLL normal liquid level, %
P operating pressure, psia
Q c continuous liquid‐phase flow rate, bbl/day
Q g gas flow rate, MMSCFD or ft3/s
Q o oil flow rate, bbl/day
W or Q w water flow rate, bbl/day
Re Reynolds number
T operating temperature, °R
V liquid settling volume
Va max. allowable velocity through secondary separation section
Vm velocity of the mixture, m/s
Z gas compressibility
μc continuous phase dynamic viscosity, cp
μw water dynamic viscosity, cP
ρ density, lbm/ft3
ρg gas density, lbm/ft3
ρl liquid density, lbm/ft3
ρo oil density, lbm/ft3
ρm mean density of mixture, kg/m3
ρw water density, lbm/ft3
NOMENCLATURE
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INDEX
API 12J, Specification for oil and gas separators, 1989
Petroleum and Gas Field Processing ‐ Hussein K. Abdel‐Aal, Mohamed Aggour, M. A. Fahim
IPS‐E‐PR‐880, 1997
GPSA ‐ Engineering Data Book (12th Ed)
http://books.google.com.qa/books?id=lpA83iVcaGYC&pg=PA159&lpg=PA159&dq=Kh+%3D+1.25+Kv+separ
ator&source=bl&ots=fV8ewKHkag&sig=q70X8‐xfxPnk9MBMHgaEFwLhIhU&hl=en&sa=X&ei=M‐
REFERENCES
http://en.citizendium.org/wiki/Vapor‐liquid_separator
http://petrowiki.org/Separator_sizing
http://books.google.com.qa/books?id=BZOPlA‐
SmMUC&pg=PA97&lpg=PA97&dq=%22three+phase%22+separator+L/D+ratio+%22GPSA%22&source=bl&ot
http://en.wikipedia.org/wiki/Souders%E2%80%93Brown_equation
http://www.cheresources.com/invision/topic/11856‐selecting‐vertical‐separator‐ld‐ratio/
http://www.cheresources.com/invision/topic/17158‐three‐phase‐separator‐design‐suggestion‐needed/
http://en.citizendium.org/wiki/Vapor‐liquid_separator
http://www.chemicalforums.com/index.php?topic=8913.0
http://www.chemicalforums.com/index.php?topic=9252.0
http://www.cheresources.com/invision/topic/41‐sizing‐a‐flash‐tank‐or‐vapor‐liquid‐separator/
http://www.eng‐tips.com/faqs.cfm?fid=1153
http://process‐designs.com/
http://www.razifar.com/cariboost_files/Design_20Two_20Phase_20Separators_20Within_20the_20Right_2
0Limits.pdf
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STANDARD SEPARATOR SIZES AS PER API INDEX
D [in] x H or L [ft]
12¾ in x 5 ft
12¾ in x 7½ ft
12¾ in x 10 ft
16 in x 5 ft16 in x 7½ ft
16 in x 10 ft
20 in x 5 ft
20 in x 7½ ft
20 in x 10 ft
24 in x 5 ft
24 in x 7½ ft
24 in x 10 ft
30 in x 5 ft
30 in x 7½ ft
30 in x 10 ft
36 in x 5 ft
36 in x 7½ ft
36 in x 10 ft
36 in x 15 ft
42 in x 7½ ft42 in x 10 ft
42 in x 15 ft
48 in x 7½ ft
48 in x 10 ft
48 in x 15 ft
54 in x 7½ ft
54 in x 10 ft
54 in x 15 ft
60 in x 7½ ft
60 in x 10 ft
60 in x 15 ft
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INDEX
Q g 25 mmscfd
Q o 3000 bbl/d
γ 0.70
ρ'o 40 o
API
γo 0.83
P 814.5 psiaT' 80 oF
T 540 oR
MW 20.3 lb/lbmole Molecular weight
t 1 minutes
Z 0.84
µg 0.013 cP
H 10 ft
K 0.30 ft/s
NLL 30%
Step 1: Determine gas and oil properties
ρg 3.4 lb/ft3
ρo 51.5 lb/ft3 Height, ft Typical
K
factor
range
5 0.12 to 0.24
Step 2: 10 0.18 to 0.35
Va 1.13 ft/s
Q g,a 4.55 ft3/s
Ag,min 4.03 ft2 Oil Gravities
Retention time,
minutes (Typical)
Dmin 27 in Above 35 oAPI 1
20 to 30 oAPI 1 to 2
Dselected 30 in 10 to 20 oAPI 2 to 4
H 10 ft Shell height
H / D 4.0 unitless Refer Note 4
Step 3:
V 2.6 bbl
W 3777 bpd
2. Additional resource for K factor from GPSA Engineering Data Book:
K factor, m/s
0.11
0.11
0.10
0.09
0.08
0.07
GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 bar.
2. For glycol or amine solutions, multiply above K values by 0.6 ‐0.8.
3. Typically use one‐half of the above K values for approximate sizing of vertical separators without mesh pads.
4. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 ‐0.8.
3. Additional resource for retention times from gas Conditioning and Processing, Volume 2.
1 to 3 minutes
10 to 15 minutes
8 to 15 minutes
4 to 7 minutes
2 to 3 minutes4. As per GPSA, typical vertical H/D ratios are normally in the 2 to 4 range.
Fractionation feed surge tanks
Refrigerant surge tanks
Refrigerant econonomizers
7
21
42
63
105
Natural gas‐oil
Lean oil surge tanks
Pressure, barg
0
Oil operating density
Operating temperature
Operating temperature
Retention time (Refer Table 2)
Gas compressibility
Shell height (assume)
Actual volume flow of gas
Minimum gas flow area
Liquid volume (excluding bottom head)
Liquid capacity of separator should be
more than 3000 bpd (input value)
Next larger and appropriate size
INPUT PARAMETERS
Gas rate
Gas specific gravity
Oil rate
Oil density
SCHEMATIC
Minimum ID of separator
Operating pressure
Table 2
Oil specific gravity
Refer Table 1
Normal liquid level (assume)
Adjustment of K factor for pressure
Two Phase (Gas ‐ Oil) Vertical separator: As per API 12J
Y e l l o w
b o x e s a r e i n p u t b o x e s .
NOTES
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally having a wire mesh mist extractor.
This rate should allow all liquid droplets larger than 10 microns to settle out of gas.
TABLES
Table 1
CALCULATIONS
Gas operating density
EQUATIONS
Gas viscosity
300 85
600 80
1150 75
Pressure, psig % of Design value
Atm. 100
150 90
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INDEX
Q g 25 mmscfd
Q o 3000 bbl/d
γ 0.70
ρ'o 40 o
API
γo 0.83
P 814.5 psia
T' 80 oF
T 540 oR
MW 20.3 lb/lbmole Molecular weight
t 1 minutes
Z 0.84
µg 0.012 cP
K 0.5 ft/s
NLL 30%
L 10 ft
EQUATIONS
Step 1: Determine gas and oil properties
ρg 3.4 lb/ft3
ρo 51.5 lb/ft3 Length, ft
Typical K factor
range, ft/s
10 0.4 to 0.5
Step 2: Other Lengths 0.4 to 0.5 x (L/10)0.56
Va 1.881 ft/s
Q g,a 4.55 ft3/s
Ag,min 2.42 ft2 Oil Gravities
Retention time,
minutes (Typical)
Dmin 4 in Above 35 oAPI 1
Ag,min 2.42 ft2
20 to 30 oAPI 1 to 2
Error 0.00 10 to 20 oAPI 2 to 4
Dselected 30 in
L 10 ft
L / D 4.0 unitless
Step 3:
V 3 bbl
W 3644 bpd
2. Additional resource for K factor from GPSA Engineering Data Book:
K factor, m/s
0.11
0.11
0.10
0.09
0.08
0.07
GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 bar.
2. For glycol or amine solutions, multiply above K values by 0.6 ‐ 0.8.
3. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 ‐ 0.8.
3. Additional resource for retention times from gas Conditioning and Processing, Volume2.
1 to 3 minutes
10 to 15 minutes
8 to 15 minutes
4 to 7 minutes
2 to 3 minutes
4. As per GPSA, typical horizontal L/D ratios are normally in the 2.5 to 5 range.
Y e l l o w
b o x e s a r e i n p u t b o x e s .
NOTES
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally having a wire mesh mist extractor. This
rate should allow all liquid droplets larger than 10 microns to settle out of gas.
Two Phase (Gas ‐ Oil) Horizontal Separator: As per API 12J
SCHEMATIC
Normal liquid level (assume)
Shell Length (assume)
CALCULATIONS TABLES
Refer Table 1
INPUT PARAMETERS
Gas rate
Gas specific gravity
Oil rate
Refrigerant econonomizers
Assume
105
Natural gas‐oil
Lean oil surge tanks
Fractionation feed surge tanks
Refrigerant surge tanks
0
7
21
42
63
Liquid volume (excluding bottom head)
Liquid capacity of separator should be
more than 3000 bpd (input value)
Pressure, barg
Gas operating density Table 1
Oil operating density
Actual volume flow of gas Table 2
Minimum gas flow area
Next larger and appropriate size
Refer Note 4
Adjustment of K factor for pressure
Retention time (Refer Table 2)
Gas compressibility
Gas viscosity
Shell length
Oil density
Operating pressure
Oil specific gravity
Operating temperature
Operating temperature
Pressure, psig % of Design value
Atm. 100
150 90
300 85
600 80
1150 75
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INDEX
Q g 8 mmscfd
Q o 8000 bbl/d
Q w 3000 bbl/d
γ 0.70
ρ'o 40 o
API
γo 0.83
P 250 psia
T' 60 oF
T 520 oR
MW 20.3 lb/lbmole Molecular weight
H 18 ft
to 5 minutes
tw 5 minutes
Z 0.84
µg 0.013 cP
K 0.35 ft/s
NLL 50%
EQUATIONS
Step 1: Determine gas and oil properties
ρg 1.1 lb/ft3
ρo 51.5 lb/ft3 Height, ft
Typical K factor range,
ft/s
5 0.12 to 0.24
Step 2: 10 0.18 to 0.35
Va 2.4 ft/s
Q g,a 4.58 ft3/s
Ag,min 1.92 ft2 Oil Gravities
Retention time,
minutes (Typical)
Dmin 19 in Above 35 oAPI 3 to 5
Dselected 96 in Below 35 oAPI
H 18 ft Shell height 100+ o
F 5 to 10
H / D 2.3 unitless Refer Note 4 80+ o
F 10 to 20
60+ oF 20 to 30
Step 3:
V 81 bbl
W 11602 bpd
2. Additional resource for K factor from GPSA Engineering Data Book:
K factor, m/s
0.11
0.11
0.100.09
0.08
0.07
GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 bar.
2. For glycol or amine solutions, multiply above K values by 0.6 ‐ 0.8
3. Typically use one‐half of the above K values for approximate sizing of vertical separators without mesh pads
4. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 ‐ 0.8
3. Additional resource for retention times from gas Conditioning and Processing, Volume2.
1 to 3 minutes
10 to 15 minutes
8 to 15 minutes
4 to 7 minutes
2 to 3 minutes
4. As per GPSA, typical horizontal H/D ratios are normally in the 2 to 4 range.
Water rate
Three Phase (Gas ‐ Oil ‐ Water) Horizontal Separator: As per API 12J
Oil specific gravity
Y e l l o w
b o x e s a r e i n p u t b o x e s .
SCHEMATIC
INPUT PARAMETERS
Gas rate
Gas specific gravity
Oil rate
Oil density
Operating pressure
Operating temperature
Operating temperature
Oil retention time (Refer Table 2)
Water retention time (Refer Table 2)
Gas compressibility
Gas viscosity
Refer Table 1
Normal liquid level (assume)
Shell height (assume)
CALCULATIONS TABLES
Gas operating density Table 1
Oil operating density
7
Next larger (than Dmin) and appropriate
size
Liquid volume (excluding bottom head)
Liquid capacity of separator should be
more than 11000 bpd (input value)
Actual volume flow of gas
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally having a wire mesh mist extractor. This
rate should allow all liquid droplets larger than 10 microns to settle out of gas.
Pressure, barg
0
Table 2
Minimum gas flow area
Assume
NOTES
Fractionation feed surge tanks
Refrigerant surge tanks
Adjustment of K factor for pressure
Pressure, psig % of Design value
Atm. 100
150 90300 85
600 80
1150 75
Refrigerant econonomizers
2142
63
105
Natural gas‐oil
Lean oil surge tanks
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INDEX
Q g 8 mmscfd
Q o 8000 bbl/d
Q w 3000 bbl/d
γ 0.70
ρ'o 40 o
API
γo 0.83
P 250 psia
T' 60 o F
T 520 o R
MW 20.3 lb/lbmole Molecular weight
L 18 ft
to 5 minutes
tw 5 minutes
Z 0.84
µg 0.013 cP
K 0.35 ft/s
NLL 50%
EQUATIONS
Step 1: Determine gas and oil properties
ρg 1.1 lb/ft3
ρo 51.5 lb/ft3 Length, ft
Typical K factor range,
ft/s
10 0.4 to 0.5
Step 2: Other Lengths 0.4 to 0.5 x (L/10)0.56
Va 2.388 ft/s
Q g,a 4.58 ft3/s
Ag,min 1.92 ft2 Oil Gravities
Retention time,
minutes (Typical)
Dmin 2.4 in Above 35 o
API 3 to 5
Ag,min 1.92 ft2
Below 35 o
API
Error 0.00 100+ oF 5 to 10
Dselected 78 in 80+ oF 10 to 20
L 18 ft 60+ oF 20 to 30
L / D 2.8 unitless
Step 3:
V 77 bbl
W 11036 bpd
2. Additional resource for K factor from GPSA Engineering Data Book:
K factor, m/s
0.11
0.110.10
0.09
0.08
0.07
GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 bar.
2. For glycol or amine solutions, multiply above K values by 0.6 ‐ 0.8
3. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 ‐ 0.8
3. Additional resource for retention times from gas Conditioning and Processing, Volume2.
1 to 3 minutes
10 to 15 minutes
8 to 15 minutes
4 to 7 minutes
2 to 3 minutes
4. As per GPSA, typical horizontal L/D ratios are normally in the 2.5 to 5 range.
Refrigerant econonomizers
Water retention time (Refer Table 2)
Water rate
63
105
Natural gas‐oil
Lean oil surge tanks
Fractionation feed surge tanks
Refrigerant surge tanks
Pressure, barg
0
721
42
Liquid volume (excluding bottom head)
Liquid capacity of separator should be
more than 11000 bpd (input value)
Three Phase (Gas ‐ Oil) Horizontal Separator: As per API 12J
NOTES
Gas operating density Table 1
Oil operating density
Actual volume flow of gas Table 2
Minimum gas flow area
Assume
TABLES
Operating pressure
CALCULATIONS
Operating temperature
Operating temperature
Oil retention time (Refer Table 2)
Gas compressibility
Gas viscosity
Y e l l o w
b o x e s a r e i n p u
t b o x e s .
SCHEMATIC
Oil specific gravity
INPUT PARAMETERS
Gas rate
Gas specific gravity
Oil rate
Oil density
Refer Table 1
Normal liquid level (assume)
Shell Length (assume)
Shell length
Next larger (than Dmin) and appropriate
size
Adjustment of K factor for pressure
Pressure, psig % of Design value
Refer Note
4
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally having a wire mesh mist extractor. This
rate should allow all liquid droplets larger than 10 microns to settle out of gas.
600 80
1150 75
Atm. 100150 90
300 85
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INDEX
Q g 15 mmscfd
Q o 3000 bbl/d
γ 0.6
ρ'o 35.0 o
APIγo 0.85
P 985 psia
T' 60 o
F
T 520 o
R
t 3 minutes
Z 0.84
µg 0.013 cP
dm 100 Micron
Step 1: Determine gas and oil properties
ρg 3.7 lb/ft3
ρo 53.0 lb/ft3
Step 2: Determine Cd
Cd 1.13 Assume
u 0.41 ft/s
Re 56
Cd 1.16
Error 0.00
Step 3: Check for gas capacity constraint
D2
974 in2
Dmin 31.2 in
Step 4: Check for liquid capacity constraint
D2H 77085
Try different combinations of D.
D, in H, in Ls, ft SR
30 85.7 13.5 5.4
36 59.5 11.3 3.8
42 43.7 10.5 3.0
48 33.5 10.1 2.5
54 26.4 10.0 2.2
60 21.4 10.1 2.0
66 17.7 10.3 1.9
72 14.9 10.6 1.8
78 12.7 10.9 1.784 10.9 11.2 1.6
90 9.5 11.6 1.6
Ls 11.3 ft
SR 3.8
D 36.0 in
Settling velocity of oil droplet
Reynolds no.
Use goal seek to get error zero, by changing
asssumed Cd
Minimum allowable vessel diameter for separation
of oil droplets down to 100 micron
Y e l l o w
b o x e s a r e i n p u t
b o x e s .
SCHEMATIC
Two Phase (Gas ‐ Oil) Vertical Separator: As per "Petroleum and Gas Field Processing ‐
Hussein K. Abdel‐Aal, Mohamed Aggour, M. A. Fahim"
EQUATIONS
Retention time (Refer Table 1)
Smallest oil droplet size to be removed
CALCULATIONS
Gas compressibility
Gas viscosity
INPUT PARAMETERS
Oil specific gravity
Operating temperature
Gas rate
Gas specific gravity
Oil rate
Oil density
Operating pressure
Operating temperature
Drag coefficient
Gas operating density
Oil operating density
1. As per GPSA, typical vertical H/D ratios are normally in the 2 to 4 range.
Slenderness ratio (typical value 3 to 4) (select from Table 1)
Seam to seam length (select from Table 1)
Separator diameter (select from Table 1)
1 to 2
2 to 4
20 to 30 oAPI
10 to 20
o
API
TABLE 1
TABLE 2 (Ref. API 12J)
Retention time,
1
NOTES
Oil Gravities
Above 35 o
API
Click me
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INDEX
Q g 15 mmscfd
Q o 3000 bbl/d
γ 0.6
ρ'o 35.0 o
API
γo 0.85
P 985 psia
T' 60 o
F
T 520 o
R
t 3 minutes
Z 0.84
µg 0.013 cP
dm 100 Micron
NLL 50%
Step 1: Determine gas and oil properties
ρg 3.7 lb/ft3
ρo 53.0 lb/ft3
Step 2: Determine Cd
Cd 1.2 Assume
u 0.40 ft/s
Re 55Cd 1.19
Error 0.00
Step 3: Check for gas capacity constraint
LD 83 in.ft
Step 4: Check for liquid capacity constraint
D2L 12852 in
2.ft
Try different combinations of D.
D, in Lg, ft
Ls, ft
(gas) Lo, ft Ls, ft (oil)
Governing
case
SR = 12
ls
(oil or
gas)/D
6 13.85 14.35 357.00 476.0
Liquid
Capacity 952.00
12 6.93 7.93 89.25 119.0
Liquid
Capacity 119.00
24 3.46 5.46 22.31 29.8
Liquid
Capacity 14.88
30 2.77 5.27 14.28 19.0
Liquid
Capacity 7.62
36 2.31 5.31 9.92 12.4
Liquid
Capacity 4.14
42 1.98 5.48 7.29 9.8
Liquid
Capacity 2.80
48 1.73 5.73 5.58 8.1Liquid Capacity 2.02
54 1.54 6.04 4.41 6.9
Liquid
Capacity 1.53
60 1.39 6.39 3.57 6.1 Gas capacity 1.28
66 1.26 6.76 2.95 5.5 Gas capacity 1.23
72 1.15 7.15 2.48 5.0 Gas capacity 1.19
Ls 12.4 ft
SR 4.1
D 36 in
Normal Liquid Level
INPUT PARAMETERS
Reynolds no.
Smallest oil droplet size to be removed
Operating temperature
Operating temperature
Drag coefficient
Settling velocity of oil droplet
Gas operating density
CALCULATIONS
Use goal seek to get error zero, by changing
asssumed Cd
Gas compressibility
Gas viscosity
Gas rate
Gas specific gravity
Oil rate
Oil density
Operating pressure
1. As per GPSA, typical horizontal L/D ratios are normally in the 2.5 to 5 range.
2. If D>30", Ls = 2.5 + Lo;
Else, Ls = (4/3)*Lo
Ref. http://process‐designs.com/separators_and_scrubbers/separators_and_scrubbers.jsp
Two Phase (Gas ‐ Oil) Horizontal Separator: As per "Petroleum and Gas Field Processing ‐
Hussein K. Abdel‐Aal, Mohamed Aggour, M. A. Fahim"
Seam to seam length (select from Table 1)
Slenderness ratio (typical value 3 to 5) (select from Table 1)
Separator diameter (select from Table 1)
NOTES
SCHEMATIC
Oil specific gravity
Y e l l o w
b o x e s a r e i n
p u t b o x e s .
EQUATIONS
Oil operating density
Retention time (Refer Table 2)
10 to 20 oAPI 2 to 4
TABLE 2 (Ref. API 12J)
Oil Gravities Retention time,
minutes (Typical)
TABLE 1
Above 35 oAPI 1
20 to 30 oAPI 1 to 2
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INDEX
Q g 8 mmscfd
Q o 8000 bbl/d
Q w 3000 bbl/d Water rate
ρ'o 27.6 o
API
γo 0.89 Oil specific gravity
µo 20 cP Oil viscosity
γw 1.04
γ 0.65
Z 0.89
P 250 psia
T' 95 o
F
T 555 o
Rtw 10 minutes
to 15 minutes
µg 0.013 cP
dm,w 500 Micron
dm,o 100 Micron
Step 1: Determine gas and oil properties
ρg 0.89 lb/ft3
ρo 55.5 lb/ft3
Step 2: Determine Cd
Cd 2.07 Assume
u 0.65 ft/s
Re 22Cd 2.09
Error 0.00
Step 3:
D2
min 28428 in2
Dmin 168.6 in
Step 4: Check for gas capacity constraint
D2
min 1475 in2
Dmin 38.4 in
Dmin 168.6 in
Step 5: Check for liquid capacity constraint
D2(Ho + Hw) 1286400 in
3
Try different combinations of D.
D, in Ho + Hw, in Ls, ft
SR = 12 Ls
/ D
16 5025 425.1 318.8
20 3216 274.3 164.6
24 2233 192.4 96.230 1429 125.4 50.2
36 993 89.0 29.7
42 729 67.6 19.3
48 558 53.9 13.5
54 441 44.6 9.9
60 357 38.1 7.6
120 89 20.8 2.1
132 74 20.5 1.9
Ls 20.8 ft
SR 2.1
D 120.0 in
Q g 86 mmscfd
Operating temperature
Operating temperature
Gas operating density
Oil operating density
CALCULATIONS
Use goal seek to get error zero, by changing
Drag coefficient
Settling velocity of oil droplet
Smallest water droplet size to be removed
Determine minimum diameter for water droplet settling
Larger of Step 2 and 3 values
Reynolds no.
SCHEMATIC
Y e l l o w
b o x e s a r e i n p u t b o x e s .
EQUATIONS
Three Phase (Gas ‐ Oil ‐ Water) Vertical Separator: As per "Petroleum and Gas Field Processing ‐
Hussein K. Abdel‐Aal, Mohamed Aggour, M. A. Fahim"
INPUT PARAMETERS
Gas rate
Gas specific gravity
Oil rate
Oil density
Oil retention time (Refer Table 2)
Gas compressibility
Gas viscosity
Smallest oil droplet size to be removed
Operating pressure
Water specific gravity
Water retention time (Refer Table 2)
Seam to seam length (select from table 1)
Slenderness ratio (typical value 1.5 to 3) (select from Table 1)
Separator diameter (select from Table 1)
NOTES
1. As per GPSA, typical vertical H/D ratios are normally in the 2 to 4 range.
Calculated gas capacity for selected L & D (Should be more than 8 MMSCFD ‐ input value)
TABLE 1
100+
o
F80+
oF
60+ oF
Retention time, minutes
(Typical)
3 to 5
5 to 1010 to 20
20 to 30
TABLE 2 (Ref. API 12J)
Oil Gravities
Above 35 oAPI
Below 35 oAPI
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