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How to reverse engineer a schematic from a circuit boardby throbscottle on November 8, 2010

Table of Contents

How to reverse engineer a schematic from a circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intro:   How to reverse engineer a schematic from a circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 1:   Tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 2:   Getting photos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 3:   Clean up the photos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 4:   Rescue the holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Step 5:   Circle the ground plane holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 6:   Mark the free holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Step 7:   Remove ground-planes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Step 8:   Painted areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Step 9:   Clean the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Step 10:   Reverse and burn out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Step 11:   Smooth the edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Step 12:   AutoTrace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Step 13:   Component side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Step 14:   Fill in the substrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 15:   Isolate the components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 16:   Combine the sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Step 17:   Add component symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Step 18:   Finally, rearrange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Intro:  How to reverse engineer a schematic from a circuit boardThis project is a result of needing to service a domestic electronic item without being able to obtain a circuit diagram.

The process proved to be very long and painstaking, but also very rewarding.  The steps presented here are not exact, and you will no doubt find your own way ofworking which is more effective in the case of any particular board.  However, I believe the basic procedure is essentially correct for the majority of boards which are toocomplex to reliably hand trace. Without the need to invent the process, things should progress more quickly.

For simple boards, it is probably better to use pencil and paper to draw the board onto squared paper, replacing components with their symbols, and changing trackcrossing places to avoid components.

For complex boards , it is too easy to lose your place using this method. The next "level" of complexity from a simple, drawable board, would probably be a goodcandidate for the tracing methods described in step 16 of this instructable, missing out all the image editing procedures, and modified accordingly.

At a higher level of complexity , as on the board shown in this project, I decided there were too many tracks for hand tracing to be reliable, and used the graphicaltechniques described. These methods arise partly from the photographs I took being too unevenly lit and inadequately sharp.  Better photos means less work.

All the editing was done on a laptop running Linux. Windows versions are available of the main tools, Gimp, Inkscape, AutoTrace and Dia, but I don't know if a Windowsversion is available of the utility pstoedit, needed for an unfortunate extra workaround step. I'm sure another workaround can be found, if it isn't.

I also discovered as a result of this project that completely hidden traces can exist - in my diagram there is a transistor with it's base apparently unconnected, but I can'tfind a connection or through hole for it. I assume it's completely hidden in some way.

I'm pleased to say that after creating the diagram, I was able to use it to confirm the suspected faulty part.

Addendum: since writing this instructable I have discovered there are such things as "blind vias" - where the hole only goes part-way through the pcb and is connectedto an inner layer only. It would appear that the board I worked on here utilises these, as a number of components appear to be missing connections. I believe,unfortunately, that these are hidden in the SMD pads themselves, so impossible to find without de-soldering. So if you end up with an incomplete looking schematic, thatcould well be why. Google for "blind pcb vias" to learn more.

Image Notes1. Photo of the component side of the board I used for this project2. I only needed a schematic for part of the board, so just traced this much of the component side

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Step 1: Tools and equipmentYou will be working from photographs, and need some software.

You need:*  A good camera, preferably with a tripod*  Even lighting - a badly lit picture will cause a lot of extra work.  A bounced flash is only just good enough.  A ring flash may be your best option if you have access toone.*  A computer*  Internet access, to look up components (but see note)*  A multimeter - not essential, but helpful (depending on how precisely you need to know how the circuit works, if you are dealing with SMD's, the ability to measurecapacitance could prove useful)*  A strong magnifying glass - you may need to check details which you can't make out from the photos.*  A photo editing program.  I use the Gimp, which is free, and these instructions are Gimp-specific.  I also used the vector program, Inkscape, to clean up the lines.*  A program to turn the photo into a vector line-drawing.  I use AutoTrace, which is free.  I chose AutoTrace specifically because it has a "centre-line" option, originallydesigned to help pick out text in an image, but ideal for this job.  I found AutoTrace picks up too much detail to be useful for general cleaning up though.*  A program to manipulate vectors.  I use Inkscape, which is free, and these instructions are Inkscape specific.*  A program to draw manipulate diagrams.  I use Dia, which is free, and comes with an excellent set of component symbols (but see caveat, in step 18)*  As the current version of Dia has a problem importing svg files, and an intermediate program, pstoedit, was needed.*  A graphics tablet is a big help, I discovered, especially for hand-tracing some of the tracks.*  Lots and lots of time and patience...

A note about finding datasheets on the internet.It's an absolute blessing that data for components is widely published on the internet.  However, component markings are not necessarily complete or clear, and youshould study the context of the device to make sure you have identified the device correctly.  For example, on the board I used in this instructable, there is an 8 pin chipidentified "7101".  I found datasheets for an opto-isolator, an op-amp, a voltage regulator, and other devices before discovering that is almost certainly a DC/DCconverter, confirmed by an inductor being connected as shown in the example circuit. SMD components have markings that may bear no resemblance to the partnumber. There are several guides published on the internet, this is one of them: http://elektronik.googlecode.com/files/SMD_Catalog222.pdf

Image Notes1. This is sufficiently pulled out and rearranged to be useful! The red lines connect to traces on the board I haven't mapped out, since I only did a quarter of thisboard.

Step 2: Getting photosClean the board, at very least a quick brush with a paintbrush.  Any specks of dirt, hairs etc will have to be removed in your photo editor if you don't catch them now, andit there are many, this can be quite time-consuming.

If you have a tripod, and you can control the lighting, set everything up.  You need to light the most boring picture ever.  It also probably has to be quite close up,depending on the board.  Select a plain background which gently contrasts with the board colour.

Take your time, set up the shot so that there is no perspective, or as little as possible, and the frame is filled as much as possible.  Use RAW mode if it is available,otherwise just use the highest quality setting possible.  Take pictures of both sides of the board, ensuring that the tracks are in focus.  You may find it is better tophotograph the board in sections, and work on it a piece at a time.

Take a few pictures, with different settings, so you can choose the best ones.

If you don't have a digital camera, you will have to scan your photo's.  Again, use the highest quality possible.

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Image Notes1. This part of the board didn't get enough light, making it harder to obtain a clear image of all the tracks2. This part of the board got a bit too much light, making it harder to get a clear image of the tracks3. These tracks suffered a fair amount of aberrations, both chromatic and due to refracted light through the solder resist.4. Painted areas come with their own problems

Step 3: Clean up the photosSet up a directory for the project (I like to name the folder after the device I'm working on), stick all the photos in there, and copy the ones you want to use into a sub-folder - I call mine "working".

Start with the solder-side of the board (although with SMD's, there's not going to be much solder there).  Open the picture in the Gimp, and save-as somethingmeaningful, like solder-side-clean.xcf, for example.

Flip the picture - otherwise it won't match the component side.

Set up a vertical guide.  If the board has a ground-plane, align it to that, otherwise just use the edge of the board or a long straight track.  Rotate the image slightly so thatthe board or ground plane or track is aligned all the way down. (Of course, a horizontal guide may work better for you)

Set up a second vertical guide, and a pair of horizontal guides, aligned with the other edges (or ground-planes, or long tracks) of the board.  Use the perspective tool(toolbox: right hand edge, third tool down) and click each corner of the board you need to line up, and just drag them so that the other edges are parallel to the guides.

Make a rectangular selection around the board, invert it, and press delete.  This will clear the background.  Get rid of any other distractions like projecting connectors byselecting around them and deleting.  Don't mess about with the fuzzy select tool for things like this, just use the rectangle and ellipse tools.  You can make compoundselections/de-selections with these to make complex shapes.

Get rid of any artefacts using the clone and blur tools as appropriate.  To use the Gimp's clone tool, press ctrl when you click the area you are cloning from.  A useful trickwith vertical and horizontal PCB tracks is to set a guide over where you want to clone from and to.  The clone tool will snap to the guide.  If you have tracks set at a 45degree angle, rotate the layer (toolbox, 3rd row, 3rd tool along) by 45 degrees, and you can use the horizontal and vertical guides again. (You may have to enlarge thecanvas to fit the picture)  Rotate the board by -45 degrees to put it back how it was.  Use the same trick for other known angles.

Okay, so you have a nice clean picture to work on.  From now on, the general idea is that the picture contains a lot of detail, most of which you don't want.  The detail youwant to keep needs to be separated out and kept as discreet images, so the next few steps concentrate on these two ideas.

Before you go any further, it is worth saving the image as a .png and opening it up in Inkscape.  Click the image to select it, the go to Path > Trace Bitmap...  Experimentwith all the methods and see if you can get a an image where the edges of the tracks are nice and smooth, from that.  If not, at least you will get a good idea of what youare up against.  If you get a clean image, work on it instead of the original. You still need to pick out holes and remove ground planes and substrate, but it should be mucheasier to work on due to having the edges of the tracks smoothed out.

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Create a new layer, and make sure it is active. This will contain your alignment marks.  Being on a separate layer, they will be easier to copy to the other layers.

Put borders at the corners of the board to make it easier to align the images later.  To do this, make a square selection at each corner, then make another squareselection the same size but shifted inwards a bit, using subtract mode.  Fill the selection using the bucket fill tool.  I didn't do this and found alignment without corners tobe tricky. You could use any alignment marks you like of course, corners is just what I thought of.

Image Notes1. Datasheets. I used the word "candidate" as the component identification is not 100% positive.2. Various images I tried3. The stuff I'm actually using goes in here4. Hello, instructables!

Step 4: Rescue the holesYou need a picture of the holes/solder pads in the board to align the various images and make sense when you get rid of the holes later.  This is especially important ifyou have taken pictures of sections of the board.

Depending on the individual circuit board, you may have to find a different technique that works for you.

It may be easiest to just paint them in.  Create a new transparent layer (Layer > New Layer) and ensure it is active.  Choose a brush about the same size as the pads,and dot over each one in some colour you like.

If the pads are copper coloured on a green board, as in the example, open the channels dialogue, and turn off the green and blue channels.  With a little bit of luck, youwill be looking at just the pads.  If not, you have a bit more work to do - see next paragraph for details.  Go to Layer > New from Visible.  Turn the blue and greenchannels back on.  Add a new layer and fill it with red, and change the red layer's mode to Darken Only.  You might want to repeat the process with another red layer. Delete any layers you are no longer using, such as the red layer(s) and the first New from Visible if you created more than one.

If turning off the green and blue channels did not make the holes/pads clear enough, go to colours > components > decompose...  Select HSV and click OK.  When thenew image appears, copy the "hue" layer and paste it as a new layer (edit > paste as > new layer) into the image you are working on.  It should be the top layer.  Set it'smode to "subtract".  With a bit of luck, you should now have clearly visible, if a bit dim, holes.  Resume the procedure above.  Again, the exact result will vary dependingon the board you are working on.  Try different decompose modes/layers if "hue" does not work you.

With the New from Visible layer active, use the select by colour tool (toolbox, top row, second from right) to select the pads, adjusting the threshold as necessary.  Copythe selection.  Create a new transparent layer, set it active, and paste the selection.  (You will need to "anchor floating selection" in the layers window).  You can nowdelete everything except the layer with the holes/pads in it.

If this method does not work well for you, experiment with layers consisting of grayscale and inverted copies of the background, different coloured layers, turningchannels on and off, and layer blend modes.

You may find that if the lighting is too uneven, you need to use one method on one part of the board, and a different method on another.  Make a selection of the part youwant to work on, create a new transparent layer, and paste the selection into it.  All the parts will be visible through the transparency as you build up the layers.  If you findall this is taking too much time, manually dotting the holes is probably quicker.

Find any bits of track or other artefacts that are showing through and erase them.  The dots that are left are now your place-holders for every through connection on theboard.  Copy the alignment marks to the layer if you are using them, and save a copy to a new .png file.  Call it something meaningful, like solder-side-holes.png.  Finally,delete all the layers in the original file except the one showing the holes you rescued.

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Image Notes1. The layer showing just the holes. Too many to paint in by hand here, but usingthe colour difference to pick them out worked well. A minimum of cleaning up byhand was needed.

Image Notes1. With the green and blue channels turned off, the copper pads stand outagainst a dark background2. Very good result in the best lit part of the picture3. A bit of manual cleaning needed here

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Image Notes1. Detail view of holes overlayed onto photograph2. I also included test points in with my holes

Step 5: Circle the ground plane holesWhen it is used in the centre-line mode, Autotrace turns pcb track pads into little loops.  It is necessary, therefore, to remove them.  Since we are going to delete theground planes, some way of identifying where they are connected is necessary, so putting circles around them seems to be the way.  There is a simple manual way to dothis.

Create a new brush.  Do this by creating a new image (File > New > height 64 width 64 > advanced options > fill with transparency).

Elipse tool (toolbox top row second icon) and set it's aspect ratio to fixed 1:1.

Draw a circle in the new image so it fill the box exactly.

Shrink the circle by about 5 pixels (Select > shrink)

Stroke the circle (edit > stroke selection) - use a line of 7 or 8 pixels

Save the file with the .gbr extension, in (for Linux users) ~/.gimp-2.6/brushes (the default export settings are fine).

It's worth doing a "+" and "x" brush whilst doing this - see next step.

Restart the gimp.

Now open the file you are working on, and create a new transparent layer.  Ensure you are working on this layer, and use your new brush (you will need to scale it) to dota circle around every hole which is plated through the ground plane.  Multiple or really awkward holes, you can draw a rectangle or free selection around, and strokeselection as you did to create the brush.  Try not to overlap the edges.

Copy the alignment marks to the layer, turn off the visibility of everything except the circles you drew, save, and save a copy to a new .png file.

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Image Notes1. Circle brush

Image Notes1. The brush creates nice, even, easy to place little circles2. A group of holes enclosed by a stroked rectangle selection.3. Some holes were placed so that the circle would overlap the tracks, so Icreated a free selection around them. As it worked out, I needn't have done this,

Image Notes1. It may have been easier to put in these circles before deleting the groundplanes, then I could have deleted the actual holes at the same time.

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Step 6: Mark the free holesA multi-layer board may have some pads which don't look to be connected to anything.  If so, they probably terminate some through plating which connects the other sideof the board to an inner plane or track.  You need to mark these "free" holes another way so you can relate them to the other side of the board later on. I have read thatthese inner layers are often used for ground and power planes, so shouldn't be too hard to trace when you've done everything else.

Create another new brush in a cross shape - use the guides to help you.  You may want to create a "x" shape and a "+" shape, which can interleave slightly.

Repeat the procedure you used to circle the ground-plane holes, only this time only put an x or a + over the free holes.  This way, the centre of the mark still shows wherethe holes go.  I made these brushes by making triangular and rectangular selections on a 64 pixel square canvas, stroking them, then erasing the outer edges, however Ihave since realised you could probably use a text "x" and "+".  Put a circle selection around the "x" the full width and height of the canvas, invert the selection, and deletethe ends of the arms, so that it is not disproportionate to the "+".

Copy the alignment marks to the layer, and save a copy to a new .png file.

Image Notes1. Plus shaped brush

Image Notes1. X shaped brush. Note it does not reach the corners of the canvas, as the armsare the same length as the plus sign.

Image Notes1. X's and +'s in action

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Step 7: Remove ground-planesFor the purposes of a schematic diagram, there is not much difference between ground-planes and the substrate.  Since you marked the free holes and ground-planeholes you can also remove these.

Note that if you are dealing with a 4 layer board, the internal layers are likely to be ground plane and power plane.  Any through plated holes which do not connect toanything you can see are likely to be connected to a power plane, however, this is no way guaranteed to be the case, as there may be other traces hidden away in there. Hopefully you will be able to work this out at the end with the aid of a continuity tester.

Use the fuzzy select tool to select each ground plane area. You can also fuzzy de-select, fuzzy add-selection and fuzzy intersect-selection.  If fuzzy select is too uneven,use the circle, rectangle and  free selection tools.  It's easiest to use the free selection tool by creating a series of straight lines by clicking and moving.  When you clickthe first spot again, it will close the selection.  Before then, you can click and move any of the points you selected already.  You can also draw freehand with it, though Ifind this too uneven.  Grow the selection by one or two pixels (more if you have wide gaps between the tracks) to ensure there are no missed bits  - this will also clean upthe edges a bit (Select > Grow) and save the selection to a channel in case you need it again (for example, if you have to start over).  Make sure you don't pinch out anybits of track, though.  Press delete to clear the selection.

Repeat for each ground plane area and the free holes, until they are all clear.

Image Notes1. Remaining areas of substrate2. The ground planes covered most of the board. The remaining dots are the holes, which I left as I removed the planes before circling the holes before deciding theorder of steps should be as shown in this instructable.

Step 8: Painted areasI found large painted areas to be the most problematic to deal with.

First you need a way to see through the paint. 

Copy the image to a new layer, and desaturate it.  Choose luminosity.  You will probably see a fair bit of detail already.  You can bring this out a bit more by changing thelayer's blend mode - I found "burn" to be particularly good.  Adjust the layer's lightness (Colours > Hue-Saturation) to bring out more detail (this is more effective thanusing brightness/contrast).  Ensure the layer you are actually working on is active, and select any painted ground plane and substrate areas you want to remove.  Savethe selections to a channel, and delete them.  You may also be able to use the clone tool to paint tracks over these areas, however be careful not to paint in tracks thataren't there!

I also discovered that a very clear, but somewhat rougher at the edges, view of the painted area detail can be obtained by decomposing to HSV (Colours > Components> Decompose > HSV) and viewing the saturation layer.  It may be worth copying this to the main image as a layer, and experimenting with brightness, inversion, andmodes.

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You may find it easiest to make the selections for these areas by using the manual selection tools rather than the fuzzy select.  I found it easiest to select the whole area,then isolate the bits I wanted to keep by de-selecting them.  Always ensure the layer you are working on is selected, not whatever layer you are using to see the detail,otherwise your hard work will be lost.

Image Notes1. Although you can see the tracks, it's not always clear which bits are trackand which bits are substrate.

Image Notes1. Burn mode2. Tracks much more clear now. You can make the green parts visible again bydeleting the areas above and below the paint on this layer.

Step 9: Clean the tracksYou are almost ready to process the image using AutoTrace!

You need the tracks to have good clean edges and smooth colour, or else AutoTrace will put in all sorts of details that you don't want and probably didn't even see, sinceit traces a little bit too well.

I spent many, many hours trying to do this by selecting areas of track or substrate with the fuzzy select tool and using some method to smooth the edges.  If you areinterested in reading a discussion about methods for doing this, please see this this thread: http://registry.gimp.org/node/14912 .  I found that any method that gave mesomething like a smooth edge also led to rounded off corners and pinched off track ends.  The idea was that I could then use the bucket fill tool to even out the tracks andsubstrate.

The best way to smooth out the unwanted detail is to trace the image using a different tracing program - I used Inkscape, which unfortunately doesn't also offer centre linetracing.  Some cleaning up still needs to be done first though.

Smooth out the fine detail using the selective gaussian blur tool (Filters > Blur > Selective Gaussian Blur).  What this tool does is apply a blur which is limited, or "fencedin" by areas of high contrast.  You can also use the wavelet decompose tool and delete the top (fine detail) layer, however this may also remove details you want to keep.

I used a high radius of 30 pixels, and a max delta of 29.  These figures will likely be different for you.  I found these by setting a very high blur radius, turning up the deltauntil all the detail disappeared, then turning it down again until I could see the tracks clearly, then turned down the blur radius to a saner level, judged from the sizes of thetracks in pixels.  Press OK.  You should now find any "blockiness" in the tracks has been blurred out, but they are still clearly tracks.

Use the eyedropper tool (toolbox, 2nd row 3rd icon from left) to pick an average colour from the remaining areas of substrate. If the lighting is uneven, pick one of thelighter areas (probably not the lightest though). Set a few pixels spread for the eyedropper. This will set the foreground colour.

Create  a new layer, setting it to be filled with the foreground colour, and move it below the layer you are working on.  Most of the substrate should now beindistinguishable from the newly created background.

Create a new layer from visible.  You should probably save this layer as a new image.

I found at this point I could see quite a bit of spread due to optical aberration at the edges of some of the tracks which were very close together, so I set guides alongthem and used a small soft brush to paint background colour along these.

I also painted in the track holes in the track colour, but I'm not sure that this is necessary - it may be sufficient just to remove the dot of the actual hole in the middle.

Manually do any other cleaning up at this point.  Don't worry about light coloured marks on the actual tracks, or dark ones on the substrate, as these are going to getburned out.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Image Notes1. The tracks are clear now, but it is now also clear that there is a lot of roughnessand aberration to clean up. Image Notes

1. Set guides and the brush will cling to them.

Image Notes1. You can see the range of bad lighting here.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Step 10: Reverse and burn outYou probably have light coloured tracks on a dark background.  What autotrace needs is dark tracks on a light background.

Desaturate the image, that is to say, turn it into greyscale (Colours > Desaturate > Luminosity (or whichever works best)).  Next, invert the image (Colours > Value Invert).

If you have a really clear, evenly lit, well focussed picture, this may be adequate, in which case you can go on to the next step.  Otherwise, read on...

You need to burn out any detail on the background, which is now light gray or something approaching white, and "dark out" any detail on the tracks, which are now darkgray, or something approaching black.  If the picture is badly lit, as mine was, this will by now be very obvious - but it just means you have to work in stages.

To do this, you need to set new black and white points for the image.  If you have any area which is very different from the rest, isolate it with a large selection, feather theselection by a large amount (Select > Feather) such as 50 - 100 pixels, and work on it first, so it looks similar to the rest of the board.

Choose the levels dialogue (Colours > Levels).  Near the bottom of the dialogue, there is a button marked "Auto" and 3 eye dropper buttons.  The eye droppers are topick the black, grey and white levels.  Click the dropper for the white level, and click an area of the original substrate, if you can see any, which is a bit darker than therest.  Don't use the darkest area as this may be too similar to the lightest track area.  Click the dropper for the black level, and click an area of track which is lighter thanthe rest, if you can find any.  Don't use the lightest area as this may be too similar to the darkest substrate area.  Click OK.  Repeat as often as you need to to get niceblack or nearly black tracks on a nice white, or nearly white, background.  Choose areas carefully to ensure that no tracks get blurred together or pinched through.

If you find that some area you did has become harsh and jaggedy at the edges, undo until it looks right again, and work on the remaining areas of the board by selectingand feathering as described above.

Paint in/out any unwanted details like writing, artefacts and the dots in the holes if you can see them.  You may find some bits of track have become blurred together orpinched through - paint in repairs with a soft brush.

Copy the alignment marks to the layer, and save a copy to a new .png file.

Image Notes1. Setting the black and white levels using the traces will create a nicelycontrasty image.2. Use the colour pickers to set the black and white levels. The "Auto" will set thelightest area to white and the darkest to black.

Image Notes1. Notice how jagged the edges are. This will cause spurious traces fromAutoTrace and needs to be corrected2. Use the colour pickers to set the black and white levels

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Image Notes1. Isolate differently lit areas to work on first.

Step 11: Smooth the edgesYou can try skipping this step, however you may find that AutoTrace traces a bit too accurately, and you end up with a mass of fine lines. If that happens, you need to dothe following.

The edges of the tracks will still look quite rough.  The best way to clean them is to trace the image in a vector editor program such as Inkscape. The tracing can then beexported as a .png.

In Inkscape, open the file you made in the last step. Don't worry about it fitting the page. Click the image to select it (black arrows will appear around it). Open the tracingdialogue (Path > Trace Bitmap). You may need to have a few goes at it. Try the defaults first before playing with the settings.

If you click the image, you will find you can drag the tracing and the original bitmap. Delete the original. The image you now have is made of vectors, which you can clickand move around and deform individually. If you are unfamiliar with vectors, take the opportunity to have a play. You need a bitmap image to work with, so export the file(File > Export Bitmap). You'll see a lot of scary looking numbers, but you shouldn't need to change anything except possibly the save directory and file name. Click"Export".

Open the file in the Gimp and examine it carefully - you may find spots merged together or pinched off, and will need to paint in corrections to these.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Image Notes1. Notice how the edges are nice and smooth now. This won't cause problems for AutoTrace!

Step 12: AutoTraceThis is what all the work so far has been leading up to.  You are going to use AutoTrace to turn the collection of fixed lines, into a collection of moveable and connectiblelines.  These will become the lines of your initial schematic.

If you are using Linux, or some other 'nix, for the files containing the tracks, run the following command:

autotrace -despeckle-level 5 -centerline -line-threshold 4 -output-format svg -output-file filename.svg filename.png

The important options are:-centerline-output-format-output-filename

Note the American spelling, "center", of "centre"

I used the despeckle level setting for a file which hadn't been first traced in Inkscape. If you included this extra tracing, you probably won't need it (but it won't hurt, either)

Sorry I don't know how this will look for a Windows user.

I suggest you read the manual page for this program, it has quite a few options to play with, and you should try running it with various alternatives.  The important one touse, and the whole reason for using AutoTrace rather than the tracing tool in some gui program, is the centerline  option, which draws a single bezier line down the centreof each area, instead of tracing around it.

Open each attempt in Inkscape until you find something you are happy with.  Delete all the attempts which you are not happy with.  Record the version of the commandyou used, somewhere.  Add a layer to the drawing, and paste into it the holes picture. Select the image of the holes and scale it so the dots line up with the ends of thetracks. Save the file.  Use the break apart and snap together tools to fix any sections of track which have gone wrong.  Save the file.

Image Notes1. Bezier lines containing editable points2. Edit tool3. Bezier drawing tool4. Join nodes together tool5. A tracing error. You can correct this by breaking apart and joining together correctly the associated nodes.6. Selection tool

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Step 13: Component sideYou should be pretty aux-fait with the methods now, however with the component side there is an additional layer of complexity, namely the components.

For an SMD board at least, the detail is too fine for manipulation of the entire image to be useful, so you need to do a lot by hand.  You are likely to need the actual boardto hand, and possibly a magnifying glass and continuity tester.

Open the picture you chose to use for the component side, and save it as a .xcf file with a meaningful name.

Open as a layer, the picture you created of the all the holes.

Ensure the layer with the component side is selected, and use the scale, rotate and perspective tools to adjust it so that the holes you can see line up with the holes youcaptured from the solder side.  Chances are it won't match exactly. My board is slightly bent, so the alignment was a little bit off in the middle.

You need to create a picture of the components, a picture of the tracks, and pictures which identify any "special" holes.

If you wish to isolate the component identifiers marked on the board, do so now.  Click the little red square in the corner of the main image window to turn on the quickmask - the picture will fill up with transparent red.  Paint white to erase the mask from the writing.  Just do it in blocks, don't try to follow the lines of the letters.  Togglingthe quick mask (click the little square again) will turn the bits you painted into a selection, and copy to a new transparent layer.  Use the "levels" technique described formaking the tracks stand out, selecting the text and an area of track (assuming the tracks are lighter than the substrate) for the black and white points.  Paint in any bitsthat get pinched off.

Image Notes1. Photo of the component side of the board I used for this project2. I only needed a schematic for part of the board, so just traced this much of the component side

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Step 14: Fill in the substrateIn my picture, everything was a bit blurry, so I decided to paint in the substrate first.  This leaves the tracks much easier to follow and the components better defined. Also, this helped clarify areas which were in shadow.  With a sharper picture you could probably do this with the Bucket Fill tool, set to "fill similar colours", but after I usedthis a few times I decided to make manual selections and fill those, which also conveniently obliterates the painted markings.

First of all, create a new transparent layer to work on.

As most of the substrate on my board is in square or rectangular sections, the method I used was to use the rectangle tool to select an area of substrate including padsand one or more components within it.  Then I deselected the component, pads and tracks.  I used the circle and free-select tools as necessary.  I then used the bucketfill tool (set to "fill whole selection) to fill the area with black.  Use the layer rotation trick with the guides to select diagonal areas.  You will have to save the selection to achannel if you do this, and clear it before rotating the layer.  You can then turn the channel into a selection and rotate it to match. If you have a steady hand, you couldpaint in these areas with a brush tool.

Use the selection tools most appropriate to the board.  Don't worry about trimming edges off the tracks if they are a bit fuzzy, however don't be tempted to "edit" the boardlayout at this stage, as it may lead to confusion later on.

If you have a good picture, there may be no need to do this.

Image Notes1. The hard part was working out which bits were substrate and which bits were just shadow, and what was under the painted legends.

Step 15: Isolate the componentsYou will eventually need to replace the components with their symbols, but for now, isolate them into an image of their own.

The easiest way to do this for SMD's is with rectangle and circle select tools, however you may find it better to use the quick mask and a brush tool, described previously.

Invert the selection, copy it (ctrl-c) and paste it into a new transparent layer.  Save this layer as a new .png file.  Save the selection to a channel (in case you stuff thingsup) Delete the selection from the base image.

Try to work out where the tracks went that are hidden by the components, and paint them in using the same colour as the tracks you can see. This is where a continuitytester will prove useful. Find datasheets for the components, the sample circuits may help work out what goes where.  Use the guides to help you, and use the selectionand bucket fill tools if you are not comfortable painting.  Use the eyedropper tool with a small spread to select the colour.  You may need to use a magnifying glass andthe actual board to see where the tracks probably go.

Create a new black layer (since you filled the substrate with black) and place it behind the component layer.  This should fill the spaces with black where the componentswere.

On my board, the component side also had considerable ground plane areas, which I deleted.

Optionally, use the levels technique previously described to turn the tracks into solid white. I found there were advantages and disadvantages to doing this.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Image Notes1. Composite image showing holes taken from solder side, filled in substrate covering painted legends, and tracks on component side

Step 16: Combine the sidesFire up inkscape and open the image of the component side tracks. Create a new layer, and cut this image and paste it into the new layer.  Create another new layer.Open the tracing you previously made of the solder side of the board, copy it, and paste it into the new layer. Close the tracing. Create a new layer. Open the picture youmade of the holes, copy it and paste it into the new layer, then close it. You may also want to repeat for the image of the components, the ground plane hole circles, thefree-hole marks and the complete image of the component side, if you want to use these for extra guides. I also added in an image of the solder side tracks to confirmthat the first tracing was correct.

Open the layers dialogue and re-order the layers so the original photo is at the bottom, then the picture of the components, then the component side tracks, then theholes, then the tracing. Use the scaling arrows for each layer (click to select the image) to adjust it so they are all aligned. Use the holes to guide you. You may need toset the aspect ratio to "free" for tweaking.

Adjust the transparency of the layers so you have an image showing what is connected where.

Using the bezier tool, trace a line for each track. This will be easier if you filled in the substrate earlier. Click every time you want to change direction - this will add a nodeto the line. Double click to finish the line.

You will probably want to turn on or off the other image layers as you work to check your progress, and to check the "sanity" of your tracing.

You need to combine the two tracings. Go to Edit > Select All in All Layers, then Path > Combine. This will let you now select multiple paths. Go to Edit > Deselect.

Inkscape provides a tool to snap together the ends of lines.  Use the edit tool. For every place you find where a track on the top of the board connects through to a trackon the bottom of the board, select the connector on the end of one, press shift and click the end of the other. They should both have big coloured nodes on the end whenselected. Then click the snap together icon.  Any track ends you have left over most probably connect to a ground plane or an internal plane which may be either ground,power or a section of track. Use the other layers to help you investigate any which don't correspond to anything.

Finally, delete all the layers except the tracing. Save the file as postscript (.ps) The reason for this is that Dia has a problem importing .svg format files (hopefully to befixed in version 0.98) and an intermediate step is needed to generate a format it can use, in this case the xfig format, .fig.

Image Notes1. Multiple layers showing work done so far

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Step 17: Add component symbolsUse the pstoedit program with the options:pstoedit -f fig inputfile.ps outputfile.fig

It is possible to generate a schematic format output file, but I found this hard to add components to.

Use Dia to open the .fig file you just made. Dia is a great little program which has an excellent range of objects which can be snapped to lines, a bit like MS Autoshapes,only much better.  If you have used Visio, you should be comfortable with Dia.  Choose the "Circuit" category of shapes.  Using the image of the components as a guide,snap in symbols to replace them. Visit the Dia website for extra symbols in the "Electronic" and "Circuit 2" categories. (Others may exist, I just haven't found them)

I used the lamp symbol to represent unknown connections - ie those which are connected to a "free" hole on the solder side. These can later be filled with correspondingcolours.

Dia has a text tool.  If you snap text to a shape, it will move with the shape.  You can also attach it to lines where you see a connection point.  You probably want to addvalues and/or identifiers this way.

You can also create new symbols using Dia.  Create the symbol as a diagram, then export it as a .shape file. The files are easily editable in a text editor to removesurplus connection points and tweak line positions.

The majority of datasheets for chips and transistors can be found on the internet, though you may have to dig somewhat.  Create "mystery box" symbols for any mysterydevices.  You may be able to work out what they are once you have rearranged the drawing into a schematic.

Image Notes1. Drag a line onto a connection point and the symbol will turn red to show it is connected. If you drag onto a centre connection point, it will turn yellow.2. All components which are connected to a ground plane have their symbols connected to a ground plane

Step 18: Finally, rearrangeAll being well, you should now have a vector drawing of all the tracks, with symbols added.  The wonderful thing about vectors is that you can move them around, and thisis how you are going to turn what is still really a picture of the tracks on the board, into a schematic.

Chances are the circuit board layout bears at least some relationship to the original schematic, so bear this in mind as you move things around.

Start by moving obvious groups of components into areas with a bit of space around them. Optionally, replace the lines you traced with zigzag lines. These are composedexclusively of vertical and horizontal sections, and are ideal for this purpose.

If you are used to circuit diagrams having a dot to represent connections, you have the choice of putting in extra lines to accommodate these, or using the more modernstyle of not using them. In this case, crossed lines are only crossed, not connected. If a connection is represented, they are offset.

Arrange the components in each group so it looks more like a sensible schematic.

Work your way through the drawing, pulling out components and replacing lines as you go.

Arrange on a more general scale so that most of the connections between groups are in "sane" positions - ie, not too much crossing over, not too many going from oneside of the drawing to the other.

When you are happy with the positions of everything, remove the excess points from each line, and sharpen the corners.

Study the power routing through the circuit to check the sanity of assumed vcc (or vdd) connections.  Compare to the actual circuit board with a multimeter to check. Check any "probable" inner layer tracks.

Don't forget, some of the tracks which were connected on both sides of the board, may also be connected to a plane or track sandwiched inside the board.  If there areobvious peculiarities in the circuit, it may be because such a connection is hidden from you, and therefore missed.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

Image Notes1. The jumble of lines is starting to look like a circuit diagram now

Image Notes1. Click a polyline, and you can see a a trail of points. Find the ones at the endsand attach a zigzag line to the attachment points on the component symbols.You can then delete the polyline. Use multiple zigzag lines if there are multipleattachments.2. I used lamp symbols to denote holes through the board which are connectedto a hidden layer - the "free" holes on the back of the board.

Image Notes1. As the polylines are replaced by zigzag lines, the diagram can be rearrangedinto a neat schematic Image Notes

1. Dia support "rubber band" selection. Carefully select a group of componentsand you can move them around as a block. The lines connecting in will moveappropriately.

Image Notes1. This is sufficiently pulled out and rearranged to be useful! The red linesconnect to traces on the board I haven't mapped out, since I only did a quarterof this board.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

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Comments

47 comments Add Comment

 cyphunk says:  Mar 9, 2011. 1:26 AM  REPLYexcellent!

 Donotmatthews says:  Feb 22, 2011. 9:46 AM  REPLYanyway to identify these components? http://www.trafficlights.com/images/T3_photos.jpg I want to try and build one.

 throbscottle says:  Feb 23, 2011. 4:36 AM  REPLYThe various components will be marked with their values and part numbers. Looking at the photo, at top left you have a potentiometer, which will bemarked with it's value probably in kilo-ohms - you will have to look for a figure ending in K, or possibly A or B (one of these means logarithmic, onemeans linear, but I can't remember which is which - this one will be linear), next to it you have a standard looking red LED and what is probably it'scurrent limiting resistor, then the two blue cylinders are electrolytic capacitors, which will be marked with their value in microfarads (uF) and voltage, justin front of them is what looks like a glass bodied diode (possibly a zener), then going right again is probably a rectifier diode. The big stripey thing next tothat is a resistor, probably 1 or 2 watt. The big black box is a fuse holder. Just in front of that you have 3 devices which looking at the wiring diagram onthe web-site tell me are triacs - you will have to look at their markings to find out the exact type - you can look these up on the internet and 99% of thetime be able to find some data - next to those are 3 resistors which look like they feed the control signal to the triacs. The 8 legged animal is some sort ofchip - again you will have to look at the markings to find out what it is, though again looking at the web site, it is probably a micro-controller, and abovethat is another resistor. Next to that you have a dual dip switch. Without knowing more about the circuit, I can't really tell you more. The resistor colourcode, in case you don't know it, isBlack = 0, Brown = 1, Red = 2, Orange = 3, Yellow = 4, Green = 5, Blue = 6, Purple = 7, Grey = 8, White = 9.First two bands are the base value, 3rd band is the multiplier (ie, number of noughts) so brown, grey, red woudl be 1800 ohms, or 1.8K, brown, grey,black would be 18 ohms, brown, grey, blue would be 1800,000 ohms, or 1.8M.

The fourth band is tolerance, used to be gold or silver for 5% or 10%, but now red or brown for 2% or 1% is common. There may be also a band toindicate temperature coeffecient. Gold and silver are sometimes also used for the 3rd band to indicate divide by 10 or 100.

At first I thought you had one of these and wanted to clone it, but it looks like you just want to build your own version from the photo of the one they areselling! Cheeky :-) Unless you can program your own microcontroller, your best bet is to find a free circuit diagram to build one yourself, or better yet,design your own, rather than try to copy a proprietary design from a photo.

I'm sorry to say there just isn't enough information in a photo like this to be able to work out any more than the basic power control - it has the triacsconnected to the lamp outputs, these are fed by what look to be high value (and possibly special purpose) resistors from the microcontroller. It looks likethere is a very basic live power supply to give the low voltage DC. There may of course be SMD's underneath the board, which of course you can't see,though it looks unlikely.

I hope this is helpful to you - wish I could give you more useful information.

 siliconghost says:  Feb 8, 2011. 7:43 PM  REPLYGreat Instructable. You might want to also mention this:http://www.instructables.com/id/Find-schematics-wiring-diagrams-etc-for-everyda/

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

 throbscottle says:  Feb 9, 2011. 4:47 AM  REPLYWow - cool! I will look to see if there is a UK equivalent!

 siliconghost says:  Feb 9, 2011. 12:19 PM  REPLYNo problem! Please let me know if you find a UK equivalent.

FYI, I just added a reference to your Instructable from my video page as well.

- John

 iffee says:  Feb 8, 2011. 11:23 PM  REPLYI have an AVR similar to the picture attached.

The components and PCB have been potted with some compound. How this compound can be desolved.?

 Euphy says:  Feb 8, 2011. 11:56 PM  REPLYEpoxy potting compound is pretty hard to remove. I've only ever managed to remove it from things I didn't want to keep (ie hit it with a hammer), andeven then it was untidy. However:

http://www.instructables.com/answers/Dissolving-Epoxy/http://kevtris.org/Projects/votraxpss/unpot.html

And there are a couple of other pages on the internet about various attempts.

 tomkawal says:  Feb 3, 2011. 5:01 AM  REPLYSome advices for taking a picture sound like overengineering of reverseengineereing. At good light no need for tripod.

Guys, to take a photo of PCB, any regular printer scanner seems to do the job.

I use polarising filter to contrast the text on IC.Also good to have microscope, backlight for details of PCB etc.cheers

 demyhr says:  Jan 20, 2011. 6:59 PM  REPLYAs a retired "professional" doing design and layout of complex multi-layer (30 +) PCB's I must say there are limits to what can be done reverse engineeringthese boards. It is impossible to see inner traces of boards with internal power and ground planes even with x-ray techniques. I suppose one could probewith an ohmmeter but with many of the boards I have designed this would take a lifetime.

On the other hand I have used GIMP in conjunction with a flat-bed scanner quite successfully for measurement purposes. Scanning at 1200 dpi gives anaccuracy slightly better than 0.001" and using the measurement function of GIMP dimensions can be determined quite accurately.

All in all a good instruct-able given a few caveats.

 throbscottle says:  Feb 3, 2011. 3:57 AM  REPLYIt seems that the more I discover, the more complex this becomes! However, even an incomplete schematic is better than none at all, and this is arelatively un-complicated digital TV decoder. I will try the scanner method at some point.

 aetienne3493 says:  Feb 1, 2011. 1:02 PM  REPLYwhat are artefacts and how would you get rid of them with the clone and blur tools? here's what i have so far

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

 throbscottle says:  Feb 2, 2011. 5:57 AM  REPLYOh, apparently I also meant physical bits of dirt, hairs etc as well as optical aberrations.

 throbscottle says:  Feb 2, 2011. 5:53 AM  REPLYArtefacts are things which don't really exist, like optical aberrations - like if the light has made a shiny spot, or something has got blurred and looks like itis a slightly different shape, or you have coloured edges to the tracks - tricks of the light and shadow, things like that.

You can use the clone tool by finding a spot that looks the same as the place you want to correct, ctrl-click (I think, you will have to check) that spot, thenpaint over the place you want to correct. It will copy the first spot over the second. Use blur for if you have a small detail you want to remove. Just paintover the spot until you have blurred it enough.

Looking at your picture, I would seriously consider hand tracing it and missing out most of the graphical techniques, since it's a fairly simple board. Also,as mentioned in a previous comment, if you have a scanner you will probably get a better image by scanning the board.

Good luck!

 aetienne3493 says:  Feb 2, 2011. 7:19 AM  REPLYalright thanks

 captthud says:  Jan 22, 2011. 10:02 AM  REPLYI started reading this with skepticism - "There's no way to magically generate a schematic from a PCB." While there wasn't any magic* I'm very impressed byyour creative use of software and the flow of data. Circuitry aside, this is an excellent introduction for advanced image editing.

+10,000 points for doing it all with open source software on Linux. There's so much amazing stuff that people don't know about. I've been using Inkscapeand Gimp for a while, but I haven't seen AutoTrace or Dia before. TIme to hit the repositories!

*Revealing the PCB holes with masks and channels seemed magical, even if it's just math.

 Mike44 says:  Jan 21, 2011. 9:54 PM  REPLYMan, this looks like a lot of work, especially doing it in something that looks like MS Paint. Why not just use a real PCB program off the top to map out theboard? Place all the components as you spot them out, draw the rats nest in between to however far you need to go, then create the actual PCB. At least Ithink it would be easier. There's tons of free, basic PCB software out there: http://www.olimex.com/pcb/dtools.html. Even:http://www.suigyodo.com/online/e/index.htm

 pellepeloton says:  Jan 20, 2011. 9:15 PM  REPLYI might do this to my EEEPC power supply regulator section.I accidentally reversed the polarity when I replaced the car power supply and let the blue smoke out!As you all might know, electronics works with blue smoke ? If you let the blue smoke out, the gadget does not work anymore.

 pellepeloton says:  Jan 20, 2011. 9:10 PM  REPLY"Michael Jennings is a reverse engineer and what he does is technical jobs for certain companies and as soon as he is done, his memory of the work he hasdone is wiped out. " That is the simplified plot for Ben Affleck starred movie.

Be careful to do this reverse-engineering as some company might want to erase your memory, lol!

 jolshefsky says:  Jan 20, 2011. 6:58 AM  REPLYExcellent explanations and good use of tools. It would be nice to go straight to something like Eagle, for its electrical rule checking (ERC), but that'sobviously yet another headache.

I've also been surprised that there's no solid standard for making vector graphics portable and platform-independent. I had done work in AppleWorks andhad absolutely no way to get that data into OpenOffice's drawing package. I got a weak copy via some convoluted Encapsulated PostScript; SVG gave menothing but false starts and dead ends.

That reminds me ... I have to get back on that project!

 throbscottle says:  Jan 20, 2011. 2:55 PM  REPLYIf you can output your work from AppleWorks into postscript format, pstoedit will output svm files for openoffice. It will also output schematic files, but Ithink their usefulness is limited for this.

 rammstein2 says:  Jan 17, 2011. 10:52 AM  REPLYvery nice and much of hard work you put i there!! Anyone knows how to do it in windows??(for the pstoedit part)

 throbscottle says:  Jan 20, 2011. 2:51 PM  REPLYFind the pstoedit home page - there is a link to a Windows version there.

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

 vanmankline says:  Jan 20, 2011. 6:59 AM  REPLYGIMP is an open source program that can also be used in windows. It can be found at:

http://gimp-win.sourceforge.net/

 speedhump says:  Jan 20, 2011. 7:22 AM  REPLYPhotographing a circuit board is difficult to do without a good copy stand and even with one your right-angles always end up not quite right. You need AdobePhotoShop or a similar application to help you out. First note the actual dimensions of the board. Take your shot (flash doesn't help) so take outside it indaylight on a dull day to eliminate harsh shadows. Filling your viewfinder with circuit board is a sure way to ensure that your image suffers from pincushion orbarrel distortion, so pull back a bit and allow a good margin. Put the result up on your screen. Go to IMAGE SIZE and adjust it to the size of your board. Next> SELECT ALL and then > EDIT > TRANSFORM > DISTORT and drag the image so the circuit board fits exactly in the frame. It is easier if you reduce thesize of your frame on the screen so you can see corners of your distorted image when you pull them outside the frame.

 throbscottle says:  Jan 20, 2011. 2:50 PM  REPLYThanks for the tips!

 nubie says:  Jan 20, 2011. 8:47 AM  REPLYSometimes lighting the PCB from the back is helpful.

If you have a sparse 2-sided board or a single sided board it can make the traces much easier to see.

Also high voltage and low voltage sections of a circuit will usually be separated on the PCB and it is very easy to see this if you light it from the back. I didthis and found I could simply break the CFL high voltage part off of the board in the second picture (I replaced it with LEDs)

 throbscottle says:  Jan 20, 2011. 2:50 PM  REPLYUnfortunately the board I did this project on is completely opaque, so backlighting was not an option.

 LaserDave says:  Jan 20, 2011. 10:56 AM  REPLYVERY nice write-up, I am very impressed!! Nobody can accuse you of not including enough detail. :)

I am very curious to know how many hours you would estimate (honestly) that you put into this board.

The reason I ask is because I am the same way - when I want to achieve something I won't be stopped by difficulty or time expense to get something likethis done. (Lately, it has been 3D technical/mechanical drawings in Sketchup that I put a frighteningly excessive amount of visual detail into, spending 10-12hrs/day for 10-14 days to complete, and think nothing of it) Perfectionist much??

It's refreshing to see that there are others that will expend extreme effort, ESPECIALLY when it means the difference of whether or not an electronic itemgets discarded.

An alternative method that I thought I'd mention might be good for those who are doing simpler boards. I have used it with great results on many occasions,but I do realise that it's not for everyone:- -

Using a variety of differently-coloured markers, paint the traces as you follow them along the board. Use the same colour along a trace on one side over tothe other when encountering a via. Drawing the parts on paper or computer, you can roughly wire point to point as you determine trace routes. When youhave drawn a given trace, simply paint over it with black to indicate it is completed. The famous Sharpie markers come in more than two dozen colours,although there will be some that won't show up well on the board. These are "permanent" and hold up well while handling, but a bit of acetone, alcohol,lacquer thinner, WD-40 or other solvent will easily remove the ink. Of course you can use certain colours exclusively for Ground, Power, Data etc. and amillion other ways of optimising the process to your taste. It's actually kind of fun too.

Thanks for the 'ible, there are many valuable methods and techniques in here that can be used for other purposes too. Also, the SMD Catalogue reference isa gem and exceedingly useful.

Cheers from Canada!!

 throbscottle says:  Jan 20, 2011. 2:48 PM  REPLYExcellent idea - those traces are so hard to keep track of!

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

 throbscottle says:  Jan 20, 2011. 2:47 PM  REPLYI have just had a look at the pstoedit home page, and found this link for Windows users:http://prdownloads.sourceforge.net/pstoedit/pstoeditsetup350.exe?download You may need to install a couple of extra dll's if you are using a pre-XP versionof Windows, which you can find here: http://www.helga-glunz.homepage.t-online.de/pstoedit/msvc-runtimelibs.zip

Hopefully version 0.98 of Dia will import svg files correctly and there will be no need for the extra postscript step. On the other hand, using postscript doesopen up a wide range of alternative formats to use. You takes your choice...

For those who are interested in how long it took to do this, it's hard to say. I did a number of multi-hour sessions, but had several false attempts along theway where I had to try a different approach, or re-start a step. I also wrote down these steps and produced illustrations as I went, which took up more time aswell.

So I'm making a very rough estimate here, maybe 30 to 40 hours including time to work out the methods. Now the method is known and written down, itshould be quicker.

 mario59 says:  Jan 20, 2011. 2:22 PM  REPLYFANTASTIC instructable!SIMPLY AMAZING ! ! !You taught me alot!

 PeterTheUnGreat says:  Jan 20, 2011. 1:47 PM  REPLYSuperb and inspiring - this is a very nice way to reverse engineer a complex board. Thanks for sharing.Pete

 jamwaffles says:  Jan 20, 2011. 12:57 PM  REPLYAbsolutely brilliant Instructable! This has inspired me to reverse engineer some stuff now :-P Thank you for the how-to and the time you took to write it :-)

 rtty21 says:  Jan 20, 2011. 10:57 AM  REPLYSubscribed!

 combiner says:  Jan 20, 2011. 7:39 AM  REPLYI agree: amazing work! I think it is close to what real professionals do, but they have special own developments softwares and - X-rays...

Thanks for good article from Finland!

 rldkfl says:  Jan 17, 2011. 5:34 AM  REPLYmore complex boards are produced as multilayer ( more than 2 layers )

http://www.ami.ac.uk/courses/ami4809_pcd/unit_01/images/pcd_ipcbt_imgl.gif

 caledonian says:  Jan 17, 2011. 8:54 AM  REPLYrldkfl has a good point. Multi-layer boards can actually be just as complex on the inner layers. One technique I found useful was once the board isimaged and the images enhanced as much as possible to isolate the traces, is to layer them on top of each other in Photoshop (etc) with alpha-blendingfor the layers adjusted as appropriate, and toggling the layer visibility on and off as needed. Granted, I wrote my own custom software to do the vectorsignal tracing, but still, it was definitely useful to have the layers overlaid with transparency to see the tracings from 2 or more layers at the same time.

 throbscottle says:  Jan 17, 2011. 6:30 AM  REPLYThanks for this - excellent illustration. I read somewhere that the inner layers tend to be mainly ground planes and power planes. In this particular project,I identified a power plane as being connected to most of the one-sided holes in the final schematic.

 t.rohner says:  Jan 20, 2011. 7:26 AM  REPLYVery nice use of the graphic tools.But in modern designs, you're almost always lost. Having 5 or 7 layers, there is much more than ground and power planes going on in between. Thenyou don't see what happens underneath the smd's. And in digital designs, you almost always have some PGA's or FPGA's, not to mentionmicrocontrollers or custom chips. There you can only find out which pin is connected to whatever else, but you have no chance of knowing what theyactually do. This is true, even if you have a schematic for the circuit. You normally just don't know, how the stuff is programmed.Hail to the times when components have been mounted "through-hole" on the pcb's. (That was when i had my education in electronics ;-)

 criswilson10 says:  Jan 16, 2011. 9:05 PM  REPLYIf you have a scanner available, I've found them easier to get board pictures than a camera. Also a lot of scanners let you zoom in to get those tiny idnumbers on small parts

 JesusFreke says:  Jan 17, 2011. 6:43 AM  REPLYHaha! I was just about to suggest this same thing!

http://www.instructables.com/id/How-to-reverse-engineer-a-schematic-from-a-circuit/

 throbscottle says:  Jan 17, 2011. 6:34 AM  REPLYI wish I'd done this! I was put off the idea by thinking the resolution would be too low, but I think that would be outweighed by the picture quality. I'mcurious to know what you use board scans for!

 criswilson10 says:  Jan 21, 2011. 12:58 PM  REPLYI use scanners to scan boards for repair and reverse engineering. Most of the time they are obsolete boards from odd equipment. The last one I didwas a controller board for an automated shrink wrap machine from the early 1980s. The manufacturer was out of business and no replacementsboard was available. So I scanned the front and back of the board in to get the rough trace pattern off the board and to make it easier to read the partvalues for everything.

 JesusFreke says:  Jan 17, 2011. 6:52 AM  REPLYYou can actually get rather insane resolutions on a scanner, something like 1000dpi+. For example, here's a board I had scanned in a while ago - Idon't remember what resolution I had scanned it in at, but it wasn't anywhere near the max resolution of the scanner.http://nookdevs.com/images/f/ff/Board_scan.jpg

Also, hats off on this bit of reverse engineering! I had had to reverse a low/medium complexity board a while ago, which only used through-holecomponents (90s era board). I had done it by hand (w/ multimeter..), and that was quite a challenge! The board you are working on is significantlymore complex :)

 Bad Maxx says:  Jan 20, 2011. 12:12 PM  REPLYHave to agree there. The default on one of my canon scanners was taking up-wards of 7 to 8 minutes to do a scan! I was bewildered but allowedit to finish, the file was HUGE! I realized why after my photo software stated it could not handle a resolution over 1250 dpi the scanned image wasover 3000dpiI then changed the default to 275dpi for scan to computer and 75dpi for copy to paper. There is an Instructable herehttp://www.instructables.com/id/Take-detailed-photos-with-a-scanner/ that shows using a Scanner for Macro Photography.

 jrossetti says:  Jan 16, 2011. 9:33 PM  REPLYAmazing work! This obviously takes a lot of time, patience and willpower, I salute you for sticking with it and tackling such a complex board.

There's a couple of good instructables here for ring flashes/diffusers, and even a crappy point-and-shoot camera could probably do well enough with theright setup.

Great job!