How Bell Energy can help you be a Sustainable and Profitable Organization

Bell Energy

Corporate Presentation

Energy assurance for future generations

C G Kulkarni

Managing Director

[email protected]

Energy assurance for future generations Process Conceptualization Safety Engineering Asset Integrity Management Environment & Sustainability

Bell Energy

Bell Energy is an independent global consulting company specialized in solving business challenges

for the energy sector. The Company was set up in 1988 and established in early 2000 in the MiddleEast.

Over 150 clients with 800 successful projects worldwide


Business Lines



Value Added Services

• Process Conceptualization

• Asset Integrity Management

• Trainings

• HSE, Risk and Process Safety

• Equipment Supply

• Engineering Services

• Cyber Security Services

• Enterprise Risk Management

• Risk Advisory Solutions

• SAP based ERP and Business Intelligence Solutions

• Software Development


Process Conceptualization




Bell Energy has strong appreciation of:

• the total onshore and offshore hydrocarbon business value

• chain from market analysis,

• financial modelling,

• technology selection,

• site selection,

• Approvals management,

• greenfield plant configuration,

• Existing plant optimizations through to development of the detailed project realization

methodologies.

The combination of strategic planning and extensive project execution capabilities differentiates BellEnergy as a regional market leader.




Bell Energy Services

• Scope of Work Development and Validation

• Onshore and Offshore Field Development Planning.

• Concept and feasibility.

• Master Planning.

• Facilitated Workshops.

• Risk Management and Value Engineering.

• Process Consultancy.

• Debottlenecking.

• Production Optimization.

• Facilities Performance Optimization.

• Project Management Services.

• Project Execution Planning.




Projects Completed

• Preparation of scope of work for Major Greenfield Facilities, Debottlenecking, Capacity

Optimization and Brownfield Modification Studies.

• Sulphur Granulation Plant in Morocco

• Mangalore Refinery and Petrochemicals (MRPL)

• OMPL Refinery

• Managed and executed Pre-FEED and FEED Projects.

• Evaluated and recommended Gas Treating, Sulphur Recovery, NGL Technologies for Regional

Operators.


Trainings



Trainings

• Bell Energy provides specialized Classroom based / Site based trainings:

• Process Safety and Risk Analysis

• Piping Design and Engineering

• Plant Equipment Design

• Operational Excellence

• Integrated Management System

• HSE Management System

• Operating Management System (as per International Oil & Gas Producers IOGP)

• HAZOP / PHA

• Quantitative Risk Analysis

• Permit to Work System

• Job Safety Analysis, Task Risk Assessment

• Occupational Health and Industrial Hygiene

• Train the Trainer certificates


Asset Integrity Management



Asset Integrity Services

• Fitness for Service

• Certification Services

• Design Appraisals

• Conformity Assessments

• Residual Life Cycle Assessment

• Life Extension Services

• Identification of HSE and Business Critical Equipment and Systems

• Well Integrity Management

• Independent Verification Body

• CFD Blast Load and Structural Analysis

• Risk Based Inspection

• Reliability entered Maintenance

• Pressure System Safety Regulation Compliance

• Recreation / Revamping of Platforms

• Rig Start-up Audits

• Condition Assessment

• Pipeline Integrity Management


Condition Assessment Program (CAP)

Bell Energy has developed a condition assessment program which while providingopportunities to extend the life of the facility, minimizes the possibility of causality, oil spill,mechanical failure , claim liability and optimum performance.

The Benefits of CAP are:

• Safety

• Reliability

• Sustainability

• Asset Value Enhancement


Independent Verification Body (IVB)

Phases:

• Front End Engineering Design

• Detailed Engineering

• Procurement

• Construction

• Pre-commissioning & Commissioning

• Operations Handover

• Continued Operations

1. Review the process of selection of HSECES

2. Review of HSECES Performance Standards

3. Development of IVB Audit Plan

4. Development of Written Scheme of Examination

5. Review against Performance Standards

6. Design Review and Appraisal

6. HSECES Integrity Audit (People & Systems)

6. Statement of Suitability

Steps:


Oil and Gas

OFFSHORE:

• Well Head Platforms

• Process Platforms

• Jack up rigs

• Submarine pipelines & Subsea cables

• Single Point Mooring System

• Floating Barge

• Drilling Rigs

• Floating Production & Processing Units

• Accommodation Barge

• Artificial Islands

ONSHORE:

• Cross Country Pipelines

• Natural Gas Pipeline

• Cathodic Protection

• Pressure Vessels

• Storage Tanks

• Rotating Equipment

• Heat Exchangers

• Safety / Pressure Relief Valves

• Process Piping


Ports Buildings, Roads And Bridges

• Jetty Structure and Cranes

• Marine Structures

• Ship Loaders and Uploaders

• Conveying Systems

• Bagging Machines

• Airports

• Bridges – RCC, Steel and Composite Structures

• High Rise Buildings

• Warehouses


Power Automobile Industries

• Gas Turbine Generator and Balance of Plant

• Process and Utility Piping

• Material Handling Equipment

• Process Handling

• Lifting Equipment

HSE, Risk and Process Safety




• Bell Energy has been assisting clients in the major hazard industries, government sectors,regulatory bodies and commercial sectors.

• The company has substantial track record of working with leading Oil & Gas Companiesregionally and internationally.

• Bell Energy has a team of experts dedicated to offering modelling software andconsultancy in safety engineering, computational fluid dynamics and related areas such asfire and explosion assessment, dispersion analysis, stress analysis and heat transfer.

• Under the CFD service, Bell Energy provides both consultancy and software tools as valueadded service.



Bell Energy Services:

• COMAH & HSEIA.

• Formal Safety Studies.

• Quantitative Risk Analysis.

• Fire & Explosion Engineering.

• Escape, Evacuation & Rescue Analysis.

• PHA, HAZOP, SIL, LOPA.

• Offshore Risk Analysis.

• Explosion blast in semi-confined and confinedspaces. The explosion may be single or multiple,simultaneous or otherwise.

• Pollution discharge in process industries due torupture or leaks in pressurized or nonpressurizedequipment.

• Combustion products due to fire in processindustry.

• Emergency Response Plan.

• Process Safety Management (PSM).

• HSE Management System.

• Functional Safety Engineering.

• Probabilistic Safety Assessment.

• Emergency Systems Survivability Analysis.

• Gaseous release from a pressurized storage tankor pipe.

• Exact simulation of flow between building andchemical units.

• Determination of fire zones, vessel failure studies.

• Tank rupture and over-topping of tanks.




• Environmental Impact Assessment (EIA).

• Health, Safety and Environmental ImpactAssessment (HSEIA).

• Strategic Environmental Assessment.

• Environmental Baseline Surveys andMonitoring.

• Energy Audits and Management.

• Sustainability and Green BuildingScience/

• Engineering including Estidama SupportServices.

• Indoor Air Quality.

• Occupational Health and Hygiene.

• Hazardous Material Surveys.

• Quantitative Health Risk Assessments.

• Sampling.

• Noise Assessments.

• Food Hygiene.

• Toxicological Assessment.

• Health and Safety Training.

• Radiation Protection Analysis.




• HAZID

• HAZOP

• Fire & Explosion Analysis

• Fire Risk Analysis

• Emergency Systems Survivability Analysis

• Escape, Evacuation and Rescue Analysis


• SCE Performance Standards

• Offshore Safety Case



Deliverables:

• HAZID Workshops

• HAZOP Workshops

• SIMOPs Workshops

Installations:

• Fixed Steel Jacket Platforms

• Normally attended and unattended installations

• Jackup rigs

• Combined / SIMOPs

• Drilling Units

Objective:

• Identify hazards at early stage

Hazard

Identification



Deliverables:

• Hazards and Effects Register

• MAH Register

Features:

• Swiss Cheese Model

• Threats, Threat Controls

• Escalation, Escalation Controls

• Recovery Preparedness Measures

• Safety Critical Activities and Tasks

• Safety Management System

Software Tools:

• HAZOP Pro

• HAZER – Live MAH register and Action Tracking management

Hazards & Effects

Register

People Assets Environ-

mentRepu-

tationSeverity

1. NegligibleSlight injury

or health

effects

Slight

damage

Slight

effect

Slight

impact

2. MarginalMinor injury

or health

effects

Minor

damage

Minor

effect

Minor

impact

3. CriticalMajor injury

or health

effects

Local

damage

Localised

effect

Consider-

able

impact

4. Severe

Single fatality

or permanent

total disability

Major

damage

Major

effect

National

impact

5. CatastrophicMultiple fatalities

or permanent

total disabilities

Extensive

damage

Inter-

national

impact

Massive

effect

A B C D E

Improbable

1 in 100,000years

Probability

HIGH RISK

LOW RISKLOW RISK

MEDIUM RISK

(ALARP)

Remote

1 in 10,000years

Occasional

1 in 1000years

Probable

1 in 100years

Frequent

1 in 10years



Deliverables:

• Fire and Explosion Analysis

• CFD Explosion Studies

• CFD Dispersion Studies

• Response (PFP, Blast Proofing)

• Fire and Gas Mapping

Features:

• Releases of gas, vapour, liquid, two-phase - Topside or Subsea

• Dispersion of gas, smoke

• Jet and pool fires, flash fires, toxic clouds and explosions

• Explosion exceedance

Objective:

• Barrier Identification

• Performance Standards

Step 2 – Fire,

Explosion and

Physical Effects

Modeling



Deliverables:

• Explosion Exceedance Curves

• Blast Proofing requirements

• Congestion / Confinement improvement schemes

• F&G Mapping

Installations:

• Offshore Fixed Platforms

• Drilling Rigs

Tools:

• GEXCON FLACS

• OpenFOAM

CFD Explosion and

Physical Effects

Modelling



Deliverables:

• Structural Impact Criteria for Top sides

• Pipeline and Riser protection requirements

Features:

• Risk Based approach as per DNV RP F107

• Provides input to QRA on dropped object frequencies

Dropped Objects

Study



Deliverables:

• Impact energy calculations

• Collision Frequency Analysis

• Ship Anchor dragging

• Consequence onto structures / pipelines

Objective:

• Evaluate Risks to Offshore Platforms and Structures in vicinity of shipping lanes and during supply / personnel transfer

Ship Collision

Analysis



Activities:

• Compliance with DNV RP F-107

Installations:

• Subsea Pipelines

• Risers

• Umbilicals

• Onshore Tie-ins

• Pig Launchers / Receivers

Pipeline Risk

Analysis



Deliverables:

• Hazard Identification (ISO 17776)

• Review of Safety Management System

• MAH Register


• ALARP Demonstration

• SCE Performance Standards (eg. Blowout Preventors)

• CFD Studies

Drilling Safety Case



Deliverables:

• SIL Classification

• LOPA methodology

• Hazard Matrix

• Risk Graph Method

• SIL Verification

• Safety Requirement Specifications

• Alarm Management

Objective:

• Safety Availability requirements

• Performance Standards

SIL Study



Deliverables:

• Survivability of Emergency Systems

• Layout considerations for Emergency Systems such as Life Boats, Life Rafts, ESD Valves, Blowdown Valves, Deluge Skids…

Objective:

• Developing PFEER Performance Standards

Emergency

Systems

Survivability

Analysis



Deliverables:

• Temporary Refuge Impairment

• Escape and Evacuation route impairment

• Escape Endurance Time

• Layout considerations

Escape, Evacuation

and Rescue

Analysis



Deliverables:

• Bowtie per major accident event

• List of Safety Critical Elements (SCE)

• List of Safety Critical Activities

• List of Integrity Activities

Objective:


• SCE Tagging

• Safety Management System

Bowtie Analysis



Deliverables:

• Process Risks

• Non-process Risks

• Dropped Object Risks

• Ship Collision Risks

• Pipeline Loss of Containment Risks

• Asset Risks

• Potential Loss of Life

• ALARP Demonstration using Cost Benefit Analysis / Best Available Technique

• Risk Reduction Workshops

Objective:

• License to Build

• License to Operate

Quantitative Risk

Analysis



Deliverables:

• Functionality, Reliability, Availability, Survivability and Interactions

• Written Scheme of Examination for Independent Verification

Features:

• Functionality (Safety)

• Reliability

• Safety Availability

• Survivability

• Dependency

Objective:


SCE Performance

Standards



Deliverables:

• Tagging of equipment

• Mapping the tags with HSECESs

• Identify Performance Standards for HSECES Equipment Tags

Objective:


Asset Management



Deliverables:

• Emergency Procedures

• Incident Command System

• Resource requirement

• Equipment requirement

• Line of Communication

• Emergency Organization

• Emergency Scenario List

• Training requirements

Emergency

Response Planning

Equipment Supply



Equipment Supply

Bell Energy has experience supporting EPC Contracts, Projects and Operations.

Bell Energy has built in India (near Mumbai, Maharashtra), a Modular Fabrication Yard tofabricate and load out a range of complex structures for Oil & Gas industries Onshore &Offshore.

Equipment Supply:

• Static Equipment (Pressure Vessels, Tanks)

• Shell & Tube Heat Exchangers

• Construction Equipment

Business Excellence



Business Excellence

Bell Energy has partnered with ERP Software solution providers to deliver businessexcellence consultancy solutions to large corporations. Achieving excellence in business isabout managing results through smart governance, efficient processes and continuouslymeasuring and improving performance.

Bell Energy provides specialized consultancy and advice on Business Excellence.

• Corporate Governance Manuals.

• Business Process Mapping.

• SAP Solutions and Implementation.

• Business Critical Element Identification.

• Business Critical Element Performance Standards.

• Business Performance Evaluation.

• SWOT Analysis.

Cyber Security



Cyber Security Consulting

Bell Energy provides the following services under Cyber Security Consulting:

• Cyber Security Management System Consultancy & Certification

• Process Industry Cyber Security Vulnerability Assessment

• Business Continuity Management

• Disaster Recovery Management

• Cyber Security Audit

• Bowtie Based Cyber Risk Management

Resources & People



Key Team

Dr Mohsen Mazraeh

Technical Director

Ducorr

Dr Mohsen Mazraeh is Technical Director for Ducoor. He is Chartered corrosion control & Materials selection engineer.

Specialisation Materials selection for Oil & Gas and water plants, Corrosion prevention, Cathodic protection, Protective

coatings, Corrosion, technical specifications and failure investigation, Structure survey, Design of reliable and cost efficient

corrosion mitigation method for steel elements and structural reinforced concrete.

Mr. C G Kulkarni is the Founder and Managing Director of Bell Energy. He has overall 35 years of experience in senior capacity

in energy sector and understands the challenges faced by them. He has been associated with large international organizations

such as UK Atomic Energy Authority, DNV, TNO and Honeywell.

Mr. Munir Mujawar is a Principal Consultant with Bell Energy and heads the Asset Integrity Management and Safety Engineering

divisions. He has extensive experience in Project Management, Asset Integrity, EPC, FEED for large refineries, petrochemicals

and offshore oil & gas complexes. He has worked with renowned energy and engineering companies such as Reliance

Industries Limited, JACOBs and Humphries & Glasgow.

Mr. Ayub Kara is a Principal Partner with Bell Energy UK Limited and looks after the Process Conceptualization and Design

Consultancy division. He has overall 27 years experience in process engineering and project management encompassing varied

design engineering and operations technical support roles serving upstream / downstream oil and gas projects including gas

gathering, field development planning, pipelines, storage and major onshore and offshore oil & gas processing facilities,

involving extensive use of application software at Conceptual, FEED and EPC levels in both client (Owner) and Contractor roles.

He has worked with large corporations such as ADNOC, GASCO, WorleyParsons, KBR and Aker.


Key Team

Bharat Gupta is a Principal Engineer with Bell Energy and has wide experience working with EPC Consultants such as NPCC,

ATKINS, Tecnimont. He has extensive experience in undertaking Technical Safety & Loss Prevention studies for Onshore &

Offshore Oil & Gas Companies, Petrochemicals, Refineries.

Mr. Ashish Kulkarni works as the Head of Technical Centre in Abu Dhabi. He is a TUV Certified Functional Safety Engineer with

experience in undertaking QRAs, EERAs, ESSA, HSEIAs, SIL, HAZOP and other Technical & Process Safety Studies.

Dr. Jim Wright is a Principal Consultant with Bell Energy and heads the Environment & Sustainability Division. He has wide

experience in undertaking EIAs for Oil & Gas, Infrastructure, Power industries. He has worked with large organizations such as

Arcadis, KBC, AMEC, URS, ERM, ATKINS, Intertek.

Kenny Loh is a Principal Engineer with Bell Energy. He undertakes Technical Safety & Risk studies such as EERA, QRA, ESSA,

HSEIA, Dropped Objects Study, Ship Collision Analysis. He has worked with safety & risk consultants such as DNV, Vectra.

Ashish Kulkarni

Technical Centre Head

Dr. Jim Wright

Principal Consultant

Kenny Loh

Principal Engineer

Bharat Gupta

Principal Engineer


Skilled Resources and Inspectors

• Total no. of Engineers - 350

• Mechanical - 180

• Civil - 140

• Electrical & Inst. - 30

No. Qualification Nos.

1. ASNT Level III – RT, UT, MT & PT 03

2. ASNT Level II – RT, UT, MT & PT 126

3. ASNT Level II – Leak Testing 12

4. ASNT Level II – VT 11

Total 152


Skilled Resources and Inspectors

No. Certification Nos.

1. CSWIP 3.1 06

2. Certified Welding Inspector – AWS 07

3. API 510 Pressure Vessel Inspector 03

4. API 570 Certified Piping Inspector 02

5. API 653 Above Ground Storage tanks inspector 02

6. NACE CIP Level 1 03


Service Areas

Third Party Inspection and Certification

Field Supervision and quality control

Evaluation of suppliers

Design verification and Structural analysis

Energy and Safety Audits, HSEIA Studies

Technical Investigation and Advisory

HSE Critical Equipment Verification


Service Areas

Design Verification

Design analysis

Failure analysis

HSECES Performance Standards

Vendor evaluation

Approval of ITP

Stage inspection

Final inspection

Certification before dispatch

Project Management

Receipt inspection

Erection supervision

Witness SAT

Inspection during Installation & Commissioning

Advisory Services for Modification.

Inspection during Shut down.

Hazard & Operability (HAZOP) study.

Risk Assessment

Energy & Safety Audits.

Design Procurement Construction Operations

Project Experience



Clients


Past Experience

UPPER ZAKUM 750 PROJECT

DRILLING, OIL PRODUCING FACILITY ON CENTRAL ISLAND, SOUTH ISLAND, NORTH

ISLAND AND WEST ISLAND

• HAZID

• Bowtie Analysis

• HSEIA / COMAH / Safety Case

• QRA, EERA, FERA


• Environment Impact Assessment

• Emergency Response Plan


Past Experience

BUHASEER, BELBAZEM, UMM AL DHULOU AND UMM AL SALSAL

DRILLING HSE STUDIES

• HAZID

• Bowtie Analysis


• QRA, EERA, FERA





Past Experience

HALIBA FIELD DEVELOPMENT PROJECT

• HAZID

• Bowtie Analysis


• QRA, EERA, FERA





Past Experience

AL HOSN GAS

SHAH GAS FACILITY

CFD BASED FIRE AND EXPLOSION STUDY

• Scenario Identification

• Escalation Analysis

• Fire Analysis

• CFD Based Explosion Study

• ALARP Analysis


Past Experience

TAKREER

RUWAIS REFINERY, ABU DHABI REFINERY, PIPELINES & TERMINALS

HAZOP, SIL AND SIL VERIFICATION STUDY

• HAZOP for 2 Refineries, Pipelines & Terminals and Research Centre

• SIL Assessment using LOPA

• SIL Verification

• Safety Requirement Specifications

• HAZOP & SIL Training

• Development of Portal for HAZOP & SIL


Past Experience

INSPECTION AND CERTIFICATION OF LPG

MOUNDED VESSELS

Max Dia. 8 m, Max Capacity – 1400 MT


Past Experience

FINITE ELEMENT ANALYSIS OF MOUNDED BULLETSCAPACITY – 1000 MT


Past Experience

Job : Floating Roof

Capacity : 10,000 T

Fluid : Ammonia at -35ºC

Customer : MCF

Code : API 650

Scope : Design Appraisal


Past Experience

INSPECTION OF MARINE LOADING ARMS INSPECTION OF TANK FARMS


Past Experience

Offshore Platforms

Our Involvement :

New platforms successfully inspected - 20 nos.

New platforms currently under inspection - 7 nos.

Platforms modified under our inspection - 39 nos.

Submarine pipelines inspected - > 1200 km

Max. Welding thickness inspected - 90 mm

Min. & Max. water depth encountered - 35 to 80 m


Past Experience

Project : North Tapti Gas Field Dev.

Client : ONGC

Scope : Inspection & Certification of

2 well head platforms along with

submarine pipeline – 18 km

Max. thickness : 90 mm

Location : Lamprell, Dubai

Weight : 5500 tonne


Past Experience

Project : MB Platform & Pipeline

Client : British Gas E&P India Ltd.

Salient features :

Project cost – 114 million USD

Total tonnage – 4,000 MT

Max. welding thickness – 73 mm

Code of construction – API RP 2A


Past Experience

Project : RS-12

Client : Oil & Natural Gas Corporation

Scope : Inspection & Certification of

platform with modular rig facility

Max. welding thickness : 60 mm

Location : NPCC, Abu Dhabi

Weight : 4,000 tonne


Past Experience

Scope : Inspection of fabrication & Field Quality Assurance services

Area : 9600 sq.m ; (G+9, 2 basements + stilt + podium, 9 upper floors)

Year of completion : 2011


Past Experience

KATRA END

LAOLE END

Scope : Inspection of Civil Foundations & Steel Structure.

Contractor : M/s CBPU (Afcons) for Konkan Railway Corporation Ltd.

Concreting : 500,000 m3 , Fabrication :25,000 MT, Height of crown from river bed : 356 m

Year : 2005, Status : Ongoing


Past Experience

Scope : Inspection of Structural fabrication & Installation.

Contractor : M/s Hindustan Construction Company Ltd. for NE Frontier Railway

Tonnage : approx. 60,000 MT, Length : 4300 m, Span : 125 m

Year : 2012, Status : Ongoing


Software

• FLACS – Computational Fluid Dynamics

• Fluidyn – Structural Analysis / Multi-physics

• ASPEN / Hysys – Process Simulation

• PHAST – Fire & Explosion Analysis

• PHAST Risk – Risk Analysis

• ExSILentia – SIL Classification & Verification

• Bowtie XP – Bowtie Development & HSECES Identification

• PHA Pro – PHA & HAZOP Recording Tool

• API Tech – API Technical Database (for Performance Standards)

• Mathematica – API / ASME / NFPA Standards Calculation Tool

• ASPIRE – Pipeline Integrity Management Tool


Thank you

How Bell Energy can help you be a Sustainable and Profitable Organization

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